CN111457004B - Sliding bearing assembly with radial centralizing and axial thrust functions - Google Patents
Sliding bearing assembly with radial centralizing and axial thrust functions Download PDFInfo
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C17/00—Sliding-contact bearings for exclusively rotary movement
- F16C17/10—Sliding-contact bearings for exclusively rotary movement for both radial and axial load
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B17/00—Drilling rods or pipes; Flexible drill strings; Kellies; Drill collars; Sucker rods; Cables; Casings; Tubings
- E21B17/10—Wear protectors; Centralising devices, e.g. stabilisers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/06—Sliding surface mainly made of metal
- F16C33/12—Structural composition; Use of special materials or surface treatments, e.g. for rust-proofing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/06—Sliding surface mainly made of metal
- F16C33/12—Structural composition; Use of special materials or surface treatments, e.g. for rust-proofing
- F16C33/121—Use of special materials
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- Engineering & Computer Science (AREA)
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- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Sliding-Contact Bearings (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及钻井设备技术领域,尤其涉及一种兼具径向扶正和轴向止推作用的滑动轴承总成,适用于钻井井下工具、仪器。The invention relates to the technical field of drilling equipment, and in particular to a sliding bearing assembly with both radial straightening and axial thrust functions, which is suitable for downhole drilling tools and instruments.
背景技术Background technique
油气钻井井下工具,特别是涡轮钻具、螺杆钻具、旋转导向、垂直钻井系统、井下发电机等设备通常为细长杆状,径向尺寸小,环境温度和压力高。钻井液中的微小颗粒(如岩屑、石英砂等)进入这些设备的径向扶正轴承和轴向推力轴承后很容易造成轴承的快速磨损而过早失效。径向扶正轴承和轴向推力轴承作是井下工具中的重要部件,也是易损部件(现有技术轴承工作时依靠钻井液冷却润滑,寿命短)。钻井井下工具维修工作的主要内容之一是更换径向扶正轴承和轴向推力轴承。Downhole tools for oil and gas drilling, especially turbine drills, screw drills, rotary guides, vertical drilling systems, downhole generators and other equipment are usually slender rods with small radial dimensions and high ambient temperature and pressure. When tiny particles in the drilling fluid (such as rock cuttings, quartz sand, etc.) enter the radial straightening bearings and axial thrust bearings of these equipment, it is easy to cause rapid wear and premature failure of the bearings. The radial straightening bearings and axial thrust bearings are important components in downhole tools and are also vulnerable parts (the existing bearings rely on drilling fluid cooling and lubrication when working, and have a short life). One of the main contents of the maintenance of downhole drilling tools is to replace the radial straightening bearings and axial thrust bearings.
目前,钻井井下工具的径向扶正轴承和轴向推力轴承普遍是单独设置,不仅占用空间大,井下工具轴向长度长,而且维修时调整轴承轴向游隙主要依靠经验,调整游隙难度高且费时费力。At present, radial stabilizing bearings and axial thrust bearings of downhole drilling tools are generally set separately, which not only occupies a large space and increases the axial length of the downhole tools, but also the adjustment of the axial clearance of the bearings during maintenance mainly relies on experience, which is difficult, time-consuming and labor-intensive.
对于钻井井下工具,特别是井下动力钻具的径向扶正轴承和轴向推力轴承单独设置,安装上径向扶正轴承、轴向推力轴承和下径向扶正轴承所需轴向空间大,导致弯外壳的拐点与旋转输出轴端面(或拐点与钻头)之间的距离较大(通常达到或超过750mm~1000mm)。由于井下动力钻具的造斜率大小与拐点距离成反比,进而导致井下动力钻具造斜率较低,有时满足不了需要。For downhole drilling tools, especially the radial stabilizing bearing and axial thrust bearing of downhole power drilling tools, the axial space required for installing the upper radial stabilizing bearing, axial thrust bearing and lower radial stabilizing bearing is large, resulting in a large distance (usually reaching or exceeding 750mm to 1000mm) between the inflection point of the curved housing and the end face of the rotating output shaft (or the inflection point and the drill bit). Since the inclination rate of downhole power drilling tools is inversely proportional to the inflection point distance, the inclination rate of downhole power drilling tools is low, which sometimes cannot meet the needs.
此外,在其他领域,例如电潜泵中,存在一种潜油电泵止推扶正双功能耐磨轴承,包括上部轴承总成和下部轴承总成;上部轴承总成包括上部轴承座和安装于其上的上部止推轴承,下部轴承总成包括顺次安装于轴上的扶正轴承内圈、扶正轴承外圈和下部轴承座。In addition, in other fields, such as electric submersible pumps, there is a submersible electric pump thrust and straightening dual-function wear-resistant bearing, including an upper bearing assembly and a lower bearing assembly; the upper bearing assembly includes an upper bearing seat and an upper thrust bearing installed thereon, and the lower bearing assembly includes an straightening bearing inner ring, an straightening bearing outer ring and a lower bearing seat installed sequentially on the shaft.
该技术所述轴承实际上是由2套独立的轴向止推滚动轴承和1套径向扶正滑动轴承集合而成的一种较大的复杂的轴承总成,虽具有轴向止推与径向扶正双作用;但是该轴承总成中的上部止推轴承和下部止推轴承的额定负载非常小(只需承担潜油电泵工作时的轴向不平衡力),达不到大部分井下工具轴向止推轴承的额定负荷(通常大于100.00kN)。另外,该轴承总成的冷却润滑介质是原油,它不能应用于钻井井下工具,因为大部分钻井井下工具(特别是涡轮钻具、螺杆钻具)中的止推轴承和扶正轴承的冷却润滑介质是固相含量达到3%~5%的钻井液(含重晶石粉、岩屑颗粒等),对轴承的耐磨性和寿命要求特别高。总之,该技术属于采油井下设备领域,不适用于钻井井下设备,两者的工况条件不一样。The bearing described in this technology is actually a large and complex bearing assembly composed of two sets of independent axial thrust rolling bearings and one set of radial straightening sliding bearings. Although it has the dual functions of axial thrust and radial straightening, the rated load of the upper thrust bearing and the lower thrust bearing in the bearing assembly is very small (only the axial unbalanced force when the submersible electric pump is working) and cannot reach the rated load of the axial thrust bearing of most downhole tools (usually greater than 100.00kN). In addition, the cooling and lubricating medium of the bearing assembly is crude oil, which cannot be applied to downhole drilling tools, because the cooling and lubricating medium of the thrust bearings and straightening bearings in most downhole drilling tools (especially turbodrills and screw drills) is drilling fluid with a solid content of 3% to 5% (including barite powder, rock cuttings particles, etc.), which has particularly high requirements for the wear resistance and life of the bearings. In short, this technology belongs to the field of oil production downhole equipment, not suitable for downhole drilling equipment, and the working conditions of the two are different.
因此,有必要提供一种新的兼具径向扶正和轴向止推作用的滑动轴承总成,以更好地满足现代钻井井下工具的使用需求。Therefore, it is necessary to provide a new sliding bearing assembly with both radial stabilization and axial thrust functions to better meet the use requirements of modern downhole drilling tools.
应该注意,上面对技术背景的介绍只是为了方便对本发明的技术方案进行清楚、完整的说明,并方便本领域技术人员的理解而阐述的。不能仅仅因为这些方案在本发明的背景技术部分进行了阐述而认为上述技术方案为本领域技术人员所公知。It should be noted that the above introduction to the technical background is only for the convenience of providing a clear and complete description of the technical solutions of the present invention and for the convenience of understanding by those skilled in the art. It cannot be considered that the above technical solutions are well known to those skilled in the art simply because these solutions are described in the background technology section of the present invention.
