CN111462951A - A cable with hot melt self-adhesive function - Google Patents
A cable with hot melt self-adhesive function Download PDFInfo
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- CN111462951A CN111462951A CN202010297474.2A CN202010297474A CN111462951A CN 111462951 A CN111462951 A CN 111462951A CN 202010297474 A CN202010297474 A CN 202010297474A CN 111462951 A CN111462951 A CN 111462951A
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- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
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Abstract
本发明涉及的一种具有热熔自粘功能的电缆,包括电缆主体,其特征在于所述电缆主体的外表面设置有热熔自粘层。所述热熔自粘层在常温下是固体状态,热熔自粘层的熔点在60‑180摄氏度,而在热熔自粘层表面温度达到60‑180摄氏度后就能够进行热熔,形成具有自粘功能的半融化状态,当温度降至常温后再次进行固化定型。本发明一种具有热熔自粘功能的电缆通过在电缆主体外表面设置热熔自粘层,需要并线时直接采用热风枪或者热源进行加热,即可使得热熔自粘层具有粘性与相邻的电缆进行并线,因此本发明一种具有热熔自粘功能的电缆具有可以现场作业,便于布线,提高并线效率,节约并线空间,保证并线后电缆传输性能可靠,且成本较低的优点。
The invention relates to a cable with hot-melt self-adhesive function, comprising a cable main body, characterized in that the outer surface of the cable main body is provided with a hot-melt self-adhesive layer. The hot-melt self-adhesive layer is in a solid state at normal temperature, the melting point of the hot-melt self-adhesive layer is 60-180 degrees Celsius, and the hot-melt self-adhesive layer can be hot-melted after the surface temperature reaches 60-180 degrees Celsius to form a The semi-melted state with self-adhesive function, when the temperature drops to normal temperature, it will be cured and shaped again. In the cable with hot-melt self-adhesive function of the present invention, a hot-melt self-adhesive layer is provided on the outer surface of the cable body, and the hot-melt self-adhesive layer can be directly heated by a hot air gun or a heat source when paralleling is required, so that the hot-melt self-adhesive layer has the viscosity and phase. The adjacent cables are paralleled, so the cable with hot-melt self-adhesive function of the present invention can be operated on site, facilitates wiring, improves paralleling efficiency, saves paralleling space, ensures reliable cable transmission performance after paralleling, and costs less. low advantage.
Description
技术领域technical field
本发明涉及一种具有热熔自粘功能的电缆。The invention relates to a cable with hot-melt self-adhesive function.
背景技术Background technique
电缆在使用时当遇到空间比较局限的场合,需要并线使用。常规的电缆并线方式有两种:When the cable is in use, when the space is relatively limited, it needs to be used in parallel. There are two conventional cable paralleling methods:
第一种方式是将多根电缆进行绞合形成一股,这样的并线方式的缺陷是工序比较复杂,而且会损伤电缆,无法保证电缆并线后的传输性能可靠;The first method is to twist multiple cables to form one strand. The disadvantage of this method of paralleling is that the process is more complicated, and the cables will be damaged, so the transmission performance of the cables after paralleling cannot be guaranteed.
第二种方式是将多根电缆平行布置,然后采用胶带将并线连接点处进行绕包并线,这的并线方式采用手工作业效率较低,另外还会增加并线后电缆总的横截面积,浪费空间。The second method is to arrange multiple cables in parallel, and then use tape to wrap and parallel the connection points of the parallel wires. This parallel method is less efficient by manual work, and it will also increase the total cross-sectional area of the cables after paralleling. Cross-sectional area, waste of space.
第三种方式是要将单根电缆拿去工厂采用专用的并线装置进行并线加工,而且大多只能适合较粗外径的并线加工,无法进行现场作业。The third method is to take a single cable to the factory and use a special paralleling device for parallel processing, and most of them are only suitable for parallel processing with a relatively thick outer diameter, and cannot be used for on-site operations.
第四种方式是直接根据要求,在工厂直接加工出多根电缆并线的结构,例如两根并线、三根并线、四根并线等,此种方式需要根据不同的并线结构在生产时采用不同的并线模具来生产,加工难度高,加工损耗大,经济性能差,且加工完成后的并线电缆也无法进行现场再并线处理,具有局限性。The fourth method is to directly process the structure of multiple cables in the factory according to the requirements, such as two parallel cables, three parallel cables, four parallel cables, etc. This method needs to be produced according to different parallel cable structures. Different paralleling molds are used for production, which has high processing difficulty, large processing loss and poor economic performance, and the paralleled cables after processing cannot be re-parallelized on site, which has limitations.
