CN111458229A - Pressure resistance measuring device of compressor shell and control method - Google Patents
Pressure resistance measuring device of compressor shell and control method Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N3/08—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
- G01N3/10—Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces generated by pneumatic or hydraulic pressure
- G01N3/12—Pressure testing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/003—Generation of the force
- G01N2203/0042—Pneumatic or hydraulic means
- G01N2203/0048—Hydraulic means
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- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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- G01N2203/0067—Fracture or rupture
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/026—Specifications of the specimen
- G01N2203/0296—Welds
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
- G01N2203/02—Details not specific for a particular testing method
- G01N2203/06—Indicating or recording means; Sensing means
- G01N2203/067—Parameter measured for estimating the property
- G01N2203/0676—Force, weight, load, energy, speed or acceleration
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Abstract
本发明公开了一种压缩机壳体的耐压测量装置,包括用于放置压缩机壳体的机体及安装于所述机体的调压组件,所述调压组件包括三联件、电磁阀、电气转换器、气液增压泵、单向阀及泄压阀,所述电磁阀的一端与所述三联件连通,所述电磁阀的另一端与所述电气转换器连通,所述气液增压泵的控制端连接所述电气转换器,所述气液增压泵的输出端与所述单向阀的输入端连通,所述单向阀的输出端分别与所述泄压阀和所述压缩机壳体连通。本发明能够准确检测压缩机壳体耐压强度是否满足设计要求,以便准确校核压缩机壳体材料厚度以及焊接的质量,无需对压缩机壳体的不同部位多次测量。此外,本发明还公开了一种压缩机壳体的耐压测量装置的控制方法。
The invention discloses a pressure resistance measuring device of a compressor casing, comprising a body for placing the compressor casing and a pressure regulating component installed on the body, the pressure regulating component comprising a triplet, a solenoid valve, an electrical A converter, a gas-liquid booster pump, a one-way valve and a pressure relief valve, one end of the solenoid valve is communicated with the triplet, the other end of the solenoid valve is communicated with the electrical converter, and the gas-liquid booster is connected to the electric converter. The control end of the pressure pump is connected to the electrical converter, the output end of the gas-liquid booster pump is communicated with the input end of the one-way valve, and the output end of the one-way valve is respectively connected with the pressure relief valve and the The compressor casing is in communication. The invention can accurately detect whether the compressive strength of the compressor shell meets the design requirements, so as to accurately check the material thickness of the compressor shell and the quality of welding, and does not need to measure different parts of the compressor shell multiple times. In addition, the invention also discloses a control method of the pressure resistance measuring device of the compressor casing.
Description
技术领域technical field
本发明属于压缩机检测的技术领域,具体涉及一种压缩机壳体的耐压测量装置及控制方法。The invention belongs to the technical field of compressor detection, and in particular relates to a pressure-resistant measuring device and a control method of a compressor casing.
背景技术Background technique
压缩机,是一种将气体压缩并同时提升气体压力的流体机械,是制冷系统的心脏。它从吸气管吸入低温低压的制冷剂气体,通过电机运转带动活塞对其进行压缩后,向排气管排出高温高压的制冷剂气体,为制冷循环提供动力。压缩机分为活塞压缩机,螺杆压缩机,离心压缩机,直线压缩机等。压缩机壳体应具有足够的机械强度,由于压缩机运转过程中,壳体与高压腔需要承受同样的高压状态,对其外壳厚度需有一定的安全裕量,并且其焊接部位也应经受住在异常情况时可能出现的各种情况。Compressor, a fluid machine that compresses gas and increases gas pressure at the same time, is the heart of the refrigeration system. It inhales low-temperature and low-pressure refrigerant gas from the suction pipe, drives the piston to compress it through the operation of the motor, and discharges the high-temperature and high-pressure refrigerant gas to the exhaust pipe to provide power for the refrigeration cycle. Compressors are divided into piston compressors, screw compressors, centrifugal compressors, linear compressors, etc. The compressor casing should have sufficient mechanical strength. Since the casing and the high-pressure chamber need to withstand the same high-pressure state during the operation of the compressor, there should be a certain safety margin for the thickness of the casing, and the welding parts should also withstand the high pressure. A variety of situations that may arise during abnormal conditions.