发明内容Summary of the invention
为了克服现有技术中的至少一个缺陷,本发明提供了一种兼具径向扶正和轴向止推作用的滑动轴承总成,大大缩小钻井井下工具安装径向扶正和轴向推力轴承所需空间,缩短井下工具轴向总长度,提高井下动力钻具的造斜率;同时提高井下工具旋转轴与壳体的同心度及工作平稳性,降低井下工具振动频率和振幅,延长井下工具的使用寿命,能满足钻井井下工具的综合使用需求。In order to overcome at least one defect in the prior art, the present invention provides a sliding bearing assembly with both radial straightening and axial thrust functions, which greatly reduces the space required for installing radial straightening and axial thrust bearings on downhole drilling tools, shortens the total axial length of the downhole tools, and improves the inclination rate of downhole power drilling tools; at the same time, it improves the concentricity of the rotating shaft and the shell of the downhole tool and the working stability, reduces the vibration frequency and amplitude of the downhole tool, extends the service life of the downhole tool, and can meet the comprehensive use requirements of downhole drilling tools.
为了实现上述目的,本发明提供了如下的技术方案。In order to achieve the above object, the present invention provides the following technical solutions.
一种兼具径向扶正和轴向止推作用的滑动轴承总成,所述兼具径向扶正和轴向止推作用的滑动轴承总成包括:静环,径向动环和至少一个轴向动环,所述静环包括呈中空筒状的静环基体,所述静环基体沿着径向具有相对的第一内圆柱表面和第一外圆柱表面,沿着轴向具有相对的第一止推面和第二止推面;所述第一内圆柱表面上设置有第一径向摩擦部;所述第一止推面、第二止推面上至少一个设置有第一轴向摩擦部;所述径向动环包括呈中空筒状的径向动环基体,所述径向动环基体沿着径向具有相对的第二内圆柱表面和第二外圆柱表面,所述第二外圆柱表面上设置有第二径向摩擦部,所述第一径向摩擦部与所述第二径向摩擦部形成径向摩擦副;所述轴向动环包括呈环状的轴向动环基体,所述轴向动环基体沿着轴向具有相对的第三止推面和第四止推面,所述第三止推面上设置有第二轴向摩擦部,所述第一轴向摩擦部与所述第二轴向摩擦部形成轴向摩擦副,所述轴向摩擦副包括:聚晶金刚石摩擦副、PDC复合摩擦副中的任意一种。A sliding bearing assembly with both radial straightening and axial thrust functions, the sliding bearing assembly with both radial straightening and axial thrust functions comprising: a stationary ring, a radial movable ring and at least one axial movable ring, the stationary ring comprising a stationary ring base in the shape of a hollow cylinder, the stationary ring base having a first inner cylindrical surface and a first outer cylindrical surface opposite to each other along the radial direction, and having a first thrust surface and a second thrust surface opposite to each other along the axial direction; a first radial friction portion is arranged on the first inner cylindrical surface; a first axial friction portion is arranged on at least one of the first thrust surface and the second thrust surface; the radial movable ring comprises a radial movable ring base in the shape of a hollow cylinder, the The radial dynamic ring base has a second inner cylindrical surface and a second outer cylindrical surface relative to each other along the radial direction, and a second radial friction portion is arranged on the second outer cylindrical surface, and the first radial friction portion and the second radial friction portion form a radial friction pair; the axial dynamic ring includes a ring-shaped axial dynamic ring base, and the axial dynamic ring base has a third thrust surface and a fourth thrust surface relative to each other along the axial direction, and a second axial friction portion is arranged on the third thrust surface, and the first axial friction portion and the second axial friction portion form an axial friction pair, and the axial friction pair includes: any one of: a polycrystalline diamond friction pair and a PDC composite friction pair.
在一个优选的实施方式中,所述径向摩擦副的材质包括:硬质合金、聚晶金刚石中的任意一种。In a preferred embodiment, the material of the radial friction pair includes: any one of cemented carbide and polycrystalline diamond.
在一个优选的实施方式中,所述滑动轴承总成用于推靠式旋转导向系统中的导向短节中,所述轴向动环的个数为一个,所述静环与所述径向动环组成一对径向扶正滑动轴承,所述静环与一个所述轴向动环组成一对单轴向推力滑动轴承。In a preferred embodiment, the sliding bearing assembly is used in a guide short section in a push-type rotary guide system, the number of the axial moving ring is one, the stationary ring and the radial moving ring form a pair of radial straightening sliding bearings, and the stationary ring and one of the axial moving rings form a pair of single axial thrust sliding bearings.
在一个优选的实施方式中,所述滑动轴承总成用于井下动力钻具传动轴中,所述轴向动环的个数为两个,所述静环与所述径向动环组成一对径向扶正滑动轴承;两个所述轴向动环分别设置在所述静环的第一止推面和第二止推面处,与所述静环共同组成双轴向推力滑动轴承。In a preferred embodiment, the sliding bearing assembly is used in the transmission shaft of a downhole power drilling tool, the number of the axial moving rings is two, and the stationary ring and the radial moving ring form a pair of radial straightening sliding bearings; the two axial moving rings are respectively arranged on the first thrust surface and the second thrust surface of the stationary ring, and together with the stationary ring form a double axial thrust sliding bearing.
在一个优选的实施方式中,所述轴向动环的个数为一个,所述静环包括:分体设置的径向扶正静环和轴向止推静环,所述滑动轴承总成用于推靠式旋转导向系统中的导向短节中,所述径向扶正静环沿着径向自内向外包括:第一环体、减震环和第二环体。In a preferred embodiment, the number of the axial dynamic ring is one, and the static ring includes: a radial straightening static ring and an axial thrust static ring which are separately arranged, and the sliding bearing assembly is used in the guide short section of the push-type rotary guide system, and the radial straightening static ring includes from the inside to the outside: a first ring body, a shock-absorbing ring and a second ring body.
在一个优选的实施方式中,所述径向扶正静环第一环体的端面与所述轴向止推静环间隙配合,所述径向扶正静环第二环体的一个端面与所述轴向止推静环的一个端面相接触;所述轴向止推静环的另一端面设置有所述第一轴向摩擦部;所述径向扶正静环与所述径向动环组成一对径向扶正滑动轴承,所述轴向止推静环与一个所述轴向动环组成一对单轴向推力滑动轴承。In a preferred embodiment, the end face of the first ring body of the radial straightening static ring is gap-fitted with the axial thrust static ring, and one end face of the second ring body of the radial straightening static ring is in contact with one end face of the axial thrust static ring; the other end face of the axial thrust static ring is provided with the first axial friction portion; the radial straightening static ring and the radial movable ring form a pair of radial straightening sliding bearings, and the axial thrust static ring and one of the axial movable rings form a pair of single axial thrust sliding bearings.
在一个优选的实施方式中,所述径向动环的径向动环基体一端沿着径向向外形成有延伸部,所述延伸部与所述轴向动环之间通过连接件连接在一起,所述径向动环与所述轴向动环共同组成动环总成。In a preferred embodiment, an extension portion is formed radially outward at one end of the radial dynamic ring base of the radial dynamic ring, and the extension portion is connected to the axial dynamic ring through a connecting piece, and the radial dynamic ring and the axial dynamic ring together constitute a dynamic ring assembly.