因此寻求一种可以现场作业,便于布线,提高并线效率,节约并线空间,保证并线后电缆传输性能可靠,且成本较低的电缆尤为重要。Therefore, it is particularly important to seek a cable that can be operated on-site, is convenient for wiring, improves the efficiency of paralleling, saves space for paralleling, and ensures reliable and low-cost cable transmission performance after paralleling.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服上述不足,提供一种可以现场作业,便于布线,提高并线效率,节约并线空间,保证并线后电缆传输性能可靠,且成本较低的具有热熔自粘功能的电缆。The purpose of the present invention is to overcome the above-mentioned deficiencies, and to provide a hot-melt self-adhesive function that can be operated on-site, is convenient for wiring, improves the efficiency of paralleling, saves space for paralleling, ensures reliable cable transmission performance after paralleling, and has a low cost. cable.
本发明的目的是这样实现的:The object of the present invention is achieved in this way:
一种具有热熔自粘功能的电缆,包括电缆主体,其特征在于所述电缆主体的外表面设置有热熔自粘层。A cable with hot-melt self-adhesive function, comprising a cable body, characterized in that the outer surface of the cable body is provided with a hot-melt self-adhesive layer.
作为一种优选,电缆主体的横截面积为S1,热熔自粘层的横截面积为S2,满足S2/(S1+S2)的范围是5%-30%。As a preference, the cross-sectional area of the cable body is S1, the cross-sectional area of the hot-melt self-adhesive layer is S2, and the range satisfying S2/(S1+S2) is 5%-30%.
作为一种优选,所述热熔自粘层在常温下是固体状态,热熔自粘层的熔点在60-180摄氏度,而在热熔自粘层表面温度达到60-180摄氏度后就能够进行热熔,形成具有自粘功能的半融化状态,当温度降至常温后再次进行固化定型。As a preference, the hot-melt self-adhesive layer is in a solid state at room temperature, the melting point of the hot-melt self-adhesive layer is 60-180 degrees Celsius, and the hot-melt self-adhesive layer can be carried out after the surface temperature of the hot-melt self-adhesive layer reaches 60-180 degrees Celsius. Hot-melt to form a semi-melted state with self-adhesive function. When the temperature drops to normal temperature, it is cured and shaped again.
作为一种优选,所述电缆主体能够满足在热熔自粘层热熔状态时,电缆主体表面不受影响。As a preference, the cable body can satisfy that the surface of the cable body is not affected when the hot-melt self-adhesive layer is in a hot-melting state.
作为一种优选,电缆主体含有PVC、PE、PP材料时,热熔自粘层的熔点在60-120摄氏度,当热熔自粘层热熔时,电缆主体内的PVC、PE、PP材料不受外界温度影响,保证自身性能。As a preference, when the cable body contains PVC, PE, PP materials, the melting point of the hot-melt self-adhesive layer is 60-120 degrees Celsius. When the hot-melt self-adhesive layer is hot-melted, the PVC, PE, and PP materials in the cable body are not Affected by the external temperature to ensure its own performance.
作为一种优选,电缆主体含有氟塑料材料时,热熔自粘层的熔点在60-180摄氏度,电缆主体内的氟塑料材料不受外界温度影响,保证自身性能。As a preference, when the cable body contains fluoroplastic material, the melting point of the hot-melt self-adhesive layer is 60-180 degrees Celsius, and the fluoroplastic material in the cable body is not affected by external temperature to ensure its own performance.
作为一种优选,当需要的热熔自粘层的熔点在60-100摄氏度时,热熔自粘层的材料为EVA或者EVA改性材料,EVA改性材料中的EVA含量大于50%,EVA中的VA含量18%-50%,具体的选择牌号A1:法国阿科玛EVA2805;牌号A2:美国陶氏EVA460或者A3:韩国LG化学EA28400,或者以上二种或者两种以上的组合。As a kind of preference, when the melting point of the required hot-melt self-adhesive layer is at 60-100 degrees Celsius, the material of the hot-melt self-adhesive layer is EVA or EVA modified material, and the EVA content in the EVA modified material is greater than 50%, EVA The VA content in the product is 18%-50%. The specific choice of brand A1: French Arkema EVA2805; brand A2: American Dow EVA460 or A3: South Korea LG Chemical EA28400, or a combination of the above two or more.
