CN111457918A - A continuous mining machine navigation and positioning system based on multi-sensor information fusion - Google Patents
A continuous mining machine navigation and positioning system based on multi-sensor information fusion Download PDFInfo
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Abstract
本发明公开了一种基于多传感器信息融合的连续采煤机导航与定位系统。连续采煤机截割作业时并非一次成巷,需要进行横向移动调整来保证截割断面达到巷道的宽度要求,针对横向移动带来的截割断面的平直性较差的问题,本发明提出了以双激光发射器、单激光接收器的激光定向导航指引为主,以超声波传感器、倾角传感器及光电式里程计的实时位姿解算、偏移量测量、行驶里程统计及反馈调节机制为辅的连续采煤机导航与定位系统。多传感器的信息融合集中输出的信号通过与连续采煤机的主系统建立通讯联接从而实现连续采煤机的智能导航与定向控制,最终可实现成巷精度为±10cm/50m,保证成巷的平直性。
The invention discloses a continuous mining machine navigation and positioning system based on multi-sensor information fusion. The cutting operation of the continuous shearer is not a one-time roadway, and it is necessary to adjust the lateral movement to ensure that the cutting section meets the width requirements of the roadway. In view of the problem of poor straightness of the cutting section caused by the lateral movement, the present invention proposes The laser directional navigation guidance is mainly based on dual laser transmitters and single laser receivers, and the real-time pose calculation, offset measurement, mileage statistics and feedback adjustment mechanism of ultrasonic sensors, inclination sensors and photoelectric odometers are used. Auxiliary continuous miner navigation and positioning system. The centralized output signal of multi-sensor information fusion can realize the intelligent navigation and directional control of the continuous mining machine through the establishment of communication connection with the main system of the continuous mining machine. Finally, the accuracy of the roadway can be realized to be ±10cm/50m, which can ensure the completeness of the roadway. Straightness.
Description
技术领域technical field
本发明涉及导航定位技术领域,特别涉及一种基于多传感器信息融合的连续采煤机导航与定位系统。The invention relates to the technical field of navigation and positioning, in particular to a continuous mining machine navigation and positioning system based on multi-sensor information fusion.
背景技术Background technique
连续采煤机主要应用于房柱式采煤、回收边角煤、以及长壁开采的煤矿快速掘进,在其工作的过程中滚筒长度相对较小,所以连续采煤机并非一次成巷。当掘进巷道宽度大于滚筒的长度时,需要连续采煤机在巷道内进行横向移动,从而才能实现全断面的截割,连续采煤机的横向移动时会出现一定程度的偏转,连续采煤机在这种情况下进行工作会导致断面成形的平直性较差,机身偏离正确的航向,严重影响着成巷质量与煤矿开采工作的效率,达不到理想的成巷效果。Continuous shearers are mainly used in room-and-pillar coal mining, recovery of edge coal, and rapid excavation of long-wall mining. The length of the drum is relatively small during its operation, so the continuous shearer does not form an alley at one time. When the width of the roadway is larger than the length of the drum, the continuous shearer needs to move laterally in the roadway, so as to realize the cutting of the full section. When the continuous shearer moves laterally, there will be a certain degree of deflection. Working under this condition will lead to poor straightness of the section forming, and the fuselage will deviate from the correct heading, which will seriously affect the quality of the roadway and the efficiency of coal mining work, and the ideal roadway effect will not be achieved.
发明内容SUMMARY OF THE INVENTION
针对上述技术问题,本发明的目的在于提供一种基于多传感器信息融合的连续采煤机导航与定位系统。其主要包括提出了以双激光发射器、单激光接收器的激光定向指引为主,以超声波传感器、倾角传感器的位姿解算、偏移量测量及反馈调节机制为辅的连续采煤机导航与定位系统。激光接收器接收固定安装于巷道侧帮区域的激光发射器发射的激光,连续采煤机在激光的指引下进行定向截割工作。置于连续采煤机的超声波测距传感器、倾角传感器、光电式里程计实时检测连续采煤机的偏移量、偏转角α及俯仰角β,并且对行驶里程进行统计。通过系统内置算法解算出连续采煤机的位姿。多传感器的信息融合输出反馈调节信号通过与连续采煤机的主系统建立通讯联接对连续采煤机进行智能导航与定向调整控制。In view of the above technical problems, the purpose of the present invention is to provide a continuous mining machine navigation and positioning system based on multi-sensor information fusion. It mainly includes the proposal of laser directional guidance based on dual laser transmitters and single laser receivers, supplemented by ultrasonic sensors and inclination sensors for pose calculation, offset measurement and feedback adjustment mechanism. and positioning system. The laser receiver receives the laser emitted by the laser transmitter fixedly installed in the sidewall area of the roadway, and the continuous shearer performs directional cutting work under the guidance of the laser. The ultrasonic ranging sensor, inclination sensor and photoelectric odometer placed in the continuous shearer detect the offset, deflection angle α and pitch angle β of the continuous shearer in real time, and make statistics on the mileage. The pose of the continuous shearer is calculated by the built-in algorithm of the system. The multi-sensor information fusion outputs the feedback adjustment signal to carry out intelligent navigation and directional adjustment control of the continuous shearer by establishing a communication connection with the main system of the continuous shearer.
