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CN111469874A - A vehicle-to-vehicle articulation through small curves - Google Patents

A vehicle-to-vehicle articulation through small curves Download PDF

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Publication number
CN111469874A
CN111469874A CN202010288045.9A CN202010288045A CN111469874A CN 111469874 A CN111469874 A CN 111469874A CN 202010288045 A CN202010288045 A CN 202010288045A CN 111469874 A CN111469874 A CN 111469874A
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ring
vehicle
main body
slewing bearing
crown
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CN111469874B (en
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王明举
张云峰
马青春
吴阳
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CRRC Changchun Railway Vehicles Co Ltd
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CRRC Changchun Railway Vehicles Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D17/00Construction details of vehicle bodies
    • B61D17/04Construction details of vehicle bodies with bodies of metal; with composite, e.g. metal and wood body structures
    • B61D17/20Communication passages between coaches; Adaptation of coach ends therefor

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  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Support Of The Bearing (AREA)
  • Rolling Contact Bearings (AREA)

Abstract

一种通过小曲线的车辆间铰接装置,包括第一铰接主体、第二铰接主体、冠状环、回转轴承,第一铰接主体和第二铰接主体分别安装在相邻车体的车端,其中,回转轴承内圈与第一铰接主体连接,外圈与冠状环内侧连接,中间圈和转向架固定,第二铰接主体通过两端连接的弹性轴承与冠状环外侧连接,回转轴承三圈相互转动配合,从而带动与回转轴承相连的第一铰接主体和第二铰接主体及转向架三者相互转动,用于增大车辆转动角度,提高车辆通过小曲线的能力。本发明适应中高地板铰接轻轨车辆之间的可靠连接,适应车辆通过曲线的各种位移,并能适应车辆的侧滚、点头等运动。铰接装置主体采用箱型焊接结构设计,相比现有采用锻/铸的产品,重量更轻。除第二铰接主体集成的弹性轴承需定期更换,正常使用几乎免维护。

Figure 202010288045

A vehicle-to-vehicle articulation device passing through a small curve, comprising a first hinged body, a second hinged body, a crown ring, and a slewing bearing, wherein the first hinged body and the second hinged body are respectively installed at the vehicle ends of adjacent vehicle bodies, wherein, The inner ring of the slewing bearing is connected to the first hinged body, the outer ring is connected to the inner side of the crown ring, the middle ring is fixed to the bogie, the second hinged body is connected to the outer side of the crown ring through the elastic bearing connected at both ends, and the three rings of the slewing bearing are rotated with each other. , thereby driving the first hinged main body, the second hinged main body and the bogie connected to the slewing bearing to rotate with each other, so as to increase the rotation angle of the vehicle and improve the ability of the vehicle to pass through small curves. The invention adapts to the reliable connection between medium and high floor articulated light rail vehicles, adapts to various displacements of the vehicles passing through the curve, and can adapt to the rolling, nodding and other movements of the vehicles. The main body of the hinge device is designed with a box-type welded structure, which is lighter in weight than the existing forged/cast products. Except for the elastic bearing integrated in the second hinge body, which needs to be replaced regularly, it is almost maintenance-free in normal use.

Figure 202010288045

Description

一种通过小曲线的车辆间铰接装置A vehicle-to-vehicle articulation through small curves

技术领域technical field

本发明属于轨道车辆两车间的连接装置,尤其是涉及一种能通过小曲线的车辆间的铰接装置。The invention belongs to a connecting device between two workshops of rail vehicles, in particular to an articulation device between vehicles that can pass through small curves.

背景技术Background technique

目前轨道交通铰接车采用的车辆间铰接装置,主要适合速度等级和强度较低的低地板车辆,其结构采用插接方式,销接连接,两端分别与车体端部连接,与转向架无接口,一般需要车辆上部辅以弹性铰。At present, the inter-vehicle articulation device used in rail transit articulated vehicles is mainly suitable for low-floor vehicles with low speed grade and low strength. The interface generally requires the upper part of the vehicle to be supplemented by an elastic hinge.