发明人发现现有的方法至少存在以下缺陷:采用目测或洛氏硬度检测以及人工机械手动按压爆破试验,人工目测存在较大的不确定因素,对顶盖焊接焊缝和密封钉焊接焊缝的强度不能做出准确判断,而通过洛氏硬度检测的硬度重复性较差,对压缩机壳体造成一定的损伤,且需在不同部位测量数次,需要耗费大量的人力和时间;而使用人工机械手动按压爆破则存在一定的安全性且压力过高时容易疲劳导致无法继续施压,同时传统机械增压通常采用液-液增压方式,液压油作为介质,壳体爆破后液压油会四处飞溅,污染环境。The inventor found that the existing method has at least the following defects: visual inspection or Rockwell hardness testing and manual mechanical manual pressing and blasting test are used, and there are relatively large uncertain factors in manual visual inspection. The strength cannot be accurately judged, and the hardness of the Rockwell hardness test has poor repeatability, causing certain damage to the compressor casing, and it needs to be measured several times in different parts, which requires a lot of manpower and time; Mechanical manual pressure blasting has a certain degree of safety, and when the pressure is too high, it is easy to fatigue and cannot continue to pressurize. At the same time, the traditional mechanical booster usually adopts a liquid-liquid booster method, and hydraulic oil is used as the medium. After the shell is blasted, the hydraulic oil will be everywhere. splash, pollute the environment.
发明内容SUMMARY OF THE INVENTION
本发明的目的之一在于:针对现有技术的不足,提供一种压缩机壳体的耐压测量装置,通过使用自来水作为介质,在操作屏上设定需要压力值以后即可自动对压缩机壳体缓慢加压,直至其爆破,无需人工对压缩机壳体的不同部位多次测量,有助于减少人力和时间,也避免了人工机械按压而带来的安全隐患。One of the objectives of the present invention is to provide a pressure-resistant measuring device for a compressor casing in view of the deficiencies of the prior art. By using tap water as a medium, the compressor can be automatically measured after setting the required pressure value on the operation panel. The shell is pressurized slowly until it bursts, and there is no need to manually measure different parts of the compressor shell multiple times, which helps to reduce manpower and time, and also avoids the potential safety hazards caused by manual mechanical pressing.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种压缩机壳体的耐压测量装置,包括用于放置压缩机壳体的机体及安装于所述机体的调压组件,所述调压组件包括三联件、电磁阀、电气转换器、气液增压泵、单向阀及泄压阀,所述电磁阀的一端与所述三联件连通,所述电磁阀的另一端与所述电气转换器连通,所述气液增压泵的控制端连接所述电气转换器,所述气液增压泵的输出端与所述单向阀的输入端连通,所述单向阀的输出端分别与所述泄压阀和所述压缩机壳体连通。A pressure-resistant measuring device for a compressor casing, comprising a body for placing the compressor casing and a pressure regulating assembly installed on the body, the pressure regulating assembly comprising a triplet, a solenoid valve, an electrical converter, a gas A liquid booster pump, a one-way valve and a pressure relief valve, one end of the solenoid valve is communicated with the triplet, and the other end of the solenoid valve is communicated with the electrical converter. The control of the gas-liquid booster pump The output end of the gas-liquid booster pump is connected to the input end of the one-way valve, and the output end of the one-way valve is connected to the pressure relief valve and the compressor casing respectively. body connectivity.
作为本发明所述的一种压缩机壳体的耐压测量装置的一种改进,所述机体包括腔体和安全门,所述腔体设置有多个开口,所述安全门密封所述开口。As an improvement of the pressure resistance measuring device of a compressor casing according to the present invention, the casing includes a cavity and a safety door, the cavity is provided with a plurality of openings, and the safety door seals the openings.