在一个优选的实施方式中,所述轴向摩擦副、所述径向摩擦副为聚晶金刚石摩擦副时,所述聚晶金刚石摩擦副中的任一摩擦部与对应基体之间设置有铸造碳化钨层,并通过焊接材料采用无压浸渍烧结方法焊接在一起。In a preferred embodiment, when the axial friction pair and the radial friction pair are polycrystalline diamond friction pairs, a cast tungsten carbide layer is provided between any friction part of the polycrystalline diamond friction pair and the corresponding substrate, and they are welded together by a pressureless infusion sintering method using welding materials.
在一个优选的实施方式中,所述轴向摩擦副为PDC复合摩擦副时,所述PDC复合摩擦副中的任一摩擦部是通过保护气体气焊焊接或过盈配合镶嵌在基体上。In a preferred embodiment, when the axial friction pair is a PDC composite friction pair, any friction part of the PDC composite friction pair is welded on the substrate by shielding gas welding or interference fit.
在一个优选的实施方式中,所述径向摩擦副为硬质合金摩擦副时,所述硬质合金摩擦副中的任一摩擦部与其对应基体之间设置有铸造碳化钨层,并通过焊接材料采用无压浸渍烧结方法焊接在一起。In a preferred embodiment, when the radial friction pair is a cemented carbide friction pair, a cast tungsten carbide layer is provided between any friction part of the cemented carbide friction pair and its corresponding substrate, and they are welded together by welding material using a pressureless infusion sintering method.
目前,井下工具(特别是井下动力钻具)的径向扶正轴承和轴向推力轴承全是单独设置,安装上径向扶正轴承、轴向推力轴承和下径向扶正轴承所需轴向空间大,导致弯外壳的拐点与旋转输出轴端面(或拐点与钻头)之间的距离较大(通常达到750mm~1000mm),井下动力钻具造斜率较低(井下动力钻具的造斜率大小与拐点距离成反比)。At present, the radial stabilizing bearings and axial thrust bearings of downhole tools (especially downhole power drilling tools) are all separately arranged. The axial space required for installing the upper radial stabilizing bearing, the axial thrust bearing and the lower radial stabilizing bearing is large, resulting in a large distance (usually reaching 750mm to 1000mm) between the inflection point of the bent shell and the end face of the rotating output shaft (or the inflection point and the drill bit), and the inclination rate of the downhole power drilling tool is low (the inclination rate of the downhole power drilling tool is inversely proportional to the inflection point distance).
本发明实施方式提供一种兼具径向扶正和轴向止推作用的滑动轴承总成,具有高耐磨性的径向扶正轴承与轴向推力轴承完整地集合在一起,强强联合,极大地缩小了安装轴承所需轴向空间,从而减小了弯外壳的拐点与旋转输出轴端面之间的轴向距离(小于750mm),提高了井下动力钻具的造斜率。此外,本发明静环的内圆柱面与端面(第一止推面和/或第二止推面)互相垂直,井下工具工作时静环会同时受到径向力和轴向力作用,依靠端面压紧方式与圆筒状动环和圆盘状动环固定为整体的旋转输出轴旋转时受到的径向约束就更多,相对静圈的径向倾斜与振动(包括振动频率和振幅)更小,同心度提高。The embodiment of the present invention provides a sliding bearing assembly with both radial straightening and axial thrust functions. The radial straightening bearing with high wear resistance and the axial thrust bearing are completely integrated together. The strong combination greatly reduces the axial space required for installing the bearing, thereby reducing the axial distance between the inflection point of the curved outer shell and the end face of the rotating output shaft (less than 750mm), and improving the inclination rate of the downhole power drilling tool. In addition, the inner cylindrical surface and the end face (the first thrust face and/or the second thrust face) of the static ring of the present invention are perpendicular to each other. When the downhole tool is working, the static ring will be subjected to radial force and axial force at the same time. The rotating output shaft fixed as a whole with the cylindrical dynamic ring and the disc-shaped dynamic ring by the end face clamping method is subjected to more radial constraints when rotating, and the radial inclination and vibration (including vibration frequency and amplitude) relative to the static ring are smaller, and the concentricity is improved.
参照后文的说明和附图,详细公开了本发明的特定实施方式,指明了本发明的原理可以被采用的方式。应该理解,本发明的实施方式在范围上并不因而受到限制。With reference to the following description and the accompanying drawings, the specific embodiments of the present invention are disclosed in detail, indicating the manner in which the principles of the present invention can be adopted. It should be understood that the embodiments of the present invention are not limited in scope thereby.
针对一种实施方式描述和/或示出的特征可以以相同或类似的方式在一个或更多个其它实施方式中使用,与其它实施方式中的特征相组合,或替代其它实施方式中的特征。Features described and/or illustrated with respect to one embodiment may be used in the same or similar manner in one or more other embodiments, combined with features in other embodiments, or substituted for features in other embodiments.
应该强调,术语“包括/包含”在本文使用时指特征、整件、步骤或组件的存在,但并不排除一个或更多个其它特征、整件、步骤或组件的存在或附加。It should be emphasized that the term “include/comprises” when used herein refers to the presence of features, integers, steps or components, but does not exclude the presence or addition of one or more other features, integers, steps or components.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
在此描述的附图仅用于解释目的,而不意图以任何方式来限制本发明公开的范围。另外,图中的各部件的形状和比例尺寸等仅为示意性的,用于帮助对本发明的理解,并不是具体限定本发明各部件的形状和比例尺寸。本领域的技术人员在本发明的教导下,可以根据具体情况选择各种可能的形状和比例尺寸来实施本发明。在附图中:The drawings described herein are only for explanation purposes and are not intended to limit the scope of the present invention in any way. In addition, the shapes and proportional dimensions of the components in the drawings are only for illustration purposes and are used to help understand the present invention. They do not specifically limit the shapes and proportional dimensions of the components of the present invention. Under the guidance of the present invention, those skilled in the art can select various possible shapes and proportional dimensions to implement the present invention according to specific circumstances. In the drawings:
图1是一种兼具径向扶正和单轴向止推作用的滑动轴承总成静环的剖面结构示意图;FIG1 is a schematic cross-sectional view of a static ring of a sliding bearing assembly having both radial straightening and uniaxial thrust functions;
图2是一种兼具径向扶正和单轴向止推作用的滑动轴承总成静环的剖面结构示意图;FIG2 is a schematic cross-sectional view of a static ring of a sliding bearing assembly having both radial straightening and uniaxial thrust functions;
图3是一种兼具径向扶正和双轴向止推作用的滑动轴承总成静环的剖面结构示意图;FIG3 is a schematic cross-sectional view of a static ring of a sliding bearing assembly having both radial straightening and dual axial thrust functions;
图4是一种兼具径向扶正和双轴向止推作用的滑动轴承总成静环的剖面结构示意图;FIG4 is a schematic cross-sectional view of a static ring of a sliding bearing assembly having both radial straightening and dual axial thrust functions;
图5是一种兼具径向扶正和单轴向止推作用的滑动轴承总成的剖面结构示意图;FIG5 is a schematic cross-sectional view of a sliding bearing assembly having both radial straightening and uniaxial thrust functions;
图6是一种兼具径向扶正和单轴向止推作用的滑动轴承总成的剖面结构示意图;FIG6 is a schematic cross-sectional view of a sliding bearing assembly having both radial straightening and uniaxial thrust functions;
图7是一种兼具径向扶正和双轴向止推作用的滑动轴承总成的剖面结构示意图;FIG7 is a schematic cross-sectional view of a sliding bearing assembly having both radial straightening and dual axial thrust functions;
图8是一种兼具径向扶正和双轴向止推作用的滑动轴承总成的剖面结构示意图;FIG8 is a schematic cross-sectional view of a sliding bearing assembly having both radial straightening and dual axial thrust functions;
图9是一种兼具径向扶正和单轴向止推作用的滑动轴承总成的剖面结构示意图;FIG9 is a schematic cross-sectional view of a sliding bearing assembly having both radial straightening and uniaxial thrust functions;
图10是一种兼具径向扶正和单轴向止推作用的滑动轴承总成的剖面结构示意图;FIG10 is a schematic cross-sectional view of a sliding bearing assembly having both radial straightening and uniaxial thrust functions;
图11是一种兼具径向扶正和单轴向止推作用的滑动轴承总成的剖面结构示意图;FIG11 is a schematic cross-sectional view of a sliding bearing assembly having both radial straightening and uniaxial thrust functions;
图12是一种兼具径向扶正和单轴向止推作用的滑动轴承总成的剖面结构示意图。FIG. 12 is a schematic cross-sectional view of a sliding bearing assembly having both radial straightening and uniaxial thrust functions.
