CN111433262A - Polyester resin composition and biaxially stretched polyester film comprising same - Google Patents
Polyester resin composition and biaxially stretched polyester film comprising same Download PDFInfo
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- CN111433262A CN111433262A CN201880073906.2A CN201880073906A CN111433262A CN 111433262 A CN111433262 A CN 111433262A CN 201880073906 A CN201880073906 A CN 201880073906A CN 111433262 A CN111433262 A CN 111433262A
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- 229920001225 polyester resin Polymers 0.000 title claims abstract description 72
- 239000004645 polyester resin Substances 0.000 title claims abstract description 72
- 229920006267 polyester film Polymers 0.000 title claims abstract description 35
- 239000000203 mixture Substances 0.000 title claims abstract description 32
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 claims abstract description 30
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims abstract description 20
- 150000002009 diols Chemical class 0.000 claims abstract description 17
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims abstract description 16
- ORLQHILJRHBSAY-UHFFFAOYSA-N [1-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1(CO)CCCCC1 ORLQHILJRHBSAY-UHFFFAOYSA-N 0.000 claims abstract description 4
- 238000002425 crystallisation Methods 0.000 claims description 30
- 230000008025 crystallization Effects 0.000 claims description 30
- 238000002844 melting Methods 0.000 claims description 21
- 230000008018 melting Effects 0.000 claims description 21
- 230000009477 glass transition Effects 0.000 claims description 13
- 239000000155 melt Substances 0.000 claims description 13
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 9
- 230000014759 maintenance of location Effects 0.000 claims description 9
- 238000010521 absorption reaction Methods 0.000 claims description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 6
- 238000012360 testing method Methods 0.000 claims description 6
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 claims description 4
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 claims description 2
- BNIWTJAVDJYTIJ-UHFFFAOYSA-N 1,3-dimethylnaphthalene-2,6-dicarboxylic acid Chemical compound OC(=O)C1=CC=C2C(C)=C(C(O)=O)C(C)=CC2=C1 BNIWTJAVDJYTIJ-UHFFFAOYSA-N 0.000 claims description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 claims description 2
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 claims description 2
- 229920000166 polytrimethylene carbonate Polymers 0.000 claims description 2
- 229940035437 1,3-propanediol Drugs 0.000 claims 1
- HAYIPGIFANTODX-UHFFFAOYSA-N 4,6-dimethylbenzene-1,3-dicarboxylic acid Chemical compound CC1=CC(C)=C(C(O)=O)C=C1C(O)=O HAYIPGIFANTODX-UHFFFAOYSA-N 0.000 claims 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 claims 1
- 230000000052 comparative effect Effects 0.000 description 22
- 229920000139 polyethylene terephthalate Polymers 0.000 description 18
- 239000005020 polyethylene terephthalate Substances 0.000 description 18
- 230000007423 decrease Effects 0.000 description 9
- 238000005259 measurement Methods 0.000 description 9
- -1 polyethylene terephthalate Polymers 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 6
- 230000007062 hydrolysis Effects 0.000 description 6
- 238000006460 hydrolysis reaction Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 229920002799 BoPET Polymers 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 229920001721 polyimide Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 1
- LLLVZDVNHNWSDS-UHFFFAOYSA-N 4-methylidene-3,5-dioxabicyclo[5.2.2]undeca-1(9),7,10-triene-2,6-dione Chemical compound C1(C2=CC=C(C(=O)OC(=C)O1)C=C2)=O LLLVZDVNHNWSDS-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- QYQADNCHXSEGJT-UHFFFAOYSA-N cyclohexane-1,1-dicarboxylate;hydron Chemical compound OC(=O)C1(C(O)=O)CCCCC1 QYQADNCHXSEGJT-UHFFFAOYSA-N 0.000 description 1
- 238000000113 differential scanning calorimetry Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010828 elution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-N o-dicarboxybenzene Natural products OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- DQWPFSLDHJDLRL-UHFFFAOYSA-N triethyl phosphate Chemical compound CCOP(=O)(OCC)OCC DQWPFSLDHJDLRL-UHFFFAOYSA-N 0.000 description 1
- 238000004017 vitrification Methods 0.000 description 1
- 230000004584 weight gain Effects 0.000 description 1
- 235000019786 weight gain Nutrition 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/005—Shaping by stretching, e.g. drawing through a die; Apparatus therefor characterised by the choice of materials
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
- B29C55/10—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial
- B29C55/12—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
- B29D7/01—Films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
- C08G63/181—Acids containing aromatic rings
- C08G63/183—Terephthalic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
- C08G63/199—Acids or hydroxy compounds containing cycloaliphatic rings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/42—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes polyesters; polyethers; polyacetals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/30—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes
- H01B3/42—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances plastics; resins; waxes polyesters; polyethers; polyacetals
- H01B3/421—Polyesters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/02—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
- B29C55/10—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial
- B29C55/12—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial
- B29C55/14—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial successively
- B29C55/143—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets multiaxial biaxial successively firstly parallel to the direction of feed and then transversely thereto
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Physics & Mathematics (AREA)
- Materials Engineering (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Polyesters Or Polycarbonates (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
Abstract
本发明提供了一种包含聚酯树脂的聚酯树脂组合物,以及包含该聚酯树脂组合物的双轴拉伸的聚酯膜,该聚酯树脂包含含有对苯二甲酸和间苯二甲酸的二羧酸组分和含有环己烷二甲醇的二醇组分的缩聚物。
The present invention provides a polyester resin composition comprising a polyester resin, and a biaxially stretched polyester film comprising the polyester resin composition, the polyester resin comprising terephthalic acid and isophthalic acid A polycondensate of a dicarboxylic acid component and a diol component containing cyclohexanedimethanol.
Description
发明背景Background of the Invention
(A)发明领域(A) Field of Invention
相关申请的交叉引用CROSS-REFERENCE TO RELATED APPLICATIONS
本申请要求于2017年11月22日向韩国知识产权局提交的韩国专利申请第10-2017-0156747号的权益,其公开内容通过引用以其整体并入本文。This application claims the benefit of Korean Patent Application No. 10-2017-0156747, filed with the Korean Intellectual Property Office on Nov. 22, 2017, the disclosure of which is incorporated herein by reference in its entirety.
本发明涉及聚酯树脂组合物和包含该聚酯树脂组合物的双轴拉伸的聚酯膜。The present invention relates to a polyester resin composition and a biaxially stretched polyester film comprising the polyester resin composition.
