CN111472097A - Melt-blown strand preparation device and preparation method thereof - Google Patents
Melt-blown strand preparation device and preparation method thereof Download PDFInfo
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- 239000000835 fiber Substances 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 4
- 238000005202 decontamination Methods 0.000 abstract description 3
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/56—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving in association with fibre formation, e.g. immediately following extrusion of staple fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
- B01D39/16—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres
- B01D39/1607—Other self-supporting filtering material ; Other filtering material of organic material, e.g. synthetic fibres the material being fibrous
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D10/00—Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
- D01D10/04—Supporting filaments or the like during their treatment
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D10/00—Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
- D01D10/04—Supporting filaments or the like during their treatment
- D01D10/0409—Supporting filaments or the like during their treatment on bobbins
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D4/00—Spinnerette packs; Cleaning thereof
- D01D4/02—Spinnerettes
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D4/00—Spinnerette packs; Cleaning thereof
- D01D4/02—Spinnerettes
- D01D4/025—Melt-blowing or solution-blowing dies
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
- D06H7/22—Severing by heat or by chemical agents
- D06H7/221—Severing by heat or by chemical agents by heat
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
本发明公开了一种熔喷线料制备装置及其制备方法,包括:熔喷喷嘴以及传送带,与所述传送带连接的收紧槽,以及所述传送带两侧的收集机构,所述收紧槽位于所述传送带传送方向末端,所述收紧槽为一锥形槽体,所述收紧槽槽体包围范围在熔喷材料传送路线上渐大,在熔喷材料传送方向末端形成一完整包围,所述收紧槽在熔喷材料传送方向末端设有压力传感器,所述压力传感器测量方向朝向所述收紧槽铺料一面,所述收集机构由收集板以及收集轮组成,所述收集机构每侧分别设有若干大小不一的所述收集轮,所述收集轮位于所述收集板靠近所述传送带一侧,本发明制备出去污能力强的熔喷线料,代替传统纤维纱线,使制成的绕线滤芯极大的提高去污效果。
The invention discloses a melt-blown wire material preparation device and a preparation method thereof, comprising: a melt-blown nozzle and a conveyor belt, a tightening groove connected with the conveyor belt, and collection mechanisms on both sides of the conveyor belt, the tightening groove Located at the end of the conveyor belt in the conveying direction, the tightening groove is a conical groove body, and the enclosing range of the tightening groove groove body gradually increases on the melt-blown material conveying route, forming a complete surrounding at the end of the melt-blown material conveying direction. , the tightening tank is provided with a pressure sensor at the end of the melt-blown material transmission direction, the pressure sensor measurement direction is toward the side of the tightening tank, and the collection mechanism is composed of a collection plate and a collection wheel. Each side is respectively provided with a number of the collection wheels of different sizes, the collection wheels are located on the side of the collection plate close to the conveyor belt, the present invention prepares melt-blown strands with strong decontamination ability, instead of traditional fiber yarns, The wire-wound filter element made can greatly improve the decontamination effect.
Description
技术领域technical field
本发明涉及环保线绕滤芯领域,可以针对气液两相物的过滤处理,尤其涉及一种熔喷线料制备装置及其制备方法。The invention relates to the field of environmentally friendly wire wound filter elements, which can be used for the filtration treatment of gas-liquid two-phase substances, and in particular, to a melt-blown wire material preparation device and a preparation method thereof.
背景技术Background technique
线绕滤芯具有良好过滤性能的纺织纤维纱线精密缠绕在多孔骨架上精制而成的。其纱线材料有丙纶纤维、晴纶纤维、脱脂棉纤维等。缠绕时通过控制纱线的缠绕松紧度和稀密度,可以制成不同精度的过滤芯。The wire-wound filter element is made of finely wound textile fiber yarn with good filtering performance on a porous skeleton. Its yarn materials include polypropylene fiber, acrylic fiber, absorbent cotton fiber, etc. By controlling the winding tightness and thinness of the yarn during winding, filter elements of different precision can be made.