随着轨道交通的快速发展,中高地板铰接轻轨车辆应孕而生,目前的这种车辆间铰接装置已不能适应中高地板铰接轻轨车辆之间的可靠连接。因此,为了适应中高地板铰接轻轨车辆之间的可靠连接,急需研究开发一种适应中高地板且能通过小曲线的车辆间连接的铰接装置。With the rapid development of rail transit, medium and high floor articulated light rail vehicles should be conceived, and the current inter-vehicle articulation device cannot adapt to the reliable connection between medium and high floor articulated light rail vehicles. Therefore, in order to adapt to the reliable connection between medium and high floor articulated light rail vehicles, it is urgent to research and develop an articulation device that can adapt to medium and high floors and can connect vehicles with small curves.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种适应中高地板铰接轻轨车辆之间连接的铰接装置,能够实现车辆之间的可靠连接,并适应车辆运行时的各方向运动,具有曲线通过能力强的特点,并适应车辆的侧滚、点头等运动。The purpose of the present invention is to provide a hinge device suitable for the connection between medium and high floor articulated light rail vehicles, which can realize reliable connection between vehicles, adapt to the movement of vehicles in all directions during operation, has the characteristics of strong curve passing ability, and adapt to Rolling, nodding and other movements of the vehicle.

为实现上述发明目的,本发明提供一种通过小曲线的车辆间铰接装置,其特征在于:包括第一铰接主体、第二铰接主体、冠状环、回转轴承,第一铰接主体和第二铰接主体分别安装在相邻车体的车端,回转轴承分为内、中、外三圈,其中,回转轴承内圈与第一铰接主体连接,回转轴承外圈与冠状环内侧连接,回转轴承中间圈和转向架固定,第二铰接主体通过两端连接的弹性轴承与冠状环外侧连接,回转轴承三圈相互转动配合,从而带动与回转轴承相连的第一铰接主体和第二铰接主体及转向架三者相互转动,用于增大车辆转动角度,提高车辆通过小曲线的能力。In order to achieve the above purpose of the invention, the present invention provides an inter-vehicle articulation device that passes through a small curve, which is characterized in that it includes a first hinge body, a second hinge body, a crown ring, a slewing bearing, a first hinge body and a second hinge body. They are respectively installed on the car ends of the adjacent car bodies. The slewing bearing is divided into three rings: inner, middle and outer. Among them, the inner ring of the slewing bearing is connected with the first hinged body, the outer ring of the slewing bearing is connected with the inner side of the crown ring, and the middle ring of the slewing bearing is connected. It is fixed with the bogie, the second hinged body is connected to the outer side of the crown ring through the elastic bearings connected at both ends, and the three rings of the slewing bearing rotate and cooperate with each other, thereby driving the first hinged body and the second hinged body connected with the slewing bearing and the bogie three. They rotate with each other to increase the turning angle of the vehicle and improve the ability of the vehicle to pass through small curves.

所述的第一铰接主体为箱型结构,与回转轴承连接侧上部为空心圆柱,空心圆柱下面是一直径大于空心圆柱的圆环,圆环表面均布设有连接孔,第一铰接主体远离回转轴承的一侧为U形结构,用于连接车端。The first hinge body is a box-shaped structure, and the upper part of the connection side with the slewing bearing is a hollow cylinder. Below the hollow cylinder is a ring with a diameter larger than that of the hollow cylinder. The surface of the ring is evenly provided with connecting holes. One side of the bearing is a U-shaped structure for connecting the car end.

所述的第二铰接主体为开放式的箱型结构,外形为环抱形,与冠状环吻合,与冠状环连接端两侧各设一弹性轴承,用于车辆的弹性缓冲,第二铰接主体远离回转轴承的一侧为八字形结构,用于连接车端。The second hinge body is an open box-shaped structure with an encircling shape, which is in line with the crown ring, and an elastic bearing is provided on both sides of the connecting end of the crown ring for elastic buffering of the vehicle. The second hinge body is far away from One side of the slewing bearing is a figure-eight structure, which is used to connect the car end.

