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CN111426552A - A method for analyzing the mechanical properties of 3D printed specimens with different build orientations - Google Patents

A method for analyzing the mechanical properties of 3D printed specimens with different build orientations Download PDF

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CN111426552A
CN111426552A CN202010467652.1A CN202010467652A CN111426552A CN 111426552 A CN111426552 A CN 111426552A CN 202010467652 A CN202010467652 A CN 202010467652A CN 111426552 A CN111426552 A CN 111426552A
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mechanical properties
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splines
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陈凡秀
张彬
周晓宾
何小元
朱飞鹏
邵新星
孙伟
马庆元
刘召亮
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Qingdao University of Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/08Investigating strength properties of solid materials by application of mechanical stress by applying steady tensile or compressive forces
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • G01N3/06Special adaptations of indicating or recording means
    • G01N3/068Special adaptations of indicating or recording means with optical indicating or recording means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/20Investigating strength properties of solid materials by application of mechanical stress by applying steady bending forces
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0014Type of force applied
    • G01N2203/0016Tensile or compressive
    • G01N2203/0017Tensile
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/0058Kind of property studied
    • G01N2203/0069Fatigue, creep, strain-stress relations or elastic constants
    • G01N2203/0075Strain-stress relations or elastic constants
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/026Specifications of the specimen
    • G01N2203/0262Shape of the specimen
    • G01N2203/0268Dumb-bell specimens
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02Details not specific for a particular testing method
    • G01N2203/06Indicating or recording means; Sensing means
    • G01N2203/0641Indicating or recording means; Sensing means using optical, X-ray, ultraviolet, infrared or similar detectors
    • G01N2203/0647Image analysis

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Abstract

本发明公开了一种不同构建取向3D打印试样力学性能分析的方法,包括以下步骤:采用3D打印制作多种不同构建取向的试样样条,在试样样条表面设置散斑;将试样样条放置于加载装置,调试加载装置;进行力学性能检测试验,采集试样样条在试验全程的图像;利用数字图像相关方法,对试样样条变形前后的图像进行对比分析,获得像素点位移、应变信息;根据应变信息,得到应力应变曲线,得出试样样条性能参数;重复以上步骤,完成多种不同构建取向的试样样条的力学性能检测试验,分析不同构建取向的在试样样条力学性能的差异。

Figure 202010467652

The invention discloses a method for analyzing the mechanical properties of 3D printing samples with different construction orientations. The spline is placed in the loading device, and the loading device is debugged; the mechanical property testing test is carried out, and the image of the sample spline during the test is collected; the digital image correlation method is used to compare and analyze the image of the sample spline before and after deformation, and obtain the pixel Point displacement and strain information; according to the strain information, the stress-strain curve is obtained, and the performance parameters of the sample spline are obtained; the above steps are repeated to complete the mechanical property testing test of a variety of sample splines with different construction orientations, and the mechanical properties of the sample splines with different construction orientations are analyzed. Differences in mechanical properties of specimen splines.

Figure 202010467652

Description

一种不同构建取向3D打印试样力学性能分析的方法A method for the analysis of mechanical properties of 3D printed specimens with different build orientations

技术领域technical field

本发明属于增材制造产业的力学性能检测技术领域,具体涉及一种不同构建取向3D打印试样力学性能分析的方法。The invention belongs to the technical field of mechanical property detection in the additive manufacturing industry, and particularly relates to a method for analyzing the mechanical properties of 3D printing samples with different construction orientations.

背景技术Background technique

这里的陈述仅提供与本发明相关的背景技术,而不必然地构成现有技术。The statements herein merely provide background related to the present invention and do not necessarily constitute prior art.

力学性能测量方法从原理上来看分为电测法与光测法,电测法包括电阻应变计,电容应变计等,电测法由于其操作简单等优点在实验室广泛应用,但电测法属于接触式测量,在很多复杂情况下(如高温、低温或磁场)受到试验条件的制约,往往是不能达到试验要求的。另一方面工程上的试验往往需要在试样表面粘贴大量的应变片,由于应变片的不可重复使用也带来了成本问题。Mechanical properties measurement methods are divided into electrical measurement methods and optical measurement methods in principle. Electrical measurement methods include resistance strain gauges, capacitance strain gauges, etc. The electrical measurement method is widely used in the laboratory due to its simple operation. It belongs to contact measurement, which is restricted by test conditions in many complex situations (such as high temperature, low temperature or magnetic field), and often cannot meet the test requirements. On the other hand, engineering tests often require a large number of strain gauges to be pasted on the surface of the sample, which also brings cost problems due to the non-reusability of strain gauges.

