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CN111441021A - Preparation method of rotary target and spraying equipment thereof - Google Patents

Preparation method of rotary target and spraying equipment thereof Download PDF

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Publication number
CN111441021A
CN111441021A CN202010451974.7A CN202010451974A CN111441021A CN 111441021 A CN111441021 A CN 111441021A CN 202010451974 A CN202010451974 A CN 202010451974A CN 111441021 A CN111441021 A CN 111441021A
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Prior art keywords
melt
spraying equipment
pipe
gas
furnace
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白平平
黄成建
黄宇彬
阿南·辛格·迪欧达特
童培云
朱刘
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Vital Thin Film Materials Guangdong Co Ltd
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Vital Thin Film Materials Guangdong Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/3407Cathode assembly for sputtering apparatus, e.g. Target
    • C23C14/3414Metallurgical or chemical aspects of target preparation, e.g. casting, powder metallurgy
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/06Metallic material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/123Spraying molten metal

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Coating By Spraying Or Casting (AREA)

Abstract

本发明涉及溅射镀膜技术领域,尤其涉及提供了一种旋转靶的制备方法及其喷涂设备,包括熔炼炉;加热装置,用于加热熔炼炉;喷涂装置,包括喷嘴和熔体输送管道;其中,喷嘴包括熔体管道以及套设于熔体管道外侧的气体管道,熔体管道的外侧壁与气体管道的内侧壁之间形成喷气间隙,熔体管道通过熔体输送管道与熔炼炉连通。本发明提供的熔炼喷涂设备,具有结构简单、制造成本低的特点;通过在基材表面涂布铟涂层,利用铟与Sn、In和InSn等颗粒之间较强的粘合力,使喷涂层均匀可靠的粘在基材表面,有助于提高靶材溅射形成膜层的均匀性。

Figure 202010451974

The invention relates to the technical field of sputtering coating, in particular to a preparation method of a rotating target and spraying equipment thereof, including a smelting furnace; a heating device for heating the smelting furnace; a spraying device, including a nozzle and a melt conveying pipeline; wherein The nozzle includes a melt pipe and a gas pipe sleeved on the outside of the melt pipe. A jet gap is formed between the outer side wall of the melt pipe and the inner side wall of the gas pipe, and the melt pipe is communicated with the melting furnace through the melt conveying pipe. The smelting and spraying equipment provided by the invention has the characteristics of simple structure and low manufacturing cost. The layer is evenly and reliably adhered to the surface of the substrate, which helps to improve the uniformity of the film formed by the sputtering of the target.

Figure 202010451974

Description

一种旋转靶的制备方法及其喷涂设备A kind of preparation method of rotating target and spraying equipment thereof

技术领域technical field

本发明涉及溅射镀膜技术领域,尤其涉及提供了一种旋转靶的制备方法及其喷涂设备。The invention relates to the technical field of sputtering coating, in particular to a preparation method of a rotating target and spraying equipment thereof.

背景技术Background technique

低熔点材料如:锡、铟、铟锡合金等是玻璃镀膜及铜铟镓硒太阳能电池的重要原材料。上述低熔点合金材料主要以靶材的形式用于溅射镀膜行业,根据溅射镀膜设备的不同,靶材主要有平面和筒状(旋转靶)两种,相对平面靶,筒状(旋转靶)靶的原料利用率高达70-80%,因此大型镀膜设备常以旋转靶作为原料。Low melting point materials such as tin, indium, and indium-tin alloys are important raw materials for glass coatings and copper indium gallium selenide solar cells. The above-mentioned low melting point alloy materials are mainly used in the sputtering coating industry in the form of targets. According to the different sputtering coating equipment, the targets are mainly flat and cylindrical (rotating targets). ) The raw material utilization rate of the target is as high as 70-80%, so the large-scale coating equipment often uses the rotating target as the raw material.

现有技术中通常是将熔融的金属液直接浇铸到基体上,再控制金属液冷凝得到金属旋转靶,为了得到良好的冷凝效果,常采用垂直浇铸,大尺寸的旋转靶浇铸平台和模具需要4-5m高度,操作危险程度较高,设备的投入也较大。In the prior art, the molten metal is usually directly cast on the substrate, and then the molten metal is controlled to condense to obtain a metal rotating target. In order to obtain a good condensation effect, vertical casting is often used. Large-sized rotating target casting platforms and molds require 4 -5m height, the operation risk is high, and the equipment investment is also large.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种旋转靶的制备方法及其喷涂设备,有助于简化设备结构,且工艺相对安全,同时使制备的靶材有助于提高溅射形成膜层的均匀性。The purpose of the present invention is to provide a preparation method of a rotating target and a spraying equipment thereof, which are helpful for simplifying the structure of the equipment, and the process is relatively safe, and at the same time, the prepared target material helps to improve the uniformity of the film formed by sputtering.

为了实现上述目的,本发明提供了一种旋转靶的制备方法,包括以下步骤:In order to achieve the above object, the present invention provides a method for preparing a rotating target, comprising the following steps:

S1:在基材表面均匀涂布金属铟形成铟涂层;S1: uniformly coat metal indium on the surface of the substrate to form an indium coating;

S2:在惰性保护气氛环境下熔炼低熔点金属获得金属熔体;S2: smelting low melting point metal in an inert protective atmosphere to obtain a metal melt;

S3:使用步骤S2中获得的金属熔体,在惰性保护气氛环境下均匀喷涂到步骤S1中获得的基材表面得到靶材。S3: Using the metal melt obtained in step S2, uniformly spraying the metal melt obtained in step S1 on the surface of the substrate obtained in step S1 in an inert protective atmosphere to obtain a target.

可选的,对步骤S3中获得的靶材进行表面合金化热处理。Optionally, surface alloying heat treatment is performed on the target obtained in step S3.

可选的,步骤S3中,所述基材在喷涂过程中相对喷涂设备喷嘴以20-70mm/min的速度往复移动,且所述基材以60-150r/min的速度自转。Optionally, in step S3, the substrate moves back and forth relative to the nozzle of the spraying equipment at a speed of 20-70 mm/min during the spraying process, and the substrate rotates at a speed of 60-150 r/min.