所述的冠状环采用左右对称的分体式锻造结构,内侧圆周上设有连接凹槽,圆周上表面中部设有相连续的凸起和凹槽,冠状环外翻的冠部位设有与圆周上表面凹槽相对应的凹槽,外翻的冠部位和冠本体之间留有间隙,用于连接第二铰接主体。The crown ring adopts a left-right symmetrical split forging structure, the inner circumference is provided with a connecting groove, the middle part of the upper surface of the circumference is provided with continuous protrusions and grooves, and the everted crown of the crown ring is provided with a connection groove on the circumference. The groove corresponding to the groove on the surface leaves a gap between the everted crown part and the crown body for connecting the second hinge body.

所述的回转轴承为单排球式,包括外圈、中圈、内圈、滚球,并且每圈上下均设有密封胶条。The slewing bearing is a single-row ball type, including an outer ring, a middle ring, an inner ring, and rolling balls, and each ring is provided with sealing strips up and down.

所述的回转轴承中圈厚度160mm,内外圈厚度130mm,钢球与圆弧滚道四点接触,用于同时承受轴向力、径向力和倾翻力矩。The thickness of the middle ring of the slewing bearing is 160mm, the thickness of the inner and outer rings is 130mm, and the steel ball is in contact with the arc raceway at four points to bear axial force, radial force and tipping moment at the same time.

所述的弹性轴承采用轴芯、橡胶体、外套硫化成一体,整体结构压装于第二铰接主体两端,用于适应车辆的点头和侧滚运动。The elastic bearing adopts the shaft core, the rubber body and the outer casing to be vulcanized into one body, and the integral structure is press-fitted on both ends of the second hinged main body to adapt to the nodding and rolling motion of the vehicle.

所述的第一铰接主体和第二铰接主体与车体的连接端均设有梯形凸起,与车体上的梯形凹槽配合,增加垂向承载能力。The connecting ends of the first hinge body and the second hinge body and the vehicle body are provided with trapezoidal protrusions, which cooperate with the trapezoidal grooves on the vehicle body to increase the vertical bearing capacity.

本发明通过第一铰接主体和第二铰接主体分别与相邻车端底架连接,冠状环与回转轴承外圈连接,然后第一铰接主体与回转轴承内圈连接,第二铰接主体与冠状环连接,实现相邻两车的机械连接,并通过回转轴承和第二铰接主体集成的弹性轴承,适应中高地板铰接轻轨车辆之间的可靠连接,适应车辆通过曲线的各种位移,并能适应车辆的侧滚、点头等运动。尤其与回转轴承的连接设计,可获得良好的水平曲线通过能力,能适应车辆通过R25m水平曲线的苛刻线路应用需求。铰接装置主体采用箱型焊接结构设计,相比现有采用锻/铸的产品,重量更轻。除第二铰接主体集成的弹性轴承需定期更换,正常使用几乎免维护。In the present invention, the first hinged body and the second hinged body are respectively connected with the adjacent vehicle end chassis, the crown ring is connected with the outer ring of the slewing bearing, then the first hinged body is connected with the inner ring of the slew bearing, and the second hinged body is connected with the crown ring Connect, realize the mechanical connection of two adjacent vehicles, and adapt to the reliable connection between the medium and high floor articulated light rail vehicles through the integrated elastic bearing of the slewing bearing and the second hinge body, adapt to the various displacements of the vehicle passing through the curve, and can adapt to the vehicle Rolling, nodding and other movements. Especially the connection design with the slewing bearing can obtain a good horizontal curve passing ability, which can meet the demanding line application requirements of vehicles passing the R25m horizontal curve. The main body of the hinge device adopts a box-type welded structure design, which is lighter in weight than the existing forged/cast products. Except for the elastic bearing integrated in the second hinge body, which needs to be replaced regularly, it is almost maintenance-free in normal use.

