CN111431444A - Adopt NMOS's duplex winding brushless DC motor half-wave drive circuit - Google Patents
Adopt NMOS's duplex winding brushless DC motor half-wave drive circuit Download PDFInfo
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- CN111431444A CN111431444A CN202010216776.2A CN202010216776A CN111431444A CN 111431444 A CN111431444 A CN 111431444A CN 202010216776 A CN202010216776 A CN 202010216776A CN 111431444 A CN111431444 A CN 111431444A
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- 238000004804 winding Methods 0.000 title claims abstract description 54
- 238000006243 chemical reaction Methods 0.000 claims abstract description 21
- 230000005669 field effect Effects 0.000 claims abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 34
- 230000000295 complement effect Effects 0.000 claims description 7
- 238000010521 absorption reaction Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 4
- 229910044991 metal oxide Inorganic materials 0.000 claims description 3
- 150000004706 metal oxides Chemical class 0.000 claims description 3
- 230000002265 prevention Effects 0.000 claims description 3
- 239000004065 semiconductor Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 2
- 238000001816 cooling Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000000087 stabilizing effect Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000004382 potting Methods 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
- H02P6/14—Electronic commutators
- H02P6/16—Circuit arrangements for detecting position
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
- H02P6/08—Arrangements for controlling the speed or torque of a single motor
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
- H02P6/20—Arrangements for starting
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Control Of Motors That Do Not Use Commutators (AREA)
Abstract
The invention relates to a half-wave (half-control) driving circuit of a double-winding brushless direct current motor, which belongs to the technical field of brushless direct current motors and can be used for driving a radial two-pole rotor and the double-winding brushless direct current motor. The purpose of the invention is to improve the driving capability of a driving circuit. The high-low level inversion and level conversion circuit adopts a PNP type common-emitter amplifying circuit, the driving output stage adopts an NMOS field-effect tube, and the follow current circuit adopts a series circuit of a voltage-regulator tube and a Schottky diode.
Description
Technical Field
The invention relates to a double-winding brushless DC motor half-wave driving circuit adopting NMOS, belonging to the technical field of brushless DC (micro) motors, which can be used for driving a radial two-pole permanent magnet rotor and a double-winding half-wave driven brushless DC motor, and the double-winding brushless DC motor can be used for an electric water pump for vehicles (an internal combustion engine water cooling system, an electric automobile power motor water cooling system, a motor vehicle warm air system circulating pump or a booster pump and the like), and can also be used for circulating pumps of water cooling systems of other electrical appliances or equipment, water pumps of other purposes and fans (micro fans) with similar structures.
Background
In recent years, some automobile parts manufacturers have attempted to develop and manufacture an Electric circulation Pump for an engine cooling system, which is generally called an Electric Water Pump (EWP). Some automobile manufacturers (BMW, Toyota, etc.) have also begun to attempt to use electric water pumps. The engine cooling system based on the electric water pump technology can adjust the flow of the electric water pump and the heat dissipation capacity of the cooling system according to the temperature and the load of an engine, the power consumption of the electric water pump is low, the temperature of the engine is quickly raised, and therefore the fuel efficiency of the engine can be obviously improved, the emission is reduced, and the like.
The electric water pump comprises a water pump, a brushless direct current motor (B L DCM) and a driving circuit thereof, and has various technical schemes, wherein the technical scheme comprises a technical scheme (patent number: Z L201010185641.0) named as 'an integrated and liquid lubrication permanent magnet brushless direct current motor electric water pump', the electric water pump is of an inner rotor structure, a rotor is arranged in the water pump, the motor is a single-phase two-pole brushless direct current motor with a U-shaped stator core, the rotor adopts a radial two-pole magnetizing magnet (pole) structure, two opposite pole shoes are arranged at the end part of the U-shaped core, the pole arc shape of the pole shoes can form an asymmetric air gap beneficial to improving the performance of the motor, a centralized stator winding is arranged on the stator core to form a stator, the driving circuit is connected to the winding in a full-control (full-wave) or half-control (half-wave) driving mode, a potting material encapsulates the stator and the driving circuit required to be arranged in a stator slot, and actually the scheme adopts a half-control (half-wave) driving mode, namely, the driving circuit drives two independent motor windings to alternately work to generate a pulse vibration magnetic field, and the two-pole rotor (pulse vibration) of the alternating current driving circuit of the brushless direct current motor.