基于上述发明的目的,还提供了一种旋转靶的喷涂设备,包括:Based on the purpose of the above invention, there is also provided a spraying equipment of a rotating target, comprising:

熔炼炉;melting furnace;

加热装置,用于加热所述熔炼炉;a heating device for heating the smelting furnace;

喷涂装置,包括喷嘴和熔体输送管道;Spraying equipment, including nozzles and melt delivery pipes;

其中,所述喷嘴包括熔体管道以及套设于所述熔体管道外侧的气体管道,所述熔体管道的外侧壁与所述气体管道的内侧壁之间形成喷气间隙,所述熔体管道通过所述熔体输送管道与所述熔炼炉连通。Wherein, the nozzle includes a melt pipe and a gas pipe sleeved on the outside of the melt pipe, and a jetting gap is formed between the outer side wall of the melt pipe and the inner side wall of the gas pipe, and the melt pipe Communication with the smelting furnace is via the melt transfer conduit.

可选的,所述熔炼炉安装有用于置换炉内气体的开关组件。Optionally, the smelting furnace is equipped with a switch assembly for replacing gas in the furnace.

可选的,所述开关组件包括真空阀和进气阀。Optionally, the switch assembly includes a vacuum valve and an intake valve.

可选的,所述加热装置包括加热箱体和加热单元,所述熔炼炉设置于所述加热箱体内,所述加热单元设置于所述加热箱体内用于加热所述熔炼炉。Optionally, the heating device includes a heating box and a heating unit, the smelting furnace is arranged in the heating box, and the heating unit is arranged in the heating box for heating the smelting furnace.

可选的,所述熔体输送管道设有用于调节熔体流量的熔体调节阀。Optionally, the melt conveying pipeline is provided with a melt regulating valve for regulating the melt flow.

可选的,所述气体管道连接有气体输送管道,所述气体输送管道上设有气体调节阀。Optionally, the gas pipeline is connected with a gas delivery pipeline, and a gas regulating valve is provided on the gas delivery pipeline.

可选的,所述喷气间隙的宽度为0.5-1mm,所述熔体管道的开口端管径为1-3mm。Optionally, the width of the air jet gap is 0.5-1 mm, and the diameter of the open end of the melt pipeline is 1-3 mm.

实施本发明的实施例,具有以下技术效果:Implementing the embodiments of the present invention has the following technical effects:

本发明提供的熔炼喷涂设备,通过设置熔炼炉熔炼金属,在金属熔炼过程中,使用加热装置对熔炼炉进行持续稳定的加热,另外,将熔炼后的金属熔体通过喷嘴喷出,实现熔体的喷涂,具有结构简单、制造成本低的特点;其中,熔体通过熔体管道喷出过程中,气体管道通过通入高速高压气体,高速高压气体从喷气间隙喷出的同时,将熔体的液流瞬间破碎成微米级颗粒,并推动熔体管道喷出的熔体颗粒击打基体表面,熔体颗粒碰到背管后,发生塑性形变粘在基体上形成致密的涂层,实现基体的喷涂加工。The smelting and spraying equipment provided by the present invention smelts metal by setting a smelting furnace. During the metal smelting process, a heating device is used to continuously and stably heat the smelting furnace. It has the characteristics of simple structure and low manufacturing cost; among them, in the process of spraying the melt through the melt pipeline, the gas pipeline passes through the high-speed and high-pressure gas, and the high-speed and high-pressure gas is sprayed from the spray gap at the same time. The liquid flow is instantly broken into micron-sized particles, and pushes the melt particles ejected from the melt pipe to hit the surface of the substrate. After the melt particles hit the back pipe, they will plastically deform and stick to the substrate to form a dense coating to realize the stability of the substrate. Spray processing.

另外,本发明通过在基材表面涂布铟涂层,利用铟与Sn、In和InSn等颗粒之间较强的粘合力,使喷涂层均匀可靠的粘在基材表面,有助于提高靶材溅射形成膜层的均匀性。In addition, the present invention makes use of the strong adhesion between indium and Sn, In and InSn particles by coating the indium coating on the surface of the substrate, so that the sprayed layer can be uniformly and reliably adhered to the surface of the substrate, which helps to improve the The uniformity of the film formed by target sputtering.

附图说明Description of drawings

图1是本发明优选实施例的结构示意图;1 is a schematic structural diagram of a preferred embodiment of the present invention;

图2是本发明优选实施例中喷嘴的结构示意图;FIG. 2 is a schematic structural diagram of a nozzle in a preferred embodiment of the present invention;

图3是本发明优选实施例中的步骤原理图。FIG. 3 is a schematic diagram of steps in a preferred embodiment of the present invention.

附图标记说明:Description of reference numbers:

1、熔炼炉,11、第一压力表,12、泄压阀,13、进气阀,14、真空阀,15、排气阀,16、保温底座,17、检测单元;1. Melting furnace, 11, first pressure gauge, 12, pressure relief valve, 13, intake valve, 14, vacuum valve, 15, exhaust valve, 16, insulation base, 17, detection unit;

2、加热装置,21、加热箱体,22、加热单元;2. Heating device, 21, heating box, 22, heating unit;

3、喷涂装置,31、喷嘴,311、熔体管道,312、气体管道,313、喷气间隙,32、熔体输送管道,33、熔体调节阀,34、气体输送管道,35、气体调节阀,36、第二压力表。3. Spraying device, 31, Nozzle, 311, Melt pipeline, 312, Gas pipeline, 313, Air jet gap, 32, Melt delivery pipeline, 33, Melt regulating valve, 34, Gas delivery pipeline, 35, Gas regulating valve , 36, the second pressure gauge.

具体实施方式Detailed ways

下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. The following examples are intended to illustrate the present invention, but not to limit the scope of the present invention.

在本说明书的描述中,参考术语“一个实施例/方式”、“一些实施例/方式”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例/方式或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例/方式或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例/方式或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例/方式或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例/方式或示例以及不同实施例/方式或示例的特征进行结合和组合。In the description of this specification, references to the terms "one embodiment/mode", "some embodiments/modes", "example", "specific example", or "some examples", etc. are intended to be combined with the description of the embodiment/mode A particular feature, structure, material, or characteristic described by way of example or example is included in at least one embodiment/mode or example of the present application. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment/mode or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments/means or examples. Furthermore, those skilled in the art may combine and combine the different embodiments/modes or examples described in this specification and the features of the different embodiments/modes or examples without conflicting each other.