(b)相关领域的描述(b) Description of the relevant field
最近,为了减轻汽车的重量,金属材料已经被塑料材料替代,但用于这样的汽车部件的塑料材料需要具有高耐热性,并且为了减小体积,需要制造成薄的。在这些汽车部件的电气装置部件中,FFC(柔性扁平电缆)是一种用于在PCB(印刷电路板)或PBA(印刷板组件)之间连接的连接电缆,并且具有比普通连接器相对更小且更薄的特征。此外,由于FFC是柔性的并且因此是可折叠的,它经常被用作电子装置诸如移动电话内部的连接连接器。Recently, metal materials have been replaced by plastic materials in order to reduce the weight of automobiles, but the plastic materials used for such automobile parts need to have high heat resistance, and in order to reduce the volume, they need to be made thin. Among the electrical device parts of these automobile parts, FFC (Flexible Flat Cable) is a connecting cable for connecting between PCB (Printed Circuit Board) or PBA (Printed Board Assembly), and has relatively more Small and thinner features. Furthermore, since the FFC is flexible and thus foldable, it is often used as a connecting connector inside electronic devices such as mobile phones.
通常,PET(聚对苯二甲酸乙二醇酯)拉伸的膜被用于生产FFC,但PET拉伸的膜具有约130℃的耐热性,并且因此,使用PET拉伸的膜的FFC不能应用于主要部件,诸如要求高耐热性的汽车动力总成和发动机控制部件。因此,已经尝试通过涂覆/层压PET拉伸的膜的技术来改善耐热性,但难以使PET拉伸的膜具有高耐热性以承受150℃或更高的高温。Generally, a PET (polyethylene terephthalate) stretched film is used to produce FFC, but the PET stretched film has a heat resistance of about 130° C., and therefore, the FFC of the PET stretched film is used It cannot be applied to main parts such as automotive powertrains and engine control parts that require high heat resistance. Therefore, attempts have been made to improve heat resistance through a technique of coating/laminating a PET stretched film, but it is difficult to make the PET stretched film have high heat resistance to withstand a high temperature of 150° C. or higher.
另一方面,具有高耐热性的聚酰亚胺膜也被应用于FFC应用,但聚酰亚胺膜是热固性树脂,并且因此具有将来难以重复使用的缺点。On the other hand, polyimide films having high heat resistance are also used for FFC applications, but polyimide films are thermosetting resins, and thus have the disadvantage of being difficult to reuse in the future.
发明概述SUMMARY OF THE INVENTION
本发明的目的是提供一种在高耐热性和高耐湿性方面优异的聚酯树脂组合物以及包含该聚酯树脂组合物的双轴拉伸的聚酯膜。An object of the present invention is to provide a polyester resin composition excellent in high heat resistance and high moisture resistance, and a biaxially stretched polyester film comprising the polyester resin composition.
根据本发明的一种实施方案,可以提供包含聚酯树脂的聚酯树脂组合物,所述聚酯树脂包含含有对苯二甲酸和间苯二甲酸的二羧酸组分和含有环己烷二甲醇的二醇组分的缩聚物,其中所述聚酯树脂具有250℃或更高的熔融温度,所述聚酯树脂具有45℃或更高的在熔融温度(Tm)和熔融结晶温度(Tmc)之间的差(Tm-Tmc),并且所述聚酯树脂具有40℃或更高的在冷结晶温度(Tcc)和玻璃化转变温度(Tg)之间的差(Tcc-Tg)。According to one embodiment of the present invention, a polyester resin composition including a polyester resin including a dicarboxylic acid component containing terephthalic acid and isophthalic acid and a cyclohexanedicarboxylic acid component may be provided A polycondensate of a diol component of methanol, wherein the polyester resin has a melting temperature of 250°C or higher, the polyester resin has a melting temperature (Tm) and a melt crystallization temperature (Tmc) of 45°C or higher ), and the polyester resin has a difference (Tcc-Tg) between cold crystallization temperature (Tcc) and glass transition temperature (Tg) of 40°C or more.
根据本发明的另一种实施方案,可以提供使用聚酯树脂组合物形成的双轴拉伸的聚酯膜。According to another embodiment of the present invention, a biaxially stretched polyester film formed using the polyester resin composition can be provided.
以下将更详细地描述根据本发明的具体实施方案的聚酯树脂组合物和包含该聚酯树脂组合物的用于柔性扁平电缆的双轴拉伸的聚酯膜。The polyester resin composition according to the specific embodiment of the present invention and the biaxially stretched polyester film for flexible flat cable comprising the polyester resin composition will be described in more detail below.
本发明人已经通过实验发现,包含含有对苯二甲酸和间苯二甲酸的二羧酸组分和含有环己烷二甲醇的二醇组分的缩聚物的聚酯树脂具有250℃或更高的熔融温度、45℃或更高的在熔融温度(Tm)和熔融结晶温度(Tmc)之间的差(Tm-Tmc),以及40℃或更高的在冷结晶温度(Tcc)和玻璃化转变温度(Tg)之间的差(Tcc-Tg),可以产生具有1.0mm或更大的厚度的未拉伸的片材,该片材可以用于在产生拉伸的膜时增加拉伸比率,并且改善耐热性和吸湿性,从而完成本发明。The present inventors have found through experiments that a polyester resin comprising a polycondensate of a dicarboxylic acid component containing terephthalic acid and isophthalic acid and a diol component containing cyclohexanedimethanol has a temperature of 250°C or higher The melting temperature, the difference (Tm-Tmc) between the melting temperature (Tm) and the melt crystallization temperature (Tmc) at 45°C or higher, and the cold crystallization temperature (Tcc) and vitrification at 40°C or higher The difference between transition temperatures (Tg) (Tcc-Tg), which can result in unstretched sheets having a thickness of 1.0 mm or more, which can be used to increase the stretch ratio when producing stretched films , and improved heat resistance and hygroscopicity, thereby completing the present invention.
具体地,一种实施方案的双轴拉伸的聚酯膜包含聚酯树脂,该聚酯树脂包含含有对苯二甲酸和间苯二甲酸的二羧酸组分和含有环己烷二甲醇的二醇组分的缩聚物。此外,聚酯树脂的熔融温度可以是250℃或更高、250℃至350℃或253℃至340℃。当聚酯树脂的熔融温度低于250℃时,存在聚酯树脂具有低耐热性并且因此不能应用于需要高耐热性的部件的问题。Specifically, the biaxially stretched polyester film of one embodiment comprises a polyester resin comprising a dicarboxylic acid component containing terephthalic acid and isophthalic acid and a cyclohexanedimethanol-containing Polycondensates of diol components. In addition, the melting temperature of the polyester resin may be 250°C or higher, 250°C to 350°C, or 253°C to 340°C. When the melting temperature of the polyester resin is lower than 250°C, there is a problem that the polyester resin has low heat resistance and thus cannot be applied to parts requiring high heat resistance.