作为本发明所述的一种压缩机壳体的耐压测量装置的一种改进,所述安全门为直角双开安全门,所述安全门铰接在所述开口,所述安全门上设置有防爆观察窗。As an improvement of the pressure resistance measuring device of the compressor housing according to the present invention, the safety door is a right-angle double-opening safety door, the safety door is hinged to the opening, and an explosion-proof observation window is arranged on the safety door.
作为本发明所述的一种压缩机壳体的耐压测量装置的一种改进,所述开口的数量为两个,两个所述开口之间的夹角为直角或钝角。As an improvement of the pressure resistance measuring device of the compressor casing according to the present invention, the number of the openings is two, and the included angle between the two openings is a right angle or an obtuse angle.
作为本发明所述的一种压缩机壳体的耐压测量装置的一种改进,所述机体设置有压力显示装置,所述压力显示装置包括压力表和压力传感器,所述压力传感器设置在靠近所述压缩机壳体的管道,所述压力传感器与所述压力表连接。As an improvement of the pressure-resistant measuring device of the compressor housing according to the present invention, the body is provided with a pressure display device, and the pressure display device includes a pressure gauge and a pressure sensor, and the pressure sensor is arranged near the The pipeline of the compressor casing, the pressure sensor is connected with the pressure gauge.
作为本发明所述的一种压缩机壳体的耐压测量装置的一种改进,所述机体的底部设置有水槽,所述水槽与所述气液增压泵的输入端连接。As an improvement of the pressure-resistant measuring device of the compressor housing according to the present invention, a water tank is provided at the bottom of the body, and the water tank is connected to the input end of the gas-liquid booster pump.
作为本发明所述的一种压缩机壳体的耐压测量装置的一种改进,所述三联件的输入端连接有气源,所述气液增压泵的输入端连接自来水。As an improvement of the pressure resistance measuring device of the compressor casing according to the present invention, the input end of the triple piece is connected with a gas source, and the input end of the gas-liquid booster pump is connected with tap water.
作为本发明所述的一种压缩机壳体的耐压测量装置的一种改进,所述耐压测量装置还包括控制装置,所述调压组件与所述控制装置通讯连接。As an improvement of the pressure resistance measuring device of the compressor casing of the present invention, the pressure resistance measuring device further includes a control device, and the pressure regulating assembly is connected in communication with the control device.
作为本发明所述的一种压缩机壳体的耐压测量装置的一种改进,所述控制装置为PLC控制器或嵌入式控制器。As an improvement of the pressure-resistant measuring device of the compressor casing of the present invention, the control device is a PLC controller or an embedded controller.
作为本发明所述的一种压缩机壳体的耐压测量装置的一种改进,所述电磁阀为二位三通电磁阀。As an improvement of the pressure-resistant measuring device of the compressor casing according to the present invention, the solenoid valve is a two-position three-way solenoid valve.
本发明的目的之二在于提供一种压缩机壳体的耐压测量装置的控制方法,包括:Another object of the present invention is to provide a control method for a pressure-resistant measuring device of a compressor casing, including:
三联件将气源净化过滤和减压至额定的气源压力,额定的气源压力经过电磁阀,进入到电气转换器,通过电气转换器控制气液增压泵的控制端;The triple piece purifies, filters and decompresses the air source to the rated air source pressure. The rated air source pressure passes through the solenoid valve and enters the electrical converter, which controls the control end of the gas-liquid booster pump;
气液增压泵往压缩机壳体内充注自来水,通过调整气液增压泵的输入压力,从而调节气液增压泵的输出压力,即压缩机壳体内部压力;The gas-liquid booster pump fills the compressor shell with tap water, and by adjusting the input pressure of the gas-liquid booster pump, the output pressure of the gas-liquid booster pump is adjusted, that is, the internal pressure of the compressor shell;
单向阀通过泄压阀将自来水排出。The one-way valve discharges the tap water through the pressure relief valve.