附图说明Description of drawings

图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;

图2为第一铰接主体示意图;2 is a schematic diagram of a first hinge body;

图3为第二铰接主体示意图;3 is a schematic diagram of a second hinge body;

图4为本发明冠装环示意图;Fig. 4 is the schematic diagram of crown fitting ring of the present invention;

图5-1为本发明回转轴承示意图;Figure 5-1 is a schematic diagram of the slewing bearing of the present invention;

图5-2为图5-1的剖视图;Figure 5-2 is a cross-sectional view of Figure 5-1;

图6为本发明弹性轴承示意图。FIG. 6 is a schematic diagram of the elastic bearing of the present invention.

具体实施方式Detailed ways

参照图1、图5-1、5-2,本发明具体实施方式包括第一铰接主体1、第二铰接主体2、冠状环3、回转轴承4,所述的第一铰接主体1和第二铰接主体2与车体的连接端均设有梯形凸起5,与车体上的梯形凹槽配合,增加垂向承载能力。回转轴承分为内、中、外三圈,其中,回转轴承内圈401与第一铰接主体1连接,回转轴承外圈403与冠状环3内侧连接,回转轴承中圈402和转向架固定,第二铰接主体通过两端连接的弹性轴承6与冠状环3外侧连接,回转轴承三圈相互转动配合,从而带动与回转轴承相连的第一铰接主体和第二铰接主体及转向架三者相互转动,用于增大车辆转动角度,提高车辆通过小曲线的能力。1, 5-1, 5-2, the specific embodiment of the present invention includes a first hinged body 1, a second hinged body 2, a crown ring 3, and a slewing bearing 4. The first hinged body 1 and the second hinged body The connecting ends of the hinged main body 2 and the vehicle body are provided with trapezoidal protrusions 5, which cooperate with the trapezoidal grooves on the vehicle body to increase the vertical bearing capacity. The slewing bearing is divided into three rings: inner, middle and outer. Among them, the inner ring 401 of the slewing bearing is connected to the first hinged body 1, the outer ring 403 of the slewing bearing is connected to the inner side of the crown ring 3, the middle ring 402 of the slewing bearing is fixed to the bogie, and the first ring 402 is fixed to the bogie. The two hinged bodies are connected with the outer side of the crown ring 3 through the elastic bearings 6 connected at both ends, and the three rings of the slewing bearing rotate and cooperate with each other, thereby driving the first hinged body connected with the slewing bearing, the second hinged body and the bogie to rotate with each other, It is used to increase the turning angle of the vehicle and improve the ability of the vehicle to pass through small curves.

参照图2,所述的第一铰接主体为箱型结构,与回转轴承连接侧上部为空心圆柱101,空心圆柱101下面是一直径大于空心圆柱的圆环102,圆环表面均布设有连接孔103,第一铰接主体远离回转轴承的一侧为U形结构104,用于连接车端。Referring to FIG. 2 , the first hinge body is a box-shaped structure, and the upper part of the connection side with the slewing bearing is a hollow cylinder 101 . Below the hollow cylinder 101 is a ring 102 with a diameter larger than that of the hollow cylinder. 103, the side of the first hinge body away from the slewing bearing is a U-shaped structure 104, which is used for connecting the vehicle end.

参照图3,所述的第二铰接主体为开放式的箱型结构,外形为环抱形,与冠状环吻合,与冠状环连接端开有横向安装孔,孔内设一弹性轴承201用于车辆的弹性缓冲。Referring to FIG. 3 , the second hinge body is an open box-type structure with an encircling shape, which is in agreement with the crown ring, and has a transverse mounting hole at the connecting end of the crown ring, and an elastic bearing 201 is provided in the hole for the vehicle. elastic cushioning.

参照图4,所述的冠状环采用左右对称的分体式锻造结构,内侧圆周上设有连接凹槽301,圆周上表面中部设有相连续的凸起302和第一凹槽303,冠状环外翻的冠部位设有与圆周上表面第一凹槽相对应的第二凹槽304,外翻的冠部位 305和冠本体306之间留有间隙,用于连接第二铰接主体。通过此冠状环的转换,第二铰接主体得以采用弹性轴承,使车辆连接获得一定的弹性缓冲。Referring to Figure 4, the crown ring adopts a left-right symmetrical split forging structure, the inner circumference is provided with a connecting groove 301, the middle part of the upper surface of the circumference is provided with a continuous protrusion 302 and a first groove 303, and the outer circumference of the crown ring is provided with a continuous protrusion 302 and a first groove 303. The inverted crown portion is provided with a second groove 304 corresponding to the first groove on the upper surface of the circumference, and a gap is left between the everted crown portion 305 and the crown body 306 for connecting the second hinge body. Through the conversion of the crown ring, the second hinge body can adopt the elastic bearing, so that the vehicle connection can obtain a certain elastic buffer.