聚酯树脂可以具有45℃或更高、45℃至120℃或50℃至115℃的在熔融温度(Tm)和熔融结晶温度(Tmc)之间的差(Tm-Tmc)。当聚酯树脂的熔融温度和熔融结晶温度之间的差小于45℃时,聚酯树脂在T型模头之后在熔融状态(在Tm附近)中被冷却至熔融结晶状态(在Tmc附近)的同时快速结晶,从而具有1.0mm或更大的厚度,并且同时存在难以形成可拉伸透明状态的未拉伸的片材的问题。The polyester resin may have a difference (Tm-Tmc) between the melting temperature (Tm) and the melt crystallization temperature (Tmc) of 45°C or higher, 45°C to 120°C, or 50°C to 115°C. When the difference between the melting temperature and the melt crystallization temperature of the polyester resin is less than 45°C, the polyester resin is cooled to a melt crystallization state (around Tmc) in the molten state (around Tm) after the T-die At the same time, it crystallizes rapidly so as to have a thickness of 1.0 mm or more, and at the same time, there is a problem that it is difficult to form an unstretched sheet in a stretchable transparent state.
此外,聚酯树脂可以具有40℃或更高、40℃至100℃或43℃至90℃的在冷结晶温度(Tcc)和玻璃化转变温度(Tg)之间的差(Tcc-Tg)。当聚酯树脂的冷结晶温度和玻璃化转变温度之间的差小于40℃时,当升高(加热)温度以进行拉伸未拉伸的片材的步骤时,通过玻璃化转变状态(Tg)达到冷结晶状态(Tcc)的区段(section)变短,并且因此快速结晶,这导致难以设置拉伸加工条件,并且从而拉伸可能变得困难。In addition, the polyester resin may have a difference (Tcc-Tg) between cold crystallization temperature (Tcc) and glass transition temperature (Tg) of 40°C or higher, 40°C to 100°C, or 43°C to 90°C. When the difference between the cold crystallization temperature and the glass transition temperature of the polyester resin is less than 40°C, when the temperature is raised (heated) to perform the step of stretching the unstretched sheet, the glass transition state (Tg ) the section reaching the cold crystallization state (Tcc) becomes shorter, and thus crystallizes rapidly, which makes it difficult to set drawing processing conditions, and thus drawing may become difficult.
也就是说,由于聚酯树脂的熔融温度是250℃或更高,因此它可以呈现出高的耐热性。此外,由于熔融温度和熔融结晶温度之间的差是45℃或更高,并且冷结晶温度和玻璃化转变温度之间的差是40℃或更高,因此模塑性和拉伸性质可以是优异的。That is, since the melting temperature of the polyester resin is 250° C. or higher, it can exhibit high heat resistance. Furthermore, since the difference between the melting temperature and the melt crystallization temperature is 45°C or more, and the difference between the cold crystallization temperature and the glass transition temperature is 40°C or more, the moldability and tensile properties can be excellent.
聚酯树脂中含有的间苯二甲酸的含量可以是基于总二羧酸组分的3mol%至20mol%、5mol%至20mol%、6mol%至18mol%、8mol%至16mol%和10mol%至14mol%。当间苯二甲酸的含量超过20mol%时,在150℃或更高的高温热收缩率是高的,并且因此,耐热性可能劣化。当间苯二甲酸的含量小于3mol%时,透明的未拉伸的片材的厚度相当大地被限制为约0.1mm,并且拉伸比率也被限制。因此,当产生拉伸的膜时,拉伸比率降低,并且因此不能获得期望的机械性质和耐热性。The content of isophthalic acid contained in the polyester resin may be 3 mol % to 20 mol %, 5 mol % to 20 mol %, 6 mol % to 18 mol %, 8 mol % to 16 mol % and 10 mol % to 14 mol % based on the total dicarboxylic acid component %. When the content of isophthalic acid exceeds 20 mol %, the thermal shrinkage rate at a high temperature of 150° C. or higher is high, and thus, heat resistance may be deteriorated. When the content of isophthalic acid is less than 3 mol %, the thickness of the transparent unstretched sheet is considerably limited to about 0.1 mm, and the stretching ratio is also limited. Therefore, when a stretched film is produced, the stretch ratio is lowered, and thus desired mechanical properties and heat resistance cannot be obtained.
聚酯树脂中包含的二羧酸组分和二醇组分可以具有1:1至2,或1:1.2至1.8的摩尔比。当二羧酸组分和二醇组分的摩尔比小于1:1时,熔融温度可能降低,并且耐热性可能劣化。当摩尔比超过1:2时,存在模塑性大幅劣化并且因此不能获得期望的机械性质的问题。The dicarboxylic acid component and the diol component contained in the polyester resin may have a molar ratio of 1:1 to 2, or 1:1.2 to 1.8. When the molar ratio of the dicarboxylic acid component and the diol component is less than 1:1, the melting temperature may be lowered, and the heat resistance may be deteriorated. When the molar ratio exceeds 1:2, there is a problem that moldability is greatly deteriorated and thus desired mechanical properties cannot be obtained.
除了对苯二甲酸和间苯二甲酸之外,二羧酸组分还可以包括至少一种选自由以下组成的组的其他二羧酸组分:2,6-萘二甲酸、二甲基间苯二甲酸和二甲基2,6-萘二甲酸,但不限于此。其他二羧酸组分的含量可以是基于总二羧酸组分的20mol%或更少、0.1mol%至20mol%和5mol%至15mol%。In addition to terephthalic acid and isophthalic acid, the dicarboxylic acid component may also include at least one other dicarboxylic acid component selected from the group consisting of: 2,6-naphthalenedicarboxylic acid, dimethyl-meta- Phthalic acid and dimethyl 2,6-naphthalenedicarboxylic acid, but not limited thereto. The content of the other dicarboxylic acid components may be 20 mol % or less, 0.1 mol % to 20 mol %, and 5 mol % to 15 mol % based on the total dicarboxylic acid components.