为实现上述目的,本发明采用下述技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种基于多传感器信息融合的连续采煤机导航与定位系统,包括双激光发射器、单激光接收器的激光定向指引部分与超声波测距传感器、倾角传感器、光电式里程计组成的偏移量、姿态角测量、行驶里程统计的实时检测部分。A continuous mining machine navigation and positioning system based on multi-sensor information fusion, including a laser orientation guidance part of a dual laser transmitter and a single laser receiver, and an offset composed of an ultrasonic ranging sensor, an inclination sensor, and a photoelectric odometer. , Attitude angle measurement, real-time detection part of mileage statistics.
所述双激光发射器为两个独立的激光发射器,分别固定放置于巷道内距离巷道两侧帮一定距离Xmm范围区域的位置。The dual laser transmitters are two independent laser transmitters, which are respectively fixed and placed in the roadway at a certain distance Xmm from both sides of the roadway.
进一步的,连续采煤机距离任意一侧侧帮的距离在Ymm 的区域范围内时,处于该侧区域的激光发射器朝向连续采煤机工作截割巷道的标准方向发射激光,对连续采煤机进行定向导航。 Further, when the distance between the continuous shearer and the sidewall on any side is within the area of Ymm, the laser transmitter in the side area emits laser light towards the standard direction of the continuous shearer working and cutting the roadway, and the continuous mining machine for directional navigation.
所述单激光接收器装入箱体内并连同箱体固定安装于连续采煤机后侧机架上侧的中间位置,接收来自激光发射器发射的激光,单激光接收器的激光横向接收范围200mm,激光接收器在所接收激光的范围内对连续采煤机进行导航与定向指引。The single laser receiver is installed in the box and fixedly installed in the middle position on the upper side of the rear side frame of the continuous miner to receive the laser light emitted by the laser transmitter. The horizontal laser receiving range of the single laser receiver is 200mm. , the laser receiver navigates and orients the continuous miner within the range of the received laser.
所述超声波测距传感器有八个,分别布置于连续采煤机的两侧,每侧布置有四个,成矩形形式布置于连续采煤机的侧端。There are eight ultrasonic ranging sensors, which are respectively arranged on both sides of the continuous mining machine, four on each side, and are arranged in a rectangular form on the side end of the continuous mining machine.
进一步的,各个超声波测距传感器分别对传感器所在位置点到巷道侧帮的距离进行测量,对连续采煤机的偏移量进行实时检测。Further, each ultrasonic ranging sensor measures the distance from the location of the sensor to the sidewall of the roadway, and detects the offset of the continuous miner in real time.