作为一种优选,当需要的热熔自粘层的熔点在100-180摄氏度时,热熔自粘层的材料为低熔点PA或者低熔点PA改性材料,低熔点PA改性材料中的低熔点PA含量大于60%,选择牌号B1:杜邦PA8063或者B2:保力美PA61T-130,或者以上两种的组合。As a preference, when the required melting point of the hot-melt self-adhesive layer is 100-180 degrees Celsius, the material of the hot-melt self-adhesive layer is low-melting PA or low-melting PA modified material. If the PA content of the melting point is greater than 60%, choose the brand B1: DuPont PA8063 or B2: Polymet PA61T-130, or a combination of the above two.
作为一种优选,当需要的热熔自粘层的熔点在100-150摄氏度时,热熔自粘层的材料为TPU或者TPU改性材料,TPU改性材料中的TPU含量大于90%,TPU的熔点选择在100-150摄氏度,选择牌号C1:美国路博润BF85或者C2:美国路博润58315,或者以上两种的组合。As a preference, when the required melting point of the hot-melt self-adhesive layer is 100-150 degrees Celsius, the material of the hot-melt self-adhesive layer is TPU or TPU modified material, the TPU content in the TPU modified material is greater than 90%, TPU The melting point is selected at 100-150 degrees Celsius, and the choice of grades C1: American Lubrizol BF85 or C2: American Lubrizol 58315, or a combination of the above two.
一种具有热熔自粘功能的电缆的并线方法:A method of merging cables with hot melt self-adhesive function:
首先将多根具有热熔自粘功能的电缆平行排列且两两接触,然后对待并线处进行热源输出,使得待并线处的电缆的热熔自粘层受热熔融,待该处冷却后相邻的电缆连接为一体完成并线。First, a plurality of cables with hot-melt self-adhesive function are arranged in parallel and in contact with each other, and then the heat source is output at the place to be paralleled, so that the hot-melt self-adhesive layer of the cable at the place to be paralleled is heated and melted. The adjacent cables are connected as a whole to complete the parallel line.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明一种具有热熔自粘功能的电缆通过在电缆主体外表面设置热熔自粘层,需要并线时直接采用热风枪或者热源进行加热,即可使得热熔自粘层具有粘性与相邻的电缆进行并线,因此本发明一种具有热熔自粘功能的电缆具有可以现场作业,便于布线,提高并线效率,节约并线空间,保证并线后电缆传输性能可靠,且成本较低的优点。In the cable with hot-melt self-adhesive function of the present invention, a hot-melt self-adhesive layer is provided on the outer surface of the cable body, and the hot-melt self-adhesive layer can be directly heated by a hot air gun or a heat source when paralleling is required, so that the hot-melt self-adhesive layer has the viscosity and phase. The adjacent cables are paralleled, so the cable with hot-melt self-adhesive function of the present invention can be operated on site, facilitates wiring, improves paralleling efficiency, saves paralleling space, ensures reliable cable transmission performance after paralleling, and costs less. low advantage.
附图说明Description of drawings
图1为一种具有热熔自粘功能的电缆的结构示意图。FIG. 1 is a schematic structural diagram of a cable with hot melt self-adhesive function.