此外,本发明中采用术语“第一”、“第二”等来描述各种信息,但这些信息不应限于这些术语,这些术语仅用来将同一类型的信息彼此区分开。例如,在不脱离本发明范围的情况下,“第一”信息也可以被称为“第二”信息,类似的,“第二”信息也可以被称为“第一”信息。In addition, the terms "first", "second", etc. are used in the present invention to describe various kinds of information, but the information should not be limited to these terms, which are only used to distinguish the same type of information from each other. For example, "first" information may also be referred to as "second" information, and similarly, "second" information may also be referred to as "first" information, without departing from the scope of the present invention.

实施例1:Example 1:

本发明的一个实施例提供了一种旋转靶的喷涂设备,包括:One embodiment of the present invention provides a spraying device for a rotating target, comprising:

熔炼炉1;melting furnace 1;

加热装置2,用于加热熔炼炉1;a heating device 2 for heating the melting furnace 1;

喷涂装置3,包括喷嘴31和熔体输送管道32;The spraying device 3 includes a nozzle 31 and a melt conveying pipeline 32;

其中,喷嘴31包括熔体管道311以及套设于熔体管道311外侧的气体管道312,熔体管道311的外侧壁与气体管道312的内侧壁之间形成喷气间隙313,熔体管道311通过熔体输送管道32与熔炼炉1连通。The nozzle 31 includes a melt pipe 311 and a gas pipe 312 sleeved on the outside of the melt pipe 311. A jetting gap 313 is formed between the outer side wall of the melt pipe 311 and the inner side wall of the gas pipe 312, and the melt pipe 311 passes through the melt pipe 311. The body conveying pipe 32 communicates with the smelting furnace 1 .

本发明提供的熔炼喷涂设备,通过设置熔炼炉1熔炼金属,在金属熔炼过程中,使用加热装置2对熔炼炉1进行持续稳定的加热,另外,将熔炼后的金属熔体通过喷嘴31喷出,实现熔体的喷涂,具有结构简单、制造成本低的特点;其中,熔体通过熔体管道311喷出过程中,气体管道312通过通入高速高压气体,高速高压气体从喷气间隙313喷出的同时,将熔体的液流瞬间破碎成微米级颗粒,并推动熔体管道311喷出的熔体颗粒击打基体表面,熔体颗粒碰到背管后,发生塑性形变粘在基体上形成致密的涂层,实现基体的喷涂加工。The smelting and spraying equipment provided by the present invention smelts metal by setting a smelting furnace 1. During the metal smelting process, the heating device 2 is used to continuously and stably heat the smelting furnace 1. In addition, the smelted metal melt is sprayed out through the nozzle 31. , to realize the spraying of the melt, which has the characteristics of simple structure and low manufacturing cost; wherein, during the process of spraying the melt through the melt pipe 311, the gas pipe 312 passes high-speed and high-pressure gas, and the high-speed and high-pressure gas is sprayed from the jet gap 313. At the same time, the liquid flow of the melt is instantly broken into micron-sized particles, and the melt particles ejected from the melt pipe 311 are pushed to hit the surface of the substrate. Dense coating to realize the spraying process of the substrate.

具体的,本实施例中的熔炼炉1由合金钢制作,可采用304、304L、316等不锈钢为材料制作,熔炼炉1需满足0.7-1.0MPa的操作压力。熔炼炉1上的泄压阀12的启动压力为0.6-0.9Mpa。Specifically, the melting furnace 1 in this embodiment is made of alloy steel, which can be made of stainless steel such as 304, 304L, and 316, and the melting furnace 1 needs to meet an operating pressure of 0.7-1.0 MPa. The starting pressure of the pressure relief valve 12 on the melting furnace 1 is 0.6-0.9Mpa.

进一步的,为了避免金属在熔融过程中与空气中的氧气反应,本实施例中的熔炼炉1的炉内空间密闭,方便向炉内充入惰性气体置换炉内的空气,其中,本实施例中的熔炼炉1安装有用于置换炉内气体的开关组件。Further, in order to prevent the metal from reacting with oxygen in the air during the melting process, the furnace space of the smelting furnace 1 in this embodiment is sealed, so that it is convenient to fill the furnace with inert gas to replace the air in the furnace. The smelting furnace 1 in the smelting furnace 1 is equipped with a switch assembly for replacing the gas in the furnace.

具体的,本实施例中的开关组件包括真空阀14和进气阀13,通过设置抽真空设备连接真空阀14对熔炼炉1内进行抽真空,将熔炼炉1内的空气抽出,并通过进气阀13充入惰性气体,在熔炼炉1内形成惰性气体环境避免金属熔体氧化。Specifically, the switch assembly in this embodiment includes a vacuum valve 14 and an air intake valve 13. The smelting furnace 1 is evacuated by arranging a vacuum pumping device to connect the vacuum valve 14, and the air in the smelting furnace 1 is evacuated, and the air in the smelting furnace 1 is evacuated through the inlet valve 14. The gas valve 13 is filled with inert gas to form an inert gas environment in the smelting furnace 1 to avoid oxidation of the metal melt.

还包括用于生产完成后用于炉内排气的排气阀1。It also includes an exhaust valve 1 for exhausting the furnace after production is completed.

进一步的,为了保证熔炼炉1使用的安全性,本实施例的开关组件还包括泄压阀12和第一压力表11,方便调节和监测炉内压力。Further, in order to ensure the safety of the smelting furnace 1 in use, the switch assembly in this embodiment further includes a pressure relief valve 12 and a first pressure gauge 11, which is convenient for adjusting and monitoring the pressure in the furnace.

本实施例中的加热装置2包括加热箱体21和加热单元22,熔炼炉1设置于加热箱体21内,加热单元22设置于加热箱体21内用于加热熔炼炉1,具体的,加热单元22为若干数量的加热管,若干加热管均匀布置于加热箱体21的内侧壁,从而均匀加热熔炼炉1;其中,加热箱体21采用高纯石墨制成。The heating device 2 in this embodiment includes a heating box 21 and a heating unit 22. The melting furnace 1 is arranged in the heating box 21, and the heating unit 22 is arranged in the heating box 21 for heating the melting furnace 1. Specifically, heating The unit 22 is a number of heating tubes, and the heating tubes are evenly arranged on the inner side wall of the heating box 21 to uniformly heat the smelting furnace 1; wherein, the heating box 21 is made of high-purity graphite.

为了降低能源的消耗以及加热箱内温度的稳定,加热箱体21底部设有保温底座16,减少热量的传递,保温底座16采用硅酸铝保温棉制作,厚度为30mm。In order to reduce energy consumption and stabilize the temperature in the heating box, the bottom of the heating box 21 is provided with a thermal insulation base 16 to reduce heat transfer. The thermal insulation base 16 is made of aluminum silicate thermal insulation cotton with a thickness of 30mm.