更进一步的,各个超声波传感器测距传感器测量得到的数据使用系统内置的算法对连续采煤机的横滚、偏转姿态角进行解算,解算算法的求解过程如下:Further, the data measured by each ultrasonic sensor ranging sensor is used to calculate the roll and yaw attitude angles of the continuous miner using the built-in algorithm of the system. The solution process of the solution algorithm is as follows:
(1)建立坐标系,取标准巷道中心轴线方向为坐标系的X轴方向,巷道的横向方向为坐标系的Y轴方向,巷道的竖直方向为坐标系的Z轴方向,坐标系的Y轴与Z轴构成YOZ 平面,坐标系的X轴与Y轴构成 XOY平面,对由传感器能够测定的各个变量数据进行设定,取各个编号超声波测距传感器测得的到巷道侧帮的距离分别为di (i=1~8) d1、d2、d3、d4、d5、d6、d7、d8,其距离为一个空间矢量,这些数据的测量精度均在±9mm ,竖直方向上的传感器间的距离为H,传感器的横向距离为B,倾角传感器测得的俯仰角及偏转角分别为角 β、角γ; (1) Establish a coordinate system, take the direction of the central axis of the standard roadway as the X-axis direction of the coordinate system, the lateral direction of the roadway is the Y-axis direction of the coordinate system, the vertical direction of the roadway is the Z-axis direction of the coordinate system, and the Y-axis direction of the coordinate system The axis and Z axis form the YOZ plane, the X axis and the Y axis of the coordinate system form the XOY plane, and each variable data that can be measured by the sensor is set. for di(i=1~8) d1, d2, d3, d4, d5, d6, d7, d8, the distance is a space vector, the measurement accuracy of these data is ±9mm, the distance between the sensors in the vertical direction is H, the lateral distance of the sensor is B, the pitch angle and yaw angle measured by the tilt sensor are the angle β, angle γ;
(2)求偏转角γ,首先利用超声波测距传感器所测的各个距离求出各个距离在YOZ 面上的投影距离di ’,利用实际测得的距离di (i=1~8)乘以该空间距离矢量与YOZ面的夹角φ,空间矢量距离与YOZ 面的夹角φ根据处于同一水平面前后两传感器之间的距离与前后传感器空间矢量距离之间差的组成的三角形的边之间的关系求得,得到各个投影距离,建立投影距离与其它相关距离的关系,对连续采煤机的偏转角γ进行计算,求解解算过程如下:(2) To find the deflection angle γ, first use the distances measured by the ultrasonic ranging sensor to find the projection distance d i ' of each distance on the YOZ plane, and multiply the actual measured distance d i (i=1~8) by Taking the angle φ between the space distance vector and the YOZ surface, the angle φ between the space vector distance and the YOZ surface is based on the difference between the distance between the front and rear sensors at the same level and the difference between the front and rear sensor space vector distance. The relationship between the two is obtained, each projection distance is obtained, the relationship between the projection distance and other relevant distances is established, and the deflection angle γ of the continuous shearer is calculated. The solution process is as follows:
空间距离矢量与YOZ 面的夹角φ 为:The angle φ between the space distance vector and the YOZ surface is:
以上各式中的i取i=2,4,6,8,最终求得连续采煤机的偏转姿态角为:i in the above formulas takes i=2, 4, 6, 8, and finally the deflection attitude angle of the continuous shearer is obtained as:
实际情况下,通过超声波测距传感器测得的数据,可对连续采煤机姿态角中整机的偏转角进行四次相应的求解,理论情况下,四次求解结果应该完全相同,考虑到误差的原因,我们取四次计算的平均值作为连续采煤机的整机姿态偏转角的系统输出值;In practice, the data measured by the ultrasonic ranging sensor can be used to calculate the deflection angle of the continuous shearer four times. In theory, the results of the four times should be exactly the same, considering the error Because of the reason, we take the average value of four calculations as the system output value of the attitude deflection angle of the continuous shearer;
(3)求横滚角α,首先利用超声波测距传感器所测的各个距离求出各个距离在XOY面上的投影距离d i '',利用实际测得的距离 di (i=1~8) d1、d2、d3、d4、d5、d6、d7、d8,乘以该空间距离矢量与XOY面的夹角θ,空间矢量距离与XOY面的夹角θ根据相邻上、下两传感器之间的距离与这两个传感器空间矢量距离之间差的关系求得,所得到的各个投影距离对连续采煤机的横滚角α进行计算,求解解算过程如下:(3) To find the roll angle α, first use each distance measured by the ultrasonic ranging sensor to find the projection distance d of each distance on the XOY planei '', using the actual measured distance di(i=1~8) d1, d2, d3, d4, d5, d6, d7, d8, multiplied by the angle θ between the space distance vector and the XOY surface, the angle θ between the space vector distance and the XOY surface is based on the relationship between the distance between the adjacent upper and lower sensors and the difference between the space vector distances of the two sensors Obtained, the obtained projection distances are used to calculate the roll angle α of the continuous shearer, and the solution process is as follows:
空间距离矢量与XOY面的夹角θ为:The angle θ between the space distance vector and the XOY plane is:
以上各式中的i取i=2,3,6,7,最终求得连续采煤机的横滚姿态角为:i in the above formulas takes i=2, 3, 6, 7, and finally the roll attitude angle of the continuous shearer is obtained as:
实际情况下,通过超声波测距传感器测得的数据,可对连续采煤机姿态角中整机的横滚角进行四次相应的求解,理论情况下,四次求解结果应该完全相同,考虑到误差的原因,我们取四次计算的平均值作为连续采煤机的整机横滚姿态角的系统输出值。In practice, the data measured by the ultrasonic ranging sensor can be used to solve the roll angle of the whole machine in the attitude angle of the continuous shearer four times. The reason for the error, we take the average value of four calculations as the system output value of the roll attitude angle of the continuous shearer.