数字图像相关方法(Digital image correlation,DIC)是一种基于被测物体变形前后相关原理的光学方法,是由CCD摄像机在被测物体加载过程中拍摄,结合计算机图像处理与识别技术产生的一种变形分析方法,具有全场、非接触、实时性以及对环境要求低的优点。Digital image correlation (DIC) is an optical method based on the principle of correlation before and after the deformation of the measured object. The deformation analysis method has the advantages of full-field, non-contact, real-time and low environmental requirements.

在进行材料力学性能分析时通常是假定材料连续均匀的,不考虑材料本身的缺陷或者裂纹,但是在制造行业产品的各向异性随处可见,在增材制造行业尤其突出,由于其独特的逐层堆积成型的制造工艺使得试样表现出明显的各向异性。在增材制造行业中由于设置的填充密度、打印速度、底板温度、针头温度、层厚等等因素的不同,都会影响试样的刚度、强度、稳定性。任何一个条件的改变都会影响到产品的力学性能,以及表面光洁度等等。3D打印快速成型技术是制造业领域正在迅速发展壮大的一项新兴的增材制造技术,被喻为“具有工业革命意义的制造技术,对如何提高打印产品的性能的研究也是近年来一直关注的话题,它得益于多个学科领域尖端技术相互融合,使其在航天、国防、生物医学、政府、医疗设备、高科技、教育业、制造业、汽车摩托车以及家电等领域得到了一定的应用,发展前景非常广泛。目前为止,打印技术的种类越来越多,但是谈及打印技术绕不开的就是熔融沉积成型(Fused Deposition Modeling,FDM)技术,它是一个复杂的过程,有大量影响产品质量和材料性能的参数,这些参数的组合通常很难理解。毕永豹等使用麦秸粉与PLA共混制备生物质复合打印材料,通过探索不同的填充密度、层厚、打印速度与温度等条件对该复合物质制品的力学性能研究,结合实验得出相应条件最佳的打印方式。Raunt等考虑摆放的角度对制品的力学性能的影响。舒友等人从打印速度,填充密度以及温度三个因素出发,探索不同条件对3D打印降解左旋聚乳酸(PLLA)样品的力学性能的影响。还有很多参数例如构建方向、层厚度、光栅角度、光栅宽度以及气隙度等,对FDM打印部件的质量和性能有很大影响。由于3D打印技术已经相当的成熟,近几年,越来越多的国内外研究者更加关注于打印参数的设置,或者是与打印材料的共混改性物质的力学性能的研究,很多学者都已经从各种打印参数的设置上研究试样的力学性能,然而很少有学者从测量手段出发去研究其制品的力学性能。When analyzing the mechanical properties of materials, it is usually assumed that the material is continuous and uniform, without considering the defects or cracks of the material itself, but the anisotropy of products in the manufacturing industry can be seen everywhere, especially in the additive manufacturing industry, due to its unique layer-by-layer The manufacturing process of build-up molding makes the samples show obvious anisotropy. In the additive manufacturing industry, the stiffness, strength, and stability of the sample will be affected by different factors such as the set filling density, printing speed, base plate temperature, needle temperature, and layer thickness. Changes in any one condition will affect the mechanical properties of the product, as well as the surface finish and so on. 3D printing rapid prototyping technology is an emerging additive manufacturing technology that is rapidly developing in the manufacturing field. It is known as "a manufacturing technology with industrial revolution significance. The research on how to improve the performance of printed products has also been concerned in recent years. It has benefited from the integration of cutting-edge technologies in multiple disciplines, which has given it a certain reputation in the fields of aerospace, national defense, biomedicine, government, medical equipment, high-tech, education, manufacturing, automobiles and motorcycles, and home appliances. Application and development prospects are very broad. So far, there are more and more types of printing technologies, but when it comes to printing technology, Fused Deposition Modeling (FDM) technology cannot be avoided. It is a complex process with a large number of The parameters that affect product quality and material properties, the combination of these parameters is often difficult to understand. Bi Yongbao et al. used wheat straw powder and PLA to prepare biomass composite printing materials by exploring different filling densities, layer thicknesses, printing speed and temperature conditions. The mechanical properties of the composite product were studied, combined with the experiment to obtain the best printing method under the corresponding conditions. Raunt et al. considered the influence of the placement angle on the mechanical properties of the product. Shu You et al. Starting from these factors, we explored the effect of different conditions on the mechanical properties of 3D printed degraded L-polylactic acid (PLLA) samples. There are also many parameters such as build direction, layer thickness, grating angle, grating width, and air gap, etc., which have an impact on FDM printed parts It has a great impact on the quality and performance of the 3D printing technology. Since 3D printing technology has been quite mature, in recent years, more and more domestic and foreign researchers have paid more attention to the setting of printing parameters, or the blending of modified substances with printing materials. Many scholars have studied the mechanical properties of samples from the settings of various printing parameters, but few scholars have studied the mechanical properties of their products from measurement methods.