线绕滤芯是一种深层过滤芯,用于低粘度、低杂质量的过滤,是用纺织纤维线(丙纶线、脱脂棉线等),按特定工艺精密地缠绕在多孔骨架(聚丙烯或不锈钢)上面制成,具有外疏内密的蜂窝状结构,能有效地去除流体中的悬浮物、微粒、铁锈等杂物,具有十分优良的过滤特性。Wire-wound filter element is a kind of deep filter element, which is used for low-viscosity and low-impurity filtration. It has a honeycomb structure with sparse outside and dense inside, which can effectively remove suspended solids, particles, rust and other sundries in the fluid, and has very good filtering characteristics.
绕线良好的绕线式滤芯能表现出深度型滤材的过滤效果,理想的条件是由外而内愈来愈密实,因此在绕线时,必须以线材的粗细或以不同的绕线张力来控制滤材的密度,具有这种内密外疏结构的绕线滤芯,才能有深度型滤材的深度效果,有效的提升过滤的效率,拦截更多的污杂粒子。绕线式滤材的过滤精度是由线材的粗细与缠绕的密度所决定,线材愈细,愈能紧密的靠在一起,孔隙也就愈小,精度也愈高;相同的,线材结构愈密实,过滤精度也会愈高。然而滤材在过滤的过程中,也必须要能维持它特定的结构及孔径大小,才能提供稳定与均一的过滤品质。A well-wound wound-type filter element can show the filtering effect of a depth-type filter material. The ideal condition is that it becomes denser and denser from the outside to the inside. Therefore, when winding, the thickness of the wire or the different winding tension must be used. In order to control the density of the filter material, the wound filter element with such a dense inner and outer sparse structure can have the depth effect of the depth type filter material, effectively improve the filtration efficiency, and intercept more impurities. The filtration accuracy of the wire-wound filter material is determined by the thickness of the wire and the density of the winding. , the filtering accuracy will be higher. However, in the process of filtration, the filter material must be able to maintain its specific structure and pore size in order to provide stable and uniform filtration quality.
然而大部分绕线滤芯多用放置纤维纱线缠绕而成,只能通过纤维纱线之间的挤压来实现对污杂粒子的拦截,纱线本身没有独立过滤的能力,本发明制备出去污能力强的熔喷线料代替纤维纱线,极大提高了绕线滤芯的过滤能力。However, most of the winding filter elements are mostly wound by placing fiber yarns, and the interception of dirt particles can only be achieved by the extrusion between the fiber yarns. The yarn itself does not have the ability to filter independently. The strong melt-blown yarn replaces the fiber yarn, which greatly improves the filtration capacity of the winding filter element.
发明内容SUMMARY OF THE INVENTION
本发明克服了现有技术的不足,提供一种熔喷线料制备装置及其制备方法。The invention overcomes the deficiencies of the prior art, and provides a melt-blown strand preparation device and a preparation method thereof.
为达到上述目的,本发明采用的技术方案为:一种熔喷线料制备装置及其制备方法,包括:熔喷喷嘴以及传送带,与所述传送带连接的收紧槽,以及所述传送带两侧的收集机构,所述收紧槽位于所述传送带传送方向末端,所述收紧槽为一锥形槽体,所述收紧槽槽体包围范围在熔喷材料传送路线上渐大,在熔喷材料传送方向末端形成一完整包围,所述收紧槽在熔喷材料传送方向末端设有压力传感器,所述压力传感器测量方向朝向所述收紧槽铺料一面,所述收集机构由收集板以及收集轮组成,所述收集机构每侧分别设有若干大小不一的所述收集轮,所述收集轮位于所述收集板靠近所述传送带一侧。In order to achieve the above-mentioned purpose, the technical scheme adopted in the present invention is: a melt-blown strand preparation device and a preparation method thereof, comprising: a melt-blown nozzle and a conveyor belt, a tightening groove connected with the conveyor belt, and two sides of the conveyor belt The collection mechanism, the tightening groove is located at the end of the conveyor belt in the conveying direction, the tightening groove is a conical groove body, and the enclosing range of the tightening groove groove body gradually increases on the melt-blown material conveying route. The end of the spray material conveying direction forms a complete enclosure, the tightening tank is provided with a pressure sensor at the end of the melt-blown material conveying direction, the pressure sensor measurement direction is toward the side of the tightening tank, and the collection mechanism is composed of a collection plate. and a collection wheel, each side of the collection mechanism is provided with a plurality of collection wheels of different sizes, and the collection wheels are located on the side of the collection plate close to the conveyor belt.
