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CN111463564B - Preparation method of plastic antenna oscillator with high coating bonding strength - Google Patents

Preparation method of plastic antenna oscillator with high coating bonding strength Download PDF

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Publication number
CN111463564B
CN111463564B CN202010147683.9A CN202010147683A CN111463564B CN 111463564 B CN111463564 B CN 111463564B CN 202010147683 A CN202010147683 A CN 202010147683A CN 111463564 B CN111463564 B CN 111463564B
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plastic
antenna
plating
bonding strength
circuit area
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CN202010147683.9A
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CN111463564A (en
Inventor
袁角亮
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Shanghai Allied Industrial Co ltd
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Shanghai Allied Industrial Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01QANTENNAS, i.e. RADIO AERIALS
    • H01Q1/00Details of, or arrangements associated with, antennas
    • H01Q1/36Structural form of radiating elements, e.g. cone, spiral, umbrella; Particular materials used therewith
    • H01Q1/38Structural form of radiating elements, e.g. cone, spiral, umbrella; Particular materials used therewith formed by a conductive layer on an insulating support
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14Metallic material, boron or silicon
    • C23C14/20Metallic material, boron or silicon on organic substrates
    • C23C14/205Metallic material, boron or silicon on organic substrates by cathodic sputtering
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • C23C18/38Coating with copper
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/02Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
    • C23C28/023Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material only coatings of metal elements only
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/38Electroplating: Baths therefor from solutions of copper

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Electrochemistry (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

The invention relates to the technical field of 5G communication, in particular to a preparation method of a plastic antenna oscillator with high coating bonding strength, which comprises the following steps: the method comprises the following steps that firstly, an antenna circuit area of a die is coarsened; step two, performing injection molding on thermoplastic plastics by adopting the mold in the step one to obtain a plastic oscillator body with a roughened surface antenna circuit area; step three, cleaning the oscillator body; step four, processing the surface of the vibrator body by adopting a surface treating agent; taking metallic nickel as a target material, carrying out vacuum sputtering on the oscillator body after surface treatment, and plating a metallic nickel layer on the antenna line area; plating a metal copper layer on the nickel layer by adopting electroplating or chemical plating, and then plating other metal protective layers; and finally, cleaning to obtain the antenna oscillator product.