本发明的有益效果在于,本发明包括用于放置压缩机壳体的机体及安装于所述机体的调压组件,所述调压组件包括三联件、电磁阀、电气转换器、气液增压泵、单向阀及泄压阀,所述电磁阀的一端与所述三联件连通,所述电磁阀的另一端与所述电气转换器连通,所述气液增压泵的控制端连接所述电气转换器,所述气液增压泵的输出端与所述单向阀的输入端连通,所述单向阀的输出端分别与所述泄压阀和所述压缩机壳体连通。由于人工目测存在较大的不确定因素,对顶盖焊接焊缝和密封钉焊接焊缝的强度不能做出准确判断,而通过洛氏硬度检测的硬度重复性较差,对压缩机壳体造成一定的损伤,且需在不同部位测量数次,需要耗费大量的人力和时间;而使用人工机械手动按压爆破则存在一定的安全性且压力过高时容易疲劳导致无法继续按压,同时传统机械增压通常采用液-液增压方式,以液压油作为试验介质,壳体爆破后液压油会四处飞溅,污染环境。因此,采用气-液增压方式,即,在压缩机壳体注满水的情况下,通过操作屏设定需要的压力,系统自动给气液增压泵逐渐增加输入压力而使得增压泵二次侧不断增压并往压缩机壳体内持续注入液体,系统由于设置有高压止回阀,在增压比一定的情况下,可以逐渐将压缩机内部压力增大至爆破压力;三联件用于将气源干燥净化过滤和减压至仪表供给额定的气源压力,额定的气源压力经过电磁阀,进入到电气转换器,通过电气转换器控制气液增压泵的控制端,即,对气液增压泵的大径空气驱动活塞施加一个很低的压力,当此压力作用于一个小面积活塞上时,产生一个高压,能增大装置内的液体压力值,由于单向阀控制的高压柱塞泵不断的将液体排出,气液增压泵的输出端的压力大小与空气驱动压力有关,当驱动部分和输出液体部分之间的压力达到平衡时,气液增压泵会停止运行,不再消耗空气,当输出压力下降或空气驱动压力增加时,气液增压泵会自动启动运行,直到再次达到压力平衡后自动停止,即,通过电气转换器控制气液增压泵的输入控制端,实现调整气液增压泵的输出压力,从而调节壳体内部的压力;其中,当设备或管道内压力超过泄压阀设定压力时,即自动开启泄压,保证设备和管道内介质压力在设定压力之下,保护设备和管道,防止发生意外。本发明能够准确检测压缩机壳体耐压强度,通过具体的量化试验校核压缩机外壳璧厚是否满足预期的设计,无需对压缩机壳体的不同部位多次测量,有助于减少人力和时间,也避免了机械按压面临的危险和污染环境。The beneficial effect of the present invention is that the present invention includes a body for placing the compressor casing and a pressure regulating assembly installed on the body, and the pressure regulating assembly includes a triplet, a solenoid valve, an electrical converter, and a gas-liquid booster. A pump, a one-way valve and a pressure relief valve, one end of the solenoid valve is communicated with the triplet, the other end of the solenoid valve is communicated with the electrical converter, and the control end of the gas-liquid booster pump is connected to the In the electrical converter, the output end of the gas-liquid booster pump is communicated with the input end of the check valve, and the output end of the check valve is communicated with the pressure relief valve and the compressor housing respectively. Due to the large uncertainty factors in manual visual inspection, the strength of the top cover welding seam and sealing stud welding seam cannot be accurately judged. There is a certain amount of damage, and it needs to be measured several times in different parts, which requires a lot of manpower and time; while using manual machinery to manually press and blast has a certain degree of safety, and when the pressure is too high, it is easy to fatigue and cannot continue to press. The hydraulic pressure is usually liquid-liquid boosting, and hydraulic oil is used as the test medium. After the shell is blasted, the hydraulic oil will splash around and pollute the environment. Therefore, the gas-liquid booster method is adopted, that is, when the compressor casing is filled with water, the required pressure is set through the operation panel, and the system automatically increases the input pressure to the gas-liquid booster pump gradually, so that the booster pump The secondary side is continuously pressurized and the liquid is continuously injected into the compressor shell. The system is equipped with a high-pressure check valve. Under the condition of a certain pressure increase ratio, the internal pressure of the compressor can be gradually increased to the burst pressure; It is used to dry, purify, filter and decompress the air source to the rated air source pressure supplied to the instrument. The rated air source pressure passes through the solenoid valve and enters the electrical converter, and the control end of the gas-liquid booster pump is controlled by the electrical converter, that is, Apply a very low pressure to the large-diameter air-driven piston of the gas-liquid booster pump. When this pressure acts on a small-area piston, a high pressure is generated, which can