其中:in:
电缆主体1、热熔自粘层2。
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
参见图1,本发明涉及的一种具有热熔自粘功能的电缆,包括电缆主体1,所述电缆主体1的外表面设置有热熔自粘层2,热熔自粘层2的壁厚为0.015-0.5毫米,设电缆主体1的横截面积为S1,热熔自粘层2的横截面积为S2,满足S2/(S1+S2)的范围是5%-30%。Referring to FIG. 1 , a cable with hot-melt self-adhesive function involved in the present invention includes a
所述电缆主体1可以是同轴电缆、电子线、光纤电缆等;The
所述热熔自粘层2在常温下是固体状态,热熔自粘层2的熔点在60-180摄氏度,而在热熔自粘层2表面温度达到60-180摄氏度后就能够进行热熔,形成具有自粘功能的半融化状态,当温度降至常温后再次进行固化定型。The hot-melt self-
所述电缆主体1的表面耐温较高,能够满足在热熔自粘层2热熔状态时,电缆主体1表面不受影响。The surface of the cable
当常规的电缆主体1含有PVC、PE、PP等材料时,建议选择配合的热熔自粘层2的熔点在60-120摄氏度,当热熔自粘层2热熔时,电缆主体1内的PVC、PE、PP等材料不受外界温度影响,保证自身性能。When the
当常规的电缆主体1含有氟塑料材料时,对选择配合的热熔自粘层2熔点要求放开,可以选择各种温度区间(60-180摄氏度)熔点的热熔自粘层2,根据最终产品使用工况决定,当处于高温使用工况(大于80度)时,建议选择配合的热熔自粘层2的熔点在100-180摄氏度,当热熔自粘层2热熔时,电缆主体1内的氟塑料材料不受外界温度影响,保证自身性能。When the
当需要的热熔自粘层2的熔点在60-100摄氏度时,热熔自粘层2的材料为EVA或者EVA改性材料,EVA改性材料中的EVA含量大于50%,EVA中的VA含量18%-50%。具体的可以选择牌号A1:法国阿科玛EVA2805;牌号A2:美国陶氏EVA460或者A3:韩国LG化学EA28400,也可以选择以上二种或者两种以上的组合;When the required melting point of the hot-melt self-
当需要的热熔自粘层2的熔点在100-180摄氏度时,热熔自粘层2的材料为低熔点PA或者低熔点PA改性材料,低熔点PA改性材料中的低熔点PA含量大于60%,具体的可以选择牌号B1:杜邦PA8063或者B2:保力美PA61T-130,也可以选择以上两种的组合;When the required melting point of the hot-melt self-
当需要的热熔自粘层2的熔点在100-150摄氏度时,热熔自粘层2的材料为TPU或者TPU改性材料,TPU改性材料中的TPU含量大于90%,TPU的熔点选择在100-150摄氏度。具体的可以选择牌号C1:美国路博润BF85或者C2:美国路博润58315,也可以选择以上两种的组合;When the required melting point of the hot-melt self-
当在电缆主体上采用涂覆工艺形成热熔自粘层时,根据不同的热熔自粘层2的熔点选择A1:法国阿科玛EVA2805、B2:保力美PA61T-130或者C1:美国路博润BF85;When using the coating process to form the hot-melt self-adhesive layer on the cable body, according to the melting point of the different hot-melt self-
当在电缆主体上采用喷涂工艺形成热熔自粘层时,根据不同的热熔自粘层2的熔点选择A3:韩国LG化学EA28400;When the hot-melt self-adhesive layer is formed by spraying on the cable body, A3 is selected according to the melting point of different hot-melt self-adhesive layers 2: South Korea LG Chemical EA28400;
当在电缆主体上采用挤出工艺形成热熔自粘层时,根据不同的热熔自粘层2的熔点选择A2:美国陶氏EVA460、B1:杜邦PA8063或者C2:美国路博润:58315;When the hot-melt self-adhesive layer is formed by extrusion process on the main body of the cable, according to different melting points of the hot-melt self-
一种具有热熔自粘功能的电缆的生产工艺可以采用以下三种方式:The production process of a cable with hot melt self-adhesive function can adopt the following three ways:
第一种生产工艺是涂覆工艺,涂覆工艺作业步骤:The first production process is the coating process. The coating process steps are as follows:
步骤1、浸胶
热熔自粘层2的材料熔融形成液态胶水并且至于一容器内,将电缆主体1穿过该容器,并且电缆主体1在该容器内的高度低于液态胶水的液面,穿过该容器后的电缆主体1的表面形成一层胶水层;The material of the hot-melt self-
步骤2、冷却
浸胶后的电缆主体1经过冷却箱对胶水层进行空气冷却,冷却温度为20-30摄氏度,冷却时间为2-10秒;The
重复上述的步骤1和步骤2,待电缆主体1外的热熔自粘层2厚度满足设计要求后完成涂覆作业。The