此外,二醇组分还可以包括具有2个至20个碳原子的脂肪族二醇。例如,二醇组分还可以包括至少一种选自由以下组成的组的其他二醇组分:乙二醇、二乙二醇、1,4-丁二醇、1,3-丙二醇和新戊二醇,但不限于此。其他二醇组分的含量可以是基于总二醇组分的20mol%或更少、0.1mol%至20mol%和5mol%至15mol%。In addition, the diol component may also include aliphatic diols having 2 to 20 carbon atoms. For example, the diol component may also include at least one other diol component selected from the group consisting of ethylene glycol, diethylene glycol, 1,4-butanediol, 1,3-propanediol, and neopentyl Diols, but not limited thereto. The content of the other diol components may be 20 mol % or less, 0.1 mol % to 20 mol %, and 5 mol % to 15 mol % based on the total diol components.
聚酯树脂可以具有0.4dl/g至1.2dl/g、0.5dl/g至1.0dl/g或0.7dl/g至0.9dl/g的特性粘度(IV)。当特性粘度小于0.4dl/g时,熔融温度可能降低,并且因此耐热性可能降低。当特性粘度大于1.2dl/g时,模塑性大幅劣化,并且因此不能获得期望的机械性质。The polyester resin may have an intrinsic viscosity (IV) of 0.4 dl/g to 1.2 dl/g, 0.5 dl/g to 1.0 dl/g, or 0.7 dl/g to 0.9 dl/g. When the intrinsic viscosity is less than 0.4 dl/g, the melting temperature may decrease, and thus the heat resistance may decrease. When the intrinsic viscosity is more than 1.2 dl/g, moldability is greatly deteriorated, and thus desired mechanical properties cannot be obtained.
聚酯树脂可以具有15,000g/mol至50,000g/mol、20,000g/mol至45,000g/mol或25,000g/mol至40,000g/mol的数均分子量。当数均分子量小于15,000g/mol时,熔融温度可能降低,并且因此耐热性可能降低。当数均分子量大于50,000g/mol时,模塑性大幅劣化,并且因此不能获得期望的机械性质。The polyester resin may have a number average molecular weight of 15,000 g/mol to 50,000 g/mol, 20,000 g/mol to 45,000 g/mol, or 25,000 g/mol to 40,000 g/mol. When the number average molecular weight is less than 15,000 g/mol, the melting temperature may decrease, and thus the heat resistance may decrease. When the number average molecular weight is more than 50,000 g/mol, moldability is greatly deteriorated, and thus desired mechanical properties cannot be obtained.
此外,聚酯树脂可以具有50,000g/mol至150,000g/mol、60,000g/mol至140,000g/mol或70,000g/mol至130,000g/mol的重均分子量。当重均分子量小于50,000g/mol时,熔融温度可能降低,并且因此耐热性可能降低。当重均分子量大于150,000g/mol时,模塑性大幅劣化,并且因此不能获得期望的机械性质。In addition, the polyester resin may have a weight average molecular weight of 50,000 g/mol to 150,000 g/mol, 60,000 g/mol to 140,000 g/mol, or 70,000 g/mol to 130,000 g/mol. When the weight average molecular weight is less than 50,000 g/mol, the melting temperature may decrease, and thus the heat resistance may decrease. When the weight average molecular weight is more than 150,000 g/mol, moldability is greatly deteriorated, and thus desired mechanical properties cannot be obtained.
聚酯树脂优选地具有150℃至230℃的熔融结晶温度。当聚酯树脂的熔融结晶温度低于150℃时,在后加工工艺期间或者在实际拉伸的膜的使用期间,热定形效果降低,并且因此可能难以赋予最终拉伸的膜的尺寸稳定性。具体地,可能发生高收缩率。当熔融结晶温度高于230℃时,在膜挤出期间可能难以产生透明的未拉伸的片材。The polyester resin preferably has a melt crystallization temperature of 150°C to 230°C. When the melt crystallization temperature of the polyester resin is lower than 150°C, the heat-setting effect decreases during the post-processing process or during use of the actually stretched film, and thus it may be difficult to impart dimensional stability to the final stretched film. Specifically, high shrinkage rates may occur. When the melt crystallization temperature is higher than 230°C, it may be difficult to produce a transparent unstretched sheet during film extrusion.
根据本发明的另一种实施方案,可以提供使用聚酯树脂组合物形成的双轴拉伸的聚酯膜。双轴拉伸的聚酯膜在150℃至200℃的高温呈现出耐热性,并且因此可以应用于整体安全部件(overall safety part),诸如汽车动力总成、发动机控制和转向装置。特别地,双轴拉伸的聚酯膜可以用作要求优异的耐热性、耐湿性和电绝缘性质的柔性扁平电缆(FFC)的材料。According to another embodiment of the present invention, a biaxially stretched polyester film formed using the polyester resin composition can be provided. The biaxially stretched polyester film exhibits heat resistance at a high temperature of 150°C to 200°C, and thus can be applied to overall safety parts such as automotive powertrains, engine controls, and steering devices. In particular, the biaxially stretched polyester film can be used as a material for a flexible flat cable (FFC) requiring excellent heat resistance, moisture resistance and electrical insulating properties.
典型地,作为用于柔性扁平电缆的材料,使用当未拉伸时能够将膜的厚度控制直到1.2mm的PET膜,但该PET膜具有约130℃的耐热性,并且因此具有易受热的问题。因此,已经尝试通过利用聚对苯二甲酸环己二甲醇酯(PCT)膜来应用于需要耐热性的部件,但常规的PCT膜具有高的玻璃化转变温度(Tg)和熔融温度(Tm)。Typically, as a material for a flexible flat cable, a PET film capable of controlling the thickness of the film up to 1.2 mm when unstretched is used, but the PET film has heat resistance of about 130° C. and thus has a heat-susceptible question. Therefore, attempts have been made to apply to parts requiring heat resistance by using polyethylene terephthalate (PCT) films, but conventional PCT films have high glass transition temperature (Tg) and melting temperature (Tm ).