参照图5-1、5-2,所述的回转轴承为单排球式,包括外圈403、中圈402、内圈401、滚球404,结构紧凑,并且每圈上下均设有密封胶条405。三圈厚度不同,中间厚一些160mm,两边130mm,钢球与圆弧滚道四点接触,能同时承受轴向力、径向力和倾翻力矩。Referring to Figures 5-1 and 5-2, the slewing bearing is a single-row ball type, including an outer ring 403, a middle ring 402, an inner ring 401, and a rolling ball 404, with a compact structure, and each ring is provided with sealing strips up and down 405. The thickness of the three rings is different, the middle thickness is 160mm, and the two sides are 130mm. The steel ball is in contact with the arc raceway at four points, and can bear axial force, radial force and tipping moment at the same time.

参照图6,弹性轴承采用轴芯203、橡胶体204、外套205硫化成一体,再将整体结构压装第二铰接主体两端,这种结构具有较大的径向刚度、同时设定合适的轴向刚度和弯曲刚度,以适应车辆的点头和侧滚运动。Referring to FIG. 6 , the elastic bearing is vulcanized into a whole by using the shaft core 203, the rubber body 204 and the outer casing 205, and then the overall structure is press-fitted on both ends of the second hinged body. Axial stiffness and bending stiffness to accommodate the nodding and roll motion of the vehicle.

工作时,两个铰接主体分别与相邻车端底架连接,冠状环与回转轴承外圈连接,然后第一铰接主体与回转轴承内圈连接,第二铰接主体与冠状环连接。通过以上连接,实现相邻两车的机械连接,并通过回转轴承和第二铰接主体集成的弹性轴承,适应车辆通过曲线的各种位移。本发明所述铰接装置与转向架之间通过回转轴承连接,构成铰接转向架,连接两辆车。相比常规的城市轨道交通车辆(两辆车不共用转向架),增加了车辆运行稳定性的同时,减少了转向架数量。During operation, the two hinged bodies are respectively connected with the adjacent vehicle end chassis, the crown ring is connected with the outer ring of the slewing bearing, then the first hinged body is connected with the inner ring of the slew bearing, and the second hinged body is connected with the crown ring. Through the above connection, the mechanical connection of two adjacent vehicles is realized, and the elastic bearing integrated with the slewing bearing and the second hinge body can adapt to various displacements of the vehicle passing through the curve. The hinge device of the present invention is connected with the bogie through a slewing bearing to form an articulated bogie for connecting two vehicles. Compared with conventional urban rail transit vehicles (two vehicles do not share a bogie), the running stability of the vehicle is increased while the number of bogies is reduced.

Claims (8)