实施例1、当热熔自粘层的材料采用A1:法国阿科玛EVA2805时,涂覆工艺作业步骤:
步骤1、浸胶
热熔自粘层2的材料熔融形成液态胶水并且至于一容器内,将电缆主体1穿过该容器,电缆主体1为PVC,并且电缆主体1在该容器内的高度低于液态胶水的液面,穿过该容器后的电缆主体1的表面形成一层胶水层;胶水层厚度为0.01-0.03mm;The material of the hot-melt self-
步骤2、冷却
浸胶后的电缆主体1经过冷却箱对胶水层进行空气冷却,冷却温度为20摄氏度,冷却时间为3秒;The
重复上述的步骤1和步骤2,1-3次,待电缆主体1外的热熔自粘层2厚度满足设计要求后完成涂覆作业。Repeat the
实施例2、当热熔自粘层的材料采用B2:保力美PA61T-130时,涂覆工艺作业步骤:Example 2. When the material of the hot-melt self-adhesive layer adopts B2: Polymax PA61T-130, the coating process steps:
步骤1、浸胶
热熔自粘层2的材料熔融形成液态胶水并且至于一容器内,将电缆主体1穿过该容器,电缆主体1为FEP,并且电缆主体1在该容器内的高度低于液态胶水的液面,穿过该容器后的电缆主体1的表面形成一层胶水层;胶水层厚度为0.01-0.02mm;The material of the hot-melt self-
步骤2、冷却
浸胶后的电缆主体1经过冷却箱对胶水层进行空气冷却,冷却温度为22摄氏度,冷却时间为6秒;The
重复上述的步骤1和步骤2,2-3次,待电缆主体1外的热熔自粘层2厚度满足设计要求后完成涂覆作业。Repeat the
实施例3、当热熔自粘层的材料采用C1:美国路博润BF85时,涂覆工艺作业步骤:Embodiment 3, when the material of the hot-melt self-adhesive layer adopts C1: American Lubrizol BF85, the coating process steps:
步骤1、浸胶
热熔自粘层2的材料熔融形成液态胶水并且至于一容器内,将电缆主体1穿过该容器,电缆主体1为FEP,并且电缆主体1在该容器内的高度低于液态胶水的液面,穿过该容器后的电缆主体1的表面形成一层胶水层;胶水层厚度为0.015-0.025mm;The material of the hot-melt self-
步骤2、冷却
浸胶后的电缆主体1经过冷却箱对胶水层进行空气冷却,冷却温度为27摄氏度,冷却时间为10秒;The
重复上述的步骤1和步骤2,2-3次,待电缆主体1外的热熔自粘层2厚度满足设计要求后完成涂覆作业。Repeat the
第二种生产工艺是喷涂工艺,喷涂工艺作业步骤:The second production process is the spraying process. The spraying process steps are as follows:
步骤1、喷涂
热熔自粘层2的材料熔融形成液态胶水并且至于一容器内,容器内的胶水喷入喷涂室,并且电缆主体1在该喷涂室穿过,穿过该喷涂室后的电缆1的表面形成一层胶水层;The material of the hot-melt self-
步骤2、冷却
喷涂后的电缆主体1经过冷却箱对胶水层进行空气冷却,冷却温度为25-30摄氏度,冷却时间为5-10秒;冷却步骤对胶水层起到缓慢冷却的作用,防止胶水层温度骤降形成表面粗糙;The sprayed
重复上述的步骤1和步骤2,待电缆主体1外的热熔自粘层2厚度满足设计要求后完成涂覆作业。The
实施例4、当热熔自粘层的材料采用A3:韩国LG化学EA28400时,喷涂工艺的具体步骤为:Embodiment 4, when the material of the hot-melt self-adhesive layer adopts A3: Korea LG Chemical EA28400, the concrete steps of the spraying process are:
步骤1、喷涂
热熔自粘层2的材料熔融形成液态胶水并且至于一容器内,容器内的胶水喷入喷涂室,并且电缆主体1在该喷涂室穿过,电缆主体1为PVC,穿过该喷涂室后的电缆1的表面形成一层胶水层;胶水层厚度为0.01-0.02mmThe material of the hot-melt self-
步骤2、冷却
喷涂后的电缆主体1经过冷却箱对胶水层进行空气冷却,冷却温度为25摄氏度,冷却时间为5秒;冷却步骤对胶水层起到缓慢冷却的作用,防止胶水层温度骤降形成表面粗糙;The sprayed
重复上述的步骤1和步骤2,2-3次,待电缆主体1外的热熔自粘层2厚度满足设计要求后完成涂覆作业。Repeat the
第三种生产工艺是挤出工艺,挤出工艺作业步骤:The third production process is the extrusion process. The extrusion process steps are as follows:
步骤1、挤出
热熔自粘层2的材料采用螺杆挤出机挤出于电缆主体1的表面,螺杆挤出机的各个温区温度设置如下:The material of the hot-melt self-
第一温区40-80摄氏度;The first temperature zone is 40-80 degrees Celsius;
第二温区70-120摄氏度;The second temperature zone is 70-120 degrees Celsius;
第三温区120-140摄氏度;The third temperature zone is 120-140 degrees Celsius;
第四温区140-160摄氏度;The fourth temperature zone is 140-160 degrees Celsius;
机头温区160-180摄氏度;The nose temperature zone is 160-180 degrees Celsius;