然而,常规的PCT膜还具有高的熔融结晶温度(Tmc),并且因此,在使用T型模头挤出之后,立即快速地进行结晶,并且透明的未拉伸的片材的厚度相当大地被限制为约0.1mm,这是有问题的。当透明的未拉伸的片材的厚度薄至约0.1mm时,拉伸比率在拉伸过程期间可能降低。同时,由于常规的PCT膜具有低的冷结晶温度(Tcc),当升高(加热)温度以进行拉伸所述未拉伸的片材的过程时,通过玻璃化转变状态(Tg)达到冷结晶状态(Tcc)的区段变短,并且快速结晶,这导致难以设置拉伸加工条件,并且从而拉伸可能变得困难。However, the conventional PCT film also has a high melt crystallization temperature (Tmc), and therefore, immediately after extrusion using a T-die, crystallization proceeds rapidly, and the thickness of the transparent unstretched sheet is considerably reduced by The limit is about 0.1mm, which is problematic. When the thickness of the transparent unstretched sheet is as thin as about 0.1 mm, the stretching ratio may decrease during the stretching process. Meanwhile, since the conventional PCT film has a low cold crystallization temperature (Tcc), when the temperature is raised (heated) to perform the process of stretching the unstretched sheet, the glass transition state (Tg) reaches the cold temperature The section of the crystalline state (Tcc) becomes short and crystallizes rapidly, which makes it difficult to set drawing processing conditions, and thus drawing may become difficult.
然而,根据一种实施方案的聚酯树脂具有45℃或更高的在熔融温度(Tm)和熔融结晶温度(Tmc)之间的差(Tm-Tmc),并且该聚酯树脂具有40℃或更高的在冷结晶温度(Tcc)和玻璃化转变温度(Tg)之间的差(Tcc-Tg),因此,挤出之后不久的结晶速率可以减慢,使得透明的未拉伸的片材的最大厚度可以控制为约1.2mm,这是与PET膜的透明的未拉伸的片材的厚度类似的水平。此外,由于在拉伸步骤中结晶速率可以减慢,因此可以促进未拉伸的片材的拉伸,并且可以改善聚酯膜的耐热性。However, the polyester resin according to one embodiment has a difference (Tm-Tmc) between the melting temperature (Tm) and the melt crystallization temperature (Tmc) of 45°C or more, and the polyester resin has 40°C or more Higher difference between cold crystallization temperature (Tcc) and glass transition temperature (Tg) (Tcc-Tg), therefore, the crystallization rate can be slowed down shortly after extrusion, resulting in a transparent unstretched sheet The maximum thickness of the PET film can be controlled to be about 1.2 mm, which is a similar level to the thickness of a transparent unstretched sheet of PET film. In addition, since the crystallization rate can be slowed down in the stretching step, the stretching of the unstretched sheet can be promoted, and the heat resistance of the polyester film can be improved.
根据其他实施方案的双轴拉伸的聚酯膜可以是具有两层或更多层的多层膜或层压(热粘合)膜,其中上述聚酯树脂组合物被共挤出。The biaxially stretched polyester film according to other embodiments may be a multi-layered film or a laminated (thermally bonded) film having two or more layers in which the above polyester resin composition is coextruded.
具体地,在聚酯树脂组合物中的两种或更多种在不同的挤出机中熔融之后,将熔融的树脂送到模具中以被层压成两层或更多层,并且然后,可以通过诸如吹制或铸造(casting)的方法提供非拉伸的多层膜(或层压膜)。包含在未拉伸的多层膜中的相应层是透明的,并且可以具有约1.2mm或更大的厚度。此时,两种或更多种聚酯树脂组合物可以是相同的组合物,或者是具有不同组分或含量的不同组合物。同时,未拉伸的多层膜在机械方向和横向方向上被双轴拉伸,以获得在耐热性等方面优异的双轴拉伸的聚酯膜。Specifically, after two or more of the polyester resin compositions are melted in different extruders, the melted resins are sent to a die to be laminated into two or more layers, and then, The non-stretched multilayer film (or laminated film) can be provided by methods such as blowing or casting. The corresponding layers contained in the unstretched multilayer film are transparent and may have a thickness of about 1.2 mm or more. At this time, the two or more polyester resin compositions may be the same composition, or different compositions having different components or contents. Meanwhile, the unstretched multilayer film is biaxially stretched in the machine direction and the transverse direction to obtain a biaxially stretched polyester film excellent in heat resistance and the like.
双轴拉伸的聚酯膜可以具有小于0.5%、0.01%至0.4%、或0.01%至0.3%的在150℃持续30分钟的热收缩率,以及小于1.0%,0.01%至0.9%,或0.01%至0.8%的在200℃持续30分钟的热收缩率。由于双轴拉伸的聚酯膜在150℃至200℃的温度的热收缩率非常低,因此可以证实其耐热性优异。The biaxially stretched polyester film may have a thermal shrinkage at 150°C for 30 minutes of less than 0.5%, 0.01% to 0.4%, or 0.01% to 0.3%, and less than 1.0%, 0.01% to 0.9%, or 0.01% to 0.8% thermal shrinkage at 200°C for 30 minutes. Since the thermal shrinkage rate of the biaxially stretched polyester film at a temperature of 150°C to 200°C is very low, it can be confirmed that it is excellent in heat resistance.
此外,双轴拉伸的聚酯膜具有优异的耐湿性,具体地,当温度是85℃并且相对湿度是85%时,吸湿率可以是1%或更低、0.01%至0.9%、或0.01%至0.8%。In addition, the biaxially stretched polyester film has excellent moisture resistance, specifically, when the temperature is 85° C. and the relative humidity is 85%, the moisture absorption rate may be 1% or less, 0.01% to 0.9%, or 0.01% % to 0.8%.
同时,用于产生双轴拉伸的聚酯膜的方法不限于此,但是例如,聚酯树脂组合物可以被真空干燥以充分地除去水分,然后被供应至挤出机,在200℃至300℃的温度熔融挤出,并且从T形喷丝头模塑成片材状。由此获得的片材状产品可以被冷却并且被固定在镜状冷却鼓(mirror-like cooling drum)上,以获得未拉伸的片材。此时,为了改善对铸造鼓(cast drum)的粘附,优选的是使用静电施加方法。此后,获得的未拉伸的片材在纵向方向(机械方向,MD)上被拉伸。优选的是,纵向方向拉伸降低晶体取向并且促进热结晶。在纵向方向上拉伸之后,在横向方向(宽度方向,TD;反式机械方向)进行拉伸,并且经历热处理,从而获得双轴拉伸的膜。Meanwhile, the method for producing the biaxially stretched polyester film is not limited thereto, but for example, the polyester resin composition may be vacuum-dried to sufficiently remove moisture, and then supplied to an extruder at 200° C. to 300° C. The temperature was melt extruded at a temperature of °C and molded into a sheet form from a T-shaped spinneret. The sheet-like product thus obtained can be cooled and fixed on a mirror-like cooling drum to obtain an unstretched sheet. At this time, in order to improve adhesion to the cast drum, it is preferable to use an electrostatic application method. Thereafter, the obtained unstretched sheet is stretched in the longitudinal direction (machine direction, MD). Preferably, longitudinal direction stretching reduces crystal orientation and promotes thermal crystallization. After stretching in the longitudinal direction, stretching was performed in the transverse direction (width direction, TD; trans-machine direction), and subjected to heat treatment, thereby obtaining a biaxially stretched film.
