CN111469192A - Circular tube cutting machine - Google Patents
Circular tube cutting machine Download PDFInfo
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- CN111469192A CN111469192A CN202010465534.7A CN202010465534A CN111469192A CN 111469192 A CN111469192 A CN 111469192A CN 202010465534 A CN202010465534 A CN 202010465534A CN 111469192 A CN111469192 A CN 111469192A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/43—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about another axis, e.g. mounted on the surface of a cone or curved body
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/16—Cutting rods or tubes transversely
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/02—Means for holding or positioning work with clamping means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D2007/013—Means for holding or positioning work the work being tubes, rods or logs
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Abstract
本发明公开了圆管切割机,包括机架、调节架、切割机构;切割机构包括第一支撑板、第二支撑板,第一支撑板上设有第一转轴,第一转轴中部设有第一通孔,第一转轴通过传动链条连接有电动机,第一转轴的一端沿其圆周阵列固连有支撑块,支撑块上滑动连接有切割刀具,切割刀具的一端设有第一齿条,支撑块上转动连接有齿轮,第一支撑板、第二支撑板之间固连有第一导杆,第一导杆上滑动连接有滑板,滑板中部转动连接有第二转轴,第二转轴中部设有第二通孔,第二转轴上固连有第二齿条,第二支撑板上设有第一气缸,第一支撑板、第二支撑板上设有夹持装置;机架上设有控制箱。本发明切割快速,噪音小,产生尘屑少,适用性强,安全方便。
The invention discloses a round pipe cutting machine, comprising a frame, an adjusting frame and a cutting mechanism; the cutting mechanism comprises a first support plate and a second support plate, the first support plate is provided with a first rotating shaft, and the middle of the first rotating shaft is provided with a first rotating shaft A through hole, the first rotating shaft is connected with a motor through a transmission chain, one end of the first rotating shaft is fixedly connected with a support block along its circumference array, the support block is slidably connected with a cutting tool, and one end of the cutting tool is provided with a first rack, supporting A gear is rotatably connected to the block, a first guide rod is fixedly connected between the first support plate and the second support plate, a sliding plate is slidably connected to the first guide rod, and a second rotating shaft is rotatably connected to the middle of the sliding plate, and the middle of the second rotating shaft is set. There is a second through hole, a second rack is fixedly connected to the second shaft, a first cylinder is arranged on the second support plate, a clamping device is arranged on the first support plate and the second support plate; control box. The invention has the advantages of fast cutting, low noise, little dust generation, strong applicability, safety and convenience.
Description
技术领域technical field
本发明涉及圆管加工技术领域,具体是指圆管切割机。The invention relates to the technical field of round pipe processing, in particular to a round pipe cutting machine.
背景技术Background technique
塑料管道具有自重轻,卫生安全,水流阻力小,节省能源,节省金属,改善生活环境,使用寿命长,安全方便等特点,受到管道工程界的青睐,管道在使用时需要根据实际情况进行切割,截取所需长度,现有塑料管道切割机一般采用切片进行切割,工作噪音大,造成尘屑多,每台切割机只能切割一定规格的管道,适用性差。Plastic pipes have the characteristics of light weight, sanitation and safety, low water flow resistance, energy saving, metal saving, improvement of living environment, long service life, safety and convenience, etc., and are favored by the pipeline engineering industry. To cut the required length, the existing plastic pipe cutting machines generally use slicing for cutting, which has a large working noise and causes a lot of dust. Each cutting machine can only cut pipes of a certain size, which has poor applicability.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是克服上述技术的缺陷,提供圆管切割机。The technical problem to be solved by the present invention is to overcome the defects of the above technology and provide a circular pipe cutting machine.