由于机械性能对功能部件至关重要,且不同构建成型的试样的力学性能差异较为显著,而国内外专家学者对不同构建取向成型的打印试样力学性能的研究较少,绝对有必要检查工艺参数对机械性能的影响。因此,很有必要进一步对不同打印参数引起构件力学性能的差异进行深究,但发明人发现,现有技术中并没有考虑到对构件力学性能差异进行分析,特别是关于由低成本3D打印机加工的零件的力学性能差异的分析则更为稀少。Since mechanical properties are very important to functional parts, and the mechanical properties of samples formed with different constructions are quite different, and domestic and foreign experts and scholars have little research on the mechanical properties of printed samples formed with different construction orientations, it is absolutely necessary to check the process. Influence of parameters on mechanical properties. Therefore, it is necessary to further study the differences in the mechanical properties of components caused by different printing parameters, but the inventors found that the prior art did not consider the analysis of the differences in mechanical properties of components, especially regarding the mechanical properties of components processed by low-cost 3D printers. Analysis of differences in mechanical properties of parts is even rarer.

发明内容SUMMARY OF THE INVENTION

针对现有技术存在的不足,本发明的目的在于克服现有技术存在的缺点,寻求打印试样力学性能检测的方法,提供一种不同构建取向3D打印试样力学性能分析的方法,该方法将数字图像相关方法应用于增材制造行业,分析了构建取向不同打印成型试件的力学性能差异。Aiming at the deficiencies of the prior art, the purpose of the present invention is to overcome the shortcomings of the prior art, seek a method for testing the mechanical properties of printed samples, and provide a method for analyzing the mechanical properties of 3D printing samples with different construction orientations. The digital image correlation method is applied to the additive manufacturing industry, and the mechanical properties of the printed specimens with different orientations are analyzed.

为了实现上述目的,本发明是通过如下的技术方案来实现:In order to achieve the above object, the present invention is realized by the following technical solutions:

第一方面,本发明的实施例提供了一种不同构建取向3D打印试样力学性能分析的方法,包括以下步骤:In a first aspect, embodiments of the present invention provide a method for analyzing mechanical properties of 3D printing samples with different construction orientations, including the following steps:

采用3D打印制作多种不同构建取向的试样样条,在试样样条表面设置散斑;3D printing is used to make a variety of sample splines with different construction orientations, and speckle is set on the surface of the sample splines;

将试样样条放置于加载装置,调试加载装置;Place the sample spline on the loading device and debug the loading device;

进行力学性能检测试验,采集试样样条在试验全程的图像;Carry out the mechanical property testing test, and collect the image of the sample spline during the test;

利用数字图像相关方法,对试样样条变形前后的图像进行对比分析,获得像素点位移、应变信息;Using the digital image correlation method, the images before and after the deformation of the sample spline were compared and analyzed, and the pixel point displacement and strain information were obtained;

根据应变信息,得到应力应变曲线,得出试样样条性能参数;According to the strain information, the stress-strain curve is obtained, and the performance parameters of the sample spline are obtained;

重复以上步骤,完成多种不同构建取向的试样样条的力学性能检测试验,分析不同构建取向的在试样样条力学性能的差异。The above steps are repeated to complete the mechanical property testing tests of the sample splines with different construction orientations, and the differences in the mechanical properties of the specimen splines with different construction orientations are analyzed.

作为进一步的技术方案,在试样样条表面设置散斑的步骤为:As a further technical solution, the steps of setting speckle on the surface of the sample spline are:

将试样样条的一侧表面使用白色哑光漆喷涂全部,再由黑色哑光漆点缀制作均匀分布的散斑。One side of the sample strip is sprayed with white matte paint, and then decorated with black matt paint to make evenly distributed speckles.

作为进一步的技术方案,在试样样条表面设置散斑的步骤为:As a further technical solution, the steps of setting speckle on the surface of the sample spline are:

将试样样条的一侧表面使用黑色哑光漆喷涂全部,再由白色哑光漆点缀制作均匀分布的散斑。The surface of one side of the sample spline is sprayed with black matte paint, and then decorated with white matt paint to make evenly distributed speckles.

作为进一步的技术方案,所述加载装置包括万能试验机,万能试验机与万能试验控制系统连接,万能试验机前方置有CCD工业相机,CCD工业相机与电脑相连;所述万能试验机中设置夹持加载构件。As a further technical solution, the loading device includes a universal testing machine, the universal testing machine is connected with the universal testing control system, a CCD industrial camera is installed in front of the universal testing machine, and the CCD industrial camera is connected with a computer; the universal testing machine is provided with a clip Hold the loading member.