increase the liquid pressure value in the device. Due to the one-way valve control The high-pressure plunger pump continuously discharges the liquid. The pressure at the output end of the gas-liquid booster pump is related to the air driving pressure. When the pressure between the driving part and the output liquid part reaches equilibrium, the gas-liquid booster pump will stop running. , no longer consumes air, when the output pressure drops or the air driving pressure increases, the gas-liquid booster pump will automatically start and run until it reaches the pressure balance again and stops automatically, that is, the input of the gas-liquid booster pump is controlled by an electrical converter The control end realizes the adjustment of the output pressure of the gas-liquid booster pump, thereby adjusting the pressure inside the shell; among them, when the pressure in the equipment or pipeline exceeds the set pressure of the pressure relief valve, the pressure relief is automatically opened to ensure the internal pressure of the equipment and pipeline. The medium pressure is below the set pressure to protect equipment and pipelines and prevent accidents. The invention can accurately detect the compressive strength of the compressor shell, check whether the wall thickness of the compressor shell meets the expected design through a specific quantitative test, and does not need to measure multiple times on different parts of the compressor shell, which helps to reduce manpower and labor costs. Time, but also avoid the dangers and pollution of the environment faced by mechanical pressing.
附图说明Description of drawings
图1为本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
图2为本发明控制原理示意图。FIG. 2 is a schematic diagram of the control principle of the present invention.
其中:1-三联件;2-电磁阀;3-电气转换器;4-气液增压泵;5-单向阀;6-泄压阀;7-腔体;71-开口;8-安全门;9-压力显示装置。Among them: 1-triple; 2-solenoid valve; 3-electrical converter; 4-gas-liquid booster pump; 5-check valve; 6-pressure relief valve; 7-cavity; 71-opening; 8-safety door ; 9 - pressure display device.
具体实施方式Detailed ways
如在说明书及权利要求当中使用了某些词汇来指称特定组件。本领域技术人员应可理解,硬件制造商可能会用不同名词来称呼同一个组件。本说明书及权利要求并不以名称的差异来作为区分组件的方式,而是以组件在功能上的差异来作为区分的准则。如在通篇说明书及权利要求当中所提及的“包含”为一开放式用语,故应解释成“包含但不限定于”。“大致”是指在可接受的误差范围内,本领域技术人员能够在一定误差范围内解决技术问题,基本达到技术效果。As used in the specification and claims, certain terms are used to refer to particular components. It should be understood by those skilled in the art that hardware manufacturers may refer to the same component by different nouns. The description and claims do not use the difference in name as a way to distinguish components, but use the difference in function of the components as a criterion for distinguishing. As mentioned in the entire specification and claims, "comprising" is an open-ended term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve technical problems within a certain error range, and basically achieve technical effects.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", horizontal" etc. is based on the accompanying drawings The orientation or positional relationship shown is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a reference to the present invention. limits.
在发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the invention, unless otherwise expressly specified and limited, the terms "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, Or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
以下结合附图1~2对本发明作进一步详细说明,但不作为对本发明的限定。The present invention will be further described in detail below with reference to the accompanying drawings 1-2, but it is not intended to limit the present invention.