所述超声波测距传感器对连续采煤机各个方向上的偏移量进行测量。The ultrasonic ranging sensor measures the offset of the continuous shearer in all directions.
所述光电式里程计安装与连续采煤机的两侧履带行走系统上,在连续采煤机的工作过程中可直接实现行驶里程的统计,行驶里程记为里S,记录于连续采煤机的系统之中。The photoelectric odometer is installed on the crawler walking system on both sides of the continuous shearer, and the mileage statistics can be directly realized during the working process of the continuous shearer. in the system.
所述倾角传感器布置于安装激光接收器的箱体内,所述倾角传感器为两轴传感器,可实现对连续采煤机的俯仰β角及偏转角γ的实时辅助测量。The inclination sensor is arranged in the box where the laser receiver is installed, and the inclination sensor is a two-axis sensor, which can realize the real-time auxiliary measurement of the pitch angle β and the deflection angle γ of the continuous shearer.
本发明的系统方法与原理如下:The system method and principle of the present invention are as follows:
本发明提供的一种基于多传感器信息融合的连续采煤机导航与定向系统,该系统的实现方法与原理为,连续采煤机进行截割工作时向前行进,当连续采煤机靠近巷道的任意一侧侧帮Ymm的范围内时,固定安装于巷道侧帮附近区域的激光发射器发射激光,此时安装于连续采煤机后侧机架上方中间位置的激光接收器接收来自激光发射器发射的激光,该激光接收器具有200mm的激光接收范围,在激光接收器接收到激光的信号之后,给予连续采煤机的控制系统一个指令,使得连续采煤机在激光的引导下实现对于连续采煤机的导航与定向。在偏离巷道两侧帮Ymm的范围时,激光发射器与激光接收器均停止工作,超声波测距传感器、倾角传感器、光电式里程计在连续采煤机的工作全过程均处于工作状态,实时对连续采煤机的偏移量进行实时测量,能够对连续采煤机的偏移量、整机位姿进行实时测定、实时传输功能。布置于连续采煤机两侧的超声波测距传感器,实时检测传感器所在位置处到巷道的矢量距离,根据各个超声波测距传感器测得的距离数据,应用系统算法对连续采煤机的位置及姿态进行解算,解算出采煤机整机的横滚角α及偏转角γ。倾角传感器对连续采煤机的整机俯仰角β与偏转角γ进行辅助测量,布置于两侧履带行走系统的光电式里程计对连续采煤机的行驶里程进行统计,最终,多传感器的信息融合输出反馈信号通过与连续采煤机的主系统建立通讯联接,对连续采煤机进行相应的调整与导航定向控制。The invention provides a continuous mining machine navigation and orientation system based on multi-sensor information fusion. The realization method and principle of the system are as follows: when the continuous mining machine is cutting, it moves forward, and when the continuous mining machine approaches the roadway When it is within the range of Ymm on either side of the side rail, the laser transmitter fixedly installed in the area near the side rail of the roadway emits laser light. At this time, the laser receiver installed in the middle position above the rear side frame of the continuous shearer receives the laser emission from the The laser receiver has a laser receiving range of 200mm. After the laser receiver receives the signal of the laser, a command is given to the control system of the continuous shearer, so that the continuous shearer can realize the Navigation and orientation of continuous miner. When it deviates from the range of Ymm on both sides of the roadway, both the laser transmitter and the laser receiver stop working. The ultrasonic ranging sensor, inclination sensor, and photoelectric odometer are all in working condition during the whole working process of the continuous miner. The offset of the continuous shearer can be measured in real time, and the offset and the posture of the whole machine can be measured and transmitted in real time. The ultrasonic ranging sensors arranged on both sides of the continuous shearer can detect the vector distance from the location of the sensor to the roadway in real time. Carry out the calculation, and calculate the roll angle α and deflection angle γ of the shearer. The inclination sensor assists in the measurement of the pitch angle β and the deflection angle γ of the continuous shearer, and the photoelectric odometers arranged on both sides of the crawler walking system count the mileage of the continuous shearer. Finally, the information from multiple sensors The fusion output feedback signal establishes a communication connection with the main system of the continuous shearer, and performs corresponding adjustment and navigation directional control of the continuous shearer.