本实施例还包括用于检测熔炼炉1温度的检测单元17,方便监测熔炼炉1内的温度并随时进行调节,具体的,本实施例中的检测单元17为K型热电偶,热电偶型号OMEGA NB3-CAIN-18E-12。This embodiment also includes a detection unit 17 for detecting the temperature of the smelting furnace 1, which is convenient for monitoring the temperature in the smelting furnace 1 and adjusting it at any time. Specifically, the detection unit 17 in this embodiment is a K-type thermocouple, the thermocouple type OMEGA NB3-CAIN-18E-12.

进一步的,本实施例的熔体输送管道32设有用于调节熔体流量的熔体调节阀33,方便调节熔体输出的流量和压力,另外,熔体输送管道32采用BA级的304L或316L管道,熔体输送管道32与熔炼炉1之间采用不锈钢卡套接头或VCR接头连接,控制熔体输送的熔体调节阀33的流量系数CV值为0.09-0.37。Further, the melt conveying pipeline 32 in this embodiment is provided with a melt regulating valve 33 for adjusting the melt flow, which is convenient for adjusting the flow rate and pressure of the melt output. In addition, the melt conveying pipeline 32 adopts BA grade 304L or 316L. The pipeline, the melt conveying pipeline 32 and the smelting furnace 1 are connected by stainless steel ferrule joints or VCR joints, and the flow coefficient CV value of the melt regulating valve 33 for controlling the melt conveying is 0.09-0.37.

为了进一步保证熔体在输出过程中的温度保持稳定,熔体输送管道32包括输送管和用于加热输送管的管道加热单元22,使熔体在输出过程中通过管道加热单元22进行保温或加热,控制熔体在喷嘴31喷出时的温度,具体的,管道加热单元22为包覆于输送管表面的加热片。In order to further ensure that the temperature of the melt remains stable during the output process, the melt conveying pipe 32 includes a conveying pipe and a pipe heating unit 22 for heating the conveying pipe, so that the melt is kept warm or heated by the pipe heating unit 22 during the output process , to control the temperature of the melt when the melt is sprayed out from the nozzle 31 . Specifically, the pipeline heating unit 22 is a heating sheet covered on the surface of the conveying pipe.

在本实施例中,气体管道312连接有气体输送管道34,气体输送管道34上设有气体调节阀35和第二压力表36,通过第二压力表36监测气体输送管道34上输出气体的压力,并通过气体调节阀35进行调节,使用更方便。In this embodiment, the gas pipeline 312 is connected to the gas delivery pipeline 34 , and the gas delivery pipeline 34 is provided with a gas regulating valve 35 and a second pressure gauge 36 , and the pressure of the output gas on the gas delivery pipeline 34 is monitored by the second pressure gauge 36 . , and is adjusted by the gas regulating valve 35, which is more convenient to use.

具体的,本实施例中的喷气间隙313的宽度为0.5-1mm,另外,熔体管道311的开口端管径为1-3mm,使喷气间隙313喷出的气体形成稳定的环状空气流道,推动流道内的熔体管道311喷出的熔体撞击基体。Specifically, the width of the jetting gap 313 in this embodiment is 0.5-1 mm, and the diameter of the open end of the melt pipe 311 is 1-3 mm, so that the gas ejected from the jetting gap 313 forms a stable annular air flow channel , push the melt ejected from the melt pipe 311 in the flow channel to hit the substrate.

基于上述的熔炼喷涂设备,本发明的一个实施例中提供了一种旋转靶的制备方法,通过以下步骤:Based on the above-mentioned smelting and spraying equipment, an embodiment of the present invention provides a preparation method of a rotating target, through the following steps:

S1:在基材表面均匀涂布金属铟形成铟涂层,为了保证铟涂层与喷涂层之间较强的粘结效果,铟涂层的厚度在0.05-0.4mm,铟涂层的厚度太薄,喷涂层与铟涂层粘结效果较差,铟涂层太厚,成本上升,且均匀度难以保证,因此,本实施例中的铟涂层厚度为0.2mm;S1: Evenly coat metal indium on the surface of the substrate to form an indium coating. In order to ensure a strong bonding effect between the indium coating and the spray coating, the thickness of the indium coating is 0.05-0.4mm, and the thickness of the indium coating is too high. Thin, the bonding effect between the spray coating and the indium coating is poor, the indium coating is too thick, the cost increases, and the uniformity is difficult to guarantee, therefore, the thickness of the indium coating in this embodiment is 0.2mm;

S2:称取20Kg4N金属铟(熔点156.61℃)投入熔炼炉1内,为了避免熔炼过程中熔炼炉1内的材料被氧化,须在惰性保护气氛环境下熔炼低熔点金属获得金属熔体,具体的,在本实施例中,通过重复抽真空-充气这一操作;S2: Weigh 20Kg4N metal indium (melting point 156.61°C) and put it into the melting furnace 1. In order to avoid the oxidation of the material in the melting furnace 1 during the melting process, it is necessary to smelt the low melting point metal in an inert protective atmosphere to obtain a metal melt. , in this embodiment, by repeating the operation of vacuuming-inflating;

其中,上述的抽真空-充气过程包括:Wherein, the above-mentioned vacuuming-inflating process includes:

打开真空阀14,关掉进气阀13和排气阀1,抽真空至炉内压力<1pa,关闭真空阀14,打开进气阀13,充入惰性气体至熔炼炉1内压力恢复至常压,重复上述操作3次,彻底置换熔炼炉1内的空气,然后向熔炼炉1内通入惰性气体使炉内压力达到0.3Mpa;Open the vacuum valve 14, close the intake valve 13 and the exhaust valve 1, evacuate until the pressure in the furnace is less than 1pa, close the vacuum valve 14, open the intake valve 13, and fill in the inert gas until the pressure in the melting furnace 1 returns to normal pressure, repeat the above operation 3 times, completely replace the air in the smelting furnace 1, and then feed the inert gas into the smelting furnace 1 to make the pressure in the furnace reach 0.3Mpa;

设定熔炼炉1的最终温度200℃,然后熔炼炉1进入保温阶段,熔炼炉1升温的同时,打开管道加热单元22,并设定其最终温度为180℃,比金属熔点高23.39℃。The final temperature of the smelting furnace 1 is set to 200°C, and then the smelting furnace 1 enters the holding stage. While the smelting furnace 1 is heating up, the pipeline heating unit 22 is turned on, and the final temperature is set to 180°C, which is 23.39°C higher than the melting point of the metal.