附图标记说明:Description of reference numerals:
1、静环;11、静环基体;111、径向扶正静环;1111、第一环体;1112、第二环体;112、轴向止推静环;12、第一径向摩擦部;13、第一内圆柱表面;14、第一轴向摩擦部;15、减震环;16、第一止推面;17、第二止推面;18、连接件;1. Stationary ring; 11. Stationary ring base; 111. Radial straightening stationary ring; 1111. First ring body; 1112. Second ring body; 112. Axial thrust stationary ring; 12. First radial friction portion; 13. First inner cylindrical surface; 14. First axial friction portion; 15. Shock-absorbing ring; 16. First thrust surface; 17. Second thrust surface; 18. Connector;
2、径向动环;21、径向动环基体;211、延伸部;22、第二径向摩擦部;23、第二外圆柱表面;2. radial dynamic ring; 21. radial dynamic ring base; 211. extension portion; 22. second radial friction portion; 23. second outer cylindrical surface;
3、轴向动环;31、轴向动环基体;32、第二轴向摩擦部;3. Axial dynamic ring; 31. Axial dynamic ring base; 32. Second axial friction part;
4、铸造碳化钨层。4. Casting tungsten carbide layer.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明中的技术方案,下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式仅仅是本发明一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施方式,都应当属于本发明保护的范围。In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
需要说明的是,当元件被称为“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation method.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and/or" used herein includes any and all combinations of one or more related listed items.
请结合参阅图1至图12,本发明实施方式提供了一种兼具径向扶正和轴向止推作用的滑动轴承总成。所述兼具径向扶正和轴向止推作用的滑动轴承总成可以包括:静环1、径向动环2和至少一个轴向动环3。1 to 12 , an embodiment of the present invention provides a sliding bearing assembly having both radial straightening and axial thrust functions. The sliding bearing assembly having both radial straightening and axial thrust functions may include: a stationary ring 1 , a radial dynamic ring 2 and at least one axial dynamic ring 3 .
所述静环1包括呈中空筒状的静环基体11,所述静环基体11沿着径向具有相对的第一内圆柱表面13和第一外圆柱表面,沿着轴向具有相对的第一止推面16和第二止推面17;所述第一内圆柱表面13上设置有第一径向摩擦部12;所述第一止推面16、第二止推面17上至少一个设置有第一轴向摩擦部14。The stationary ring 1 includes a stationary ring base 11 in a hollow cylindrical shape, and the stationary ring base 11 has a first inner cylindrical surface 13 and a first outer cylindrical surface opposite to each other in the radial direction, and has a first thrust surface 16 and a second thrust surface 17 opposite to each other in the axial direction; a first radial friction portion 12 is arranged on the first inner cylindrical surface 13; and a first axial friction portion 14 is arranged on at least one of the first thrust surface 16 and the second thrust surface 17.
所述径向动环2包括呈中空筒状的径向动环基体21,所述径向动环基体21沿着径向具有相对的第二内圆柱表面和第二外圆柱表面23,所述第二外圆柱表面23上设置有第二径向摩擦部22。所述第一径向摩擦部12与所述第二径向摩擦部22形成径向摩擦副。所述径向摩擦副的材质包括聚晶金刚石、硬质合金中的任意一种。The radial dynamic ring 2 includes a radial dynamic ring base 21 in a hollow cylindrical shape, and the radial dynamic ring base 21 has a second inner cylindrical surface and a second outer cylindrical surface 23 opposite to each other along the radial direction, and a second radial friction portion 22 is provided on the second outer cylindrical surface 23. The first radial friction portion 12 and the second radial friction portion 22 form a radial friction pair. The material of the radial friction pair includes any one of polycrystalline diamond and cemented carbide.
所述轴向动环3包括呈环状的轴向动环基体31,所述轴向动环基体31沿着轴向具有相对的第三止推面和第四止推面,所述第三止推面上设置有第二轴向摩擦部32。所述第一轴向摩擦部14与所述第二轴向摩擦部32形成轴向摩擦副。所述轴向摩擦副的材质包括聚晶金刚石、PDC复合摩擦部中的任意一种。The axial dynamic ring 3 includes an annular axial dynamic ring base 31, and the axial dynamic ring base 31 has a third thrust surface and a fourth thrust surface opposite to each other along the axial direction, and the third thrust surface is provided with a second axial friction portion 32. The first axial friction portion 14 and the second axial friction portion 32 form an axial friction pair. The material of the axial friction pair includes any one of polycrystalline diamond and PDC composite friction portion.
由于硬质合金的强度比聚晶金刚石和PDC低很多,径向扶正轴承轴向长度可以设计得很长,接触面积大,比压低,硬质合金完全可以满足需要。当然,在不受成本限制时,该径向摩擦副的材质选用聚晶金刚石更好,寿命更长,但是目前国内外已掌握聚晶金刚石径向扶正滑动轴承加工工艺的厂家或个人还很少,加工成本相对较高。轴向止推轴承的接触面积由于受直径限制通常较小,接触面积小,比压高,硬质合金的强度满足不了需要,因此选择高强度的聚晶金刚石或PDC形成聚晶金刚石摩擦部、PDC复合摩擦部,进而形成聚晶金刚石摩擦副、PDC复合摩擦副。Since the strength of cemented carbide is much lower than that of polycrystalline diamond and PDC, the axial length of the radial aligning bearing can be designed to be very long, with a large contact area and low specific pressure, and cemented carbide can fully meet the needs. Of course, when there is no cost restriction, it is better to use polycrystalline diamond as the material of the radial friction pair, which has a longer service life. However, there are still few manufacturers or individuals who have mastered the processing technology of polycrystalline diamond radial aligning sliding bearings at home and abroad, and the processing cost is relatively high. The contact area of the axial thrust bearing is usually small due to the diameter limitation, the contact area is small, and the specific pressure is high. The strength of cemented carbide cannot meet the needs, so high-strength polycrystalline diamond or PDC is selected to form a polycrystalline diamond friction part, a PDC composite friction part, and then a polycrystalline diamond friction pair and a PDC composite friction pair.
其中,该PDC复合摩擦部具体可以包括:硬质合金基体和在硬质合金基体上设置预定厚度的聚晶金刚石耐磨层。The PDC composite friction part may specifically include: a cemented carbide substrate and a polycrystalline diamond wear-resistant layer with a predetermined thickness arranged on the cemented carbide substrate.