本发明具有下述优点:The present invention has the following advantages:
(1)在巷道两侧帮Ymm距离范围内时,能够对连续采煤机的巷道成形过程进行精确的导航与定向,具有设备偏移量实时测量、传输功能,检测精度±9mm,分辨率3mm,具有设备姿态角实时检测与传输的功能,对于各个姿态角的检测精度均为±0.3°,系统检测误差不需人工修正与标定,且具有较高的成巷精度,成形精度±10cm/50m;(1) When the distance between the two sides of the roadway is within the range of Ymm, it can accurately navigate and orient the roadway forming process of the continuous shearer, and has the function of real-time measurement and transmission of equipment offset, the detection accuracy is ±9mm, and the resolution is 3mm. , has the function of real-time detection and transmission of equipment attitude angle, the detection accuracy of each attitude angle is ±0.3°, the system detection error does not need manual correction and calibration, and has high lane forming accuracy, forming accuracy ±10cm/50m ;
(2)在偏离巷道两侧帮Ymm的范围时,激光发射器与激光接收器均停止工作,超声波测距传感器、倾角传感器、光电式里程计在连续采煤机的工作全过程均处于工作状态,实时对连续采煤机的偏移量进行实时测量、姿态角进行解算、行驶里程进行统计,偏移量检测精度±10cm,分辨率3cm,横滚角、俯仰角的检测精度为±0.3°,偏转角的检测精度为±2.5°;(2) When it deviates from the range of Ymm on both sides of the roadway, both the laser transmitter and the laser receiver stop working, and the ultrasonic ranging sensor, inclination sensor and photoelectric odometer are in working condition during the whole working process of the continuous miner. , Real-time measurement of the offset of the continuous shearer, calculation of the attitude angle, and statistics of the mileage. The offset detection accuracy is ±10cm, the resolution is 3cm, and the detection accuracy of the roll angle and pitch angle is ±0.3 °, the detection accuracy of deflection angle is ±2.5°;
(3)能够对连续采煤机的行驶里程进行统计。可以根据实际情况进行相应的调整与安设,实施和操作性强。(3) The mileage of the continuous miner can be counted. It can be adjusted and installed according to the actual situation, and the implementation and operability are strong.
附图说明Description of drawings
图1为本发明一种基于多传感器信息融合的连续采煤机导航与定系统总体布置示意图;Fig. 1 is a schematic diagram of the general layout of a continuous mining machine navigation and positioning system based on multi-sensor information fusion of the present invention;
图2为本发明一种基于多传感器信息融合的连续采煤机导航与定位系统横向移动工作状态示意图;FIG. 2 is a schematic diagram of the lateral movement working state of a continuous mining machine navigation and positioning system based on multi-sensor information fusion according to the present invention;
图3为本发明一种基于多传感器信息融合的连续采煤机导航与定位系统偏离巷道左、右侧帮Ymm范围示意图;Fig. 3 is a schematic diagram of the left and right sides of the roadway with a Ymm range of deviation of a continuous shearer navigation and positioning system based on multi-sensor information fusion according to the present invention;
图4为本发明一种基于多传感器信息融合的连续采煤机导航与定位系统处于巷道左侧帮Ymm范围内示意图;Fig. 4 is a schematic diagram of a continuous mining machine navigation and positioning system based on multi-sensor information fusion in the range of Ymm on the left side of the roadway;
图5为本发明一种基于多传感器信息融合的连续采煤机导航与定位系统处于巷道右侧帮Ymm范围内示意图。FIG. 5 is a schematic diagram of a continuous mining machine navigation and positioning system based on multi-sensor information fusion in the range of Ymm on the right side of the roadway.