在机头出口处熔融的胶水包覆于电缆主体1的表面从模头挤出,在电缆主体1形成热熔自粘层2;The glue melted at the outlet of the die is extruded from the die head by covering the surface of the cable
步骤2、冷却
挤出后的带有胶水层的电缆主体1进入冷却室直接进行空气冷却或者先进入冷却水槽采用温水冷却再进入冷却室直接进行空气冷却。The
直接进行空气冷却时冷却温度为20-30摄氏度,冷却时间为5-60秒;When air cooling is performed directly, the cooling temperature is 20-30 degrees Celsius, and the cooling time is 5-60 seconds;
先进入冷却水槽采用温水冷却再进入冷却室直接进行空气冷却时,温水冷却的冷却温度为35-40摄氏度,冷却时间为5-15秒,空气冷却的冷却温度为20-30摄氏度,冷却时间为5-15秒。When first entering the cooling water tank for warm water cooling and then entering the cooling chamber for direct air cooling, the cooling temperature of warm water cooling is 35-40 degrees Celsius, and the cooling time is 5-15 seconds, and the cooling temperature of air cooling is 20-30 degrees Celsius, and the cooling time is 5-15 seconds.
实施例5、当热熔自粘层的材料采用A2:美国陶氏EVA460时,挤出工艺作业步骤:Embodiment 5, when the material of the hot-melt self-adhesive layer adopts A2: Dow EVA460 of the United States, the extrusion process steps:
步骤1、挤出
热熔自粘层2的材料采用螺杆挤出机挤出于电缆主体1的表面,电缆主体1为PE,螺杆挤出机的各个温区温度设置如下:The material of the hot-melt self-
第一温区70摄氏度;The first temperature zone is 70 degrees Celsius;
第二温区100摄氏度;The second temperature zone is 100 degrees Celsius;
第三温区130摄氏度;The third temperature zone is 130 degrees Celsius;
第四温区150摄氏度;The fourth temperature zone is 150 degrees Celsius;
机头温区170摄氏度;The nose temperature zone is 170 degrees Celsius;
在机头出口处熔融的胶水包覆于电缆主体1的表面从模头挤出,在电缆主体1形成热熔自粘层2;The glue melted at the outlet of the die is extruded from the die head by covering the surface of the cable
步骤2、冷却
挤出后的带有胶水层的电缆主体1直接进行空气冷却,冷却温度为25摄氏度,冷却时间为35秒。The
实施例6、当热熔自粘层的材料采用B1:杜邦PA8063时,挤出工艺作业步骤:Example 6, when the material of the hot-melt self-adhesive layer adopts B1: DuPont PA8063, the extrusion process steps:
步骤1、挤出
热熔自粘层2的材料采用螺杆挤出机挤出于电缆主体1的表面,电缆主体1为FEP,螺杆挤出机的各个温区温度设置如下:The material of the hot-melt self-
第一温区80摄氏度;The first temperature zone is 80 degrees Celsius;
第二温区120摄氏度;The second temperature zone is 120 degrees Celsius;
第三温区140摄氏度;The third temperature zone is 140 degrees Celsius;
第四温区160摄氏度;The fourth temperature zone is 160 degrees Celsius;
机头温区180摄氏度;The nose temperature zone is 180 degrees Celsius;
在机头出口处熔融的胶水包覆于电缆主体1的表面从模头挤出,在电缆主体1形成热熔自粘层2;The glue melted at the outlet of the die is extruded from the die head by covering the surface of the cable
步骤2、冷却
挤出后的带有胶水层的电缆主体1先进入冷却水槽采用温水冷却再进入冷却室直接进行空气冷却,温水冷却的冷却温度为30摄氏度,冷却时间为8秒,空气冷却的冷却温度为25摄氏度,冷却时间为20秒。The
实施例7、当热熔自粘层的材料采用C2:美国路博润:58315时,挤出工艺作业步骤:Example 7. When the material of the hot-melt self-adhesive layer adopts C2: American Lubrizol: 58315, the extrusion process steps:
步骤1、挤出
热熔自粘层2的材料采用螺杆挤出机挤出于电缆主体1的表面,电缆主体1为PVC,螺杆挤出机的各个温区温度设置如下:The material of the hot-melt self-
第一温区40摄氏度;The first temperature zone is 40 degrees Celsius;
第二温区70摄氏度;The second temperature zone is 70 degrees Celsius;
第三温区120摄氏度;The third temperature zone is 120 degrees Celsius;
第四温区140摄氏度;The fourth temperature zone is 140 degrees Celsius;
机头温区150摄氏度;The nose temperature zone is 150 degrees Celsius;
在机头出口处熔融的胶水包覆于电缆主体1的表面从模头挤出,在电缆主体1形成热熔自粘层2;The glue melted at the outlet of the die is extruded from the die head by covering the surface of the cable
步骤2、冷却
挤出后的带有胶水层的电缆主体1先进入冷却水槽采用温水冷却再进入冷却室直接进行空气冷却,温水冷却的冷却温度为40摄氏度,冷却时间为15秒,空气冷却的冷却温度为30摄氏度,冷却时间为12秒。The
一种具有热熔自粘功能的电缆的并线方法:A method of merging cables with hot melt self-adhesive function:
首先将多根(至少两根)电缆平行排列且两两接触,然后对待并线处进行热源输出,使得待并线处的电缆的热熔自粘层2受热熔融,待该处冷却后相邻的电缆连接为一体完成并线。上述的热源输出优选为热风枪,热风枪能够设定输出热风的温度,且供热均匀不会形成局部过热。热风枪也能采用吹风机等替代。First, a plurality of (at least two) cables are arranged in parallel and in contact with each other, and then the heat source is output at the place to be paralleled, so that the hot-melt self-
对于上述九个实施例进行并线处理,并线具体工艺参数以及并线后结合力如下:For the above-mentioned nine embodiments, the parallel processing is carried out, and the specific process parameters of the parallel and the binding force after the parallel are as follows:
实施例1、热风枪出风口处温度:70-100℃,加热时间:3-6S;结合力:2-3N;
实施例2、热风枪出风口处温度:130-160℃,加热时间:6-10S;结合力:5-7N;
实施例3、热风枪出风口处温度:120-150℃,加热时间:5-10S;结合力:4-6N;Embodiment 3, the temperature at the air outlet of the hot air gun: 120-150 ° C, the heating time: 5-10S; the binding force: 4-6N;
实施例4、热风枪出风口处温度:70-100℃,加热时间:3-6S;结合力:2-3N;Embodiment 4, the temperature at the air outlet of the hot air gun: 70-100 ° C, the heating time: 3-6S; the binding force: 2-3N;
实施例5、热风枪出风口处温度:90-120℃,加热时间:4-9S;结合力:2-4N;Embodiment 5, the temperature at the air outlet of the hot air gun: 90-120 ° C, the heating time: 4-9S; the binding force: 2-4N;
实施例6、热风枪出风口处温度:160-190℃,加热时间:7-12S;结合力:6-8N;Embodiment 6, the temperature at the air outlet of the hot air gun: 160-190 ° C, the heating time: 7-12S; the binding force: 6-8N;
实施例7、热风枪出风口处温度:140-170℃,加热时间:6-10S;结合力:5-7N;Embodiment 7, the temperature at the air outlet of the hot air gun: 140-170 ° C, the heating time: 6-10S; the binding force: 5-7N;
以上仅是本发明的具体应用范例,对本发明的保护范围不构成任何限制。凡采用等同变换或者等效替换而形成的技术方案,均落在本发明权利保护范围之内。The above are only specific application examples of the present invention, and do not constitute any limitation to the protection scope of the present invention. All technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.
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