1. An inter-vehicle hinge device passing through a small curve, characterized in that: the automobile steering device comprises a first hinge main body, a second hinge main body, a crown-shaped ring and a slewing bearing, wherein the first hinge main body and the second hinge main body are respectively arranged at the automobile end of an adjacent automobile body, the slewing bearing is divided into an inner ring, a middle ring and an outer ring, the inner ring of the slewing bearing is connected with the first hinge main body, the outer ring of the slewing bearing is connected with the inner side of the crown-shaped ring, the middle ring of the slewing bearing is fixed with a bogie, the second hinge main body is connected with the outer side of the crown-shaped ring, the three rings of the slewing bearing are mutually rotationally matched, and therefore the first hinge main body, the second hinge main body and the bogie which are connected with the slewing bearing are driven to mutually rotate, the vehicle rotation angle.
2. An inter-vehicle hinge device by a small curve according to claim 1, wherein: the first hinge main body is of a box-shaped structure, the upper portion of the side, connected with the slewing bearing, of the first hinge main body is a hollow cylinder, a circular ring with the diameter larger than that of the hollow cylinder is arranged below the hollow cylinder, connecting holes are evenly distributed in the surface of the circular ring, and the side, away from the slewing bearing, of the first hinge main body is of a U-shaped structure and is used for being connected with a vehicle end.
3. An inter-vehicle hinge device by a small curve according to claim 1, wherein: the second hinge main body is of an open box-shaped structure, the shape of the second hinge main body is in an encircling shape, the second hinge main body is matched with the crown-shaped ring, two elastic bearings are respectively arranged on two sides of the connecting end of the crown-shaped ring and used for elastic buffering of a vehicle, and one side, far away from the rotary bearing, of the second hinge main body is of a splayed structure and used for connecting a vehicle end.
4. An inter-vehicle hinge device by a small curve according to claim 1, wherein: the crown ring adopts a split forging structure with bilateral symmetry, the inner side circumference is provided with a connecting groove, the middle part of the upper surface of the circumference is provided with a continuous bulge and a continuous groove, the outward-turned crown part of the crown ring is provided with a groove corresponding to the groove of the upper surface of the circumference, and a gap is reserved between the outward-turned crown part and the crown body and is used for connecting the second hinge main body.
5. An inter-vehicle hinge device by a small curve according to claim 1, wherein: the slewing bearing is a single-row ball type and comprises an outer ring, a middle ring, an inner ring and a rolling ball, and sealing rubber strips are arranged on the upper part and the lower part of each ring.
6. An inter-vehicle hinge device by small curve according to claim 5, wherein: the thickness of the middle ring of the slewing bearing is 160mm, the thickness of the inner ring and the outer ring of the slewing bearing is 130mm, and the steel ball is in four-point contact with the arc roller path and is used for simultaneously bearing axial force, radial force and tilting moment.
7. An inter-vehicle hinge device by small curve according to claim 3, wherein: the elastic bearing is formed by vulcanizing a shaft core, a rubber body and a jacket into a whole, and the integral structure is pressed at two ends of the second hinge main body and is used for adapting to nodding and side rolling movement of a vehicle.
8. An inter-vehicle hinge device by a small curve according to claim 1, wherein: the first hinge main body and the second hinge main body are connected with the connecting end of the car body and are provided with trapezoidal bulges which are matched with trapezoidal grooves in the car body, so that the vertical bearing capacity is increased.
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CN115056815A (en) * 2022-07-14 2022-09-16 株洲时代新材料科技股份有限公司 Rubber wheel train end hinge mechanism

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CN102161301A (en) * 2010-11-30 2011-08-24 伊卡路斯(苏州)车辆系统有限公司 Articulated system of articulated vehicle chassis
CN104118446A (en) * 2014-08-06 2014-10-29 南车株洲电力机车有限公司 Hinged structure for connecting swing bolster and two sections of vehicle bodies
CN212447532U (en) * 2020-04-14 2021-02-02 中车长春轨道客车股份有限公司 A vehicle-to-vehicle articulation through small curves

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Publication number Priority date Publication date Assignee Title
US20030172835A1 (en) * 2002-03-14 2003-09-18 Kozo Ueta Articulated train having a low-floor section
CN102161301A (en) * 2010-11-30 2011-08-24 伊卡路斯(苏州)车辆系统有限公司 Articulated system of articulated vehicle chassis
CN104118446A (en) * 2014-08-06 2014-10-29 南车株洲电力机车有限公司 Hinged structure for connecting swing bolster and two sections of vehicle bodies
CN212447532U (en) * 2020-04-14 2021-02-02 中车长春轨道客车股份有限公司 A vehicle-to-vehicle articulation through small curves

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115056815A (en) * 2022-07-14 2022-09-16 株洲时代新材料科技股份有限公司 Rubber wheel train end hinge mechanism
CN115056815B (en) * 2022-07-14 2024-03-12 株洲时代新材料科技股份有限公司 Train end hinging mechanism of rubber-tyred train

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