其中,1-8超声波测距传感器,9、10激光发射传感器 ,11激光接收传感器,12倾角传感器,13、14光电式里程计,15连续采煤机,16巷道右侧侧帮,17巷道左侧侧帮,18右侧激光,19左侧激光。Among them, 1-8 ultrasonic ranging sensors, 9, 10 laser emission sensors, 11 laser receiving sensors, 12 inclination sensors, 13, 14 photoelectric odometers, 15 continuous shearers, 16 right side side of roadway, 17 roadway left Side side help, 18 right laser, 19 left laser.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图1-5,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings 1-5 in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work, any modifications, equivalent replacements, improvements, etc., should be included in the protection scope of the present invention. Inside.
参见图1至图5对本发明一种基于多传感器信息融合的连续采煤机导航与定位系统进行详细说明,本发明的一种基于多传感器信息融合的连续采煤机导航与定位系统主要适用于巷道截割作业的连续采煤机的导航与定位,但不仅限于连续采煤机的导航与定位。Referring to Fig. 1 to Fig. 5, a continuous mining machine navigation and positioning system based on multi-sensor information fusion of the present invention will be described in detail. A continuous mining machine navigation and positioning system based on multi-sensor information fusion of the present invention is mainly applicable to The navigation and positioning of the continuous shearer in the roadway cutting operation is not limited to the navigation and positioning of the continuous shearer.
如图1至图5所示,超声波测距传感器(1-8)分别布置于连续采煤机(15)靠近巷道左、右侧侧帮(16、17)的两侧,激光发射传感器(9)及激光发射传感器(10)分别安装在距离巷道的左、右侧侧帮(16、17)Xmm位置处,激光接收传感器(11)及倾角传感器(12)安装在连续采煤机(15)的后侧机架上方的中间位置,光电式里程计(13、14)分别安装在连续采煤机(15)的左、右侧履带行走系统上,激光发射传感器(9、10)发出的激光分别为左、右侧激光(18、19)。As shown in Figures 1 to 5, ultrasonic ranging sensors (1-8) are respectively arranged on both sides of the continuous shearer (15) close to the left and right sidewalls (16, 17) of the roadway, and the laser emission sensor (9) ) and the laser emission sensor (10) are respectively installed at Xmm positions away from the left and right sidewalls (16, 17) of the roadway, and the laser receiving sensor (11) and the inclination sensor (12) are installed in the continuous shearer (15) The photoelectric odometers (13, 14) are respectively installed on the left and right crawler walking systems of the continuous shearer (15) in the middle position above the rear side frame of the The left and right lasers (18, 19) are respectively.
连续采煤机(15)截割作业时,在巷道的横向宽度上会进行相应的横向移动,在巷道的纵向方向上也相应地向前推进,在整个工作过程中,在巷道的左、右侧侧帮(16、17)附近时(Ymm范围内时),位于该侧的激光发射传感器(9、10)开始发射激光(18、19),对连续采煤机(15)的截割工作进行导航与定向指引,在巷道的整个宽度范围内,超声波测距传感器(1-8)、倾角传感器(12)、光电式里程计(13、14)均处于工作状态。During the cutting operation of the continuous shearer (15), the corresponding lateral movement will be carried out in the lateral width of the roadway, and the longitudinal direction of the roadway will also be pushed forward accordingly. When the side (16, 17) is near (in the range of Ymm), the laser emission sensor (9, 10) located on the side starts to emit laser (18, 19) to cut the continuous shearer (15) For navigation and orientation guidance, within the entire width of the roadway, the ultrasonic ranging sensors (1-8), the inclination sensor (12), and the photoelectric odometer (13, 14) are all in working condition.
