CN111446187B - Laser annealing equipment - Google Patents
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- 238000005224 laser annealing Methods 0.000 title claims abstract description 41
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 150
- 238000000137 annealing Methods 0.000 claims abstract description 96
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 68
- 238000009792 diffusion process Methods 0.000 claims abstract description 56
- 239000007789 gas Substances 0.000 claims abstract description 55
- 229910021417 amorphous silicon Inorganic materials 0.000 claims abstract description 20
- 239000000758 substrate Substances 0.000 claims abstract description 8
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 41
- 239000001301 oxygen Substances 0.000 claims description 41
- 229910052760 oxygen Inorganic materials 0.000 claims description 41
- 229910001873 dinitrogen Inorganic materials 0.000 claims description 13
- 239000012299 nitrogen atmosphere Substances 0.000 abstract description 12
- 238000002425 crystallisation Methods 0.000 abstract description 11
- 230000008025 crystallization Effects 0.000 abstract description 11
- 238000001953 recrystallisation Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 description 16
- 239000010408 film Substances 0.000 description 14
- 238000002844 melting Methods 0.000 description 10
- 230000008018 melting Effects 0.000 description 10
- 239000012298 atmosphere Substances 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 6
- 229920005591 polysilicon Polymers 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 229920001621 AMOLED Polymers 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000013078 crystal Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008447 perception Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
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- H—ELECTRICITY
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- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
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- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
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- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
- H10D86/01—Manufacture or treatment
- H10D86/021—Manufacture or treatment of multiple TFTs
- H10D86/0221—Manufacture or treatment of multiple TFTs comprising manufacture, treatment or patterning of TFT semiconductor bodies
- H10D86/0223—Manufacture or treatment of multiple TFTs comprising manufacture, treatment or patterning of TFT semiconductor bodies comprising crystallisation of amorphous, microcrystalline or polycrystalline semiconductor materials
- H10D86/0229—Manufacture or treatment of multiple TFTs comprising manufacture, treatment or patterning of TFT semiconductor bodies comprising crystallisation of amorphous, microcrystalline or polycrystalline semiconductor materials characterised by control of the annealing or irradiation parameters
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- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
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- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
- H10D86/01—Manufacture or treatment
- H10D86/021—Manufacture or treatment of multiple TFTs
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Abstract
Description
技术领域technical field
本发明涉及显示器制备技术领域,尤其涉及一种激光退火设备。The invention relates to the technical field of display preparation, in particular to a laser annealing device.
背景技术Background technique
在平板显示装置中,有源矩阵有机发光二极管(Active Matrix Organic LightEmitting Diode,简称AMOLED)凭据高画质、移动图像响应时间短、低功耗、宽视角及超轻超薄等优点,成为了未来显示技术的最好选择。目前AMOLED中,背板技术中制作多晶硅层,包括有采用准分子激光退火(Excimer Laser Annealing,简称ELA)、固相晶化或金属诱导晶化等多种制作方法。而采用准分子激光退火工艺,来得到的背板中晶体管有源层的多晶硅薄膜是唯一已经实现量产的方法。In flat panel display devices, Active Matrix Organic Light Emitting Diode (AMOLED) has become the future due to its advantages of high image quality, short response time of moving images, low power consumption, wide viewing angle and ultra-light and ultra-thin. The best choice for display technology. At present, in AMOLED, the polysilicon layer is produced in the backplane technology, including various production methods such as excimer laser annealing (ELA for short), solid-phase crystallization, or metal-induced crystallization. However, using the excimer laser annealing process to obtain the polysilicon thin film of the active layer of the transistor in the backplane is the only method that has achieved mass production.
准分子激光退火工艺,是一种相对比较复杂的退火过程。ELA设备是用准分子激光束对基板上的非晶硅膜进行短时间照射,使其再结晶变成多晶硅膜的设备。相关技术中,ELA设备所含脱氧室(Partial Sealing BOX or Oxygen Partial Degassing Module[OPDM])的氮气(N2)是通过激光出射狭缝(Slit)向退火室(Chamber)内承载非晶硅(a-Si)薄膜的承载台(Stage)表面吹扫N2,以减少氧气(O2)浓度对熔融再结晶区域的非晶硅结晶质量影响。然而此方式易造成激光出射狭缝处的氮气氛围不稳定,具体表现为局部氧气浓度偏高造成氮气流紊乱不良(N2 Turbulence Mura)现象,致使非晶硅转化为多晶硅(p-Si)后氧气浓度偏高区域表现为结晶异常、多晶硅薄膜粗糙度(Roughness)偏大,如此极易导致后端栅极(Gate)层与多晶硅构成的沟道膜层发生短路(short),严重影响晶体管(TFT)的电性,最终导致后端(ET)点灯后出现整面性脏污不良现象,影响产品良率。The excimer laser annealing process is a relatively complicated annealing process. ELA equipment is a device that irradiates an amorphous silicon film on a substrate with an excimer laser beam for a short time to recrystallize it into a polysilicon film. In the related art, the nitrogen (N 2 ) of the deoxidation chamber (Partial Sealing BOX or Oxygen Partial Degassing Module [OPDM]) contained in the ELA equipment is to carry the amorphous silicon ( a-Si) The surface of the stage (Stage) of the thin film is purged with N 2 to reduce the influence of oxygen (O 2 ) concentration on the crystal quality of amorphous silicon in the melting recrystallization region. However, this method tends to cause the nitrogen atmosphere at the laser exit slit to be unstable, which is specifically manifested in the phenomenon of nitrogen flow disorder (N 2 Turbulence Mura) due to high local oxygen concentration, resulting in the transformation of amorphous silicon into polycrystalline silicon (p-Si) The area with high oxygen concentration shows crystallization abnormality and polysilicon film roughness (Roughness) is too large, which can easily lead to a short circuit (short) between the back-end gate (Gate) layer and the channel film layer composed of polysilicon, seriously affecting the transistor ( The electrical properties of TFT) will eventually lead to the overall dirty phenomenon after the back-end (ET) is lit, which will affect the product yield.