本发明一个较佳实施例中,所述收集板面向所述熔喷喷嘴一侧,且靠近所述传送带位置设有电热丝,能够将所述收集板上熔喷材料与传送带上熔喷材料融化分离。In a preferred embodiment of the present invention, the collecting plate faces the side of the melt-blown nozzle, and there is an electric heating wire near the conveyor belt, which can melt the melt-blown material on the collecting plate and the melt-blown material on the conveyor belt. separation.
本发明一个较佳实施例中,所述收集轮靠近所述收集板,所述收集轮轴向与所述收集板平行,所述收集轮表面设有凸起切割刃,所述收集轮转动时切割刃与所述收集板接触。In a preferred embodiment of the present invention, the collecting wheel is close to the collecting plate, the axial direction of the collecting wheel is parallel to the collecting plate, the surface of the collecting wheel is provided with a raised cutting edge, and the collecting wheel cuts when it rotates. The blade is in contact with the collection plate.
本发明一个较佳实施例中,所述收集板与所述传送带铰链连接,所述收集板与所述传送带在铺料一侧夹角范围80°-180°。In a preferred embodiment of the present invention, the collecting plate is hingedly connected to the conveyor belt, and the angle between the collecting plate and the conveyor belt on one side of the material laying ranges from 80° to 180°.
本发明一个较佳实施例中,所述收集板光滑,熔喷材料不会与所述收集板黏连。In a preferred embodiment of the present invention, the collecting plate is smooth, and the melt-blown material does not adhere to the collecting plate.
本发明一个较佳实施例中,所述收集轮位于所述收集板底部位置,所述收集板上熔喷材料脱落后自然下落在收集轮上。In a preferred embodiment of the present invention, the collection wheel is located at the bottom of the collection plate, and the meltblown material on the collection plate falls off naturally and falls on the collection wheel.
本发明一个较佳实施例中,各收集轮上切割刃数量相同。In a preferred embodiment of the present invention, the number of cutting edges on each collecting wheel is the same.
本发明一个较佳实施例中,收集轮长度与收集板长度一致。In a preferred embodiment of the present invention, the length of the collecting wheel is the same as the length of the collecting plate.
本发明一个较佳实施例中,收集板收集面与传送带传送方向平行。In a preferred embodiment of the present invention, the collecting surface of the collecting plate is parallel to the conveying direction of the conveyor belt.
本发明还提供了一种熔喷线料的制备方法,其特征在于,包括以下步骤:The present invention also provides a preparation method of melt-blown strand, which is characterized in that comprising the following steps:
(1)所述熔喷喷嘴喷射出锥形熔喷材料,所述锥形中心区域熔喷材料落在所述传送带上,所述锥形边缘区域熔喷材料落在传送带两侧收集机构上。(1) The melt-blown nozzle sprays the conical melt-blown material, the melt-blown material in the conical center area falls on the conveyor belt, and the melt-blown material in the conical edge area falls on the collection mechanisms on both sides of the conveyor belt.
(2)收集板上电热丝将熔喷材料融化割断,所述收集轮启动,收集轮上切割刃将其自身以及收集板上的熔喷材料切成条状,所述条状熔喷材料落在传送带上的熔喷面料上,随传送方向被收紧槽收紧卷实成线料。(2) The electric heating wire on the collection plate melts and cuts the meltblown material, the collection wheel is started, and the cutting edge on the collection wheel cuts itself and the meltblown material on the collection plate into strips, and the strip meltblown material falls off. On the melt-blown fabric on the conveyor belt, it is tightened by the tightening groove along the conveying direction and rolled into a thread.