S3:使用步骤S2中获得的金属熔体,在惰性保护气氛环境下均匀喷涂到步骤S1中获得的基材表面得到靶材;S3: using the metal melt obtained in step S2, uniformly sprayed on the surface of the substrate obtained in step S1 in an inert protective atmosphere to obtain a target;

在喷涂过程中,熔体通过熔体管道311喷出过程中,气体管道312通过通入高速高压气体,高速高压气体从喷气间隙313喷出的同时,将熔体的液流瞬间破碎成微米级颗粒,从而使得到的靶材晶粒尺寸均匀,有助于提高靶材溅射形成膜层的均匀性,并推动熔体管道311喷出的熔体颗粒击打基体表面,熔体颗粒碰到背管后,发生塑性形变粘在基体上形成致密的涂层,实现基体的喷涂加工,优选的,喷嘴31与基体的相对位置满足如下条件:During the spraying process, the melt is sprayed through the melt pipeline 311, the gas pipeline 312 is fed with high-speed and high-pressure gas, and the high-speed and high-pressure gas is sprayed from the jet gap 313, and the liquid flow of the melt is instantly broken into micron-level particles, so that the grain size of the obtained target material is uniform, which helps to improve the uniformity of the film formed by the sputtering of the target material, and pushes the melt particles sprayed from the melt pipe 311 to hit the surface of the substrate, and the melt particles hit the surface of the substrate. After the back tube, plastic deformation occurs and a dense coating is formed on the substrate to realize the spraying process of the substrate. Preferably, the relative position of the nozzle 31 and the substrate satisfies the following conditions:

A.喷嘴31方向垂直且正对基体的中心线,喷嘴31水平度公差控制在±5°内,从而使喷嘴31喷出的熔体尽可能的击打到基体上,保证喷涂过程中较高的沉积率,减少材料的损耗,进一步的,本实施例中的喷嘴31水平度公差控制在2°内;A. The direction of the nozzle 31 is vertical and facing the center line of the substrate, and the level tolerance of the nozzle 31 is controlled within ±5°, so that the melt sprayed by the nozzle 31 hits the substrate as much as possible to ensure that the spraying process is high The deposition rate is high, and the loss of materials is reduced. Further, the level tolerance of the nozzle 31 in this embodiment is controlled within 2°;

B.一方面,为了防止熔体从喷嘴31喷出后动能损失,导致形成的喷涂层致密性较差,另一方面,为了避免熔体从喷嘴31喷出后动能过大,导致熔体颗粒与基体碰撞后发生弹射较低材料的沉积率,喷嘴31与基体外侧的距离d控制在3-10cm,进一步的,本实施例中的喷嘴31与基体外侧的距离d控制在4cm-8cm;B. On the one hand, in order to prevent the loss of kinetic energy after the melt is ejected from the nozzle 31, resulting in poor compactness of the formed spray coating, on the other hand, in order to avoid excessive kinetic energy after the melt is ejected from the nozzle 31, resulting in melt particles After colliding with the substrate, the deposition rate of the ejected material is relatively low, and the distance d between the nozzle 31 and the outside of the substrate is controlled at 3-10cm, and further, the distance d between the nozzle 31 and the outside of the substrate in this embodiment is controlled at 4cm-8cm;

C.使喷嘴31对准基体铟涂层喷涂的起始点开始喷涂C. Align the nozzle 31 with the starting point of the base indium coating spraying to start spraying

D.喷涂过程中,基体相对喷嘴31的移动速度在30mm/min,且基体同时自转,自转速度为70r/min,使喷嘴31喷出的熔体均匀的粘结在基体表面;D. During the spraying process, the moving speed of the substrate relative to the nozzle 31 is 30mm/min, and the substrate rotates at the same time, and the rotation speed is 70r/min, so that the melt sprayed by the nozzle 31 is evenly bonded to the surface of the substrate;

E.喷气间隙313的喷气压力控制在0.5Mpa,熔体输送管道32上的熔体调节阀33开至阀门开度20°;E. The jetting pressure of jetting gap 313 is controlled at 0.5Mpa, and the melt regulating valve 33 on the melt conveying pipeline 32 is opened to a valve opening of 20°;

F.喷涂过程中,由于熔炼炉内的液面高度不断下降,导致喷嘴处的熔体静压力始终下降,因此,须持续向熔炼炉1内补充惰性气体,并控制熔炼炉1内的压力处于0.35Mpa;F. During the spraying process, due to the continuous decrease of the liquid level in the smelting furnace, the static pressure of the melt at the nozzle always decreases. Therefore, it is necessary to continuously supplement the inert gas into the smelting furnace 1, and control the pressure in the smelting furnace 1 to be at 0.35Mpa;

当喷涂涂层达到预设厚度后,依次关掉熔体调节阀33和气体调节阀35。When the sprayed coating reaches the preset thickness, the melt regulating valve 33 and the gas regulating valve 35 are turned off in sequence.

本实施例得到的旋转靶包括基体以及依次覆盖于基体上的铟涂层和铟涂层,旋转靶的相对密度为98.5%,含氧量为240pm。The rotating target obtained in this example includes a substrate, an indium coating layer and an indium coating layer sequentially covering the substrate. The relative density of the rotating target is 98.5%, and the oxygen content is 240 pm.