发明内容Contents of the invention
有鉴于此,本发明实施例提供一种激光退火设备,用以改善结晶质量,提升产品良率。In view of this, an embodiment of the present invention provides a laser annealing device to improve crystal quality and improve product yield.
因此,本发明实施例提供的一种激光退火设备,包括:脱氧室,位于所述脱氧室上方的准分子激光发生器,以及位于所述脱氧室下方的退火室,其中,Therefore, a laser annealing device provided in an embodiment of the present invention includes: a deoxidation chamber, an excimer laser generator located above the deoxidation chamber, and an annealing chamber located below the deoxidation chamber, wherein,
所述退火室,包括:承载台,所述承载台用于承载具有非晶硅膜的基板;The annealing chamber includes: a carrying platform, the carrying platform is used to carry a substrate with an amorphous silicon film;
所述脱氧室,包括:底部盖板、退火窗口和氮气输送管;The deoxidation chamber includes: a bottom cover plate, an annealing window and a nitrogen delivery pipe;
所述底部盖板,包括:激光出射狭缝,以及分布在所述激光出射狭缝周围的多个气体扩散孔;The bottom cover plate includes: a laser exit slit, and a plurality of gas diffusion holes distributed around the laser exit slit;
所述氮气输送管提供的氮气,填充所述脱氧室并通过所述激光出射狭缝和各所述气体扩散孔扩散至所述承载台;The nitrogen gas provided by the nitrogen delivery pipe fills the deoxidation chamber and diffuses to the carrying platform through the laser exit slit and each of the gas diffusion holes;
所述准分子激光发生器发射的激光,依次经所述退火窗口和所述激光出射狭缝射向所述承载台。The laser emitted by the excimer laser generator sequentially passes through the annealing window and the laser exit slit to the carrying platform.
在一种可能的实现方式中,在本发明实施例提供的上述激光退火设备中,在所述激光出射狭缝的延伸方向上,各所述气体扩散孔排列为多行,各行所述气体扩散孔之间的行间距随与所述激光出射狭缝之间距离的增大而增大。In a possible implementation manner, in the above-mentioned laser annealing equipment provided by the embodiment of the present invention, in the extending direction of the laser exit slit, each of the gas diffusion holes is arranged in multiple rows, and the gas diffusion holes in each row The row spacing between the holes increases as the distance from the laser exit slit increases.
在一种可能的实现方式中,在本发明实施例提供的上述激光退火设备中,相邻行的各所述气体扩散孔相互错开。In a possible implementation manner, in the above-mentioned laser annealing device provided by the embodiment of the present invention, the gas diffusion holes in adjacent rows are staggered from each other.
在一种可能的实现方式中,在本发明实施例提供的上述激光退火设备中,各行中相邻所述气体扩散孔的距离相同。In a possible implementation manner, in the above-mentioned laser annealing device provided by the embodiment of the present invention, the distances between adjacent gas diffusion holes in each row are the same.
在一种可能的实现方式中,在本发明实施例提供的上述激光退火设备中,各行中两端的所述气体扩散孔与所述激光出射狭缝端面中心之间的距离相同。In a possible implementation manner, in the above-mentioned laser annealing device provided by the embodiment of the present invention, the distance between the gas diffusion holes at both ends of each row and the center of the end face of the laser exit slit is the same.
在一种可能的实现方式中,在本发明实施例提供的上述激光退火设备中,所述气体扩散孔为锥形孔,所述锥形孔的广角为60°~120°。In a possible implementation manner, in the above-mentioned laser annealing device provided by the embodiment of the present invention, the gas diffusion hole is a tapered hole, and the wide angle of the tapered hole is 60°-120°.
在一种可能的实现方式中,在本发明实施例提供的上述激光退火设备中,所述脱氧室,还包括:多个第一氧气检测器,多个所述第一氧气检测器分别设置在所述激光出射狭缝延伸方向两端的所述气体扩散孔所在区域的边界处,以及所述激光出射狭缝的两端、中心的三条垂线与所述底部盖板的边界相交处。In a possible implementation manner, in the above-mentioned laser annealing equipment provided by the embodiment of the present invention, the deoxidation chamber further includes: a plurality of first oxygen detectors, and the plurality of first oxygen detectors are respectively arranged in The boundary of the region where the gas diffusion hole is located at both ends of the laser exit slit in the extending direction, and the intersection of the two ends and the center of the laser exit slit with the boundary of the bottom cover.