Description

Preparation method of plastic antenna oscillator with high coating bonding strength
Technical Field
The invention relates to the technical field of 5G communication, in particular to a preparation method of an antenna oscillator.
Background
The antenna oscillator is a component on the antenna, has the functions of guiding and amplifying electromagnetic waves, and is one of key parts of the antenna; meanwhile, the geometric size of the antenna element corresponds to the wavelength of the received or transmitted electromagnetic wave, so that the maximum radiation and receiving effect can be achieved. The traditional antenna oscillator is mainly made of metal materials, and in the 5G communication era, the structure of the antenna can be greatly changed. On one hand, the number of the 5G antenna single-sector oscillators reaches 64, 128 or even 256, and the oscillator made of the metal material can cause the weight to be greatly increased, so that the problems of high cost, inconvenience in installation and the like are caused; on the other hand, the 5G working frequency is higher and higher, the wavelength is shorter and shorter, the requirement on the size precision of the oscillator is higher and higher, and the size precision of the oscillator made of the metal material cannot meet the requirement of the 5G antenna, so that the electric properties of the antenna, such as gain, a directional diagram, beam pointing, polarization characteristics and the like, are affected.
Plastic materials are not only low in density but also easy to mold. After the plastic material is directly injection molded, the metallization treatment is carried out, and the obtained plastic vibrator is light in weight and high in dimensional precision and can meet the requirements on the performance of the antenna vibrator in the 5G communication technology.
The vacuum sputtering process has simple process, is suitable for various plastic matrixes, and is widely applied to the metallization of the surface of plastic. However, the product obtained by the traditional vacuum sputtering process has the problem of low coating bonding strength, and is not suitable for antenna oscillator products with high requirements on the coating bonding strength.
Disclosure of Invention
The invention aims to provide a preparation method of a plastic antenna oscillator with high plating bonding strength, which aims to solve the technical problem.
The technical problem solved by the invention can be realized by adopting the following technical scheme:
the preparation method of the plastic antenna oscillator with high coating bonding strength is characterized by comprising the following steps:
the method comprises the following steps that firstly, an antenna circuit area of a die is coarsened;
step two, performing injection molding on thermoplastic plastics by adopting the mold in the step one to obtain a plastic oscillator body with a roughened surface antenna circuit area;
step three, cleaning the oscillator body;
step four, processing the surface of the vibrator body by adopting a surface treatment agent;
step five, taking metallic nickel as a target material, carrying out vacuum sputtering on the oscillator body after surface treatment, and plating a metallic nickel layer on the antenna circuit area;
plating a metal copper layer on the nickel layer by adopting electroplating or chemical plating, and plating other metal protective layers; and finally, cleaning to obtain the antenna oscillator product.
The thermoplastic plastics have no special requirement, and preferably one or an alloy of modified PC, ABS, PPS, PET, PBT, PA, POM, PPO, PES, PESU, LCP, PEEK and PEI.
The surface treating agent is one or more of silane coupling agent, aluminate coupling agent and titanate coupling agent.
The other metal protective layer is one or more of nickel, tin, silver and gold.
Has the advantages that: according to the invention, the line region of the oscillator antenna is subjected to roughening treatment by an injection molding process, so that the surface roughness of the line region of the oscillator body antenna is increased; meanwhile, the surface of the vibrator body is treated by adopting a surface treating agent, and a layer of active polar group-OH group is formed on the surface of the vibrator body; therefore, physical riveting force and chemical bond acting force are formed between the plating metal and the plastic substrate, and the bonding strength between the plating metal and the plastic substrate is greatly improved.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below.
The preparation method of the plastic antenna oscillator with high coating bonding strength comprises the following steps: the method comprises the following steps that firstly, an antenna circuit area of a die is coarsened; step two, performing injection molding on thermoplastic plastics by adopting the mold in the step one to obtain a plastic oscillator body with a roughened surface antenna circuit area; step three, cleaning the oscillator body; step four, processing the surface of the vibrator body by adopting a surface treating agent; step five, taking metallic nickel as a target material, carrying out vacuum sputtering on the oscillator body after surface treatment, and plating a metallic nickel layer on the antenna circuit area; plating a metal copper layer on the nickel layer by adopting electroplating or chemical plating, and then plating other metal protective layers; and finally, cleaning to obtain the antenna oscillator product.
Example 1:
the plastic antenna oscillator with high coating bonding strength is prepared by the following method:
firstly, roughening a circuit area of a mold antenna;
step two, injection molding the modified PPS plastic by adopting the mold to obtain a plastic oscillator body with a roughened surface antenna circuit area;
step three, cleaning the oscillator body;
step four, treating the surface of the vibrator body by adopting a silane coupling agent;