本申请说明书实施方式中,通过在一套滑动轴承中同时设置两对或三对超硬材料摩擦副,缩小了旋转轴中心轴线相对不动壳体中心轴线倾斜的角度和径向移动的位移,在一定程度上提高了旋转轴与壳体的同心度及工作平稳性。In the implementation manner of the present application specification, by simultaneously arranging two or three pairs of superhard material friction pairs in a set of sliding bearings, the inclination angle and radial displacement of the central axis of the rotating shaft relative to the central axis of the stationary housing are reduced, thereby improving the concentricity of the rotating shaft and the housing and the working stability to a certain extent.
整体上,本申请提供的兼具径向扶正和轴向止推作用的滑动轴承总成,大大缩小了钻井井下工具安装径向扶正和轴向推力轴承所需空间,缩短了井下工具总长度,提高了井下动力钻具的造斜率;同时提高了井下工具旋转轴与壳体的同心度及工作平稳性,降低了井下工具的振动频率和振幅,延长了井下工具的使用寿命,能满足钻井井下工具的综合使用需求。On the whole, the sliding bearing assembly with both radial straightening and axial thrust functions provided by the present application greatly reduces the space required for installing radial straightening and axial thrust bearings for downhole drilling tools, shortens the total length of the downhole tools, and improves the inclination rate of the downhole power drilling tools; at the same time, it improves the concentricity and working stability of the rotating shaft and the shell of the downhole tool, reduces the vibration frequency and amplitude of the downhole tool, extends the service life of the downhole tool, and can meet the comprehensive use requirements of downhole drilling tools.
在本实施方式中,主要根据静环1的具体组成、结构等不同,以不同的实施方式展开并进行详细阐述。In this embodiment, different embodiments are developed and explained in detail mainly according to the specific composition, structure, etc. of the stationary ring 1.
参看图1、图5,第一实施方式中提供一种兼具径向扶正和单轴向止推作用的滑动轴承总成,其中,圆筒状的径向动环2与静环1组成一对径向扶正滑动轴承;圆盘状的轴向动环3与静环1组成一对单轴向推力滑动轴承。1 and 5 , a first embodiment provides a sliding bearing assembly having both radial straightening and uniaxial thrust functions, wherein a cylindrical radial moving ring 2 and a stationary ring 1 form a pair of radial straightening sliding bearings; and a disc-shaped axial moving ring 3 and a stationary ring 1 form a pair of uniaxial thrust sliding bearings.
所述静环1的一个止推平面的第一轴向摩擦部14的材质可以为聚晶金刚石。该静环1的第一内圆柱表面13上设置的第一径向摩擦部12的材质可以为硬质合金。该第一轴向摩擦部14和第一径向摩擦部12可以采用无压浸渍烧结方法焊接在静环基体11上。The material of the first axial friction part 14 of a thrust plane of the stationary ring 1 can be polycrystalline diamond. The material of the first radial friction part 12 arranged on the first inner cylindrical surface 13 of the stationary ring 1 can be cemented carbide. The first axial friction part 14 and the first radial friction part 12 can be welded on the stationary ring substrate 11 by a pressureless infusion sintering method.
该滑动轴承总成结构紧凑、简单,占用空间小,应用于推靠式旋转导向系统中的导向短节,可使旋转芯轴居中,并降低旋转芯轴、下接头相对不旋转外筒旋转时端面和内外零部件间的摩擦力,提高导向短节的工作寿命。The sliding bearing assembly has a compact and simple structure and occupies a small space. It is used in the guide short section of the push-type rotary guide system to center the rotating core shaft and reduce the friction between the end surface and the inner and outer parts when the rotating core shaft and the lower joint rotate relative to the non-rotating outer cylinder, thereby improving the service life of the guide short section.
参看图2、图6,第二实施方式中提供一种兼具径向扶正和单轴向止推作用的滑动轴承总成,其中,圆筒状的径向动环2与静环1组成一对径向扶正滑动轴承;圆盘状的轴向动环3与静环1组成一对单轴向推力滑动轴承。2 and 6 , a second embodiment provides a sliding bearing assembly having both radial straightening and uniaxial thrust functions, wherein a cylindrical radial moving ring 2 and a stationary ring 1 form a pair of radial straightening sliding bearings; and a disc-shaped axial moving ring 3 and a stationary ring 1 form a pair of uniaxial thrust sliding bearings.
所述静环1的一个止推平面的第一轴向摩擦部14的材质可以为PDC复合材质,该第一轴向摩擦部14可以采用过盈配合镶嵌在静环基体11端面的盲孔中;而静环1的第一内圆柱表面13上的第一径向摩擦部12的材质可以为聚晶金刚石,该第一径向摩擦部12可以采用无压浸渍烧结方法焊接在静环基体11的第一内圆柱表面13上。The material of the first axial friction part 14 of a thrust plane of the stationary ring 1 can be PDC composite material, and the first axial friction part 14 can be embedded in the blind hole on the end face of the stationary ring substrate 11 by interference fit; and the material of the first radial friction part 12 on the first inner cylindrical surface 13 of the stationary ring 1 can be polycrystalline diamond, and the first radial friction part 12 can be welded on the first inner cylindrical surface 13 of the stationary ring substrate 11 by pressureless infusion sintering method.
该滑动轴承总成结构紧凑、简单,占用空间小,应用于推靠式旋转导向系统中的导向短节,可使旋转芯轴居中,大幅度降低旋转芯轴、下接头相对不旋转外筒旋转时端面和内外零部件间的摩擦力,从而大幅度提高导向短节的工作寿命。The sliding bearing assembly has a compact and simple structure and occupies a small space. It is used in the guide short section of the push-type rotary guide system to center the rotating core shaft, greatly reduce the friction between the end face and the inner and outer parts when the rotating core shaft and the lower joint rotate relative to the non-rotating outer cylinder, thereby greatly improving the service life of the guide short section.
参看图3、图7,第三实施方式中提供一种兼具径向扶正和双轴向止推作用的滑动轴承总成,其中,圆筒状的径向动环2与静环1组成一对径向扶正滑动轴承;两个圆盘状的轴向动环3分别设置在静环1的第一止推面16和第二止推面17处,与静环1组成一种双轴向推力滑动轴承。3 and 7 , a third embodiment provides a sliding bearing assembly having both radial straightening and dual axial thrust functions, wherein a cylindrical radial moving ring 2 and a stationary ring 1 form a pair of radial straightening sliding bearings; two disc-shaped axial moving rings 3 are respectively arranged on the first thrust surface 16 and the second thrust surface 17 of the stationary ring 1, forming a dual axial thrust sliding bearing with the stationary ring 1.
所述静环1两止推面上第一轴向摩擦部14的材质可以为聚晶金刚石,该第一轴向摩擦部14可以采用无压浸渍烧结方法焊接在静环基体11的两个止推面上。静环1的第一内圆柱表面13上第一径向摩擦部12的材质可以为硬质合金。The material of the first axial friction part 14 on the two thrust surfaces of the stationary ring 1 can be polycrystalline diamond, and the first axial friction part 14 can be welded on the two thrust surfaces of the stationary ring substrate 11 by pressureless impregnation sintering. The material of the first radial friction part 12 on the first inner cylindrical surface 13 of the stationary ring 1 can be cemented carbide.