(3)收紧槽为锥形,对熔喷材料施加的力随传送方向越来越大,收紧槽末端的压力传感器测出被卷实后的熔喷线料对收紧槽槽壁的挤压应力,从而得出熔喷线料内部的紧实程度,压力传感器将数据反馈至收集机构以及熔喷喷嘴,熔喷喷嘴根据挤压应力大小调整喷射高度,从而改变纤度在传送带以及收集机构上的分布;收集机构启动不同大小的收集轮,从而改变收集轮切出的条状熔喷材料的大小。(3) The tightening groove is tapered, and the force exerted on the melt-blown material increases with the conveying direction. The pressure sensor at the end of the tightening groove detects the effect of the rolled melt-blown wire on the wall of the tightening groove. The extrusion stress can be obtained to obtain the firmness of the melt-blown wire material. The pressure sensor feeds back the data to the collection mechanism and the melt-blown nozzle. The melt-blown nozzle adjusts the injection height according to the extrusion stress, thereby changing the fineness in the conveyor belt and the collection mechanism. The collection mechanism activates collection wheels of different sizes, thereby changing the size of the strip-shaped meltblown material cut out by the collection wheel.
本发明还提供了一种熔喷线料,其特征在于:所述熔喷线料为实心结构,所述熔喷线料最外层包裹有一层完整的熔喷面料,所述熔喷线料内层为若干条形熔喷材料,所述熔喷线料由挤压成型,内部紧实,在直径方向过滤能力强,能够直接缠绕收集制成绕线滤芯。The present invention also provides a melt-blown strand, which is characterized in that: the melt-blown strand has a solid structure, the outermost layer of the melt-blown strand is wrapped with a layer of complete melt-blown fabric, and the melt-blown strand is The inner layer is made of several strip-shaped melt-blown materials. The melt-blown wire material is extruded and formed, and the inside is compact and has strong filtering ability in the diameter direction, and can be directly wound and collected to make a wire-wound filter element.
本发明还提供了一种喷幅可控的喷嘴,包括:熔喷材料腔,环绕在所述熔喷材料腔周边的喷气口,其特征在于:所述喷气口喷气路线与所述熔喷材料流出路线相交,喷出气流带动熔喷材料散射在所述输送带上,所述喷气口喷气方向可调。The invention also provides a nozzle with a controllable spray width, comprising: a melt-blown material cavity, and an air-jet port surrounding the periphery of the melt-blown material cavity, characterized in that: the air-jet port air-jet route and the melt-blown material The outflow routes intersect, and the ejected airflow drives the meltblown material to scatter on the conveyor belt, and the air ejection direction of the air ejection port is adjustable.
本发明一个较佳实施例中,所述熔喷喷嘴出料口为长条形,所述熔喷喷嘴长度方向与所述传送带传送方向平行。In a preferred embodiment of the present invention, the discharge port of the melt-blown nozzle is elongated, and the length direction of the melt-blown nozzle is parallel to the conveying direction of the conveyor belt.
本发明一个较佳实施例中,所述喷气口与熔喷材料出料路线夹角范围在10°-80°,所述夹角越大,则熔喷材料在所述输送带上幅宽越大。In a preferred embodiment of the present invention, the angle between the air jet and the discharge route of the melt-blown material is in the range of 10°-80°, and the larger the angle is, the wider the melt-blown material will be on the conveyor belt. big.
本发明解决了背景技术中存在的缺陷,本发明具备以下有益效果:The present invention solves the defects existing in the background technology, and the present invention has the following beneficial effects:
(1)本发明中,收紧槽为锥形,在传送方向上内径逐渐变小,对熔喷材料施加的力随传送方向越来越大,从而能够让熔喷材料直径逐渐变小直至变为线料,收紧槽末端的压力传感器测出被卷实后的熔喷线料对收紧槽槽壁的挤压应力,从而得出熔喷线料内部的紧实程度,压力传感器将数据反馈至收集机构以及熔喷喷嘴,此反馈机制能够根据线料产品情况及时反馈调整前道工序,使线料产品质量可控。(1) In the present invention, the tightening groove is tapered, and the inner diameter gradually becomes smaller in the conveying direction, and the force applied to the melt-blown material becomes larger and larger with the conveying direction, so that the diameter of the melt-blown material can be gradually reduced until it becomes For the wire, the pressure sensor at the end of the tightening groove measures the extrusion stress of the rolled melt-blown wire on the wall of the tightening groove, so as to obtain the tightness of the inside of the melt-blown wire, and the pressure sensor converts the data. Feedback to the collection mechanism and meltblown nozzle, this feedback mechanism can timely feedback and adjust the previous process according to the condition of the wire material, so that the quality of the wire material is controllable.