实施例1Example 1
一种压缩机壳体的耐压测量装置,包括用于放置压缩机壳体的机体及安装于机体的调压组件,调压组件包括三联件1、电磁阀2、电气转换器3、气液增压泵4、单向阀5及泄压阀6,电磁阀2的一端与三联件1连通,电磁阀2的另一端与电气转换器3连通,气液增压泵4的控制端连接电气转换器3,气液增压泵4的输出端与单向阀5的输入端连通,单向阀5的输出端分别与泄压阀6和压缩机壳体连通。由于人工目测存在较大的不确定因素,对顶盖焊接焊缝和密封钉焊接焊缝的强度不能做出准确判断,而通过洛氏硬度检测的硬度重复性较差,对压缩机壳体造成一定的损伤,且需在不同部位测量数次,需要耗费大量的人力和时间;而使用人工机械手动按压爆破则存在一定的安全性且压力过高时容易疲劳导致无法继续按压,同时传统机械增压通常采用液-液增压方式,液压油作为介质,壳体爆破后液压油会四处飞溅,污染环境。因此,采用气-液增压方式,即,在压缩机壳体注满水的情况下,通过控制系统设定给气液增压泵逐渐增加气体压力而使得增压泵二次侧不断往压缩机壳体内继续注入液体,系统由于设置有高压止回阀,在增压比一定的情况下,可以逐渐将压缩机内部压力增大至爆破压力;三联件1用于将气源干燥净化过滤和减压至额定的气源压力进入电磁阀2,并将设置好的额定压力进入到电气转换器3,通过电气转换器3控制气液增压泵4的输入端,即,对气液增压泵4的大径空气驱动活塞施加一个很低的压力,当此压力作用于一个小面积活塞上时,产生一个高压,能增大装置内的液体压力值,由于单向阀5控制的高压柱塞泵不断的将液体排出,气液增压泵4的输出端的压力大小与空气驱动压力有关,当驱动部分和输出液体部分之间的压力达到平衡时,气液增压泵4会停止运行,不再消耗空气,当输出压力下降或空气驱动压力增加时,气液增压泵4会自动启动运行,直到再次达到压力平衡后自动停止,即,通过电气转换器3控制气液增压泵4的控制端,实现调整气液增压泵4的输出压力,从而控制压缩机壳体内部的极限压力;其中,当设备或管道内压力超过泄压阀设定压力时,即自动开启泄压,保证设备和管道内介质压力在设定压力之下,保护设备和管道,防止发生意外。A pressure-resistant measuring device for a compressor shell, comprising a body for placing the compressor shell and a pressure regulating component installed on the body, the pressure regulating component comprising a
于本实施例中,充满水至压缩机壳体内,以排尽管内及壳体内残留空气,目的是避免危险,以R410A制冷剂用压缩机壳体为例时,在操作屏上设定压力值为20Mpa和设定保压时间后开始试验,调压组件先控制向压缩机壳体内充满水并排尽残留空气,然后自动根据设定值换算出20MPa压力值所需的额定的空气压力,设备自动控制并缓慢施压至额定的空气压力,则气液增压泵二次侧的压力值也随着空气压力的增大而慢慢增大,直至压力到达20Mpa后停止增压,等压力保持到保压时间为止,当在到达时间前压力突然下降,说明压缩机壳体的耐压强度不合格,此时可以从安全门8上的观察窗观察出压缩机壳体的裂缝中喷出水柱。当保压时间到达,说明压缩机壳体的耐压强度合格,可以泄压拆下压缩机壳体。In this embodiment, the compressor casing is filled with water to remove the air remaining in the casing and the inside of the casing to avoid danger. Taking the compressor casing for R410A refrigerant as an example, set the pressure value on the operation panel. Start the test after setting the pressure holding time to 20Mpa. The pressure regulating component first controls to fill the compressor shell with water and exhaust the residual air, and then automatically converts the rated air pressure required by the 20MPa pressure value according to the set value. The equipment automatically Control and slowly pressurize to the rated air pressure, then the pressure value of the secondary side of the gas-liquid booster pump will also increase slowly with the increase of the air pressure, until the pressure reaches 20Mpa, stop the booster, and wait for the pressure to be maintained until Up to the pressure holding time, when the pressure suddenly drops before the arrival time, it means that the compressive strength of the compressor casing is unqualified. When the pressure holding time is reached, it means that the pressure resistance strength of the compressor casing is qualified, and the compressor casing can be removed by releasing the pressure.