taking metallic nickel as a target material, carrying out vacuum sputtering on the oscillator body after surface treatment, and plating a metallic nickel layer with the thickness of 0.05-1 mu m on the antenna circuit area;
step six, plating a metal copper layer with the thickness of 5-40 mu m on a nickel layer by adopting electroplating or chemical plating, and then plating a metal nickel protective layer with the thickness of 1-5 mu m; and finally, cleaning to obtain the antenna oscillator product.
Example 2:
the plastic antenna oscillator with high coating bonding strength is prepared by the following method:
firstly, roughening a circuit area of a mold antenna;
step two, injection molding the modified PPO plastic by adopting the mold to obtain a plastic oscillator body with a roughened surface antenna circuit area;
step three, cleaning the oscillator body;
step four, treating the surface of the vibrator body by using an aluminate coupling agent;
step five, taking metallic nickel as a target material, carrying out vacuum sputtering on the oscillator body after surface treatment, and plating a metallic nickel layer with the thickness of 0.05-1 mu m on the antenna circuit area;
step six, plating a metal copper layer with the thickness of 5-40 mu m on a nickel layer by adopting electroplating or chemical plating, and then plating a metal tin protective layer with the thickness of 1-5 mu m; and finally, cleaning to obtain the antenna oscillator product.
Example 3:
the plastic antenna oscillator with high coating bonding strength is prepared by the following method:
firstly, roughening a circuit area of a mold antenna;
step two, injection molding the modified LCP plastic by adopting the mold to obtain a plastic oscillator body with a roughened surface antenna circuit area;
step three, cleaning the oscillator body;
step four, adopting a titanate coupling agent to treat the surface of the vibrator body;
step five, taking metallic nickel as a target material, carrying out vacuum sputtering on the oscillator body after surface treatment, and plating a metallic nickel layer with the thickness of 0.05-1 mu m on the antenna circuit area;
step six, plating a metal copper layer with the thickness of 5-40 mu m on a nickel layer by adopting electroplating or chemical plating, and then plating a metal silver protective layer with the thickness of 1-5 mu m; and finally, cleaning to obtain the antenna oscillator product.
In the three embodiments, in the first step, the antenna circuit region of the mold may be roughened, and meanwhile, the raised pillars may be disposed at the edge of the antenna circuit region. So that the edge of the antenna line region obtained in step two is recessed inward. And fifthly, plugging the recess with a plug before vacuum sputtering, pulling out the plug after the vacuum sputtering, and measuring the thickness of the metal nickel layer from the recess to obtain the thickness of the metal nickel layer and the uniformity of the vacuum sputtering. And step six, the recess is not required to be plugged, so that the metal copper layer wraps the side edge of the metal nickel layer at the recess edge, and the metal nickel protective layer wraps the side edge of the metal copper layer at the recess edge. In addition, in the use of antenna, this sunken tie point that both can regard as connecting outer safety cover, at this moment, can set up the spliced pole supporting with this sunken on outer safety cover, insert the spliced pole in the sunken to make outer safety cover and antenna connection. The recess can also be used as a connection point for connecting the signal line, because the opening of the recess is provided with the metal layer, the conductive column can be inserted into the recess, and the signal line is connected through the conductive column.
In the three embodiments, the mold subjected to the roughening treatment in the first step may be provided with a plurality of convex cones, a plurality of concave cone-shaped grooves, or irregularly arranged spikes in the antenna circuit region. A combination of at least two of the above may be possible. The rough surface of the die before polishing can also be used in the production process of the die.
In the above three embodiments, the height of the mold in the antenna circuit area is preferably smaller than the height of the other part of the cavity, so as to avoid the thickness increase caused by the increase of the plating layer and make the surface unsmooth. At this time, the antenna circuit area is in a concave shape in a cavity of the mold, and the side wall of the antenna circuit area is provided with a strip-shaped bulge in the vertical direction. The strip-shaped bulges enable the edge of the plastic oscillator body obtained in the step two at the antenna line area to be wavy, and finally enable the outer edge of the plating layer on the antenna line area to be wavy, so that the capability of releasing expansion with heat and contraction with cold of the metal part of the antenna oscillator is facilitated. The cross section of the strip-shaped bulges can be triangular, square, semicircular and the like, and preferably, the strip-shaped bulges are arranged at equal intervals, so that the edge of the antenna line area is triangular wave-shaped, square wave-shaped or arc wave-shaped.
In the above three embodiments, the ultrasonic device may be placed below the mold cavity, and the probe of the ultrasonic device faces the mold cavity. Thereby expelling the air from the thermoplastic by means of ultrasound. The lateral wall of accessible messenger's die cavity is the slope form this moment, and slow and have better contact with the lateral wall when making thermoplastic injection, and then reduce gaseous production, and simultaneously, the lateral wall of slope can advance the gas flow direction, makes things convenient for gas to discharge.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, and such changes and modifications are within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (10)