该滑动轴承总成结构紧凑、简单,所需空间小,应用于井下动力钻具传动轴,可减小弯外壳拐点与旋转芯轴端面(或拐点与钻头)之间的距离,提高井下动力钻具的造斜率和工作寿命。The sliding bearing assembly has a compact and simple structure and requires little space. It is applied to the transmission shaft of downhole power drilling tools to reduce the distance between the inflection point of the bent shell and the end face of the rotating core shaft (or the inflection point and the drill bit), thereby improving the inclination rate and service life of the downhole power drilling tools.
参看图4、图8,第四实施方式中提供一种兼具径向扶正和双轴向止推作用的滑动轴承总成,其中,圆筒状的径向动环2与静环1组成一对径向扶正滑动轴承;两个圆盘状的动环分别设置在静环1的第一止推面16和第二止推面17处,与静环1组成一种双轴向推力滑动轴承。4 and 8 , a fourth embodiment provides a sliding bearing assembly having both radial straightening and dual axial thrust functions, wherein a cylindrical radial moving ring 2 and a stationary ring 1 form a pair of radial straightening sliding bearings; two disc-shaped moving rings are respectively arranged on the first thrust surface 16 and the second thrust surface 17 of the stationary ring 1, forming a dual axial thrust sliding bearing with the stationary ring 1.
所述静环1两止推面上第一轴向摩擦部14的材质可以为PDC复合材质,该第一轴向摩擦部14可以采用过盈配合镶嵌在静环基体11的两个端面面的盲孔中。静环1第一内圆柱表面13上第一径向摩擦部12的材质可以为聚晶金刚石,第一径向摩擦部12可以采用无压浸渍烧结方法焊接在静环基体11的第一内圆柱表面13上。The material of the first axial friction part 14 on the two thrust surfaces of the stationary ring 1 can be a PDC composite material, and the first axial friction part 14 can be inserted into the blind holes of the two end surfaces of the stationary ring substrate 11 by interference fit. The material of the first radial friction part 12 on the first inner cylindrical surface 13 of the stationary ring 1 can be polycrystalline diamond, and the first radial friction part 12 can be welded on the first inner cylindrical surface 13 of the stationary ring substrate 11 by a pressureless infusion sintering method.
该滑动轴承总成结构紧凑、简单,所需空间小,应用于井下动力钻具传动轴,可减小弯外壳拐点与旋转芯轴端面(或拐点与钻头)之间的距离,提高井下动力钻具的造斜率和工作寿命。The sliding bearing assembly has a compact and simple structure and requires little space. It is applied to the transmission shaft of downhole power drilling tools to reduce the distance between the inflection point of the bent shell and the end face of the rotating core shaft (or the inflection point and the drill bit), thereby improving the inclination rate and service life of the downhole power drilling tools.
参看图1、图9,第五实施方式中提供一种兼具径向扶正和单轴向止推作用的滑动轴承总成,其中,圆筒状的径向动环2与静环1组成一对径向扶正滑动轴承;一个圆盘状的动环3与静环1组成一对单轴向推力滑动轴承。1 and 9 , a fifth embodiment provides a sliding bearing assembly having both radial straightening and uniaxial thrust functions, wherein a cylindrical radial moving ring 2 and a stationary ring 1 form a pair of radial straightening sliding bearings; and a disc-shaped moving ring 3 and the stationary ring 1 form a pair of uniaxial thrust sliding bearings.
所述静环1止推面上的第一轴向摩擦部14的材质可以为聚晶金刚石,该静环1的第一内圆柱表面13上设置的第一径向摩擦部12的材质可以为硬质合金。该第一轴向摩擦部14和第一径向摩擦部12是采用无压浸渍烧结方法焊接在静环基体11上。The material of the first axial friction part 14 on the thrust surface of the stationary ring 1 can be polycrystalline diamond, and the material of the first radial friction part 12 set on the first inner cylindrical surface 13 of the stationary ring 1 can be cemented carbide. The first axial friction part 14 and the first radial friction part 12 are welded to the stationary ring substrate 11 by pressureless infusion sintering method.
圆筒状的径向动环2与圆盘状的轴向动环3之间通过连接件18连接在一起并组成滑动轴承动环总成。其中,该连接件18可以为螺钉、螺栓、铆钉等形式。The cylindrical radial moving ring 2 and the disc-shaped axial moving ring 3 are connected together by a connecting piece 18 to form a sliding bearing moving ring assembly. The connecting piece 18 can be in the form of screws, bolts, rivets, etc.
该滑动轴承(总成)结构紧凑、简单,占用空间小,应用于推靠式旋转导向系统中的导向短节,可使旋转芯轴居中,降低旋转芯轴、下接头相对不旋转外筒旋转时端面和内外零部件间的摩擦力,增加旋转芯轴横截面面积和抗弯强度,从而提高导向短节的工作寿命。The sliding bearing (assembly) has a compact and simple structure and occupies a small space. It is used in the guide short section of the push-type rotary guide system. It can center the rotating core shaft, reduce the friction between the end faces and the inner and outer parts when the rotating core shaft and the lower joint rotate relative to the non-rotating outer cylinder, increase the cross-sectional area and bending strength of the rotating core shaft, and thus improve the service life of the guide short section.
参看图2、图10,第六实施方式中提供一种兼具径向扶正和单轴向止推作用的滑动轴承总成,其中,圆筒状的径向动环2与静环1组成一对径向扶正滑动轴承;一个圆盘状的轴向动环3与静环1组成一对单轴向推力滑动轴承。2 and 10 , a sixth embodiment provides a sliding bearing assembly having both radial straightening and uniaxial thrust functions, wherein a cylindrical radial moving ring 2 and a stationary ring 1 form a pair of radial straightening sliding bearings; and a disc-shaped axial moving ring 3 and the stationary ring 1 form a pair of uniaxial thrust sliding bearings.
所述静环1止推面上第一轴向摩擦部14的材质可以为PDC复合材质。该第一轴向摩擦部14可以采用过盈配合镶嵌在静环基体11端面的盲孔中。静环1第一内圆柱表面13的第一径向摩擦部12的材质可以为聚晶金刚石,该第一径向摩擦部12可以采用无压浸渍烧结方法焊接在静环基体11的第一内圆柱表面13上。The material of the first axial friction part 14 on the thrust surface of the stationary ring 1 can be a PDC composite material. The first axial friction part 14 can be inserted into the blind hole on the end face of the stationary ring substrate 11 by interference fit. The material of the first radial friction part 12 on the first inner cylindrical surface 13 of the stationary ring 1 can be polycrystalline diamond, and the first radial friction part 12 can be welded on the first inner cylindrical surface 13 of the stationary ring substrate 11 by a pressureless infusion sintering method.
圆筒状的径向动环2与圆盘状的轴向动环3之间通过连接件18连接在一起并组成滑动轴承动环总成。其中,该连接件18可以为螺钉、螺栓、铆钉等形式。The cylindrical radial moving ring 2 and the disc-shaped axial moving ring 3 are connected together by a connecting piece 18 to form a sliding bearing moving ring assembly. The connecting piece 18 can be in the form of screws, bolts, rivets, etc.
该滑动轴承总成结构紧凑、简单,占用空间小,应用于推靠式旋转导向系统中的导向短节,可使旋转芯轴居中,降低旋转芯轴、下接头相对不旋转外筒旋转时端面和内外零部件间的摩擦力,增加旋转芯轴横截面面积和抗弯强度,从而大幅度提高导向短节的工作寿命。The sliding bearing assembly has a compact and simple structure and occupies a small space. It is used in the guide short section of the push-type rotary guide system to center the rotating core shaft, reduce the friction between the end faces and the inner and outer parts when the rotating core shaft and the lower joint rotate relative to the non-rotating outer cylinder, increase the cross-sectional area and bending strength of the rotating core shaft, and thus greatly improve the service life of the guide short section.