熔喷喷嘴根据挤压应力大小调整喷射高度,从而改变纤度在传送带以及收集机构上的分布;The melt-blown nozzle adjusts the spray height according to the extrusion stress, thereby changing the distribution of fineness on the conveyor belt and the collection mechanism;
收集机构根据挤压应力大小启动不同直径大小的收集轮,各收集轮上切割刃数量相同,不同直径大小的收集轮切出的条状熔喷材料宽度不同,此机构通过调节熔喷线料内部空隙能被压缩的程度来调整熔喷线料的紧实程度;The collection mechanism starts the collection wheels of different diameters according to the extrusion stress. The number of cutting edges on each collection wheel is the same, and the width of the strip-shaped meltblown material cut out by the collection wheels of different diameters is different. This mechanism adjusts the inside of the meltblown wire. The degree to which the void can be compressed adjusts the firmness of the meltblown strand;
所述熔喷喷嘴与收集机构二者配合调节,扩大熔喷线料的紧实范围,使装置能够产出更多种类的熔喷线料。The melt-blown nozzle and the collection mechanism are coordinated and adjusted to expand the compaction range of the melt-blown strands, so that the device can produce more kinds of melt-blown strands.
(2)本发明中收集板靠近传送带位置设置有电热丝,熔喷喷嘴喷射在收集板以及传送带上的熔喷材料为一整体,电热丝加热熔喷材料后,熔喷材料在传送带与收集板交界处被熔断,传送带上的熔喷材料继续传送卷曲,形成熔喷线料的外表面,外表面边缘平整;由于收集轮位于收集板靠近传送带一端,且收集板光滑无残留熔喷材料,所以收集板上的熔喷材料大部分落在收集轮与收集板间隙中,收集轮将熔喷材料切割为条状,避免了熔喷材料未脱落或脱落至收集轮外的情况。(2) in the present invention, the collecting plate is provided with electric heating wire near the conveyor belt position, and the melt-blown material sprayed by the melt-blown nozzle on the collecting plate and the conveying belt is a whole. The junction is fused, and the melt-blown material on the conveyor belt continues to be curled to form the outer surface of the melt-blown wire material, and the edge of the outer surface is flat; since the collection wheel is located at one end of the collection plate close to the conveyor belt, and the collection plate is smooth without residual melt-blown material, so Most of the meltblown material on the collection plate falls in the gap between the collection wheel and the collection plate, and the collection wheel cuts the meltblown material into strips, avoiding the situation that the meltblown material does not fall off or falls off the collection wheel.