作为进一步的技术方案,在进行三点弯曲试验时,所述夹持加载构件包括滑道、加载支座,所述滑道顶部具有滑槽,两加载支座间隔设置于滑槽,且加载支座可沿滑槽滑动;试件放置于两个加载支座上,所述滑道上方设置集中力施加装置。As a further technical solution, when the three-point bending test is performed, the clamping and loading member includes a slideway and a loading support, the top of the slideway has a slide groove, the two loading supports are arranged on the slide groove at intervals, and the loading support The seat can slide along the chute; the test piece is placed on two loading supports, and a concentrated force applying device is arranged above the chute.

作为进一步的技术方案,所述集中力施加装置包括开口朝上的C字形构件,C字形构件顶端与万能试验机连接,C字形构件底端连接加载杆,加载杆竖向设置;所述滑道横向设置。As a further technical solution, the concentrated force applying device includes a C-shaped member with an upward opening, the top of the C-shaped member is connected to the universal testing machine, the bottom end of the C-shaped member is connected to a loading rod, and the loading rod is arranged vertically; the slideway Landscape setting.

作为进一步的技术方案,放置试样样条的过程为:As a further technical solution, the procedure for placing the sample splines is:

将试样样条放置于万能试验机中间位置,使得试样样条保持竖向和水平的平衡,样条上喷有散斑的一面朝向CCD工业相机。Place the sample bar in the middle of the universal testing machine, so that the sample bar maintains a vertical and horizontal balance, and the speckle side of the sample bar faces the CCD industrial camera.

作为进一步的技术方案,像素点位移、应变信息的获得过程为:As a further technical solution, the process of obtaining pixel point displacement and strain information is as follows:

将试样样条变形前后的图像进行对比分析,然后对变形前后图像的子区进行相关性计算,获得子区中心点像素变形前后的相对位移,从而获得像素点位移、应变信息。The images before and after deformation of the sample spline are compared and analyzed, and then the correlation calculation is performed on the sub-areas of the image before and after deformation, and the relative displacement of the pixel at the center point of the sub-area before and after deformation is obtained, so as to obtain the pixel point displacement and strain information.

作为进一步的技术方案,试样样条性能参数的得出过程为:As a further technical solution, the process of obtaining the performance parameters of the sample spline is as follows:

由像素点位移、应变信息,结合加载荷载与时间的关系,获得实时的应力应变曲线,结合数字图像相关方法得出的应变云图,获得试样样条抗拉强度、伸长率、变形速度和加速度性能参数。From the pixel point displacement and strain information, combined with the relationship between the loading load and time, the real-time stress-strain curve is obtained, and the strain cloud map obtained by the digital image correlation method is used to obtain the tensile strength, elongation, deformation speed and Acceleration performance parameters.

作为进一步的技术方案,所述力学性能检测试验包括拉伸试验、压缩试验、三点弯曲试验,对多种不同构建取向的试样样条依次进行三种试验,分析每一试验条件下不同构建取向的试样样条的力学性能。As a further technical solution, the mechanical property testing test includes a tensile test, a compression test, and a three-point bending test. Three kinds of tests are performed on the sample splines with different construction orientations in turn, and the different constructions under each test condition are analyzed. Mechanical properties of oriented specimen splines.

上述本发明的实施例的有益效果如下:The beneficial effects of the above embodiments of the present invention are as follows:

本发明能够准确获得全场位移应变,测得试件的抗拉(压/弯)强度和伸长率等信息。The invention can accurately obtain full-field displacement strain, and measure information such as tensile (compression/bending) strength and elongation of the test piece.

本发明首次将数字图像相关方法应用在增材制造行业,对不同构建取向成型的打印试样的力学性能进行全面地分析,对于其他的打印参数的改变亦是同理,也可以使用该方法对其力学性能的差异进行深入的探究。The invention applies the digital image correlation method to the additive manufacturing industry for the first time, and comprehensively analyzes the mechanical properties of the printed samples formed with different construction orientations. The same is true for the changes of other printing parameters. The differences in their mechanical properties were investigated in depth.

本发明克服了传统方法的接触式测量,本方法能够从细观分析位移、应变以及应力,范围更广,精度更高,更能反映真实的力学性能;克服了传统测量手段给出的测量数据误差较大和对试验条件要求较为严苛的问题,本方法测量简单、快捷,对试验条件要求较低。The invention overcomes the contact measurement of the traditional method, the method can analyze the displacement, strain and stress from the microscopic view, has a wider range, higher precision, and can better reflect the real mechanical properties; it overcomes the measurement data given by the traditional measurement method. For the problems of large error and strict requirements on test conditions, this method is simple and fast to measure, and has low requirements on test conditions.