参看图1、图11,第七实施方式中提供一种兼具径向扶正和单轴向止推作用的滑动轴承总成。其中,该滑动轴承总成的静环1包括:分体设置的径向扶正静环111和轴向止推静环112。所述径向扶正静环111呈中空的筒状,第一环体1111的端面与所述轴向止推静环112间隙配合,(即第一环体1111的端面不与所述轴向止推静环112相接触,第一环体1111的两端面是自由的),而所述径向扶正静环111第二环体1112的一个端面与所述轴向止推静环112的一个端面相接触(外筒装配端面压紧时第二环体1112与轴向止推静环112紧密连接在一起)。所述轴向止推静环112的另一端面设置有所述第一轴向摩擦部14。所述径向扶正静环111与所述圆筒状径向动环2组成一对径向扶正滑动轴承,所述轴向止推静环112与一个轴向动环3组成一对单轴向推力滑动轴承。Referring to FIG. 1 and FIG. 11 , a seventh embodiment provides a sliding bearing assembly having both radial straightening and uniaxial thrust functions. The stationary ring 1 of the sliding bearing assembly includes: a radial straightening stationary ring 111 and an axial thrust stationary ring 112 which are separately arranged. The radial straightening stationary ring 111 is in a hollow cylindrical shape, and the end face of the first ring body 1111 is clearance-matched with the axial thrust stationary ring 112 (that is, the end face of the first ring body 1111 does not contact the axial thrust stationary ring 112, and the two end faces of the first ring body 1111 are free), while one end face of the second ring body 1112 of the radial straightening stationary ring 111 is in contact with one end face of the axial thrust stationary ring 112 (when the outer cylinder is assembled and the end face is pressed, the second ring body 1112 is tightly connected with the axial thrust stationary ring 112). The other end face of the axial thrust stationary ring 112 is provided with the first axial friction portion 14. The radial centering static ring 111 and the cylindrical radial moving ring 2 form a pair of radial centering sliding bearings, and the axial thrust static ring 112 and an axial moving ring 3 form a pair of single axial thrust sliding bearings.
所述轴向止推静环112的止推面上设置的第一轴向摩擦部14的材质可以采用聚晶金刚石。径向扶正静环111的第一内圆柱表面13设置的第一径向摩擦部12的材质可以采用硬质合金。该第一轴向摩擦部14和第一径向摩擦部12可以采用无压浸渍烧结方法焊接在静环基体11上。The material of the first axial friction part 14 provided on the thrust surface of the axial thrust stationary ring 112 can be polycrystalline diamond. The material of the first radial friction part 12 provided on the first inner cylindrical surface 13 of the radial straightening stationary ring 111 can be cemented carbide. The first axial friction part 14 and the first radial friction part 12 can be welded to the stationary ring substrate 11 by a pressureless infusion sintering method.
在本实施方式中,该径向扶正静环111内还可以设置有减震环15。具体的,所述径向扶正静环111沿着径向自内向外可以包括:第一环体1111、减震环15和第二环体1112。其中,所述减震环15可以采用氟橡胶材质制成。该第一环体1111、减震环15和第二环体1112和轴向止推静环112共同组成静环1总成。In this embodiment, a damping ring 15 may be further provided in the radially stabilizing static ring 111. Specifically, the radially stabilizing static ring 111 may include, from the inside to the outside in the radial direction: a first ring body 1111, a damping ring 15, and a second ring body 1112. The damping ring 15 may be made of fluororubber. The first ring body 1111, the damping ring 15, the second ring body 1112, and the axial thrust static ring 112 together constitute the static ring 1 assembly.
在本实施方式中,轴向止推静环112与径向扶正静环111分体设置,一方面可以降低加工难度;另一方面,当圆筒状的径向动环2受到径向冲击力时(例如,钻头侧向切削岩石定向钻井时),径向冲击力只会影响到径向扶正静环111,而不影响轴向止推静环112。特别是在该径向扶正静环111中设置减振环(氟橡胶弹簧)后,会将冲击力大大降低。In this embodiment, the axial thrust static ring 112 and the radial centering static ring 111 are separately provided, which can reduce the difficulty of processing on the one hand; on the other hand, when the cylindrical radial dynamic ring 2 is subjected to radial impact force (for example, when the drill bit cuts the rock sideways during directional drilling), the radial impact force will only affect the radial centering static ring 111, but not the axial thrust static ring 112. In particular, after the vibration damping ring (fluororubber spring) is provided in the radial centering static ring 111, the impact force will be greatly reduced.
圆筒状的径向动环2与圆盘状的轴向动环3之间通过连接件18连接在一起并组成滑动轴承动环总成。具体的,所述径向动环2的径向动环基体21一端沿径向向外形成有延伸部211,所述延伸部211与所述轴向动环3之间通过连接件18连接在一起并组成滑动轴承动环总成。其中,该连接件18可以为螺钉、螺栓、铆钉等形式。The cylindrical radial dynamic ring 2 and the disc-shaped axial dynamic ring 3 are connected together by a connector 18 to form a sliding bearing dynamic ring assembly. Specifically, an extension portion 211 is formed radially outward at one end of the radial dynamic ring base 21 of the radial dynamic ring 2, and the extension portion 211 and the axial dynamic ring 3 are connected together by a connector 18 to form a sliding bearing dynamic ring assembly. The connector 18 can be in the form of a screw, a bolt, a rivet, etc.
该滑动轴承总成结构紧凑、简单,占用空间小,应用于推靠式旋转导向系统中的导向短节,可使旋转芯轴居中,降低旋转芯轴、下接头相对不旋转外筒旋转时端面和内外零部件间的摩擦力,增加旋转芯轴横截面面积和抗弯强度,从而提高导向短节的工作寿命。The sliding bearing assembly has a compact and simple structure and occupies a small space. It is used in the guide short section of the push-type rotary guide system, which can center the rotating core shaft, reduce the friction between the end faces and the inner and outer parts when the rotating core shaft and the lower joint rotate relative to the non-rotating outer cylinder, increase the cross-sectional area and bending strength of the rotating core shaft, and thus improve the service life of the guide short section.
由于在径向扶正静环111内设置有减震环15(例如,氟橡胶弹簧),可有效降低导向翼肋(又称肋板)与井壁接触时的冲击力,保护旋转导向系统中的MWD探管,为精确测量井斜角和井斜方位角创造有利条件。Since a shock-absorbing ring 15 (for example, a fluororubber spring) is provided in the radial straightening static ring 111, the impact force when the guide rib (also called rib plate) contacts the well wall can be effectively reduced, thereby protecting the MWD probe in the rotary steering system and creating favorable conditions for accurately measuring the well inclination angle and well inclination azimuth.