(3)本发明中收紧槽为一锥形槽体,收紧槽槽体包围圆周范围在熔喷材料传送路线上逐渐变大,在熔喷材料传送方向末端形成一完整圆周包围,使最外层熔喷面料能被卷成完整的环形,一方面使熔喷线料外观上表面圆滑,另一方面也能够将熔喷线料内部的条状填充材料妥善包裹避免泄漏。(3) In the present invention, the tightening groove is a conical groove body, and the surrounding circumference of the tightening groove body gradually becomes larger on the melt-blown material conveying route, and a complete circumference is formed at the end of the melt-blown material conveying direction, so that the most The outer layer of melt-blown fabric can be rolled into a complete ring, on the one hand, the upper surface of the melt-blown strand can be smooth, and on the other hand, the strip-shaped filling material inside the melt-blown strand can be properly wrapped to avoid leakage.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图;In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments recorded in the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative work;
图1是本发明的优选实施例的立体结构图;Fig. 1 is the perspective structure diagram of the preferred embodiment of the present invention;
图2是本发明的优选实施例的收集机构结构图;Fig. 2 is the structure diagram of the collection mechanism of the preferred embodiment of the present invention;
图3是本发明的优选实施例的熔喷喷嘴结构图;3 is a structural diagram of a meltblown nozzle of a preferred embodiment of the present invention;
图中:1、传送带;2、收紧槽;21、压力传感器;3、收集机构;31、收集板;32、收集轮;321、切割刃;33、电热丝;34、铰链;4、熔喷喷嘴;41、熔喷材料腔;42、喷气口。In the figure: 1, conveyor belt; 2, tightening groove; 21, pressure sensor; 3, collecting mechanism; 31, collecting plate; 32, collecting wheel; 321, cutting edge; 33, heating wire; 34, hinge; 4, melting Spray nozzle; 41. Meltblown material cavity; 42. Air jet port.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在下面的描述中阐述了很多具体细节以便于充分理解本发明,但是本发明还可以采用其他不同于在此描述的其他方式来实施,因此,本发明的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited by the specific implementation disclosed below. example limitations.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请保护范围的限制。此外,术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或隐含指明所指示的技术特征的数量。因此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明创造的描述中,除非另有说明,“多个”的含义是两个或两个以上。In the description of this application, it should be understood that the terms "center", "portrait", "horizontal", "top", "bottom", "front", "rear", "left", "right", " The orientations or positional relationships indicated by vertical, horizontal, top, bottom, inner, and outer are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and The description is simplified rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the scope of protection of the present application. In addition, the terms "first", "second", etc. are used for descriptive purposes only, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second" etc. may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本申请中的具体含义。In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; it can be mechanical connection or electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood through specific situations.