为解决上述技术问题,本发明提供的技术方案为圆管切割机:包括机架、与机架滑动连接的调节架、固连于调节架上方的切割机构;所述切割机构包括与调节架固连的第一支撑板、第二支撑板,所述第一支撑板呈U型,所述第一支撑板的中部转动连接有第一转轴,所述第一转轴中部设有第一通孔,所述第一转轴的远离第二支撑板端通过传动链条连接有电动机,所述电动机的转轴通过传动链条与第一转轴连接,所述电动机本体与调节架固连,所述第一转轴的另一端沿其圆周阵列固连有支撑块,所述支撑块滑动连接有切割刀具,所述切割刀具的远离刀头端设有第一齿条,所述支撑块上转动连接有与第一齿条啮合的齿轮,所述第一支撑板、第二支撑板之间固连有第一导杆,所述第一导杆上滑动连接有滑板,所述滑板中部转动连接有第二转轴,所述第二转轴中部设有第二通孔,所述第二转轴的靠近第一支撑板端固连有与齿轮啮合的第二齿条,所述第二支撑板上设有第一气缸,所述第一气缸的缸体与第二支撑板固连,所述第一气缸的杆体与滑板固连,所述第一支撑板、第二支撑板的相对外侧设有夹持装置;所述机架上设有控制切割机运行的控制箱。In order to solve the above technical problems, the technical solution provided by the present invention is a circular pipe cutting machine: comprising a frame, an adjustment frame slidably connected to the frame, and a cutting mechanism fixed on the upper part of the adjustment frame; the cutting mechanism includes a frame fixed to the adjustment frame. The first support plate and the second support plate are connected together, the first support plate is U-shaped, the middle part of the first support plate is rotatably connected with a first rotating shaft, and the middle part of the first rotating shaft is provided with a first through hole, The end of the first rotating shaft away from the second support plate is connected with a motor through a transmission chain, the rotating shaft of the motor is connected with the first rotating shaft through the transmission chain, the motor body is fixedly connected with the adjustment frame, and the other side of the first rotating shaft is connected. One end is fixedly connected with a support block along its circumferential array, the support block is slidably connected with a cutting tool, the end of the cutting tool away from the cutter head is provided with a first rack, and the support block is rotatably connected with the first rack A first guide rod is fixedly connected between the first support plate and the second support plate, a slide plate is slidably connected to the first guide rod, and a second shaft is rotatably connected to the middle of the slide plate, and the A second through hole is formed in the middle of the second rotating shaft, a second rack meshing with the gear is fixedly connected to the end of the second rotating shaft near the first support plate, the second support plate is provided with a first cylinder, the The cylinder body of the first cylinder is fixedly connected with the second support plate, the rod body of the first cylinder is fixedly connected with the slide plate, and the opposite outer sides of the first support plate and the second support plate are provided with clamping devices; the frame There is a control box to control the operation of the cutting machine.
作为改进,所述夹持装置包括对称设置的固定板、固连于固定板之间的第二导杆、与第二导杆滑动连接的上夹块、下夹块、设于固定板上的第二气缸、第三气缸所述第二气缸的缸体与固定板固连,所述第二气缸的杆体与上夹块固连,所述第三气缸的缸体与固定板固连,所述第三气缸的杆体与下夹块固连,所述上夹块、下夹块的相对内侧设有互相配合的半圆形凹槽。As an improvement, the clamping device comprises a symmetrically arranged fixing plate, a second guide rod fixedly connected between the fixing plates, an upper clamping block and a lower clamping block slidingly connected with the second guide rod, and a clamping block arranged on the fixing plate. The second cylinder and the third cylinder The cylinder body of the second cylinder is fixedly connected to the fixing plate, the rod body of the second cylinder is fixedly connected to the upper clamping block, and the cylinder body of the third cylinder is fixedly connected to the fixing plate, so The rod body of the third cylinder is fixedly connected with the lower clamping block, and the opposite inner sides of the upper clamping block and the lower clamping block are provided with mutually matched semicircular grooves.
作为改进,所述切割刀具的延伸方向经过第一转轴的轴心。As an improvement, the extending direction of the cutting tool passes through the axis of the first rotating shaft.
作为改进,所述调节架通过导轨滑块机构与机架滑动连接,所述机架上设有第四气缸,所述第四气缸的缸体与机架固连,所述第四气缸的杆体与调节架固连。As an improvement, the adjustment frame is slidably connected to the frame through the guide rail slider mechanism, the frame is provided with a fourth air cylinder, the cylinder body of the fourth air cylinder is fixedly connected to the frame, and the rod body of the fourth air cylinder is Attached to the adjustment bracket.
作为改进,所述机架的两端设有设有滚辊架。As an improvement, the two ends of the frame are provided with roller frames.
作为改进,所述支撑块共3个,对应的所述切割刀具共3个。As an improvement, there are three supporting blocks in total, and three corresponding cutting knives in total.
作为改进,所述第一转轴、第二转轴之间设有缓冲装置,所述缓冲装置包括与第一转轴固连的缓冲杆、套在缓冲杆上的缓冲弹簧、与第二转轴固连的缓冲套筒,缓冲杆与缓冲套筒滑动连接。As an improvement, a buffer device is provided between the first rotating shaft and the second rotating shaft, and the buffer device includes a buffer rod fixedly connected with the first rotating shaft, a buffer spring sleeved on the buffer rod, and a buffer fixed with the second rotating shaft. The buffer sleeve is slidingly connected with the buffer rod and the buffer sleeve.