在一种可能的实现方式中,在本发明实施例提供的上述激光退火设备中,所述退火室,还包括:位于所述承载台下方的多个第一氮气扩散器,以及位于各所述第一氮气扩散器所在平面下方的多个第二氮气扩散器;In a possible implementation manner, in the above-mentioned laser annealing equipment provided by the embodiment of the present invention, the annealing chamber further includes: a plurality of first nitrogen diffusers located under the carrying table, and a plurality of first nitrogen diffusers located under each of the a plurality of second nitrogen diffusers below the plane of the first nitrogen diffusers;
多个所述第二氮气扩散器在所述退火室底面上的正投影,分别位于所述退火室底面中与所述退火室的门所在平面相垂直边的两端和中心;Orthographic projections of the plurality of second nitrogen diffusers on the bottom surface of the annealing chamber are respectively located at both ends and the center of the bottom surface of the annealing chamber perpendicular to the plane where the door of the annealing chamber is located;
多个所述第一氮气扩散器在所述退火室底面上的正投影,分别位于相邻所述第二氮气扩散器在所述退火室底面上的正投影连线的中心;Orthographic projections of the plurality of first nitrogen diffusers on the bottom surface of the annealing chamber are respectively located at the center of the line connecting the orthographic projections of the adjacent second nitrogen diffusers on the bottom surface of the annealing chamber;
各所述第一氮气扩散器所在平面与所述退火室底面之间的距离,是各所述第二氮气扩散器所在平面与所述退火室底面之间的距离的二倍。The distance between the plane where each first nitrogen diffuser is located and the bottom surface of the annealing chamber is twice the distance between the plane where each second nitrogen diffuser is located and the bottom surface of the annealing chamber.
在一种可能的实现方式中,在本发明实施例提供的上述激光退火设备中,所述退火室,还包括:多个第二氧气检测器;In a possible implementation manner, in the above-mentioned laser annealing equipment provided by the embodiment of the present invention, the annealing chamber further includes: a plurality of second oxygen detectors;
其中部分所述第二氧气检测器在所述退火室底面上的正投影,分别位于所述退火室底面中与所述退火室的门所在平面相交边的两端;Part of the orthographic projections of the second oxygen detector on the bottom surface of the annealing chamber are respectively located at both ends of the bottom surface of the annealing chamber intersecting the plane where the door of the annealing chamber is located;
其余部分所述第二氧气检测器在所述退火室底面上的正投影,分别位于所述退火室底面中与所述退火室的门相对的侧面相交边的两端;The rest of the orthographic projections of the second oxygen detector on the bottom surface of the annealing chamber are respectively located at both ends of the intersecting side of the side opposite to the door of the annealing chamber on the bottom surface of the annealing chamber;
多个所述第二氧气检测器所在平面为各所述第一氮气扩散器与各所述第二氮气扩散器之间的交界面。The plane where the plurality of second oxygen detectors are located is an interface between each of the first nitrogen diffusers and each of the second nitrogen diffusers.
在一种可能的实现方式中,在本发明实施例提供的上述激光退火设备中,所述退火室,还包括:位于所述退火室底面上的多个排气口,多个所述排气口分别位于所述退火室底面的多个边界处的中心。In a possible implementation manner, in the above-mentioned laser annealing equipment provided by the embodiment of the present invention, the annealing chamber further includes: a plurality of exhaust ports located on the bottom surface of the annealing chamber, a plurality of the exhaust ports The openings are respectively located at the centers of the boundaries of the bottom surface of the annealing chamber.
本发明有益效果如下:The beneficial effects of the present invention are as follows:
本发明实施例提供的激光退火设备,包括:脱氧室,位于脱氧室上方的准分子激光发生器,以及位于脱氧室下方的退火室,其中,退火室,包括:承载台,承载台用于承载具有非晶硅膜的基板;脱氧室,包括:底部盖板、退火窗口和氮气输送管;底部盖板,包括:激光出射狭缝,以及分布在激光出射狭缝周围的多个气体扩散孔;氮气输送管提供的氮气,填充脱氧室并通过激光出射狭缝和各气体扩散孔扩散至承载台;准分子激光发生器发射的激光,依次经退火窗口和激光出射狭缝射向承载台。通过在激光出射狭缝周围增设多个气体扩散孔,使得由激光出射狭缝和各气体扩散孔吹扫至承载台表面的氮气氛围较均匀,因此,保证了激光出射狭缝处的激光所照射非晶硅膜上熔融再结晶区域处于纯氮气环境,不会存在氧气干扰,提高了结晶质量,进而提升了产品良率。The laser annealing equipment provided by the embodiment of the present invention includes: a deoxidation chamber, an excimer laser generator located above the deoxidation chamber, and an annealing chamber located below the deoxidation chamber, wherein the annealing chamber includes: a carrying platform, and the carrying platform is used for carrying A substrate with an amorphous silicon film; a deoxidation chamber, including: a bottom cover plate, an annealing window and a nitrogen delivery pipe; a bottom cover plate, including: a laser exit slit, and a plurality of gas diffusion holes distributed around the laser exit slit; The nitrogen gas provided by the nitrogen delivery pipe fills the deoxidation chamber and diffuses to the carrying platform through the laser exit slit and each gas diffusion hole; the laser emitted by the excimer laser generator is directed to the carrying platform through the annealing window and the laser exit slit in turn. By adding a plurality of gas diffusion holes around the laser exit slit, the nitrogen atmosphere purged from the laser exit slit and each gas diffusion hole to the surface of the carrier is relatively uniform, thus ensuring that the laser irradiation at the laser exit slit The melting and recrystallization area on the amorphous silicon film is in a pure nitrogen environment without oxygen interference, which improves the crystallization quality and thus improves the product yield.