本发明克服了现有技术中只通过分析拉伸过程中的压力-时间曲线获得拉伸时样条破坏的平均值,不能很好的反映局部破坏情形的缺陷,能够实时分析整个试件加载的全过程。The invention overcomes the defect of the prior art that the average value of spline damage during stretching is obtained only by analyzing the pressure-time curve in the stretching process, and cannot reflect the local damage situation well, and can analyze the load of the entire test piece in real time. The whole process.

附图说明Description of drawings

构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings forming a part of the present invention are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention, and do not constitute an improper limitation of the present invention.

图1是本发明根据一个或多个实施方式的3D打印试样力学性能分析的方法的步骤流程图;1 is a flow chart of the steps of a method for analyzing mechanical properties of a 3D printed sample according to one or more embodiments of the present invention;

图2是本发明根据一个或多个实施方式的加载装置示意图;2 is a schematic diagram of a loading device according to one or more embodiments of the present invention;

图3a是本发明根据一个或多个实施方式的站立式试样示意图;Figure 3a is a schematic diagram of a standing sample according to one or more embodiments of the present invention;

图3b是本发明根据一个或多个实施方式的侧立式试样示意图;Figure 3b is a schematic diagram of a side-to-side test specimen according to one or more embodiments of the present invention;

图3c是本发明根据一个或多个实施方式的平躺式试样示意图;Figure 3c is a schematic diagram of a lay-flat specimen according to one or more embodiments of the present invention;

图4是本发明根据一个或多个实施方式的试样形状尺寸示意图;4 is a schematic diagram of the shape and size of a sample according to one or more embodiments of the present invention;

图5是本发明根据一个或多个实施方式的三点弯曲试验采用的夹持加载构件的示意图;5 is a schematic diagram of a clamped loading member employed in a three-point bending test according to one or more embodiments of the present invention;

图6是本发明根据一个或多个实施方式的图像处理流程示意图;6 is a schematic diagram of an image processing flow according to one or more embodiments of the present invention;

图中:1万能试验机,2万能试验控制系统,3CCD工业相机,4电脑,53D打印试样,6加载支座,7滑道,8集中力施加装置。In the picture: 1. Universal testing machine, 2. Universal test control system, 3CCD industrial camera, 4. Computer, 5. 3D printing sample, 6. Loading support, 7. slideway, 8. Concentrated force application device.

为显示各部位位置而夸大了互相间间距或尺寸,示意图仅作示意使用。The mutual spacing or size is exaggerated in order to show the position of each part, and the schematic diagram is for illustration only.

具体实施方式Detailed ways

应该指出,以下详细说明都是例示性的,旨在对本发明提供进一步的说明。除非另有指明,本发明使用的所有技术和科学术语具有与本发明所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is exemplary and intended to provide further explanation of the invention. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.

需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本发明的示例性实施方式。如在这里所使用的,除非本发明另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合;It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the invention clearly dictates otherwise, the singular is intended to include the plural as well, and it is also to be understood that when the terms "comprising" and/or "including" are used in this specification, Indicate the presence of features, steps, operations, devices, components and/or combinations thereof;

为了方便叙述,本发明中如果出现“上”、“下”、“左”“右”字样,仅表示与附图本身的上、下、左、右方向一致,并不对结构起限定作用,仅仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。For the convenience of description, if the words "up", "down", "left" and "right" appear in the present invention, it only means that the directions of up, down, left and right are consistent with the drawings themselves, and do not limit the structure. It is for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention.

术语解释部分:本发明中如出现术语“安装”、“相连”、“连接”、“固定”等,应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或为一体;可以是机械连接,也可以是电连接,可以是直接连接,也可以是通过中间媒介间接相连,可以是两个元件内部连接,或者两个元件的相互作用关系,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明的具体含义。Terminology explanation part: if the terms "installation", "connected", "connected", "fixed" etc. appear in the present invention, it should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or as a whole; It can be a mechanical connection, an electrical connection, a direct connection, or an indirect connection through an intermediate medium, an internal connection between two elements, or an interaction relationship between the two elements. In other words, the specific meanings of the above terms in the present invention can be understood according to specific situations.

正如背景技术所介绍的,现有技术中存在不足,为了解决如上的技术问题,本发明提出了一种不同构建取向3D打印试样力学性能分析的方法。As described in the background art, there are deficiencies in the prior art. In order to solve the above technical problems, the present invention proposes a method for analyzing the mechanical properties of 3D printing samples with different construction orientations.