此时,拉伸比率在纵向方向上可以是2倍至5倍,优选地2.5倍至5倍,更优选地2.5倍至4.0倍,并且在横向方向上可以是2.5倍至5倍,优选地3倍至4.5倍,更优选地3.2倍至4.2倍。At this time, the stretching ratio may be 2 times to 5 times, preferably 2.5 times to 5 times, more preferably 2.5 times to 4.0 times in the longitudinal direction, and 2.5 times to 5 times in the transverse direction, preferably 3 times to 4.5 times, more preferably 3.2 times to 4.2 times.
拉伸温度可以在聚酯树脂的玻璃化转变温度(Tg)+5℃至Tg+50℃的范围内,或者在Tg+10℃至Tg+40℃的范围内。此时,随着Tg降低,拉伸性质被改善,但可能发生破裂。特别地,当拉伸温度在Tg+10℃至Tg+40℃的范围内时,产生的膜的脆性可以被改善。The stretching temperature may be in the range of the glass transition temperature (Tg) of the polyester resin+5°C to Tg+50°C, or in the range of Tg+10°C to Tg+40°C. At this time, tensile properties are improved as Tg decreases, but cracking may occur. In particular, when the stretching temperature is in the range of Tg+10°C to Tg+40°C, the brittleness of the resulting film can be improved.
此外,在纵向方向上的拉伸速度可以是22m/min至500m/min、25m/min至400m/min或25m/min至200m/min。在这种情况下,当纵向拉伸速度是22m/min或更大时,保持本发明中预期的取向性质是有利的,并且根据纵向拉伸速度赋予结晶度,并且因此拉伸比率、横向拉伸速度可以根据纵向拉伸条件而变化。Further, the stretching speed in the longitudinal direction may be 22 m/min to 500 m/min, 25 m/min to 400 m/min, or 25 m/min to 200 m/min. In this case, when the longitudinal stretching speed is 22 m/min or more, it is advantageous to maintain the orientation properties expected in the present invention, and crystallinity is imparted according to the longitudinal stretching speed, and thus the stretching ratio, transverse stretching The stretching speed may vary depending on the longitudinal stretching conditions.
根据本发明,可以提供在高耐热性和高耐湿性方面优异的聚酯树脂组合物以及包含该聚酯树脂组合物的聚酯膜。According to the present invention, a polyester resin composition excellent in high heat resistance and high moisture resistance, and a polyester film containing the polyester resin composition can be provided.
附图简述Brief Description of Drawings
图1是示出了实施例1(PCT)和比较实施例1(PET)的膜的吸湿率的测量结果的图。FIG. 1 is a graph showing the measurement results of the moisture absorption rate of the films of Example 1 (PCT) and Comparative Example 1 (PET).
图2是示出了实施例1(PCT)和比较实施例1(PET)的膜的抗水解率(高粘度保持率)的测量结果的图。2 is a graph showing the measurement results of the hydrolysis resistance ratio (high viscosity retention ratio) of the films of Example 1 (PCT) and Comparative Example 1 (PET).
图3是当评估实施例1(PCT)和比较实施例1(PET)的膜的抗水解率(高粘度保持率)时拍摄的膜表面的照片。3 is a photograph of the film surface taken when evaluating the hydrolysis resistance (high viscosity retention rate) of the films of Example 1 (PCT) and Comparative Example 1 (PET).
图4是在实施例1(PCT)和比较实施例1(PET)的低聚物评估之前和之后拍摄的膜表面的照片。Figure 4 is a photograph of the film surface taken before and after the oligomer evaluation of Example 1 (PCT) and Comparative Example 1 (PET).
实施方案详述Implementation details
在以下实施例中更详细地描述本发明。然而,这些实施例仅用于说明的目的,并且本发明的内容不限于此。The present invention is described in more detail in the following examples. However, these examples are for illustrative purposes only, and the content of the present invention is not limited thereto.
实施例1Example 1
1)聚酯树脂组合物的制备1) Preparation of polyester resin composition
将2.0kg的1,4-环己烷二甲醇、1.8kg的含有以95mol%:5mol%的摩尔比的对苯二甲酸和间苯二甲酸的二羧酸、0.4g的磷酸三乙酯、0.2g的基于氧化钛的催化剂(来自Sachtleben的Hombifast PC,催化剂中15wt%的Ti原子含量)和0.2g的三氧化锑(催化剂中83.5wt%的锑原子含量)装入反应器中。然后,在常压下将温度升高至280℃持续3小时,以进行酯化反应。然后,在0.5托至1托的压力下将酯化反应产物加热至295℃的温度持续150分钟,并且经历缩聚以产生聚酯树脂,并且然后将聚酯树脂加工成碎片。2.0 kg of 1,4-cyclohexanedimethanol, 1.8 kg of dicarboxylic acid containing terephthalic acid and isophthalic acid in a molar ratio of 95 mol %:5 mol %, 0.4 g of triethyl phosphate, 0.2 g of titanium oxide based catalyst (Hombifast PC from Sachtleben, 15 wt% Ti atomic content in the catalyst) and 0.2 g of antimony trioxide (83.5 wt% antimony atomic content in the catalyst) were charged into the reactor. Then, the temperature was raised to 280° C. for 3 hours under normal pressure to perform an esterification reaction. Then, the esterification reaction product was heated to a temperature of 295° C. under a pressure of 0.5 Torr to 1 Torr for 150 minutes, and subjected to polycondensation to produce a polyester resin, and then the polyester resin was processed into chips.
2)双轴拉伸的聚酯膜的制备2) Preparation of biaxially stretched polyester film
将聚酯树脂碎片在挤出机中熔融挤出,模塑成片材,并且冷却。将获得的片材在机械方向(MD)上拉伸3.6倍,并且然后在横向方向(TD)上拉伸3.8倍。拉伸的膜在238℃热定形,以获得双轴拉伸的聚酯膜。The polyester resin chips were melt extruded in an extruder, molded into sheets, and cooled. The obtained sheet was stretched 3.6 times in the machine direction (MD) and then 3.8 times in the transverse direction (TD). The stretched film was heat-set at 238°C to obtain a biaxially stretched polyester film.