附图说明Description of drawings
图1为本发明实施例提供的激光退火设备的结构示意图;Fig. 1 is the structural representation of the laser annealing equipment provided by the embodiment of the present invention;
图2为本发明实施例提供的脱氧室底部盖板的结构示意图;Fig. 2 is a schematic structural view of the cover plate at the bottom of the deoxidation chamber provided by the embodiment of the present invention;
图3为本发明实施例提供的熔融再结晶区域的氮气氛围效果模拟图;Fig. 3 is a simulation diagram of the nitrogen atmosphere effect in the melting recrystallization region provided by the embodiment of the present invention;
图4为本发明实施例提供的退火室的结构示意图。Fig. 4 is a schematic structural diagram of an annealing chamber provided by an embodiment of the present invention.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例的附图,对本发明实施例的技术方案进行清楚、完整地描述。显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于所描述的本发明实施例,本领域普通技术人员在无需创造性劳动的前提下所获得的所有其它实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the following will clearly and completely describe the technical solutions of the embodiments of the present invention in conjunction with the drawings of the embodiments of the present invention. Apparently, the described embodiments are some, not all, embodiments of the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
除非另作定义,此处使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。本发明说明书以及权利要求书中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。“包括”或者“包含”等类似的词语意指出现该词前面的元件或者物件涵盖出现在该词后面列举的元件或者物件及其等同,而不排除其他元件或者物件。“内”、“外”、“上”、“下”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也可能相应地改变。Unless otherwise defined, the technical terms or scientific terms used herein shall have the usual meanings understood by those skilled in the art to which the present invention belongs. "First", "second" and similar words used in the description and claims of the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. "Comprising" or "comprising" and similar words mean that the elements or items appearing before the word include the elements or items listed after the word and their equivalents, without excluding other elements or items. "Inner", "outer", "upper", "lower" and so on are only used to indicate relative positional relationship. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
需要注意的是,附图中各图形的尺寸和形状不反映真实比例,目的只是示意说明本发明内容。并且自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。It should be noted that the size and shape of each figure in the drawings do not reflect the actual scale, but are only intended to schematically illustrate the content of the present invention. And the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout.
本发明实施例提供的一种激光退火设备,如图1和图2所示,包括:脱氧室001,位于脱氧室001上方的准分子激光发生器(图中未示出),以及位于脱氧室001下方的退火室002,其中,A kind of laser annealing equipment that the embodiment of the present invention provides, as shown in Figure 1 and Figure 2, comprises: deoxidation chamber 001, the excimer laser generator (not shown in the figure) that is positioned at the deoxidation chamber 001 top, and the Annealing chamber 002 below 001, wherein,
退火室002,包括:承载台201,承载台201用于承载具有非晶硅膜的基板;The annealing chamber 002 includes: a carrying platform 201, which is used to carry a substrate with an amorphous silicon film;
脱氧室001,包括:底部盖板101、退火窗口102和氮气输送管(图中未示出);Deoxidation chamber 001, comprising: bottom cover plate 101, annealing window 102 and nitrogen delivery pipe (not shown in the figure);
底部盖板101,包括:激光出射狭缝1011,以及分布在激光出射狭缝1011周围的多个气体扩散孔1012;The bottom cover plate 101 includes: a laser exit slit 1011, and a plurality of gas diffusion holes 1012 distributed around the laser exit slit 1011;
氮气输送管提供的氮气,填充脱氧室001并通过激光出射狭缝1011和各气体扩散孔1012扩散至承载台201;The nitrogen gas provided by the nitrogen gas delivery pipe fills the deoxidation chamber 001 and diffuses to the carrying platform 201 through the laser exit slit 1011 and each gas diffusion hole 1012;
准分子激光发生器发射的激光(如图中斜箭头所示),依次经退火窗口102和激光出射狭缝1011射向承载台201。The laser light emitted by the excimer laser generator (shown by the oblique arrow in the figure) is irradiated to the carrier 201 through the annealing window 102 and the laser exit slit 1011 in sequence.
在本发明实施例提供的上述激光退火设备中,通过在激光出射狭缝1011周围增设多个气体扩散孔1012,使得由激光出射狭缝1011和各气体扩散孔1012吹扫至承载台201表面的氮气氛围较均匀,因此,保证了激光出射狭缝1011处的激光所照射非晶硅膜上熔融再结晶区域处于纯氮气环境,不会存在氧气(来源于空气)干扰,如图3所示,从而可提高结晶质量,进而提升产品良率。In the above-mentioned laser annealing equipment provided by the embodiment of the present invention, a plurality of gas diffusion holes 1012 are added around the laser emission slit 1011, so that The nitrogen atmosphere is relatively uniform, therefore, it is guaranteed that the molten recrystallized region on the amorphous silicon film irradiated by the laser at the laser exit slit 1011 is in a pure nitrogen environment, and there will be no interference of oxygen (derived from air), as shown in Figure 3, Thereby, the quality of crystallization can be improved, thereby improving the yield rate of products.