本发明与现有技术相比的优点在于:本发明切割塑料管道快速,采用切割刀具切割,噪音小,产生尘屑少,可以夹持、切割多种规格的塑料管道,适用性强,操作安全方便。Compared with the prior art, the present invention has the advantages that: the present invention cuts plastic pipes quickly, adopts a cutting tool to cut, has low noise, generates less dust, can clamp and cut plastic pipes of various specifications, has strong applicability and is safe to operate convenient.
附图说明Description of drawings
图1是本发明圆管切割机的结构示意图1。FIG. 1 is a schematic diagram 1 of the structure of the circular tube cutting machine of the present invention.
图2是本发明圆管切割机的结构示意图2。FIG. 2 is a
图3是本发明圆管切割机的结构示意图3。FIG. 3 is a schematic diagram 3 of the structure of the circular pipe cutting machine of the present invention.
图4是本发明圆管切割机的结构示意图4。FIG. 4 is a schematic diagram 4 of the structure of the circular tube cutting machine of the present invention.
图5是图1的A处放大图。FIG. 5 is an enlarged view of part A of FIG. 1 .
图6是图2的B处放大图。FIG. 6 is an enlarged view of part B of FIG. 2 .
如图所示:1、机架,2、调节架,3、第一支撑板,4、第二支撑板,5、第一转轴,6、传动链条,7、电动机,8、支撑块,9、切割刀具,10、第一齿条,11、齿轮,12、第一导杆,13、滑板,14、第二转轴,15、第二通孔,16、第二齿条,17、第一气缸,18、控制箱,19、固定板,20、第二导杆,21、上夹块,22、下夹块,23、第二气缸,24、第三气缸,25、第四气缸,26、滚辊架,27、缓冲装置,28、第一通孔。As shown in the picture: 1. Frame, 2. Adjusting frame, 3. First support plate, 4. Second support plate, 5. First shaft, 6. Transmission chain, 7. Motor, 8, Support block, 9 , cutting tool, 10, first rack, 11, gear, 12, first guide rod, 13, slide plate, 14, second shaft, 15, second through hole, 16, second rack, 17, first Cylinder, 18, Control box, 19, Fixing plate, 20, Second guide rod, 21, Upper clamping block, 22, Lower clamping block, 23, Second cylinder, 24, Third cylinder, 25, Fourth cylinder, 26 , Roller frame, 27, buffer device, 28, first through hole.
具体实施方式Detailed ways
下面结合附图对本发明圆管切割机做进一步的详细说明。The circular pipe cutting machine of the present invention will be further described in detail below with reference to the accompanying drawings.
结合附图1-6,圆管切割机,包括机架1、与机架1滑动连接的调节架2、固连于调节架2上方的切割机构;所述切割机构包括与调节架2固连的第一支撑板3、第二支撑板4,所述第一支撑板3呈U型,所述第一支撑板3的中部转动连接有第一转轴5,所述第一转轴5中部设有第一通孔28,所述第一转轴5的远离第二支撑板4端通过传动链条6连接有电动机7,所述电动机7的转轴通过传动链条6与第一转轴5连接,所述电动机7本体与调节架2固连,所述第一转轴5的另一端沿其圆周阵列固连有支撑块8,所述支撑块8滑动连接有切割刀具9,所述切割刀具9的远离刀头端设有第一齿条10,所述支撑块8上转动连接有与第一齿条10啮合的齿轮11,所述第一支撑板3、第二支撑板4之间固连有第一导杆12,所述第一导杆12上滑动连接有滑板13,所述滑板13中部转动连接有第二转轴14,所述第二转轴14中部设有第二通孔15,所述第二转轴14的靠近第一支撑板3端固连有与齿轮11啮合的第二齿条16,所述第二支撑板4上设有第一气缸17,所述第一气缸17的缸体与第二支撑板4固连,所述第一气缸17的杆体与滑板13固连,所述第一支撑板3、第二支撑板4的相对外侧设有夹持装置;所述机架1上设有控制切割机运行的控制箱18。1-6, the circular pipe cutting machine includes a frame 1, an
所述夹持装置包括对称设置的固定板19、固连于固定板19之间的第二导杆20、与第二导杆20滑动连接的上夹块21、下夹块22、设于固定板19上的第二气缸23、第三气缸24所述第二气缸23的缸体与固定板19固连,所述第二气缸23的杆体与上夹块21固连,所述第三气缸24的缸体与固定板19固连,所述第三气缸24的杆体与下夹块22固连,所述上夹块21、下夹块22的相对内侧设有互相配合的半圆形凹槽。The clamping device includes symmetrically arranged
所述切割刀具9的延伸方向经过第一转轴5的轴心。The extending direction of the
所述调节架2通过导轨滑块机构与机架1滑动连接,所述机架1上设有第四气缸25,所述第四气缸25的缸体与机架1固连,所述第四气缸25的杆体与调节架2固连。The adjusting