本发明的一种典型的实施方式中,如图1所示,提出一种不同构建取向3D打印试样力学性能分析的方法,该方法将3D打印试件在加载装置上加载完成,如图2所示,加载装置的主体结构包括万能试验机1、万能试验控制系统2、CCD工业相机3和与电脑4;3D打印试样5连接于万能试验机,万能试验机用以对3D打印试样进行加载,万能试验控制系统与万能试验机连接,用以控制万能试验机的启动和停止,万能试验机的前方置有CCD工业相机,用以对万能试验机在对3D打印试样加载过程进行图像采集,CCD工业相机与电脑相连,用以保存采集的图像。In a typical embodiment of the present invention, as shown in FIG. 1 , a method for analyzing the mechanical properties of 3D printing samples with different construction orientations is proposed. In this method, the 3D printing samples are loaded on the loading device, as shown in FIG. 2 . As shown, the main structure of the loading device includes a universal testing machine 1, a universal testing control system 2, a CCD industrial camera 3 and a computer 4; the 3D printing sample 5 is connected to the universal testing machine, and the universal testing machine is used for 3D printing samples. For loading, the universal test control system is connected with the universal testing machine to control the start and stop of the universal testing machine. A CCD industrial camera is placed in front of the universal testing machine to monitor the loading process of the universal testing machine for 3D printing samples. For image acquisition, a CCD industrial camera is connected to a computer to save the acquired images.

该方法针对三组不同构建取向成型的试样进行力学性能的差异分析,因此要先采用3D打印制作成型三种不同构建取向的试样,如图3a的站立式、图3b的侧立式、图3c的平躺式。This method analyzes the differences in mechanical properties of three groups of samples formed with different construction orientations. Therefore, 3D printing is used to produce three samples with different construction orientations, such as the standing type in Figure 3a, the side vertical type in Figure 3b, Figure 3c Flat lay.

试样的制作成型采用下述过程实现:The production and molding of the sample is realized by the following process:

由于聚乳酸材料成本的低廉,熔融沉积打印技术的成熟以及很多专家学者基于该材料的参数研究的广泛性,选择熔融沉积成型的聚乳酸打印试样,根据GB/T 1040—2006,制作标准拉伸样条聚乳酸试样,本实验的标准试样制作过程为:使用三维建模软件SolidWorks建立标准模型,采用廉价而又环保的聚乳酸线材,使用太尔时代up box打印机对模型进行切片、加支撑等处理,以熔融沉积的打印方法打印三组不同构建取向的标准样条;Due to the low cost of polylactic acid materials, the maturity of fused deposition printing technology, and the extensiveness of parameter research based on this material, many experts and scholars selected fused deposition molding polylactic acid printing samples. According to GB/T 1040-2006, the standard pull Spline polylactic acid sample, the standard sample production process of this experiment is: use the three-dimensional modeling software SolidWorks to establish a standard model, use cheap and environmentally friendly polylactic acid wire, use Tiertime up box printer to slice the model, Add support and other treatments to print three sets of standard splines with different construction orientations by the fused deposition printing method;

这里以不同构建成型的试样进行拉伸试验为例进行说明,利用上述加载装置对不同构建取向成型的拉伸试样样条进行力学性能的检测与差异分析,具体试验方法按照如下步骤进行:Here, the tensile test of samples with different constructions is used as an example to illustrate. The above-mentioned loading device is used to detect and analyze the mechanical properties of tensile specimens with different constructions and orientations. The specific test method is carried out according to the following steps:

1、采用3D打印制作成型三种不同构建取向的拉伸试样样条;1. 3D printing is used to make tensile specimen splines with three different construction orientations;

2、试验前,将样条的一侧表面使用白色哑光喷涂全部,再由黑色哑光漆点缀制作适宜的散斑,反之亦可。2. Before the test, one side of the spline is sprayed with white matte paint, and then decorated with black matte paint to make suitable speckles, and vice versa.

散斑用以作为对比变形前后的重要信息,所述散斑均匀随机分布,散斑颗粒的大小与物距有关,因为散斑质量的好坏直接影响结果的准确性与精度。Speckle is used as important information for comparing before and after deformation. The speckle is uniformly and randomly distributed, and the size of the speckle particles is related to the object distance, because the quality of the speckle directly affects the accuracy and precision of the results.

为保证散斑形成质量,向样条喷哑光漆时,在样条和喷漆喷头之间隔一层纱网;另外,在喷漆的时候使喷漆的角度、力道等进行一定变化。In order to ensure the quality of speckle formation, when spraying matte paint to the spline, a layer of gauze should be spaced between the spline and the spray nozzle; in addition, the angle and force of the spray should be changed to a certain extent when spraying.

3、在加载装置进行拉伸试验时,将楔形夹具安装于万能试验机,使楔形夹具夹持拉伸样条;在加载装置放置拉伸样条时,应使得拉伸样条竖向的垂直以及水平上的平衡,这一过程通过调整夹具和使用水平仪实现,确保拉伸试验过程中不得使其出现水平方向的分力出现。3. When the loading device performs the tensile test, install the wedge-shaped fixture on the universal testing machine, so that the wedge-shaped fixture clamps the tensile spline; when placing the tensile spline on the loading device, the tensile spline should be vertically As well as horizontal balance, this process is achieved by adjusting the fixture and using a spirit level to ensure that no horizontal component force appears during the tensile test.