如图1所示,一种熔喷线料制备装置及其制备方法,包括:熔喷喷嘴4以及传送带1,与传送带1连接的收紧槽2,以及传送带1两侧的收集机构3,收紧槽2位于传送带1传送方向末端,收紧槽2为一锥形槽体,收紧槽2槽体包围范围在熔喷材料传送路线上渐大,在熔喷材料传送方向末端形成一完整包围,收紧槽2在熔喷材料传送方向末端设有压力传感器21,压力传感器21测量方向朝向收紧槽2铺料一面,收集机构3由收集板31以及收集轮32组成,收集机构3每侧分别设有若干大小不一的收集轮32,收集轮32位于收集板31靠近传送带1一侧。As shown in Figure 1, a meltblown wire material preparation device and preparation method thereof, comprising: a
收集板31面向熔喷喷嘴4一侧,且靠近传送带1位置设有电热丝33,能够将收集板31上熔喷材料与传送带1上熔喷材料融化分离,熔喷喷嘴4喷射在收集板31以及传送带1上的熔喷材料为一整体,电热丝33加热熔喷材料后,熔喷材料在传送带1与收集板31交界处被熔断,传送带1上的熔喷材料继续传送卷曲,形成熔喷线料的外表面,外表面边缘平整;由于收集轮32位于收集板31靠近传送带1一端,且收集板31光滑无残留熔喷材料,所以收集板31上的熔喷材料大部分落在收集轮32与收集板31间隙中,收集轮32切割刃321接触收集板31,将熔喷材料切割为条状,条状熔喷材料继续下落在传送带1的熔喷面料上,通过收紧槽2挤压构成熔喷线料的内部材料,应当意识到,收集板31面向熔喷喷嘴4一侧,靠近传送带1位置可设置其他装置代替电热丝33,只需能够实现将熔喷材料在收集板31以及传送带1交界处切断即可,例如切割刀具,本发明优选实例中电热丝33位于收集板31以及传送带1交界处,应当意识到,电热丝33位置取决于传送带1外壁高度以及熔喷线料产品的直径,当所需的熔喷线料直径较大,则电热丝33高度应当像远离传送带1位置调整,避免传送带1上面料在卷至收紧槽2末端出料时,还未能形成一完整包围;反之当所需熔喷线料直径较小,则电热丝33应当像靠近传送带1位置调整,在必要时可以设置在收紧槽2槽壁上。The collecting
如图1所示,本发明优选实施例的压力传感器21,在实施例中收紧槽2为锥形,在传送方向上内径逐渐变小,对熔喷材料施加的力随传送方向越来越大,收紧槽2末端的压力传感器21测出被卷实后的熔喷线料对收紧槽2槽壁的挤压应力,从而得出熔喷线料内部的紧实程度,压力传感器21将数据反馈至收集机构3以及熔喷喷嘴4;As shown in FIG. 1 , in the
熔喷喷嘴4根据挤压应力大小调整喷射高度,从而改变纤度在传送带1以及收集机构3上的分布,熔喷喷嘴4离铺料面越远熔喷喷嘴4的喷气口42喷气路线与熔喷材料的流出路线夹角越小,则熔喷材料在幅宽方向纤度差距越小,卷出的熔喷线料紧实度越高,反之熔喷喷嘴4离铺料面越近,熔喷线料紧实度越低;The melt-blown
收集机构3根据挤压应力大小启动不同直径大小的收集轮32,由于收集轮32长度与收集板31相同,各收集轮32上切割刃321数量相同,不同直径大小的收集轮32切出的条状熔喷材料宽边不同,收集轮32直径越小,则切出条状熔喷材料越细,收紧槽2挤压过程中熔喷线料内部空隙能被压缩的越小,熔喷线料紧实度越高,反之启动直径越大的收集轮32,则熔喷线料紧实度越低。The
如图1所示,本发明优选实施例中收紧槽2为一锥形槽体,收紧槽2槽体包围圆周范围在熔喷材料传送路线上逐渐变大,在熔喷材料传送方向末端形成一完整圆周包围,使最外层熔喷面料能被卷成完整的环形,一方面使熔喷线料外观上表面圆滑,另一方面也能够将熔喷线料内部的条状填充材料妥善包裹避免泄漏。As shown in FIG. 1 , in the preferred embodiment of the present invention, the tightening
如图2所示,本发明优选实例的收集机构3,收集轮32靠近收集板31,收集轮32轴向与收集板31平行,收集轮32表面设有凸起切割刃321,收集轮32转动时切割刃321与收集板31接触,本实例中收集轮32长度与收集板31相同,各收集轮32上切割刃321数量相同,不同直径大小的收集轮32切出的条状熔喷材料宽边不同,收集轮32直径越小,则切出条状熔喷材料越细,收紧槽2挤压过程中熔喷线料内部空隙能被压缩的越小,熔喷线料紧实度越高,反之启动直径越大的收集轮32,则熔喷线料紧实度越低,应当意识到,收集轮32的数量以及大小分布,收集轮32的长度可视产品情况进行调整。As shown in FIG. 2 , in the
如图2所示,收集板31与传送带1铰链34连接,收集板31与传送带1在铺料一侧夹角范围180°-270°,本实例中收集板31与传送带1在铺料一侧夹角为180°,此状态下本发明装置水平放置,收集板31与水平面接近垂直,本实例中当熔喷材料落在收集板31上,熔喷材料在重力作用下能够自由下落,同时本实例中收集板31使用表面光滑的平面,熔喷材料不会与收集板31黏连。As shown in FIG. 2 , the collecting