所述机架1的两端设有设有滚辊架26。Both ends of the frame 1 are provided with
所述支撑块8共3个,对应的所述切割刀具9共3个。There are three supporting
所述第一转轴5、第二转轴14之间设有缓冲装置27,所述缓冲装置27包括与第一转轴5固连的缓冲杆、套在缓冲杆上的缓冲弹簧、与第二转轴14固连的缓冲套筒,缓冲杆与缓冲套筒滑动连接。A
本发明在具体实施时,将塑料管道从第一通孔28、第二通孔15插入,滚辊架26对塑料管道进行初步支撑,根据需要将塑料管道要切割的位置放置在切割刀具9处,启动第二气缸23、第三气缸24,使第二气缸23、第三气缸24的杆体伸出,推动上夹块21、下夹块22相向运动,将塑料管道夹持,启动第一气缸17,使第一气缸17的杆体伸出,推动滑板13向第一支撑板3滑动,第二齿条16带动齿轮11转动,齿轮11带动第一齿条10向第一转轴5的轴心运动,使切割刀具9的刀头与塑料管道接触、挤压,启动电动机7,电动机7转动带动第一转轴5转动,带动切割刀具9圆周运动,实现对塑料管道的圆周切割,当切割完毕后,关闭电动机7,启动第一气缸17,使第一气缸17的杆体收缩,启动第二气缸23、第三气缸24,使第二气缸23、第三气缸24的杆体收缩,拉动上夹块21、下夹块22相反运动,将塑料管道放松取出,为下一次送料切割做准备,其中缓冲装置27可以在滑板13运动过程中起到缓冲保护作用,通过启动第四气缸25可以带动调节架2相对机架1滑动,使切割机构处于机架1的不同位置,方便夹持不同长度的塑料管道,满足更多要求。In the specific implementation of the present invention, the plastic pipe is inserted from the first through
本发明切割塑料管道快速,采用切割刀具切割,噪音小,产生尘屑少,可以夹持、切割多种规格的塑料管道,适用性强,操作安全方便。The invention cuts the plastic pipes quickly, adopts the cutting tool to cut, has low noise, generates little dust, can clamp and cut plastic pipes of various specifications, has strong applicability, and is safe and convenient to operate.
以上对本发明及其实施方式进行了描述,这种描述没有限制性,附图中所示的也只是本发明的实施方式之一,实际的结构并不局限于此。总而言之如果本领域的普通技术人员受其启示,在不脱离本发明创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本发明的保护范围。The present invention and its embodiments have been described above, and the description is not restrictive, and what is shown in the accompanying drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. All in all, if those of ordinary skill in the art are inspired by it, and without departing from the purpose of the present invention, any structural modes and embodiments similar to this technical solution are designed without creativity, all should belong to the protection scope of the present invention.
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Citations (4)
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CN208084476U (en) * | 2018-04-11 | 2018-11-13 | 北京八达电缆管有限公司 | Cable tube cutting machine |
CN209350317U (en) * | 2019-01-23 | 2019-09-06 | 宜昌四陵塑料制品有限责任公司 | A kind of PE pipe cutter device |
US20190321899A1 (en) * | 2016-09-23 | 2019-10-24 | Rattunde Ag | Eccentric Cutting Drive Having a Variable Stroke |
CN212218629U (en) * | 2020-05-28 | 2020-12-25 | 潘阳 | Circular tube cutting machine |
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2020
- 2020-05-28 CN CN202010465534.7A patent/CN111469192A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20190321899A1 (en) * | 2016-09-23 | 2019-10-24 | Rattunde Ag | Eccentric Cutting Drive Having a Variable Stroke |
CN208084476U (en) * | 2018-04-11 | 2018-11-13 | 北京八达电缆管有限公司 | Cable tube cutting machine |
CN209350317U (en) * | 2019-01-23 | 2019-09-06 | 宜昌四陵塑料制品有限责任公司 | A kind of PE pipe cutter device |
CN212218629U (en) * | 2020-05-28 | 2020-12-25 | 潘阳 | Circular tube cutting machine |
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