将打印拉伸样条置于万能试验机的正中间位置,将打印拉伸样条上喷有散斑的一面朝向CCD工业相机,使得样条图像出现在相机采集电脑的正中间位置。Place the printed stretch spline in the center of the universal testing machine, and turn the speckled side of the printed stretch spline toward the CCD industrial camera, so that the spline image appears in the center of the camera's acquisition computer.

4、调试CCD工业相机和万能材料试验机,将万能试验机的加载速度和相机的采集速度搭配调节以达到一个合适的图像采集频率,这将影响它的精度,根据不同的精度要求调试适当即可。本实施例中,万能试验机的加载速度调至0.1Mpa/s,采集速度2幅/s。4. Debug the CCD industrial camera and the universal material testing machine, and adjust the loading speed of the universal testing machine and the acquisition speed of the camera to achieve a suitable image acquisition frequency, which will affect its accuracy. Can. In this embodiment, the loading speed of the universal testing machine is adjusted to 0.1Mpa/s, and the acquisition speed is 2 frames/s.

5、光源同样是影响结果正确性与精度的重要因素之一,一般采用普通白光,这里有两点需要特别注意的:一是不可使得图像有曝光或者黑暗的情况出现,二是在试验过程中不可出现频闪的效果。5. The light source is also one of the important factors affecting the correctness and accuracy of the results. Generally, ordinary white light is used. There are two points that need special attention: one is that the image cannot be exposed or darkened, and the other is that during the test process Strobe effects are not allowed.

光源采用普通白光,也可根据现场的情况增加直流光源或调整光源亮度,以使得现场的灯光效果满足试验要求,保证试样表面不出现局部曝光、局部黑暗的情况。The light source adopts ordinary white light, and the DC light source can also be added or the brightness of the light source can be adjusted according to the situation on the spot, so that the lighting effect on the spot can meet the test requirements and ensure that there is no partial exposure or partial darkness on the surface of the sample.

调整光源亮度时,多观察电脑中显示的图片,亦可尝试先拍几张图片对其进行分析,使用直流光进行补光即可避免频闪现象。若试验现场自然光满足要求,则无需进行补光处理。When adjusting the brightness of the light source, observe the pictures displayed on the computer more, or try to take a few pictures to analyze them, and use DC light to fill the light to avoid the stroboscopic phenomenon. If the natural light of the test site meets the requirements, supplementary light treatment is not required.

6、按照步骤4所述方式调整好位置后,使得CCD工业相机与万能材料试验机连接,启动CCD工业相机的同时触发万能材料试验机启动,利用CCD工业相机采集试件加载全过程的图像。6. After adjusting the position as described in step 4, connect the CCD industrial camera to the universal material testing machine, start the CCD industrial camera and trigger the universal material testing machine to start, and use the CCD industrial camera to collect images of the whole process of loading the test piece.

7、利用DIC方法,对CCD工业相机采集的变形前后图片进行对比分析,该方法的基本原理是:通过光电摄像机或数码相机将被测物体变性前后表面的形貌图像转化为数字图像,然后对变性前后图像的子区进行相关计算,获得子区中心点像素变形前后的相对位移,从而获得像素点位移、应变等力学信息。7. Use the DIC method to compare and analyze the images before and after the deformation collected by the CCD industrial camera. The basic principle of this method is to convert the topography images of the measured object before and after the deformation into digital images through a photoelectric camera or a digital camera. The sub-areas of the image before and after the degeneration are calculated to obtain the relative displacement of the pixel at the center point of the sub-area before and after the deformation, so as to obtain mechanical information such as pixel point displacement and strain.

该方法在进行相关计算的搜索匹配时,选用的标准化协方差相关函数为:When the method performs the search and matching of the correlation calculation, the standardized covariance correlation function selected is:

Figure BDA0002513203490000101
Figure BDA0002513203490000101

其中:f(x,y)和g(x+u,y+v)分别表示图像各个像素点的灰度值;fm和gm是其图像子区的平均灰度值;u、v是子区中心的位移,单位为像素;Among them: f(x, y) and g(x+u, y+v) represent the gray value of each pixel of the image respectively; f m and g m are the average gray value of the sub-region of the image; u, v are The displacement of the center of the subregion, in pixels;

8、按照步骤7在采集电脑上可以得到试样实时地图像位移、应变信息,加以万能试验机给出的荷载与时间的关系,可以实时地得到应力应变曲线,由数字图像相关方法得到应变云图,获得试件抗拉强度、伸长率、变形速度和加速度等性能参数。8. According to step 7, the real-time image displacement and strain information of the sample can be obtained on the acquisition computer. With the relationship between the load and time given by the universal testing machine, the stress-strain curve can be obtained in real time, and the strain cloud map can be obtained by the digital image correlation method. , to obtain performance parameters such as tensile strength, elongation, deformation speed and acceleration of the specimen.