实施例2:Example 2:

基于实施例1中提供的熔炼喷涂设备,本发明的一个实施例中提供了一种喷涂生产低熔点材料的旋转靶的制备方法,通过以下步骤:Based on the smelting and spraying equipment provided in Embodiment 1, an embodiment of the present invention provides a preparation method of a rotating target for producing low-melting-point materials by spraying, through the following steps:

S1:在基材表面均匀涂布金属铟形成铟锡涂层,为了保证铟锡涂层与喷涂层之间较强的粘结效果,铟锡涂层的厚度在0.05-0.4mm,铟涂层的厚度太薄,喷涂层与铟涂层粘结效果较差,铟涂层太厚,成本上升,且均匀度难以保证,因此,本实施例中的铟涂层厚度为0.3mm;S1: uniformly coat metal indium on the surface of the substrate to form an indium tin coating. In order to ensure a strong bonding effect between the indium tin coating and the spray coating, the thickness of the indium tin coating is 0.05-0.4mm, and the indium tin coating is 0.05-0.4mm thick. The thickness of the indium coating is too thin, the bonding effect between the spray coating and the indium coating is poor, the indium coating is too thick, the cost increases, and the uniformity is difficult to guarantee. Therefore, the thickness of the indium coating in this embodiment is 0.3mm;

S2:称取15Kg4N In30Sn70(原子比30%In:70%Sn,熔点173℃)投入熔炼炉1内,为了避免熔炼过程中熔炼炉1内的材料被氧化,须在惰性保护气氛环境下熔炼低熔点金属获得金属熔体,具体的,在本实施例中,通过重复抽真空-充气这一操作;S2: Weigh 15Kg4N In30Sn70 (atomic ratio of 30% In: 70% Sn, melting point 173°C) and put it into the melting furnace 1. In order to avoid the oxidation of the material in the melting furnace 1 during the melting process, it must be smelted in an inert protective atmosphere. The melting point metal obtains a metal melt, specifically, in this embodiment, by repeating the operation of vacuuming-gassing;

其中,上述的抽真空-充气过程包括:Wherein, the above-mentioned vacuuming-inflating process includes:

打开真空阀14,关掉进气阀13和排气阀1,抽真空至炉内压力<1pa,关闭真空阀14,打开进气阀13,充入惰性气体至熔炼炉1内压力恢复至常压,重复上述操作3次,彻底置换熔炼炉1内的空气,然后向熔炼炉1内通入惰性气体使炉内压力达到0.35Mpa;Open the vacuum valve 14, close the intake valve 13 and the exhaust valve 1, evacuate until the pressure in the furnace is less than 1pa, close the vacuum valve 14, open the intake valve 13, and fill in the inert gas until the pressure in the melting furnace 1 returns to normal pressure, repeat the above operation 3 times, completely replace the air in the smelting furnace 1, and then feed the inert gas into the smelting furnace 1 to make the pressure in the furnace reach 0.35Mpa;

设定熔炼炉1的最终温度223℃,然后熔炼炉1进入保温阶段,熔炼炉1升温的同时,打开管道加热单元22,并设定其最终温度为200℃,比金属熔点高27℃。The final temperature of the smelting furnace 1 is set to 223°C, and then the smelting furnace 1 enters the holding stage. While the smelting furnace 1 is heating up, the pipeline heating unit 22 is turned on, and the final temperature is set to 200°C, which is 27°C higher than the melting point of the metal.

S3:使用步骤S2中获得的金属熔体,在惰性保护气氛环境下均匀喷涂到步骤S1中获得的基材表面得到靶材;S3: using the metal melt obtained in step S2, uniformly sprayed on the surface of the substrate obtained in step S1 in an inert protective atmosphere to obtain a target;

在喷涂过程中,优选的,喷嘴31与基体的相对位置满足如下条件:In the spraying process, preferably, the relative position of the nozzle 31 and the substrate satisfies the following conditions:

A.喷嘴31方向垂直且正对基体的中心线,喷嘴31水平度公差控制在3°内;A. The direction of the nozzle 31 is vertical and facing the centerline of the substrate, and the level tolerance of the nozzle 31 is controlled within 3°;

B.喷嘴31与基体外侧的距离d控制在6-10cm;B. The distance d between the nozzle 31 and the outside of the substrate is controlled at 6-10cm;

C.使喷嘴31对准基体铟涂层喷涂的起始点开始喷涂;C. Align the nozzle 31 with the starting point of the substrate indium coating spraying to start spraying;

D.喷涂过程中,基体相对喷嘴31的移动速度在25mm/min,且基体同时自转,自转速度为100r/min;D. During the spraying process, the moving speed of the substrate relative to the nozzle 31 is 25mm/min, and the substrate rotates at the same time, and the rotation speed is 100r/min;

E.喷气间隙313的喷气压力控制在0.65Mpa,熔体输送管道32上的熔体调节阀33开至阀门开度30°;E. The jetting pressure of jetting gap 313 is controlled at 0.65Mpa, and the melt regulating valve 33 on the melt conveying pipeline 32 is opened to a valve opening of 30°;

F.喷涂过程中,由于熔炼炉内的液面高度不断下降,导致喷嘴处的熔体静压力始终下降,因此,须持续向熔炼炉1内补充惰性气体,并控制熔炼炉1内的压力处于0.45Mpa;F. During the spraying process, due to the continuous decrease of the liquid level in the smelting furnace, the static pressure of the melt at the nozzle always decreases. Therefore, it is necessary to continuously supplement the inert gas into the smelting furnace 1, and control the pressure in the smelting furnace 1 to be at 0.45Mpa;

当喷涂涂层达到预设厚度后,依次关掉熔体调节阀33和气体调节阀35。When the sprayed coating reaches the preset thickness, the melt regulating valve 33 and the gas regulating valve 35 are turned off in sequence.

S4:对步骤S3中获得的靶材进行表面合金化热处理,取下喷涂后的铟锡靶材置于退火炉内,优选的,合金化的最佳温度为170℃,退火时间为5h。S4: Perform surface alloying heat treatment on the target obtained in step S3, remove the sprayed indium tin target and place it in an annealing furnace, preferably, the optimum temperature for alloying is 170°C, and the annealing time is 5h.

本实施例得到的旋转靶包括基体以及依次覆盖于基体上的铟涂层和铟锡合金层,旋转靶的相对密度为97.2%,含氧量为238pm。The rotating target obtained in this example includes a substrate, an indium coating layer and an indium-tin alloy layer sequentially covering the substrate. The relative density of the rotating target is 97.2% and the oxygen content is 238 pm.