The integrated and liquid-lubricated permanent magnet brushless direct current motor electric water pump has the remarkable advantage of simple structure, and particularly, the integrated structure ensures that the integrated structure has no dynamic seal (a permanent magnet rotor is in the water pump, so that a shaft of the permanent magnet rotor does not need to be in dynamic seal); and the actually adopted semi-control (half-wave) driving mode and driving circuit also have the advantages of simplicity and practicability. However, the existing drive circuit adopting the semi-control (half-wave) drive mode has problems and defects, and mainly the overall (structural) design of the drive circuit is incomplete; the driving output stage is easy to heat; the principle of the brushless direct current motor is not known, the follow current discharge circuit design of the windings is biased, actually, the two motor windings are tightly coupled, the mutual inductance is very large, when the working current is large, two groups of driving output stages can induce very large overvoltage (peak impact) at two ends of the motor windings during switching (switching on and switching off), the driving circuit can be damaged by breakdown, and the normal alternating magnetic field can be seriously interfered to cause abnormal operation of the permanent magnet rotor and the motor. These problems and defects affect the reliability of the driving circuit and limit the output current, and the output current of the driving circuit of the current half-control (half-wave) driving mode is small, and therefore the output power of the motor is small.
Disclosure of Invention
The invention aims to provide a double-winding brushless direct current motor half-wave driving circuit adopting an NMOS (N-channel metal oxide semiconductor), so as to improve the driving circuit of the existing half-control (half-wave) driving mode of the electric water pump, and mainly improve the overall (structural) design of the driving circuit; selecting an NMOS device as a driving output stage; the follow current discharge circuit of the motor winding is improved, and the improvement achieves the purpose of improving the reliability of a driving circuit and outputting current and power.
The device of the invention is realized by the following technical scheme:
a half-wave drive circuit of a double-winding brushless direct current motor adopting NMOS (N-channel metal oxide semiconductor) is composed of a latch type double-output Hall device, a resistance voltage division level conversion circuit, a drive output stage, a motor winding follow current discharge circuit, an anti-reverse connection diode and an overvoltage absorption voltage regulator tube, and is characterized in that the latch type double-output Hall device is used for driving an integrated electric water pump of the brushless direct current motor adopting a radial two-pole permanent magnet rotor and a double-motor winding half-control (half-wave) drive, detects the polarity of the permanent magnet rotor of the motor and outputs two control signals with complementary high and low levels (one high and one low) according to the polarity (change), the two control signals output by the latch type double-output Hall device are respectively connected to the two resistance voltage division level conversion circuits behind the latch type double-output Hall device to respectively carry out resistance voltage division level conversion and generate two control signals with complementary, two control signals generated by the resistance voltage division level conversion circuit are respectively connected to the following drive output stage to respectively control the switch (on and off) of the drive output stage so as to respectively control the exciting currents of the two groups of motor windings to work alternately, thus generating an alternating magnetic field in a stator magnetic circuit, each motor winding follow current discharge circuit is connected in parallel on each group of motor windings to provide a follow current path for the motor windings so as to reduce the overvoltage of the motor windings, an anti-reverse connection diode is connected in series on a drive circuit power supply so as to prevent the drive circuit from being damaged due to the misconnection of the power supply, and an overvoltage absorption voltage regulator is arranged in the drive circuit (after the anti-reverse connection diode) between. The resistance voltage division level conversion circuit adopts a resistance voltage division circuit; the drive output stage adopts an NMOS field effect transistor; the motor winding follow current discharge circuit adopts a series circuit of a voltage regulator tube and a Schottky diode; the reverse connection preventing diode is connected in series with the positive pole or the negative pole of the driving circuit power supply; the reverse connection prevention diode adopts a Schottky diode; the drive circuit and the motor windings are encapsulated with an encapsulating material.
The working principle of the invention is as follows:
the invention improves the drive circuit of the existing semi-control (half-wave) drive mode according to the basic structure of the integrated and liquid lubrication permanent magnet brushless direct current motor electric water pump, and according to the basic structure, the latching type double-output Hall device is arranged in a stator groove of the electric water pump, facing a permanent magnet rotor, so as to detect the position (polarity) of the permanent magnet rotor and generate a corresponding control signal.