如图2所示,本发明优选实施例的收集机构3,优选的,各收集轮32上切割刃321数量相同,收集轮32长度与收集板31长度一致,收集板31收集面与传送带1传送方向平行,应当意识到,各收集轮32上切割刃321数量可以调节,当收集轮32直径一定,收集轮32表面切割刃321数量越多,则切出的熔喷填充材料越细密,可压缩性高,本发明还有一优选实施例,切割刃321在收集轮32表面斜线排布,切割刃321在靠近收集轮32两端出长度较短,在靠近收集轮32中间处长度较长,切出的熔喷填充材料也有长短区分,能够提高熔喷线料的分级去污能力。As shown in FIG. 2 , in the
本发明中,获得的熔喷线料为实心结构,熔喷线料最外层包裹有一层完整的熔喷面料,熔喷线料内层为若干条形熔喷材料,熔喷线料由挤压成型,内部紧实,在直径方向过滤能力强,能够直接缠绕收集制成绕线滤芯,优选地,在本实例中采用了双层结构,在传送带1首端设有一收集机构3以及熔喷喷嘴4,熔喷喷嘴4在传送带1上铺上第一层熔喷面料,收集机构3在第一次熔喷面料上铺上第一层条状填充材料,当沿传送路线行进到收紧槽2首端时,收紧槽2也设有一收集机构3以及熔喷喷嘴4,此处熔喷喷嘴4在第一层条状填充材料上再铺第二层熔喷面料,收集机构3在最内层再铺上第二层填充材料,上述产品被传送通过收紧槽2末端封闭圆周后,形成双层填充结构的熔喷线料,应当意识到,熔喷线料的分层取决于传送带1以及收紧槽2长度以及内径,同时取决于所需产品的过滤能力。In the present invention, the obtained melt-blown strand has a solid structure, the outermost layer of the melt-blown strand is wrapped with a complete layer of melt-blown fabric, the inner layer of the melt-blown strand is a plurality of strip-shaped melt-blown materials, and the melt-blown strand is extruded by extrusion. Press-molded, compact inside, strong filtering ability in the diameter direction, and can be directly wound and collected to make a wound filter element, preferably, a double-layer structure is adopted in this example, and a
本发明优选实施例生产的熔喷线料,在收紧槽2末端出料口设有一卷线机,熔喷线料通过末端后直接沿卷线机转动切线进入卷线机,从而获得以熔喷线料为原材料制成的绕线滤芯。The melt-blown strand produced by the preferred embodiment of the present invention is provided with a wire reel at the discharge port at the end of the tightening
如图3所示,本发明优选实施例的一种喷幅可控的喷嘴,包括:熔喷材料腔41,环绕在熔喷材料腔41周边的喷气口42,其特征在于:喷气口42喷气路线与熔喷材料流出路线相交,喷出气流带动熔喷材料散射在输送带上,喷气口42喷气方向可调,优选的,本实施例中熔喷喷嘴4出料口为长条形,熔喷喷嘴4长度方向与传送带1传送方向平行,喷气口42位于熔喷喷嘴4出料口长度方向两侧,喷气路线朝向收集板31方向,能够通过喷气口42的喷射朝向,调整熔喷材料在传送带1以及收集板31上的纤度分布,应当意识到,熔喷喷嘴4可以采用不同形态,只要确保传送带1和收集板31上都能被喷上熔喷材料即可。As shown in FIG. 3 , a nozzle with a controllable spray width according to a preferred embodiment of the present invention includes: a melt-blown
本发明使用时,熔喷喷嘴4喷射出锥形熔喷材料,锥形中心区域熔喷材料落在传送带1上,锥形边缘区域熔喷材料落在传送带1两侧收集机构3上收集板31上电热丝33将熔喷材料融化割断,收集轮32启动,收集轮32上切割刃321将其自身以及收集板31上的熔喷材料切成条状,条状熔喷材料落在传送带1上的熔喷面料上,随传送方向被收紧槽2收紧卷实成线料。When the present invention is used, the melt-blown
以上依据本发明的理想实施例为启示,通过上述的说明内容,相关人员完全可以在不偏离本项发明技术思想的范围内,进行多样的变更以及修改。本项发明的技术性范围并不局限于说明书上的内容,必须要根据权利要求范围来确定技术性范围。The ideal embodiments of the present invention are inspired by the above, and relevant persons can make various changes and modifications without departing from the technical idea of the present invention. The technical scope of the present invention is not limited to the content in the specification, and the technical scope must be determined according to the scope of the claims.
Claims (10)
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CN101952210A (en) * | 2007-12-31 | 2011-01-19 | 3M创新有限公司 | Filtering flow goods and production and preparation method thereof |
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