实施例3:Example 3:

基于实施例1中提供的熔炼喷涂设备,本发明的一个实施例中提供了一种喷涂生产低熔点材料的旋转靶的制备方法,通过以下步骤:Based on the smelting and spraying equipment provided in Embodiment 1, an embodiment of the present invention provides a preparation method of a rotating target for producing low-melting-point materials by spraying, through the following steps:

S1:在基材表面均匀涂布金属铟形成锡涂层,为了保证锡涂层与喷涂层之间较强的粘结效果,锡涂层的厚度在0.05-0.4mm,铟涂层的厚度太薄,喷涂层与铟涂层粘结效果较差,铟涂层太厚,成本上升,且均匀度难以保证,因此,本实施例中的铟涂层厚度为0.2mm;S1: Evenly coat metal indium on the surface of the substrate to form a tin coating. In order to ensure a strong bonding effect between the tin coating and the spray coating, the thickness of the tin coating is 0.05-0.4mm, and the thickness of the indium coating is too high. Thin, the bonding effect between the spray coating and the indium coating is poor, the indium coating is too thick, the cost increases, and the uniformity is difficult to guarantee, therefore, the thickness of the indium coating in this embodiment is 0.2mm;

S2:称取20kg 4N金属锡(熔点231.89℃)投入熔炼炉1内,为了避免熔炼过程中熔炼炉1内的材料被氧化,须在惰性保护气氛环境下熔炼低熔点金属获得金属熔体,具体的,在本实施例中,通过重复抽真空-充气这一操作;S2: Weigh 20kg of 4N metal tin (melting point: 231.89°C) and put it into the smelting furnace 1. In order to avoid oxidation of the material in the smelting furnace 1 during the smelting process, it is necessary to smelt the low-melting point metal in an inert protective atmosphere to obtain a metal melt. , in this embodiment, by repeating the operation of vacuuming-inflating;

其中,上述的抽真空-充气过程包括:Wherein, the above-mentioned vacuuming-inflating process includes:

打开真空阀14,关掉进气阀13和排气阀1,抽真空至炉内压力<1pa,关闭真空阀14,打开进气阀13,充入惰性气体至熔炼炉1内压力恢复至常压,重复上述操作3次,彻底置换熔炼炉1内的空气,然后向熔炼炉1内通入惰性气体使炉内压力达到0.4Mpa;Open the vacuum valve 14, close the intake valve 13 and the exhaust valve 1, evacuate until the pressure in the furnace is less than 1pa, close the vacuum valve 14, open the intake valve 13, and fill in the inert gas until the pressure in the melting furnace 1 returns to normal pressure, repeat the above operation 3 times, completely replace the air in the smelting furnace 1, and then feed the inert gas into the smelting furnace 1 to make the pressure in the furnace reach 0.4Mpa;

设定熔炼炉1的最终温度280℃,然后熔炼炉1进入保温阶段,熔炼炉1升温的同时,打开管道加热单元22,并设定其最终温度为262℃,比金属熔点高30.11℃。The final temperature of the smelting furnace 1 is set to 280°C, and then the smelting furnace 1 enters the holding stage. While the smelting furnace 1 is heating up, the pipeline heating unit 22 is turned on, and the final temperature is set to 262°C, which is 30.11°C higher than the melting point of the metal.

S3:使用步骤S2中获得的金属熔体,在惰性保护气氛环境下均匀喷涂到步骤S1中获得的基材表面得到靶材;S3: using the metal melt obtained in step S2, uniformly sprayed on the surface of the substrate obtained in step S1 in an inert protective atmosphere to obtain a target;

在喷涂过程中,优选的,喷嘴31与基体的相对位置满足如下条件:In the spraying process, preferably, the relative position of the nozzle 31 and the substrate satisfies the following conditions:

A.喷嘴31方向垂直且正对基体的中心线,喷嘴31水平度公差控制在3°内;A. The direction of the nozzle 31 is vertical and facing the centerline of the substrate, and the level tolerance of the nozzle 31 is controlled within 3°;

B.喷嘴31与基体外侧的距离d控制在5cm-10cm;B. The distance d between the nozzle 31 and the outside of the substrate is controlled at 5cm-10cm;

C.使喷嘴31对准基体铟涂层喷涂的起始点开始喷涂C. Align the nozzle 31 with the starting point of the base indium coating spraying to start spraying

D.喷涂过程中,基体相对喷嘴31的移动速度在30mm/min,且基体同时自转,自转速度为80r/min;D. During the spraying process, the moving speed of the substrate relative to the nozzle 31 is 30mm/min, and the substrate rotates at the same time, and the rotation speed is 80r/min;

E.喷气间隙313的喷气压力控制在0.65Mpa,熔体输送管道32上的熔体调节阀33开至阀门开度45°;E. The air pressure of the air injection gap 313 is controlled at 0.65Mpa, and the melt regulating valve 33 on the melt conveying pipeline 32 is opened to a valve opening of 45°;

F.喷涂过程中,由于熔炼炉内的液面高度不断下降,导致喷嘴处的熔体静压力始终下降,因此,须持续向熔炼炉1内补充惰性气体,并控制熔炼炉1内的压力处于0.5Mpa;F. During the spraying process, due to the continuous decrease of the liquid level in the smelting furnace, the static pressure of the melt at the nozzle always decreases. Therefore, it is necessary to continuously supplement the inert gas into the smelting furnace 1, and control the pressure in the smelting furnace 1 to be at 0.5Mpa;

当喷涂涂层达到预设厚度后,依次关掉熔体调节阀33和气体调节阀35。When the sprayed coating reaches the preset thickness, the melt regulating valve 33 and the gas regulating valve 35 are turned off in sequence.

S4:对步骤S3中获得的靶材进行表面合金化热处理,优选的,取下喷涂后的锡靶材置于退火炉内,加热至180℃,保温3h后,降温至室温后取出。S4: Perform surface alloying heat treatment on the target obtained in step S3. Preferably, the sprayed tin target is removed and placed in an annealing furnace, heated to 180°C, kept for 3 hours, cooled to room temperature and taken out.

本实施例得到的旋转靶包括基体以及依次覆盖于基体上的铟涂层和锡层,旋转靶的相对密度为96.5%,含氧量185ppm。The rotating target obtained in this example includes a substrate, an indium coating layer and a tin layer sequentially covering the substrate. The relative density of the rotating target is 96.5% and the oxygen content is 185 ppm.