实施例2和实施例3Example 2 and Example 3
除了以下表1中示出的摩尔比使用间苯二甲酸的含量之外,以与实施例1的制备方法相同的方式获得双轴拉伸的聚酯膜。A biaxially stretched polyester film was obtained in the same manner as in the production method of Example 1 except that the content of isophthalic acid was used in the molar ratio shown in Table 1 below.
比较实施例1Comparative Example 1
将1.2kg的对苯二甲酸和1.2kg的乙二醇装入反应罐中,并且在258℃经历正常聚合反应以产生聚对苯二甲酸乙二醇酯(PET)聚合物,并且然后将聚对苯二甲酸乙二醇酯聚合物加工成碎片。将其在挤出机中熔融挤出,模塑成片材,冷却,在机械方向(MD)上拉伸3.7倍,并且然后在横向方向(TD)上拉伸4.0倍,以产生聚对苯二甲酸乙二醇酯膜。1.2 kg of terephthalic acid and 1.2 kg of ethylene glycol were charged into a reaction tank, and subjected to normal polymerization at 258° C. to produce polyethylene terephthalate (PET) polymer, and then the polyethylene terephthalate (PET) polymer was The ethylene terephthalate polymer is processed into chips. It was melt extruded in an extruder, molded into a sheet, cooled, stretched 3.7 times in the machine direction (MD), and then stretched 4.0 times in the transverse direction (TD) to produce polyparaphenylene Ethylene glycol diformate membrane.
比较实施例2至比较实施例4Comparative Example 2 to Comparative Example 4
除了以下表1中示出的摩尔比使用间苯二甲酸的含量之外,以与实施例1的制备方法相同的方式获得双轴拉伸的聚酯膜,A biaxially stretched polyester film was obtained in the same manner as in the production method of Example 1 except that the content of isophthalic acid was used in the molar ratio shown in Table 1 below,
评估Evaluate
1.通过DSC分析的玻璃化转变温度等的测量1. Measurement of glass transition temperature, etc. by DSC analysis
实施例1至实施例3和比较实施例1至比较实施例5的聚酯树脂通过DSC(差示扫描量热计)进行分析,并且测量玻璃化转变温度(Tg)、冷结晶温度(Tcc)、熔融温度(Tm)和熔融结晶温度(Tmc)。具体地,使用DSC,以10℃/min的加热速率将聚酯树脂从30℃加热至320℃,然后保持持续5分钟,淬火至30℃,并且然后保持持续5分钟。随后,在以10℃/min的加热速率将温度从30℃升高至320℃的同时,测量玻璃化转变温度(Tg)、冷结晶温度(Tcc)和熔融温度(Tm)。在320℃保持持续5分钟之后,在以10℃/min的冷却速率冷却至30℃的同时,测量熔融结晶温度(Tmc),并且结果在以下表1中示出。The polyester resins of Examples 1 to 3 and Comparative Examples 1 to 5 were analyzed by DSC (Differential Scanning Calorimeter), and glass transition temperature (Tg), cold crystallization temperature (Tcc) were measured , melting temperature (Tm) and melting crystallization temperature (Tmc). Specifically, using DSC, the polyester resin was heated from 30°C to 320°C at a heating rate of 10°C/min, then held for 5 minutes, quenched to 30°C, and then held for 5 minutes. Subsequently, while increasing the temperature from 30°C to 320°C at a heating rate of 10°C/min, glass transition temperature (Tg), cold crystallization temperature (Tcc) and melting temperature (Tm) were measured. After being held at 320°C for 5 minutes, while cooling to 30°C at a cooling rate of 10°C/min, the melt crystallization temperature (Tmc) was measured, and the results are shown in Table 1 below.
2.透明的未拉伸的片材的最大厚度测量2. Maximum thickness measurement of transparent unstretched sheets
将实施例1至实施例3和比较实施例1至比较实施例5的聚酯树脂在挤出机中熔融挤出,并且在机械方向(MD)和横向方向(TD)拉伸之前测量透明状态的未拉伸的片材的最大厚度,并且结果在以下表1中示出。The polyester resins of Examples 1 to 3 and Comparative Examples 1 to 5 were melt extruded in an extruder, and the transparent state was measured before stretching in the machine direction (MD) and transverse direction (TD) The maximum thickness of the unstretched sheet, and the results are shown in Table 1 below.
3.最大拉伸比率的测量3. Measurement of the maximum stretch ratio
将实施例1至实施例3和比较实施例1至比较实施例5的未拉伸的片材在机械方向和横向方向两者上进行双轴拉伸,测量最大拉伸比率,并且结果在以下表1中示出。The unstretched sheets of Examples 1 to 3 and Comparative Examples 1 to 5 were biaxially stretched in both the machine and transverse directions, the maximum stretch ratio was measured, and the results are as follows shown in Table 1.
4.面积热收缩率的测量4. Measurement of area thermal shrinkage
实施例1至实施例3和比较实施例1至比较实施例5的膜被切割,使得一个边缘平行于机械方向(纵向方向),并且另一个边缘垂直于机械方向(横向方向),从而制备10cm×10cm的正方形膜样品。将膜在其中空气循环的烘箱中在150℃保持持续30分钟,并且然后取出样品,并且在室温测量机械方向和横向方向的长度变化。根据以下等式1计算机械方向和横向方向的热收缩率。以相同的方式将膜在烘箱中在200℃保持持续30分钟,并且然后计算热收缩率,并且结果在以下表1中示出。The films of Examples 1 to 3 and Comparative Examples 1 to 5 were cut so that one edge was parallel to the machine direction (longitudinal direction) and the other edge was perpendicular to the machine direction (transverse direction) to prepare 10 cm x 10 cm square film sample. The films were kept at 150°C for 30 minutes in an oven in which air was circulated, and then samples were taken and the length changes in the machine and transverse directions were measured at room temperature. The thermal shrinkage rates in the machine direction and the transverse direction were calculated according to Equation 1 below. The film was kept in an oven at 200°C for 30 minutes in the same manner, and then the thermal shrinkage was calculated, and the results are shown in Table 1 below.
[等式1][Equation 1]
热收缩率(%)=[(L0-L)/L0]×100Thermal shrinkage (%)=[(L 0 -L)/L 0 ]×100
在等式中,L0是热处理之前的长度,并且L是热处理之后的长度。In the equation, L 0 is the length before heat treatment, and L is the length after heat treatment.