可选地,在本发明实施例提供的上述激光退火设备中,如图2所示,在激光出射狭缝1011的延伸方向X上,各气体扩散孔1012排列为多行,各行气体扩散孔1012之间的行间距随与激光出射狭缝1011之间距离的增大而增大。具体地,在图2中示例性地给出了在激光出射狭缝1011一侧第一行气体扩散孔1012与第二行气体扩散孔1012之间的距离为a,第二行气体扩散孔1012与第三行气体扩散孔1012之间的距离为b,第三行气体扩散孔1012与第四行气体扩散孔1012之间的距离为c,其中a<b<c。Optionally, in the above-mentioned laser annealing equipment provided by the embodiment of the present invention, as shown in FIG. The distance between the rows increases with the increase of the distance from the laser exit slit 1011 . Specifically, in FIG. 2 exemplarily, the distance between the first row of gas diffusion holes 1012 and the second row of gas diffusion holes 1012 on the side of the laser exit slit 1011 is a, and the second row of gas diffusion holes 1012 The distance between the third row of gas diffusion holes 1012 is b, the distance between the third row of gas diffusion holes 1012 and the fourth row of gas diffusion holes 1012 is c, where a<b<c.
由于激光出射狭缝1011对应非晶硅膜上的区域为熔融再结晶区域,因此,激光出射狭缝1011周围边缘区域内的氮气扩散情况对熔融再结晶的质量影响较大,通过设置各行气体扩散孔1012之间的行间距随与激光出射狭缝1011之间距离的增大而增大,使得激光出射狭缝1011周围边缘区域的气体扩散孔1012较密集,而与激光出射狭缝1011较远区域的气体扩散孔1012稍稀疏。由此密集排布的气体扩散孔1012保证了吹扫至熔融再结晶区域的氮气足够充足而处于无氧状态,稀疏排布的气体扩散孔1012可将被熔融再结晶区域的氮气排挤的氧气进一步外排,保持了熔融再结晶区域周边区域内氮气氛围的稳定性。这样以来,无论沿那个方向扫描(1500/1850)、也无论激光截止器(Beam cutter)处在那个设置位置,氮气含量均匀区始终大于扫描区域,避免激光截止器周围氧气含量高而出现氮气紊乱等不良,使得退火室002内含量极低的氧气远离非晶硅融化结晶位置,从而解决了各种因氛围不稳定造成的ET点灯不良。Since the region on the amorphous silicon film corresponding to the laser exit slit 1011 is a melting and recrystallization region, the nitrogen diffusion in the edge region around the laser exit slit 1011 has a great influence on the quality of the melting and recrystallization. The row spacing between the holes 1012 increases with the increase of the distance from the laser exit slit 1011, so that the gas diffusion holes 1012 in the edge area around the laser exit slit 1011 are denser and farther away from the laser exit slit 1011 The gas diffusion holes 1012 in the area are slightly sparse. The densely arranged gas diffusion holes 1012 thus ensure that the nitrogen gas blown to the melting and recrystallization region is sufficient enough to be in an oxygen-free state, and the sparsely arranged gas diffusion holes 1012 can further reduce the oxygen that is displaced by the nitrogen gas in the melting and recrystallization region. The external discharge maintains the stability of the nitrogen atmosphere in the peripheral area of the melting and recrystallization area. In this way, no matter which direction is scanned (1500/1850), and no matter where the beam cutter is set, the uniform nitrogen content area is always larger than the scanning area, so as to avoid nitrogen disturbance due to high oxygen content around the beam cutter and other defects, so that the extremely low content of oxygen in the annealing chamber 002 is far away from the melting and crystallization position of amorphous silicon, thus solving various ET lighting defects caused by unstable atmosphere.
可选地,在本发明实施例提供的上述激光退火设备中,为了增强氮气氛围均匀性,可以设置相邻行的各气体扩散孔1012相互错开,如图2所示。Optionally, in the above laser annealing equipment provided by the embodiment of the present invention, in order to enhance the uniformity of the nitrogen atmosphere, the gas diffusion holes 1012 in adjacent rows may be set to be staggered from each other, as shown in FIG. 2 .
可选地,在本发明实施例提供的上述激光退火设备中,各行中相邻气体扩散孔1012的距离相同,以进一步增强氮气氛围的均匀性。Optionally, in the above-mentioned laser annealing device provided by the embodiment of the present invention, the distances between adjacent gas diffusion holes 1012 in each row are the same, so as to further enhance the uniformity of the nitrogen atmosphere.
可选地,在本发明实施例提供的上述激光退火设备中,如图2所示,各行中两端的气体扩散孔1012与激光出射狭缝1011端面中心之间的距离相同。可以理解的是,气体扩散孔1012的设置边界为以激光出射狭缝1011端面中心为圆心,且激光出射狭缝1011端面中心至底部盖板101的在激光扫描方向Y上的较远边界之间的距离为半径的圆弧(即图中的虚弧线),以保证底部盖板201上各行气体扩散孔1012均在此统一的边界内。另外,通过仅在上述边界范围内设置气体扩散孔1012,实现了氮气氛围的压力平衡。Optionally, in the above laser annealing equipment provided by the embodiment of the present invention, as shown in FIG. 2 , the distances between the gas diffusion holes 1012 at both ends of each row and the center of the end surface of the laser exit slit 1011 are the same. It can be understood that the setting boundary of the gas diffusion hole 1012 is centered on the center of the end face of the laser exit slit 1011, and between the center of the end face of the laser exit slit 1011 and the far boundary of the bottom cover plate 101 in the laser scanning direction Y The distance is a circular arc with a radius (that is, the dotted arc line in the figure), so as to ensure that each row of gas diffusion holes 1012 on the bottom cover plate 201 is within this uniform boundary. In addition, by providing the gas diffusion holes 1012 only in the above boundary range, the pressure balance of the nitrogen atmosphere is realized.