当连续采煤机(15)偏离巷道左、右两侧帮(16、17)(Ymm范围)工作时,激光发射传感器(9、10)发射的激光无法投影到连续采煤机的激光接收传感器(11)上,这时激光导航系统停止工作,由安装在连续采煤机两侧的8个超声波传感器(1-8)探测连续采煤机(15)相对巷道左、右侧侧帮(16、17)的距离(超声波传感器的工作精度已经在井下进行了验证),在由8个超声波传感器(1-8)采集的信息经过系统算法进行位姿解算,可以得到连续采煤机(15)的机身位姿信息,解算算法求解过程如下:When the continuous shearer (15) deviates from the left and right sides of the roadway (16, 17) (Ymm range), the laser light emitted by the laser emission sensors (9, 10) cannot be projected to the laser receiving sensor of the continuous shearer (11), the laser navigation system stops working at this time, and the eight ultrasonic sensors (1-8) installed on both sides of the continuous mining machine detect the left and right side edges (16) of the continuous mining machine (15) relative to the roadway. , 17) (the working accuracy of the ultrasonic sensor has been verified in the well), after the information collected by the 8 ultrasonic sensors (1-8) is calculated by the system algorithm, the continuous miner (15) can be obtained. ) of the fuselage pose information, the solution algorithm solution process is as follows:
(1)建立坐标系,取标准巷道中心轴线方向为坐标系的X轴方向,巷道的横向方向为坐标系的Y轴方向,巷道的竖直方向为坐标系的Z轴方向,坐标系的Y轴与Z轴构成YOZ平面,坐标系的X轴与Y轴构成 XOY平面。对由传感器能够测定的各个变量数据进行设定,取各个编号超声波测距传感器(1-8)测得的到巷道侧帮的距离分别为di (i=1~8) d1、d2、d3、d4、d5、d6、d7、d8,其距离为一个空间矢量,这些数据的测量精度均在±9mm ,竖直方向上的传感器间的距离为H,传感器的横向距离为B,倾角传感器测得的俯仰角及偏转角分别为角 β、角γ; (1) Establish a coordinate system, take the direction of the central axis of the standard roadway as the X-axis direction of the coordinate system, the lateral direction of the roadway is the Y-axis direction of the coordinate system, the vertical direction of the roadway is the Z-axis direction of the coordinate system, and the Y-axis direction of the coordinate system The axis and the Z axis constitute the YOZ plane, and the X axis and the Y axis of the coordinate system constitute the XOY plane. Set each variable data that can be measured by the sensor, and take the distance to the side of the roadway measured by each number of ultrasonic ranging sensors (1-8) as d respectivelyi(i=1~8) d1, d2, d3, d4, d5, d6, d7, d8, the distance is a space vector, the measurement accuracy of these data is ±9mm, the distance between the sensors in the vertical direction is H, the lateral distance of the sensor is B, the pitch angle and yaw angle measured by the tilt sensor are the angle β, angle γ;
(2)求偏转角γ,首先利用超声波测距传感器(1-8)所测的各个距离求出各个距离在YOZ 面上的投影距离di ’,利用实际测得的距离di (i=1~8)乘以该空间距离矢量与YOZ面的夹角φ ,空间矢量距离与YOZ 面的夹角φ根据处于同一水平面前后两传感器之间的距离与前后传感器空间矢量距离之间差的组成的三角形的边之间的关系求得,得到各个投影距离,建立投影距离与其它相关距离的关系,对连续采煤机的偏转角γ进行计算,求解解算过程如下:(2) To find the deflection angle γ, first use the distances measured by the ultrasonic ranging sensor (1-8) to find the projection distance d i ' of each distance on the YOZ plane, and use the actual measured distance d i (i= 1~8) Multiply the angle φ between the space distance vector and the YOZ surface, and the angle φ between the space vector distance and the YOZ surface is composed of the difference between the distance between the front and rear sensors at the same level and the space vector distance between the front and rear sensors. The relationship between the sides of the triangle is obtained, each projection distance is obtained, the relationship between the projection distance and other relevant distances is established, and the deflection angle γ of the continuous shearer is calculated. The solution process is as follows:
空间距离矢量与YOZ 面的夹角φ为:The angle φ between the space distance vector and the YOZ surface is:
以上各式中的i取i=2,4,6,8,最终求得连续采煤机(15)的偏转姿态角为:i in the above formulas takes i=2, 4, 6, 8, and finally the deflection attitude angle of the continuous shearer (15) is obtained as:
实际情况下,通过超声波测距传感器(1-8)测得的数据,可对连续采煤机(15)姿态角中整机的偏转角进行四次相应的求解,理想状态下,四次求解结果应该完全相同,考虑到误差的原因,我们取四次计算的平均值作为连续采煤机(15)的整机姿态偏转角的系统输出值;In practice, the data measured by the ultrasonic ranging sensors (1-8) can be used to solve the deflection angle of the continuous shearer (15) four times. Ideally, four times The results should be exactly the same. Considering the reason for the error, we take the average value of four calculations as the system output value of the attitude deflection angle of the continuous shearer (15);