5.拉伸伸长保持率的评估5. Evaluation of Tensile Elongation Retention
将实施例1(PCT)和比较实施例1(PET)的膜在121℃的温度、100%的相对湿度和2atm的大气压保持持续48小时和60小时(压力锅测试(Pressure Cooker Test)),并且然后测量拉伸伸长保持率,并且结果在以下表1中示出。The films of Example 1 (PCT) and Comparative Example 1 (PET) were maintained at a temperature of 121° C., a relative humidity of 100% and an atmospheric pressure of 2 atm for 48 hours and 60 hours (Pressure Cooker Test), and The tensile elongation retention was then measured, and the results are shown in Table 1 below.
6.耐吸湿率的评估6. Evaluation of moisture absorption resistance
将实施例1(PCT)和对比实施例1(PET)的膜在85℃的温度和85%的相对湿度保持持续5000小时,并且然后测量增加的重量并且在图1中绘制。此外,计算5000小时之后的吸湿率,并且结果在以下表1中示出。The films of Example 1 (PCT) and Comparative Example 1 (PET) were maintained at a temperature of 85° C. and a relative humidity of 85% for 5000 hours, and the weight gain was then measured and plotted in FIG. 1 . Furthermore, the moisture absorption rate after 5000 hours was calculated, and the results are shown in Table 1 below.
7.抗水解率的评估7. Evaluation of hydrolysis resistance
(1)特性粘度的测量(1) Measurement of intrinsic viscosity
在将实施例1和比较实施例1的膜以1.2g/dl的浓度溶解在邻氯苯酚中之后,使用Ubbelodhe粘度管在35℃测量特性粘度。After dissolving the films of Example 1 and Comparative Example 1 in o-chlorophenol at a concentration of 1.2 g/dl, the intrinsic viscosity was measured at 35°C using an Ubbelodhe viscometer.
(2)抗水解率(独特的粘度保持率)的测量(2) Measurement of hydrolysis resistance rate (unique viscosity retention rate)
将实施例1和比较实施例1的膜在85℃的温度和85%的相对湿度保持持续5000小时,并且然后测量特性粘度保持的程度,并且结果在图2的图中示出。此外,5000小时之后的抗水解率(高粘度保持率)在以下表1中示出。此外,5000小时之后的实施例1(PCT)和比较实施例1(PET)的表面被拍照,并且在图3中示出。The films of Example 1 and Comparative Example 1 were maintained at a temperature of 85° C. and a relative humidity of 85% for 5000 hours, and then the degree of intrinsic viscosity retention was measured, and the results are shown in the graph of FIG. 2 . In addition, the hydrolysis resistance rate (high viscosity retention rate) after 5000 hours is shown in Table 1 below. In addition, the surfaces of Example 1 (PCT) and Comparative Example 1 (PET) after 5000 hours were photographed and shown in FIG. 3 .
8.低聚物评估8. Oligomer Assessment
为了研究实施例1和比较实施例1的膜中低聚物的洗脱,在150℃的烘箱中使其经历热处理持续约60分钟,并且通过使用雾度测量仪观察变化来进行测量。结果在以下表1中示出。To investigate the elution of oligomers in the films of Example 1 and Comparative Example 1, they were subjected to heat treatment in an oven at 150°C for about 60 minutes, and measurements were made by observing changes using a hazemeter. The results are shown in Table 1 below.
雾度计:NIPPON DENSHOKU NDH-7000型Haze meter: NIPPON DENSHOKU NDH-7000 type
9.介电击穿电压的评估9. Evaluation of Dielectric Breakdown Voltage
使用实施例1和对比实施例1的膜来生产柔性扁平电缆,将AC 1,000V施加至相邻的导体持续60秒,以读取当膜破裂且短路时的电压,并且结果在以下表1中示出。Using the films of Example 1 and Comparative Example 1 to produce flexible flat cables, AC 1,000V was applied to the adjacent conductors for 60 seconds to read the voltage when the films were ruptured and shorted, and the results are in Table 1 below Shows.
【表1】【Table 1】
-IPA*:相对于聚酯树脂中包含的100mol%的二羧酸组分的间苯二甲酸(IPA)含量-IPA*: isophthalic acid (IPA) content relative to 100 mol% of the dicarboxylic acid component contained in the polyester resin
-P.C.T**:被称为压力锅测试(P.C.T)或高压釜测试,一种评估产品是否可以承受高温/高湿度环境的测试。在121℃的温度、100%的相对湿度和2atm的大气压进行测试。-P.C.T**: Known as Pressure Cooker Test (P.C.T) or Autoclave Test, a test to assess whether a product can withstand a high temperature/high humidity environment. Tests were performed at a temperature of 121°C, a relative humidity of 100% and an atmospheric pressure of 2 atm.
根据表1,证实了与比较实施例1的PET膜相比,实施例1至实施例3的PCT膜具有低的热收缩率并且因此具有优异的耐热性,并且在耐吸湿率、抗水解率和电气特性方面是优异的。According to Table 1, it was confirmed that, compared with the PET film of Comparative Example 1, the PCT films of Examples 1 to 3 had a low thermal shrinkage rate and thus had excellent heat resistance, and were excellent in moisture absorption resistance, hydrolysis resistance It is excellent in terms of efficiency and electrical characteristics.
此外,证实了实施例1至实施例3的PCT膜具有比比较实施例2至比较实施例5的PCT膜更高的最大拉伸比率和更低的热收缩率。此外,证实了实施例1至实施例3的PCT膜可以将未拉伸的片材的厚度控制为比比较实施例2和比较实施例3的PCT膜更厚。Furthermore, it was confirmed that the PCT films of Examples 1 to 3 had higher maximum stretch ratios and lower thermal shrinkage rates than the PCT films of Comparative Examples 2 to 5. Furthermore, it was confirmed that the PCT films of Examples 1 to 3 can control the thickness of the unstretched sheet to be thicker than the PCT films of Comparative Example 2 and Comparative Example 3.
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Also Published As
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WO2019103370A1 (en) | 2019-05-31 |
JP2021504512A (en) | 2021-02-15 |
KR102725043B1 (en) | 2024-11-01 |
DE112018005965T5 (en) | 2020-07-30 |
KR20190059216A (en) | 2019-05-30 |
JP7644602B2 (en) | 2025-03-12 |
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