综上,本发明提供的熔炼喷涂设备,通过设置熔炼炉1熔炼金属,在金属熔炼过程中,使用加热装置2对熔炼炉1进行持续稳定的加热,另外,将熔炼后的金属熔体通过喷嘴31喷出,实现熔体的喷涂,具有结构简单、制造成本低的特点;其中,熔体通过熔体管道311喷出过程中,气体管道312通过通入高速高压气体,高速高压气体从喷气间隙313喷出的同时,将熔体的液流瞬间破碎成微米级颗粒,并推动熔体管道311喷出的熔体颗粒击打基体表面,熔体颗粒碰到基体后,发生塑性形变粘在基体上形成致密的涂层,实现基体的喷涂加工。To sum up, the smelting and spraying equipment provided by the present invention smelts metal by setting a smelting furnace 1. During the metal smelting process, the heating device 2 is used to continuously and stably heat the smelting furnace 1. In addition, the smelted metal melt is passed through the nozzle. 31 is sprayed to realize the spraying of the melt, which has the characteristics of simple structure and low manufacturing cost; wherein, in the process of spraying the melt through the melt pipeline 311, the gas pipeline 312 passes high-speed and high-pressure gas, and the high-speed and high-pressure gas flows from the jet gap. At the same time as 313 is ejected, the liquid flow of the melt is instantly broken into micron-sized particles, and the melt particles ejected from the melt pipe 311 are pushed to hit the surface of the substrate. After the melt particles hit the substrate, plastic deformation occurs and sticks to the substrate. A dense coating is formed on the substrate to realize the spraying process of the substrate.

另外,本发明通过在基材表面涂布铟涂层,利用铟与Sn、In和InSn等颗粒之间较强的粘合力,使喷涂层可靠的粘在基材表面,并对喷涂后形成的喷涂层进行表面合金化热处理,从而增强涂布层与喷涂层之间的粘结力。In addition, in the present invention, by coating an indium coating on the surface of the substrate, the sprayed layer can be reliably adhered to the surface of the substrate by utilizing the strong adhesion between indium and particles such as Sn, In, and InSn, and the sprayed coating can be formed after spraying. The spray coating is subjected to surface alloying heat treatment, thereby enhancing the adhesion between the coating layer and the spray coating.

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the technical principle of the present invention, several improvements and replacements can be made. These improvements and replacements It should also be regarded as the protection scope of the present invention.

Claims (10)

1.一种旋转靶的制备方法,其特征在于,包括以下步骤:1. a preparation method of a rotating target, is characterized in that, comprises the following steps: S1:在基材表面均匀涂布金属铟形成铟涂层;S1: uniformly coat metal indium on the surface of the substrate to form an indium coating; S2:在惰性保护气氛环境下熔炼低熔点金属获得金属熔体;S2: smelting low melting point metal in an inert protective atmosphere to obtain a metal melt; S3:使用步骤S2中获得的金属熔体,在惰性保护气氛环境下均匀喷涂到步骤S1中获得的基材表面得到靶材。S3: Using the metal melt obtained in step S2, uniformly spraying the metal melt obtained in step S1 on the surface of the substrate obtained in step S1 in an inert protective atmosphere to obtain a target. 2.根据权利要求1所述的旋转靶的制备方法,其特征在于,S1中,对步骤S3中获得的靶材进行表面合金化热处理。2 . The method for preparing a rotating target according to claim 1 , wherein in S1 , a surface alloying heat treatment is performed on the target material obtained in step S3 . 3 . 3.根据权利要求1所述的旋转靶的制备方法,其特征在于,步骤S3中,所述基材在喷涂过程中相对喷涂设备喷嘴以20-70mm/min的速度往复移动,且所述基材以60-150r/min的速度自转。3 . The method for preparing a rotating target according to claim 1 , wherein in step S3 , the base material moves back and forth relative to the nozzle of the spraying equipment at a speed of 20-70 mm/min during the spraying process, and the base material is 3. 4 . The wood rotates at a speed of 60-150r/min. 4.一种旋转靶喷涂设备,其特征在于,包括:4. a rotating target spraying equipment, is characterized in that, comprises: 熔炼炉;melting furnace; 加热装置,用于加热所述熔炼炉;a heating device for heating the smelting furnace; 喷涂装置,包括喷嘴和熔体输送管道;Spraying equipment, including nozzles and melt delivery pipes; 其中,所述喷嘴包括熔体管道以及套设于所述熔体管道外侧的气体管道,所述熔体管道的外侧壁与所述气体管道的内侧壁之间形成喷气间隙,所述熔体管道通过所述熔体输送管道与所述熔炼炉连通。Wherein, the nozzle includes a melt pipe and a gas pipe sleeved on the outside of the melt pipe, and a jetting gap is formed between the outer side wall of the melt pipe and the inner side wall of the gas pipe, and the melt pipe Communication with the smelting furnace is via the melt transfer conduit. 5.根据权利要求4所述的旋转靶喷涂设备,其特征在于,所述熔炼炉安装有用于置换炉内气体的开关组件。5 . The rotating target spraying equipment according to claim 4 , wherein the smelting furnace is equipped with a switch assembly for replacing gas in the furnace. 6 . 6.根据权利要求5所述的旋转靶喷涂设备,其特征在于,所述开关组件包括真空阀和进气阀。6 . The rotary target spraying equipment according to claim 5 , wherein the switch assembly comprises a vacuum valve and an air intake valve. 7 . 7.根据权利要求4所述的旋转靶喷涂设备,其特征在于,所述加热装置包括加热箱体和加热单元,所述熔炼炉设置于所述加热箱体内,所述加热单元设置于所述加热箱体内用于加热所述熔炼炉。7 . The rotating target spraying equipment according to claim 4 , wherein the heating device comprises a heating box and a heating unit, the smelting furnace is arranged in the heating box, and the heating unit is arranged in the heating box. 8 . The heating box is used to heat the melting furnace. 8.根据权利要求4所述的旋转靶喷涂设备,其特征在于,所述熔体输送管道设有用于调节熔体流量的熔体调节阀。8 . The rotating target spraying equipment according to claim 4 , wherein the melt conveying pipeline is provided with a melt regulating valve for regulating the melt flow. 9 . 9.根据权利要求4所述的旋转靶喷涂设备,其特征在于,所述气体管道连接有气体输送管道,所述气体输送管道上设有气体调节阀。9 . The rotating target spraying equipment according to claim 4 , wherein the gas pipeline is connected with a gas delivery pipeline, and a gas regulating valve is provided on the gas delivery pipeline. 10 . 10.根据权利要求4所述的旋转靶喷涂设备,其特征在于,所述喷气间隙的宽度为0.5-1mm,所述熔体管道的开口端管径为1-3mm。10 . The rotating target spraying equipment according to claim 4 , wherein the width of the air jet gap is 0.5-1 mm, and the diameter of the open end of the melt pipeline is 1-3 mm. 11 .
CN202010451974.7A 2020-05-25 2020-05-25 Preparation method of rotary target and spraying equipment thereof Pending CN111441021A (en)

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