可选地,在本发明实施例提供的上述激光退火设备中,气体扩散孔1012为锥形孔,锥形孔的广角为60°~120°,例如60°、70°、80°、90°、100°、110°和120°等,以使得扩散至非晶硅膜表面的氮气氛围较均匀。Optionally, in the above-mentioned laser annealing equipment provided by the embodiment of the present invention, the gas diffusion hole 1012 is a tapered hole, and the wide angle of the tapered hole is 60°-120°, such as 60°, 70°, 80°, 90° , 100°, 110° and 120°, etc., so that the nitrogen atmosphere diffused to the surface of the amorphous silicon film is relatively uniform.
可选地,在本发明实施例提供的上述激光退火设备中,如图2所示,脱氧室001,还包括:多个第一氧气检测器1013,多个第一氧气检测器1013分别设置在激光出射狭缝1011延伸方向两端的气体扩散孔1012所在区域的边界处,以及激光出射狭缝1011的两端、中心的三条垂线与底部盖板101的边界相交处。Optionally, in the above-mentioned laser annealing equipment provided by the embodiment of the present invention, as shown in FIG. 2 , the deoxidation chamber 001 further includes: a plurality of first oxygen detectors 1013, and the plurality of first oxygen detectors 1013 are respectively arranged in The boundary of the region where the gas diffusion holes 1012 are located at both ends of the laser exit slit 1011 in the extending direction, and the intersection of the two ends and the center of the laser exit slit 1011 and the boundary of the bottom cover 101 .
如图2所示,由于激光出射狭缝1011延伸方向两侧的氧气环境相似,故可仅在激光出射狭缝1011延伸方向单侧(即激光出射狭缝1011的两端、中心的三条垂线与底部盖板101的一个边界)相交处设置第一氧气检测器1013;而在激光出射狭缝1011的两端氧气环境大不相同,故需在激光出射狭缝1011的两端均设置第一氧气检测器1013,以合理有效监测氧气浓度。As shown in Figure 2, since the oxygen environment on both sides of the extending direction of the laser emitting slit 1011 is similar, it can only be arranged on one side of the extending direction of the laser emitting slit 1011 (i.e. the two ends of the laser emitting slit 1011, the three vertical lines in the center) A first oxygen detector 1013 is set at the intersection with a boundary of the bottom cover plate 101; and the oxygen environment at both ends of the laser exit slit 1011 is very different, so the first oxygen detector 1013 needs to be set at both ends of the laser exit slit 1011. Oxygen detector 1013, to monitor the oxygen concentration reasonably and effectively.
可选地,在本发明实施例提供的上述激光退火设备中,如图4所示,退火室002,还包括:位于承载台201下方的多个第一氮气扩散器(N2 Diffuser)202,以及位于各第一氮气扩散器202所在平面下方的多个第二氮气扩散器203;具体地,图4示出了六个第一氮气扩散器202和六个第二氮气扩散器203;Optionally, in the above-mentioned laser annealing equipment provided by the embodiment of the present invention, as shown in FIG. 4 , the annealing chamber 002 further includes: a plurality of first nitrogen diffusers (N 2 Diffuser) 202 located under the carrying platform 201, And a plurality of second nitrogen diffusers 203 located below the plane where each first nitrogen diffuser 202 is located; Specifically, FIG. 4 shows six first nitrogen diffusers 202 and six second nitrogen diffusers 203;
多个第二氮气扩散器203在退火室002底面上的正投影,分别位于退火室002底面中与退火室002的门(gate door,如图中黑色粗线所示)所在平面相垂直边的两端和中心;The orthographic projections of a plurality of second nitrogen diffusers 203 on the bottom surface of the annealing chamber 002 are respectively located on the bottom surface of the annealing chamber 002 and on the side perpendicular to the plane where the gate door of the annealing chamber 002 is located (as shown by the black thick line in the figure). ends and center;
多个第一氮气扩散器202在退火室002底面上的正投影,分别位于相邻第二氮气扩散器203在退火室002底面上的正投影连线的中心;The orthographic projections of the plurality of first nitrogen diffusers 202 on the bottom surface of the annealing chamber 002 are respectively located at the centers of the orthographic projections of the adjacent second nitrogen diffusers 203 on the bottom surface of the annealing chamber 002;
各第一氮气扩散器202所在平面与退火室002底面之间的距离B,是各第二氮气扩散器203所在平面与退火室002底面之间的距离A的二倍。The distance B between the plane where each first nitrogen diffuser 202 is located and the bottom surface of the annealing chamber 002 is twice the distance A between the plane where each second nitrogen diffuser 203 is located and the bottom surface of the annealing chamber 002 .