1. The preparation method of the plastic antenna oscillator with high plating bonding strength is characterized by comprising the following steps:
the method comprises the following steps that firstly, an antenna circuit area of a die is coarsened;
step two, performing injection molding on thermoplastic plastics by adopting the mold in the step one to obtain a plastic oscillator body with a roughened surface antenna circuit area;
step three, cleaning the oscillator body;
step four, processing the surface of the vibrator body by adopting a surface treating agent;
step five, taking metallic nickel as a target material, carrying out vacuum sputtering on the oscillator body after surface treatment, and plating a metallic nickel layer on the antenna circuit area;
plating a metal copper layer on the nickel layer by adopting electroplating or chemical plating, and then plating other metal protective layers; finally, cleaning to obtain an antenna oscillator product;
in the first step, while the antenna circuit area of the die is roughened, a raised upright post is arranged at the edge of the antenna circuit area; making the edge of the antenna circuit area obtained in the step two have inward depressions; before vacuum sputtering, plugging the recess with a plug, pulling out the plug after vacuum sputtering, and measuring the thickness of the metallic nickel layer from the recess to obtain the thickness of the metallic nickel layer and the uniformity of the vacuum sputtering; and step six, the recess is not required to be plugged, so that the metal copper layer wraps the side edge of the metal nickel layer at the recess edge, and the metal nickel protective layer wraps the side edge of the metal copper layer at the recess edge.
2. The method for preparing a plastic antenna element with high plating bonding strength as claimed in claim 1, wherein the thermoplastic is one of modified PC, ABS, PPS, PET, PBT, PA, POM, PPO, PES, PESU, LCP, PEEK, PEI or an alloy thereof.
3. The method for manufacturing a plastic antenna element with high coating bonding strength according to claim 1, wherein the surface treatment agent is one or more of a silane coupling agent, an aluminate coupling agent and a titanate coupling agent.
4. The method for manufacturing a plastic antenna element with high coating bonding strength as claimed in claim 1, wherein the other metal protective layer is one or more of nickel, tin, silver and gold.
5. The method for preparing a plastic antenna element with high coating bonding strength as claimed in claim 1, wherein the thermoplastic plastic in the second step is modified PPS plastic, and the surface treatment agent in the fourth step is silane coupling agent.
6. The method for preparing a plastic antenna element with high coating bonding strength as claimed in claim 1, wherein the thermoplastic plastic in the second step is modified PPO plastic, and the surface treatment agent in the fourth step is an aluminate coupling agent.
7. The method of claim 1, wherein the thermoplastic material in step two is a modified LCP plastic, and the surface treatment agent in step four is a titanate coupling agent.
8. The method for preparing a plastic antenna element with high coating bonding strength as claimed in claim 5, 6 or 7, wherein the thickness of the metallic nickel layer is 0.05-1 μm, the thickness of the metallic copper layer is 5-40 μm, and the thickness of the metallic nickel protective layer is 1-5 μm.
9. The method for manufacturing a plastic antenna element with high coating bonding strength as claimed in claim 5, 6 or 7, wherein the height of the mold in the antenna circuit area is less than that of the other part of the cavity.
10. The method for manufacturing a plastic antenna element with high coating bonding strength according to claim 9, wherein the antenna circuit area is recessed in a cavity of a mold, and a strip-shaped protrusion in a vertical direction is arranged on a side wall of the antenna circuit area.
CN202010147683.9A 2020-03-05 2020-03-05 Preparation method of plastic antenna oscillator with high coating bonding strength Active CN111463564B (en)

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CN112436271B (en) * 2020-11-17 2021-05-07 常州仁千电气科技股份有限公司 Production process of 5G antenna oscillator
CN114828417A (en) * 2022-04-22 2022-07-29 深圳运嘉科技有限公司 Coarsening process for mold forming, three-dimensional circuit and electronic equipment

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