参看图2、图12,第八实施方式中提供一种兼具径向扶正和单轴向止推作用的滑动轴承总成。其中,该滑动轴承总成的静环1包括:分体设置的径向扶正静环111和轴向止推静环112。所述径向扶正静环111呈中空的筒状,第一环体1111的端面与所述轴向止推静环112间隙配合(即第一环体1111的端面不与所述轴向止推静环112相接触,第一环体1111的两端面是自由的),而所述径向扶正静环111第二环体1112的一个端面与所述轴向止推静环112的一个端面相接触(外筒装配端面压紧时第二环体1112与轴向止推静环紧密连接在一起)。所述轴向止推静环112的另一端面设置有所述第一轴向摩擦部14。所述径向扶正静环111与所述圆筒状径向动环2组成一对径向扶正滑动轴承,所述轴向止推静环112与一个轴向动环3组成一对单轴向推力滑动轴承。Referring to FIG. 2 and FIG. 12 , a sliding bearing assembly having both radial straightening and uniaxial thrust functions is provided in the eighth embodiment. The stationary ring 1 of the sliding bearing assembly includes: a radial straightening stationary ring 111 and an axial thrust stationary ring 112 which are separately arranged. The radial straightening stationary ring 111 is in a hollow cylindrical shape, and the end face of the first ring body 1111 is clearance-matched with the axial thrust stationary ring 112 (that is, the end face of the first ring body 1111 does not contact the axial thrust stationary ring 112, and the two end faces of the first ring body 1111 are free), while one end face of the second ring body 1112 of the radial straightening stationary ring 111 is in contact with one end face of the axial thrust stationary ring 112 (when the outer cylinder is assembled and the end face is pressed, the second ring body 1112 is tightly connected with the axial thrust stationary ring). The other end face of the axial thrust stationary ring 112 is provided with the first axial friction portion 14. The radial centering static ring 111 and the cylindrical radial dynamic ring 2 form a pair of radial centering sliding bearings, and the axial thrust static ring 112 and an axial dynamic ring 3 form a pair of single axial thrust sliding bearings.
所述轴向止推静环112的止推面上设置的第一轴向摩擦部14的材质可以采用PDC复合材质,其可以采用过盈配合镶嵌在轴向止推静环112端面的盲孔中。径向扶正静环111的第一内圆柱表面13上设置的第一径向摩擦部12可以采用聚晶金刚石材质,并采用无压浸渍烧结方法焊接在径向扶正静环111的第一内圆柱表面13上。The material of the first axial friction part 14 provided on the thrust surface of the axial thrust static ring 112 can be a PDC composite material, which can be inserted into the blind hole of the end face of the axial thrust static ring 112 by interference fit. The first radial friction part 12 provided on the first inner cylindrical surface 13 of the radial centering static ring 111 can be made of polycrystalline diamond material and welded on the first inner cylindrical surface 13 of the radial centering static ring 111 by pressureless impregnation sintering method.
在本实施方式中,该径向扶正静环111内还可以设置有减震环15。具体的,所述径向扶正静环111沿着径向自内向外可以包括:第一环体1111、减震环15和第二环体1112。其中,所述减震环15可以采用氟橡胶材质制成。该第一环体1111、减震环15和第二环体1112和轴向止推静环112共同组成静环1总成。In this embodiment, a damping ring 15 may be further provided in the radially stabilizing static ring 111. Specifically, the radially stabilizing static ring 111 may include, from the inside to the outside in the radial direction: a first ring body 1111, a damping ring 15, and a second ring body 1112. The damping ring 15 may be made of fluororubber. The first ring body 1111, the damping ring 15, the second ring body 1112, and the axial thrust static ring 112 together constitute the static ring 1 assembly.
在本实施方式中,轴向止推静环112与径向扶正静环111分体设置,一方面可以降低加工难度;另一方面,当圆筒状的径向动环2受到径向冲击力时(例如,钻头侧向切削岩石定向钻井时),径向冲击力只会影响到径向扶正静环111,而不影响轴向止推静环112。特别是在该径向扶正静环111中设置减振环(氟橡胶弹簧)后,会将冲击力大大降低。In this embodiment, the axial thrust static ring 112 and the radial centering static ring 111 are separately provided, which can reduce the difficulty of processing on the one hand; on the other hand, when the cylindrical radial dynamic ring 2 is subjected to radial impact force (for example, when the drill bit cuts the rock sideways during directional drilling), the radial impact force will only affect the radial centering static ring 111, but not the axial thrust static ring 112. In particular, after the vibration damping ring (fluororubber spring) is provided in the radial centering static ring 111, the impact force will be greatly reduced.
圆筒状的径向动环2与圆盘状的轴向动环3之间通过连接件18连接在一起并组成滑动轴承动环总成。具体的,所述径向动环2的径向动环基体21一端沿径向向外形成有延伸部211,所述延伸部211与所述轴向动环3之间通过连接件18连接在一起并组成滑动轴承动环总成。其中,该连接件18可以为螺钉、螺栓、铆钉等形式。The cylindrical radial dynamic ring 2 and the disc-shaped axial dynamic ring 3 are connected together by a connector 18 to form a sliding bearing dynamic ring assembly. Specifically, an extension portion 211 is formed radially outward at one end of the radial dynamic ring base 21 of the radial dynamic ring 2, and the extension portion 211 and the axial dynamic ring 3 are connected together by a connector 18 to form a sliding bearing dynamic ring assembly. The connector 18 can be in the form of a screw, a bolt, a rivet, etc.
该滑动轴承总成结构紧凑、简单,占用空间小,应用于推靠式旋转导向系统中的导向短节,可使旋转芯轴居中,降低旋转芯轴、下接头相对不旋转外筒旋转时端面和内外零部件间的摩擦力,增加旋转芯轴危险截面面积和抗弯强度,从而大幅度提高导向短节的工作寿命。The sliding bearing assembly has a compact and simple structure and occupies a small space. It is used in the guide short section of the push-type rotary guide system. It can center the rotating core shaft, reduce the friction between the end faces and the inner and outer parts when the rotating core shaft and the lower joint rotate relative to the non-rotating outer cylinder, increase the dangerous cross-sectional area and bending strength of the rotating core shaft, and thus greatly improve the service life of the guide short section.
由于在径向扶正静环111内设置有减震环15(例如,氟橡胶弹簧),可有效降低导向翼肋(又称肋板)与井壁接触时的冲击力,保护旋转导向系统中的MWD探管,为精确测量井斜角和井斜方位角创造有利条件。Since a shock-absorbing ring 15 (for example, a fluororubber spring) is provided in the radial straightening static ring 111, the impact force when the guide rib (also called rib plate) contacts the well wall can be effectively reduced, thereby protecting the MWD probe in the rotary steering system and creating favorable conditions for accurately measuring the well inclination angle and well inclination azimuth.
需要说明的是,在本发明的描述中,术语“第一”、“第二”等仅用于描述目的和区别类似的对象,两者之间并不存在先后顺序,也不能理解为指示或暗示相对重要性。此外,在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。It should be noted that, in the description of the present invention, the terms "first", "second", etc. are only used for descriptive purposes and to distinguish similar objects. There is no order of precedence between the two, and they cannot be understood as indicating or implying relative importance. In addition, in the description of the present invention, unless otherwise specified, "plurality" means two or more.
以上所述仅为本发明的几个实施方式,本领域的技术人员依据申请文件公开的内容,可以对本发明实施方式进行各种改动或变型而不脱离本发明的精神和范围。The above descriptions are only several embodiments of the present invention. Those skilled in the art may make various changes or modifications to the embodiments of the present invention based on the contents disclosed in the application documents without departing from the spirit and scope of the present invention.
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CN113027328B (en) * | 2021-04-29 | 2024-08-06 | 北京春仑石油技术开发有限公司 | Integral biaxial acting plain bearing assembly and plain bearing therefor |
CN114198394A (en) * | 2021-12-10 | 2022-03-18 | 四川雄琛科技有限公司 | Bearing made of CBN material |
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