在另外的实例中,仍旧以R410A制冷剂用压缩机壳体为例,把设定压力值设为装置最大压力值,再选择慢速增压,调压组件向压缩机壳体内充水,此时压缩机壳体内压力将会缓慢增加,当到达一定值时压缩机壳体会破裂,压力显示装置9会记录下压缩机壳体破裂时的数值,当破裂的压力值远大于标准所需的20Mpa时,说明压缩机的壳体的耐压强度过高,可以进行调整减小压缩机壳体厚度,达到减轻重量节约成本的效果,当破裂的压力值仅大于标准所需的2~3Mpa时,说明压缩机的壳体的耐压强度合适,可以适用于R410A制冷剂的压缩机壳体使用。In another example, the compressor housing for R410A refrigerant is still taken as an example, the set pressure value is set as the maximum pressure value of the device, and then the slow speed boost is selected, and the pressure regulating component fills the compressor housing with water. The pressure inside the compressor shell will increase slowly, when it reaches a certain value, the compressor shell will rupture, and the
优选的,机体包括腔体7和安全门8,腔体7设置有多个开口71,安全门8密封开口71,安全门8上设置有防爆观察窗。设置多个开口,便于多角度观察试验样品的状态,安全门8防止压缩机壳体内压力过大,导致水柱从裂缝中飞溅到试验场所伤人的情况。Preferably, the body includes a cavity 7 and a safety door 8 , the cavity 7 is provided with a plurality of
优选的,安全门8为直角双开安全门,安全门8铰接在开口71。通过直角双开安全门,可以保证压缩壳体在增压的时候,防止压缩机壳体内压力过大,导致水柱从裂缝中飞溅到试验场所伤人的情况,由于采取直角双开结构,可以从安全门8的观察窗处,并从多角度观察试验样品的状态。Preferably, the safety door 8 is a right-angle double-opening safety door, and the safety door 8 is hinged at the
优选的,机体设置有压力显示装置9,压力显示装置9包括压力表和压力传感器,压力传感器设置在靠近压缩机壳体的管道,压力传感器与压力表连接。过调压组件能够调节压缩机壳体的内压力,通过压力显示装置9显示壳体内的压力值,调节压缩机壳体试验所需要的额定压力值,通过观察压力显示装置9的变化情况,即可判断压缩机壳体的耐压强度。压力传感器设置在靠近压缩机壳体的管道,有助于提高测量压缩机壳体的压力的准确性。Preferably, the body is provided with a
优选的,三联件1的输入端连接有气源,气液增压泵4的输入端连接自来水。增加气源,便于三联件1将气源净化过滤和减压至仪表供给额定的气源压力;气液增压泵4的输入端连接自来水,以自来水作为试验介质,对环境无任何污染,试验成本低,对操作人员来说安全性非常高,也无需对压缩机壳体的不同部位多次测量,省时省力,相对于气压在测试样品破裂时更加安全,相对于液压油作介质更加容易获取也更加清洁。Preferably, the input end of the
优选的,电磁阀2为二位三通电磁阀。二位三通电磁阀为双线圈控制,一个线圈瞬间通电后关闭电源、阀打开,另一个线圈瞬间通电后关闭电源、阀关闭,可以长时间保持关闭或打开状态,能使线圈寿命更长。Preferably, the
本发明的工作原理是:The working principle of the present invention is:
通过调压组件能够调节压缩机壳体的内压力,通过压力显示装置9显示壳体内的压力值,调节压缩机壳体内的压力达到预期设定值,通过观察压力显示装置9的变化情况,即可判断压缩机壳体的耐压强度是否足够,而且,对压缩机壳体的伤害低,无需对压缩机壳体的不同部位多次测量,省时省力,由于压缩机壳体的耐压强度与压缩机壳体的焊接情况密切相关,故而,也可以快捷精准地测试压缩机壳体的焊缝的焊接强度,本装置使用的是气-液增压方式,介质是自来水,相对于气压在测试样品破裂时更加安全,相对于传统的液-液增压方式采用液压油做为介质更加容易获取也更加清洁。直角双开门结构使得样品安装的操作空间大大增加而且更容易多角度观察试验中的样品。The internal pressure of the compressor casing can be adjusted through the pressure regulating assembly, the pressure value in the casing can be displayed through the
实施例2Example 2