第一氮气扩散器202和第二氮气扩散器203在退火室002内均匀分布,可以有效地保持退火室002内氮气环境压力及氛围的稳定性,保证退火工艺稳定进行。并且,为保障退火室002内氮气含量尽量一致,内部压力各位置保持相同,具体设置了各第一氮气扩散器202所在平面与退火室002底面之间的距离B,是各第二氮气扩散器203所在平面与退火室002底面之间的距离A的二倍,恰好使得承载台201下方的空间分为体积相等的上下部分,当进行退火工艺时,第一氮气扩散器202以相同的氮气扩散速率(N2 flow rate)同时向体积相等的上部分均匀扩散氮气,第二氮气扩散器203类似保证下部分有相同氮气扩散速率。另外,在具体实施时上部分和下部分的氮气流量均可独立调整。The first nitrogen gas diffuser 202 and the second nitrogen gas diffuser 203 are evenly distributed in the annealing chamber 002, which can effectively maintain the stability of nitrogen ambient pressure and atmosphere in the annealing chamber 002, and ensure the stable annealing process. Moreover, in order to ensure that the nitrogen content in the annealing chamber 002 is as consistent as possible, and the internal pressure remains the same at all positions, the distance B between the plane where each first nitrogen diffuser 202 is located and the bottom surface of the annealing chamber 002 is specifically set, which is the distance B between each second nitrogen diffuser 202. The distance A between the plane where 203 is located and the bottom surface of the annealing chamber 002 just makes the space below the carrying platform 201 divided into upper and lower parts with equal volumes. The rate (N 2 flow rate) diffuses nitrogen uniformly to the upper part with equal volume at the same time, and the second nitrogen diffuser 203 is similar to ensure that the lower part has the same nitrogen diffusion rate. In addition, the nitrogen flow rates of the upper part and the lower part can be adjusted independently during specific implementation.
需要说明的是,附图4中的尺寸不反映真实比例,目的只是示意说明本发明内容。实际产品中承载台201上方的空间高度(即C与B之差)约5mm左右,而整个退火室002的高度C可达数米,因此,在第一氮气扩散器202和第二氮气扩散器203将承载台201下方的空间分为体积相等的上下部分,以保障上下部分内各位置氮气含量尽量一致,相当于维持了整个退火室002这个大环境氮气氛围的稳定性。It should be noted that the dimensions in the accompanying drawing 4 do not reflect the actual scale, and are only intended to schematically illustrate the content of the present invention. In the actual product, the height of the space above the carrier table 201 (i.e. the difference between C and B) is about 5 mm, while the height C of the entire annealing chamber 002 can reach several meters. Therefore, the first nitrogen diffuser 202 and the second nitrogen diffuser 203 divides the space below the loading platform 201 into upper and lower parts of equal volume to ensure that the nitrogen content in each position in the upper and lower parts is as consistent as possible, which is equivalent to maintaining the stability of the nitrogen atmosphere in the large environment of the entire annealing chamber 002.
可选地,在本发明实施例提供的上述激光退火设备中,如图4所示,退火室002,还包括:多个第二氧气检测器204;具体地,图4示出了四个第二氧气检测器204;Optionally, in the above-mentioned laser annealing equipment provided by the embodiment of the present invention, as shown in FIG. 4, the annealing chamber 002 further includes: a plurality of second oxygen detectors 204; specifically, FIG. 4 shows four Dioxygen detector 204;
其中部分第二氧气检测器204在退火室002底面上的正投影,分别位于退火室002底面中与退火室002的门所在平面相交边的两端;The orthographic projections of part of the second oxygen detectors 204 on the bottom surface of the annealing chamber 002 are located at both ends of the bottom surface of the annealing chamber 002 and the plane where the door of the annealing chamber 002 intersects;
其余部分第二氧气检测器204在退火室002底面上的正投影,分别位于退火室002底面中与退火室002的门相对的侧面相交边的两端;The orthographic projections of the rest of the second oxygen detector 204 on the bottom surface of the annealing chamber 002 are located at both ends of the intersecting side of the side opposite to the door of the annealing chamber 002 in the bottom surface of the annealing chamber 002;
多个第二氧气检测器204所在平面为各所述第一氮气扩散器202与各第二氮气扩散器203之间的交界面(如图中虚线框所示)。The plane where the plurality of second oxygen detectors 204 are located is the interface between each of the first nitrogen gas diffusers 202 and each of the second nitrogen gas diffusers 203 (as shown by the dotted line box in the figure).
多个第二氧气检测器204的设置方式,可对退火室002内的氧气浓度进行分块合理化监控。考虑到当更换(Exchange load)、卸载(unload)具有非晶硅膜的基板时,退火室002内部氛围扰度最大,采用分块监管控调节方式提高对氛围感知的灵敏度,可实现氛围稳定性快速化恢复。例如退火室002的门一侧在开门动作期间,为保持气流稳定避免氧气过多进入退火室002内,需增加该区域氮气流(N2 Purge)量;同样关门后为保证退火室002内氧气浓度快速恢复到工艺稳定状态,该区域模块自动执行增加氮气流量的命令。具体地,自动执行增加氮气流量命令的过程为现有技术,在此不做赘述。The arrangement of multiple second oxygen detectors 204 can monitor the oxygen concentration in the annealing chamber 002 rationally by block. Considering that when the substrate with amorphous silicon film is replaced (Exchange load) or unloaded (unload), the internal atmosphere of annealing chamber 002 has the greatest degree of disturbance, and the block supervision and control method is adopted to improve the sensitivity of the atmosphere perception and achieve atmosphere stability. Rapid recovery. For example, during the door opening of the annealing chamber 002, in order to keep the gas flow stable and avoid too much oxygen entering the annealing chamber 002, it is necessary to increase the nitrogen flow (N 2 Purge) in this area; after closing the door, it is also necessary to ensure the oxygen in the annealing chamber 002 The concentration quickly returns to the steady state of the process, and the module in this area automatically executes the command to increase the nitrogen flow. Specifically, the process of automatically executing the command to increase the nitrogen flow rate is an existing technology, and details are not described here.