The latching type double-output Hall device detects the polarity of a permanent magnet rotor of the motor and outputs two paths of control signals with complementary high and low levels (one is high and the other is low) according to the polarity (change), and the polarity is changed to change the two paths of output signals, namely, the two paths of control signals are inverted; because the latch type double-output Hall device is output by an OC gate or an OD gate, and the drive output stage of the invention adopts an NMOS (compared with a PMOS, the on-resistance, the tube voltage drop and the power consumption of the NMOS are smaller, but a positive bias drain source electrode between a gate and a source electrode is conducted), a proper level conversion circuit is needed between the two to provide a proper control signal for the drive output stage, and a resistance voltage division circuit (with reasonable resistance value design) can realize the level conversion and provide a proper control signal for the drive output stage, so that two paths of control signals output by the latch type double-output Hall device are respectively connected to the two paths of resistance voltage division level conversion circuits behind the latch type double-output Hall device to respectively carry out the level conversion and generate two paths of control signals which are complementary with the high and low levels matched with the drive output; two paths of control signals generated by the resistance voltage division level conversion circuit are respectively connected to the following driving output stages to respectively control the switches (on and off) of the driving output stages so as to respectively control the exciting currents of the two groups of motor windings to alternately work, thereby generating an alternating magnetic field meeting the requirement of the rotating work of the permanent magnet rotor in a stator magnetic circuit; the follow current discharge circuits of the two motor windings are respectively connected in parallel on each group of motor windings to provide a follow current path for the motor windings so as to reduce the overvoltage of the motor windings, the follow current discharge circuits of the motor windings adopt a voltage stabilizing tube and a Schottky diode series circuit, the Schottky diode has high working frequency and can realize better follow current protection, and the voltage stabilizing tube can improve the conduction voltage of the follow current discharge circuits of the motor windings, so that the follow current discharge current can be reduced, and the discharge starting time can be delayed so as to reduce the interference of the follow current discharge current of the motor windings on a normal alternating magnetic field and the adverse effect on the running of a permanent magnet rotor motor; the reverse connection preventing diode is connected in series with the positive electrode or the negative electrode input end of the power supply of the driving circuit to prevent the driving circuit from being damaged due to the misconnection of the power supply, and the Schottky diode is smaller in conduction voltage drop and more suitable for being used as the reverse connection preventing diode in the invention; the overvoltage absorption voltage-regulator tube is arranged between the anode and the cathode of a power supply in the driving circuit to provide a discharge current path for overvoltage in the driving circuit so as to filter the overvoltage. The drive circuit and the motor winding are encapsulated by encapsulating materials, so that the protection effect can be achieved, and the heat dissipation is facilitated.
The invention has the following beneficial effects:
1. the invention can obviously improve the driving capability of the driving circuit, thereby being capable of manufacturing the electric water pump with enough power, and having simple and compact structure and high reliability, and having positive significance for the practicability of the electric water pump for vehicles.
2. Compared with the existing three-phase brushless direct current motor electric water pump, the driving circuit and the electric water pump have the advantages of obvious cost and price, high reliability and positive significance for the practicability of the electric water pump for the vehicle.
Drawings
Fig. 1 is a circuit diagram of the present invention.
In an attached figure 1, the circuit comprises a latch type double-output Hall device 1, a resistor voltage division level conversion circuit 2, a drive output stage 3, a motor winding follow current discharge circuit 4, an anti-reverse connection diode 5, an overvoltage absorption voltage regulator tube 6 and a resistor voltage division level conversion circuit.
Detailed Description
Fig. 1 illustrates the technical solution, technical features and working principle of the present invention.
In the attached drawing 1, the latch type dual-output hall device (1) is also called as a latch type (dual-output) hall circuit (or switch), and the principle and function of different latch type dual-output hall devices (1) are basically the same, including that the polarity of a permanent magnet rotor of a motor can be detected, and two paths of control signals with complementary high and low levels (one high and one low) are output according to the polarity (change), the polarity changes the two paths of output, namely, the two paths are inverted, and the output of an OC gate or an OD gate is adopted, so that the latch type dual-output hall device can be used as a hall sensor of the micro fan or the micro brushless direct current motor with dual-motor windings or can directly drive the micro fan or the micro brushless direct current motor, and various brands and models. One of the resistance voltage division level conversion circuit (2), the drive output stage (3) and the motor winding follow current discharge circuit (4) is marked. The resistance voltage division level conversion circuit (2) can realize the required battery conversion as long as the resistance values of the two resistors are reasonably designed. The motor winding follow current discharge circuit (4) adopts a series circuit of a voltage regulator tube and a Schottky diode, and the voltage regulator tube and the Schottky diode are connected in series without any difference.
Figure 1 also discloses specific embodiments and examples of the invention.