(3)求横滚角α,首先利用超声波测距传感器(1-8)所测的各个距离求出各个距离在XOY面上的投影距离d i '',利用实际测得的距离 di (i=1~8) d1、d2、d3、d4、d5、d6、d7、d8,乘以该空间距离矢量与XOY面的夹角θ,空间矢量距离与XOY面的夹角θ根据相邻上、下两传感器之间的距离与这两个传感器空间矢量距离之间差的关系求得,所得到的各个投影距离对连续采煤机(15)的横滚角α进行计算,求解解算过程如下:(3) To find the roll angle α, first use the distances measured by the ultrasonic ranging sensor (1-8) to find the projection distance d of each distance on the XOY planei '', using the actual measured distance di(i=1~8) d1, d2, d3, d4, d5, d6, d7, d8, multiplied by the angle θ between the space distance vector and the XOY surface, the angle θ between the space vector distance and the XOY surface is based on the relationship between the distance between the adjacent upper and lower sensors and the difference between the space vector distances of the two sensors Obtained, the obtained projection distances are used to calculate the roll angle α of the continuous shearer (15), and the solution process is as follows:
空间距离矢量与XOY面的夹角θ为:The angle θ between the space distance vector and the XOY plane is:
以上各式中的i取i=2,3,6,7,最终求得连续采煤机(15)的横滚姿态角为:i in the above formulas takes i=2, 3, 6, 7, and finally the roll attitude angle of the continuous shearer (15) is obtained as:
实际情况下,通过超声波测距传感器(1-8)测得的数据,可对连续采煤机(15)姿态角中整机的横滚角进行四次相应的求解,理想状态下,四次求解结果应该完全相同,考虑到误差的原因,我们取四次计算的平均值作为连续采煤机(15)的整机横滚姿态角的系统输出值。In practice, the data measured by the ultrasonic ranging sensors (1-8) can be used to solve the roll angle of the continuous shearer (15) four times. In an ideal state, four times The solution results should be exactly the same. Considering the reason for the error, we take the average value of four calculations as the system output value of the roll attitude angle of the continuous shearer (15).
当连续采煤机(15)在巷道左侧侧帮(17)时(在巷道左侧帮Ymm范围内),激光发射传感器(9)发射的激光(19)可被连续采煤机(15)上的激光接收传感器(11)接收,这时连续采煤机(15)可在激光发射传感器(9)的指引下进行导航工作,连续采煤机(15)在巷道左侧侧帮(17)的定位精度±5cm。When the continuous shearer (15) is on the left side (17) of the roadway (within the range of Ymm on the left side of the roadway), the laser light (19) emitted by the laser emission sensor (9) can be used by the continuous shearer (15) The laser receiving sensor (11) on the upper part of the roadway receives the reception, and the continuous shearer (15) can navigate under the guidance of the laser emission sensor (9). The positioning accuracy is ±5cm.
当连续采煤机(15)在巷道右侧侧帮(16)附近工作时(距右侧帮Ymm范围内),激光发射传感器(10)发射的激光(18)可被连续采煤机(15)上的激光接收传感器(11)接收,如图5所示,这时连续采煤机在激光发射传感器(10)的指引下进行导航与定向截割工作,连续采煤机(15)在巷道右侧侧帮(16)的定位精度±5cm。When the continuous shearer (15) is working near the right side (16) of the roadway (within a range of Ymm from the right side), the laser light (18) emitted by the laser emission sensor (10) can be used by the continuous shearer (15). ) received by the laser receiving sensor (11) on the The positioning accuracy of the right side help (16) is ±5cm.
所述激光发射传感器(9)和激光发射传感器(10)的安装位置是固定的,并且分别保证连续采煤机(15)在掘进巷道左、右侧两侧帮(16、17)的定位精度为±5CM,所以在双激光发射传感器(9、10)的指引下,能够保证整个巷道的断面成形精度在±10cm。The installation positions of the laser emission sensor (9) and the laser emission sensor (10) are fixed, and respectively ensure the positioning accuracy of the continuous shearer (15) on the left and right sides (16, 17) of the excavation roadway It is ±5CM, so under the guidance of the dual laser emission sensors (9, 10), the section forming accuracy of the entire roadway can be guaranteed to be ±10cm.
以上所述是对本发明的有效实施方式进行描述,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above is a description of the effective embodiments of the present invention, and is not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection of the present invention. within the range.
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