可选地,在本发明实施例提供的上述激光退火设备中,如图4所示,退火室002,还包括:位于退火室002底面上的多个排气口205,多个排气口205分别位于退火室002底面的多个边界处的中心。Optionally, in the above-mentioned laser annealing equipment provided in the embodiment of the present invention, as shown in FIG. They are respectively located at the centers of multiple boundaries on the bottom surface of the annealing chamber 002 .
相关技术中仅在退火室002的四个角落分别设置一个氮气扩散器,而本发明实施例分层设置了至少12个氮气扩散器,为加快排气进程并保持排气过程中的气压平衡,本实施例在退火室002底面的多个边界处的中心位置分别对应设置了一个排气口。In the related art, only one nitrogen diffuser is installed in the four corners of the annealing chamber 002, but in the embodiment of the present invention, at least 12 nitrogen diffusers are arranged in layers. In order to speed up the exhaust process and maintain the air pressure balance during the exhaust process, In this embodiment, an exhaust port is respectively provided at the central positions of multiple boundaries on the bottom surface of the annealing chamber 002 .
由上述描述可见,在本发明提供的上述实施例中,主要从以下两方面对激光退火设备进行创新性设计,可有效地提高退火工艺氛围稳定性。首先对脱氧室001的底部盖板101(也称作氮气扩散板,N2 diffuser Plate)进行多个气体扩散孔1012设计,促使氧气远离激光出射结晶位置,可有效避免氧气对非晶硅结晶的干扰;其次对退火室002内进行更佳合理化设计,提出氮气流层(N2Flow)错扩散方式,分层控制氧气浓度,以期达到气体氛围稳定性效果,同时优化氧气浓度监控方式,采用分块监管控调节方式提高对氛围感知的灵敏度,可实现氛围稳定性快速化恢复。通过以上方式使得非晶硅结晶效果较好,晶体管电学特性更佳,产品良率提升。It can be seen from the above description that in the above embodiments provided by the present invention, the innovative design of the laser annealing equipment is mainly carried out from the following two aspects, which can effectively improve the stability of the annealing process atmosphere. Firstly, a plurality of gas diffusion holes 1012 are designed on the bottom cover plate 101 (also called nitrogen diffuser plate, N 2 diffuser Plate) of the deoxidation chamber 001, so as to keep the oxygen away from the laser emitting crystallization position, which can effectively avoid the impact of oxygen on the amorphous silicon crystallization. interference; secondly, better rationalize the design of the annealing chamber 002, propose a nitrogen flow layer (N 2 Flow) diffusion method, control the oxygen concentration in layers, in order to achieve the effect of gas atmosphere stability, and optimize the oxygen concentration monitoring method at the same time. The block regulator control adjustment method improves the sensitivity to atmosphere perception, which can realize the rapid recovery of atmosphere stability. Through the above methods, the amorphous silicon crystallization effect is better, the electrical characteristics of the transistor are better, and the product yield rate is improved.
本发明实施例提供的上述激光退火设备,包括:脱氧室,位于脱氧室上方的准分子激光发生器,以及位于脱氧室下方的退火室,其中,退火室,包括:承载台,承载台用于承载具有非晶硅膜的基板;脱氧室,包括:底部盖板、退火窗口和氮气输送管;底部盖板,包括:激光出射狭缝,以及分布在激光出射狭缝周围的多个气体扩散孔;氮气输送管提供的氮气,填充脱氧室并通过激光出射狭缝和各气体扩散孔扩散至承载台;准分子激光发生器发射的激光,依次经退火窗口和激光出射狭缝射向承载台。通过在激光出射狭缝周围增设多个气体扩散孔,使得由激光出射狭缝和各气体扩散孔吹扫至承载台表面的氮气氛围较均匀,因此,保证了激光出射狭缝处的激光所照射非晶硅膜上熔融再结晶区域处于纯氮气环境,不会存在氧气干扰,提高了结晶质量,进而提升了产品良率。The above-mentioned laser annealing equipment provided by the embodiment of the present invention includes: a deoxidation chamber, an excimer laser generator located above the deoxidation chamber, and an annealing chamber located below the deoxidation chamber, wherein the annealing chamber includes: a carrying platform, which is used for Carrying a substrate with an amorphous silicon film; a deoxidation chamber, including: a bottom cover plate, an annealing window, and a nitrogen delivery pipe; a bottom cover plate, including: a laser exit slit, and a plurality of gas diffusion holes distributed around the laser exit slit The nitrogen gas provided by the nitrogen delivery pipe fills the deoxidation chamber and diffuses to the carrying platform through the laser exit slit and each gas diffusion hole; the laser emitted by the excimer laser generator is directed to the carrying platform through the annealing window and the laser exit slit in turn. By adding a plurality of gas diffusion holes around the laser exit slit, the nitrogen atmosphere purged from the laser exit slit and each gas diffusion hole to the surface of the carrier is relatively uniform, thus ensuring that the laser irradiation at the laser exit slit The melting and recrystallization area on the amorphous silicon film is in a pure nitrogen environment without oxygen interference, which improves the crystallization quality and thus improves the product yield.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalent technologies, the present invention also intends to include these modifications and variations.
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