In fig. 1, a power supply VSIs 12V (such as power supply V)SFor 24V, a step-down (voltage-stabilizing) circuit (or device) is generally designed for the latch-type dual-output hall device (1), such as a voltage regulator tube Z added in fig. 14，Z4Can be connected in series with the positive electrode of the power supply of the latch type double-output Hall device (1); the other main devices are that the latch type double-output Hall device (1) adopts a 284 type latch type double-output Hall device (pins 1 and 4 are the positive and negative poles of a power supply respectively, pins 2 and 3 are two paths of OC gate outputs respectively, and a motor stalling prevention restart logic circuit is arranged in the latch type double-output Hall device); r in resistance voltage division level conversion circuit (2)1、R2Carbon film resistor (R) with resistance values of 560 omega and 2.7K respectively3、R4Same); driving T in an output stage (3)3、T4Compared with a 284-model latch-type double-output Hall device (capable of directly driving the electric water pump, but the driving output current of the NMOS is limited to be less than 0.5A), the drive output stage (3) of the embodiment obviously has larger driving capability, can provide the maximum working current of 1.5A for the matched electric water pump (brushless direct current motor), and can reach 18W at the maximum power, so that the performance of the electric water pump is greatly improved, the lift of the electric water pump can reach 1.8m, the flow can reach 20L/min, and the motor is not easy to stall due to the increase of the starting current and the starting torque, and the working reliability is greatly improved.
In specific embodiments and embodiments, a control circuit may be added to control the start/stop or the number of rotations of the brushless dc motor (PWM speed regulation may be implemented by different technical solutions) based on the present invention, so as to control the flow rate of the electric water pump. The added control circuit can be installed on the electric water pump (can be integrated on the PCB of the invention) or can be additionally installed outside the electric water pump.
Claims (7)
1. A half-wave drive circuit of a double-winding brushless direct current motor adopting NMOS (N-channel metal oxide semiconductor) is composed of a latch type double-output Hall device, a resistance voltage division level conversion circuit, a drive output stage, a motor winding follow current discharge circuit, an anti-reverse connection diode and an overvoltage absorption voltage regulator tube, and is characterized in that the latch type double-output Hall device is used for driving an integrated electric water pump of the brushless direct current motor adopting a radial two-pole permanent magnet rotor and a double-winding half-control (half-wave) drive mode, detects the polarity of the permanent magnet rotor of the motor and outputs two control signals with complementary high and low levels (one high and one low) according to the polarity (change), the two control signals output by the latch type double-output Hall device are respectively connected to the two subsequent resistance voltage division level conversion circuits to respectively carry out level conversion and generate two control signals with complementary high and low levels matched with the drive output stage, and the two control signals generated by the resistance voltage division level conversion circuit are The switch (on and off) of the driving output stage is controlled to control the exciting currents of the two groups of motor windings to work alternately so as to generate an alternating magnetic field in a stator magnetic circuit, a follow current discharging circuit of each motor winding is connected in parallel to each group of motor windings to provide a follow current path for the motor windings so as to reduce the overvoltage of the motor windings, an anti-reverse connection diode is connected in series to a power supply of the driving circuit so as to prevent the driving circuit from being damaged due to the misconnection of the power supply, and an overvoltage absorption voltage regulator tube is arranged between the positive electrode and the negative electrode.
2. The half-wave driving circuit of a dual-winding brushless DC motor using NMOS as claimed in claim 1, wherein the resistance voltage dividing level converting circuit uses a resistance voltage dividing circuit.
3. The half-wave driving circuit of a dual-winding brushless DC motor using NMOS as claimed in claim 1, wherein the driving output stage uses NMOS field effect transistor.
4. A bi-winding brushless dc motor half-wave driving circuit using NMOS as claimed in claim 1, wherein the motor winding follow current discharging circuit uses a series circuit of a voltage regulator tube and a schottky diode.
5. The half-wave drive circuit of the double-winding brushless direct-current motor adopting the NMOS as claimed in claim 1, wherein the reverse connection prevention diode is connected in series with a positive electrode or a negative electrode of a power supply of the drive circuit.
6. The half-wave driving circuit of the double-winding brushless direct current motor adopting the NMOS as claimed in claim 1 or 5, wherein the reverse connection preventing diode adopts a Schottky diode.
7. A double-winding brushless dc motor half-wave driving circuit using NMOS according to claim 1, 2, 3, 4, 5 or 6, wherein the driving circuit and the motor winding are encapsulated with an encapsulating material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010216776.2A CN111431444A (en) | 2020-03-11 | 2020-03-11 | Adopt NMOS's duplex winding brushless DC motor half-wave drive circuit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010216776.2A CN111431444A (en) | 2020-03-11 | 2020-03-11 | Adopt NMOS's duplex winding brushless DC motor half-wave drive circuit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111431444A true CN111431444A (en) | 2020-07-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010216776.2A Pending CN111431444A (en) | 2020-03-11 | 2020-03-11 | Adopt NMOS's duplex winding brushless DC motor half-wave drive circuit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111431444A (en) |
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2020
- 2020-03-11 CN CN202010216776.2A patent/CN111431444A/en active Pending
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20200717 |
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| WD01 | Invention patent application deemed withdrawn after publication |