与实施例1不同的是:本实施例的开口71的数量为两个,两个开口71之间的夹角为直角或钝角,机体的底部设置有水槽,水槽与气液增压泵4的输入端连接。两个开口71之间的夹角为直角或钝角,便于用户从多角度观察试验样品的状态,同时,保证腔体7内的空间,避免试验样品与腔体7的内壁接触,有助于提高耐压检测的准确性;机体的底部增加水槽,起到储存试验后的自来水,便于对自来水循环利用,有助于降低试验的成本。The difference from
其他结构与实施例1相同,这里不再赘述。Other structures are the same as those in
实施例3Example 3
与实施例1不同的是:本实施例的耐压测量装置还包括控制装置,调压组件与控制装置通讯连接,控制装置为PLC控制器或嵌入式控制器。控制装置与调压组件通讯连接,用于控制调压组件,省去了单独对三联件1、电磁阀2、电气转换器3、气液增压泵4、单向阀5及泄压阀6进行控制,有助于提高工作效率。PLC控制器用于自动化控制的数字逻辑控制器,可以将控制指令随时加载内存内储存与执行,由内部CPU,指令及资料内存、输入输出单元、电源模组、数字模拟等单元所模组化组合成;嵌入式控制器由嵌入式微电子技术芯片,包括微处理器芯片、定时器、序列发生器或控制器等一系列微电子器件,来控制的电子设备或装置,能够完成监视、控制等各种自动化处理任务。PLC控制器和嵌入式控制器为市场上能够直接购买得到的型号,可以根据实际应用场景和成本需求,选择PLC控制器或嵌入式控制器作为控制装置。The difference from
其他结构与实施例1相同,这里不再赘述。Other structures are the same as those in
实施例4Example 4
一种压缩机壳体的耐压测量装置的控制方法,包括:A control method of a pressure resistance measuring device of a compressor casing, comprising:
三联件1将气源净化过滤和减压至额定的气源压力,额定的气源压力经过电磁阀2,进入到电气转换器3,通过电气转换器3控制气液增压泵4的输入控制端;The
气液增压泵4往压缩机壳体内充注自来水,通过调整气液增压泵4的输入压力,从而调节压缩机壳体内的压力达到预期设定值;The gas-
单向阀5通过泄压阀6将自来水排出。The one-
需要说明的是,本发明的控制方法中,三联件1用于将气源干燥净化过滤和减压至额定的气源压力进入电磁阀2,并将设置好的额定压力进入到电气转换器3,通过电气转换器3控制气液增压泵4的输入端,即,对气液增压泵4的大径空气驱动活塞施加一个很低的压力,当此压力作用于一个小面积活塞上时,产生一个高压,能增大装置内的液体压力值,由于单向阀5控制的高压柱塞泵不断的将液体排出,气液增压泵4的输出端的压力大小与空气驱动压力有关,当驱动部分和输出液体部分之间的压力达到平衡时,气液增压泵4会停止运行,不再消耗空气,当输出压力下降或空气驱动压力增加时,气液增压泵4会自动启动运行,直到再次达到压力平衡后自动停止,即,通过电气转换器3控制气液增压泵4的控制端,实现调整气液增压泵4的输出压力,从而调节壳体内需求的压力;其中,当设备或管道内压力超过泄压阀设定压力时,即自动开启泄压,保证设备和管道内介质压力在设定压力之下,保护设备和管道,防止发生意外。It should be noted that, in the control method of the present invention, the
根据上述说明书的揭示和教导,本发明所属领域的技术人员还能够对上述实施方式进行变更和修改。因此,本发明并不局限于上述的具体实施方式,凡是本领域技术人员在本发明的基础上所作出的任何显而易见的改进、替换或变型均属于本发明的保护范围。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本发明构成任何限制。Based on the disclosure and teaching of the above specification, those skilled in the art to which the present invention pertains can also make changes and modifications to the above-described embodiments. Therefore, the present invention is not limited to the above-mentioned specific embodiments, and any obvious improvement, replacement or modification made by those skilled in the art on the basis of the present invention falls within the protection scope of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present invention.
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