基于数字图像相关方法的原理,利用MATLAB等软件可对图像进行处理,再通过偏导,求导等即可获得这些表征试样基本力学性能的参数。Based on the principle of digital image correlation method, the image can be processed by software such as MATLAB, and then these parameters that characterize the basic mechanical properties of the sample can be obtained by partial derivation and derivation.

9、重复以上步骤,完成对三组不同构建方向成型的试样的多次重复试验,在试验过程中可以实时地对图片进行分析,结合万能试验机的数据得到应力-应变关系,由此可分析不同构建取向成型3D打印试样在拉伸试验下的力学性能的差异。9. Repeat the above steps to complete multiple repeated tests of three groups of samples formed in different construction directions. During the test, the pictures can be analyzed in real time, and the stress-strain relationship can be obtained by combining the data of the universal testing machine. The differences in mechanical properties of 3D printed specimens with different construction orientations under tensile tests were analyzed.

在试验结束时也可以将试验过程中采集到的图片、试验机的荷载时间数据等等信息进行保存,以备后期用到时有迹可循。At the end of the test, the pictures collected during the test, the load time data of the testing machine and other information can also be saved for later use.

本发明与现有技术相比,能够准确获得全场位移应变,测得试件的抗拉(压/弯)强度和伸长率等信息。Compared with the prior art, the present invention can accurately obtain the full-field displacement strain, and measure the tensile (compression/bending) strength and elongation of the test piece.

同理,在加载装置中更换试样夹持夹具,可以进行相应的压缩试验、三点弯曲试验,与拉伸试验的试验原理相同,在此不再赘述。In the same way, by replacing the sample clamping fixture in the loading device, the corresponding compression test and three-point bending test can be carried out. The test principle is the same as that of the tensile test, and will not be repeated here.

对于三点弯曲试验,进行以下说明:For the three-point bending test, proceed as follows:

万能试验机中设置夹持加载构件,在进行三点弯曲试验时,夹持加载构件包括2个加载支座6,1个滑道7,1个集中力施加装置8,如图5所示。集中力施加装置是根据万能试验机配套加工的,能够直接安装到万能试验机的压头上,集中力施加装置包括开口朝上的C字形构件,C字形构件顶端与万能试验机连接,C字形构件底端连接加载杆,加载杆竖向设置,且其底端置于滑道上方;滑道横向设置,滑道设置滑槽,两加载支座间隔设定距离连接于滑道的滑槽内,且加载支座均可沿滑道滑动,以便于调整三点弯时的加载点位置,从而更好的完成三点弯试验。3D打印试样5在试验时放置在2个加载支座上,万能试验机通过安装在压头上的集中力施加装置对试样进行加载。The universal testing machine is equipped with a clamping and loading member. When performing a three-point bending test, the clamping and loading member includes 2 loading supports 6, 1 slideway 7, and 1 concentrated force application device 8, as shown in Figure 5. The concentrated force application device is processed according to the universal testing machine and can be directly installed on the indenter of the universal testing machine. The concentrated force application device includes a C-shaped member with an upward opening. The top of the C-shaped member is connected with the universal testing machine. The C-shaped The bottom end of the component is connected to the loading rod, the loading rod is arranged vertically, and its bottom end is placed above the slideway; , and the loading support can slide along the slideway, so as to adjust the position of the loading point during the three-point bending, so as to better complete the three-point bending test. The 3D printed sample 5 was placed on two loading supports during the test, and the universal testing machine loaded the sample through the concentrated force application device installed on the indenter.

集中力施加装置上部加载一端在实验室时,确保它加压在试样正对称的位置。集中力施加装置C字形构件的开口能够容下万能材料试验机的配套装置,固定集中力施加装置后可以使其牢固的往下面传递压力,使用时用能方便的安装与卸下,与试样接触的一端要打磨光滑且保证它在加载过程始终是垂直的,这也就要求它有一定的刚度和稳定性。在实验之前需要对于试样接触的三点表面要擦拭干净并涂上一层薄薄的润滑剂。When the upper part of the concentrated force application device is loaded with one end in the laboratory, make sure that it is pressed in a symmetrical position on the sample. The opening of the C-shaped member of the concentrated force application device can accommodate the supporting device of the universal material testing machine. After the concentrated force application device is fixed, it can firmly transmit the pressure to the bottom. It can be easily installed and removed during use, and can be easily installed and removed with the sample. The contact end should be polished smooth and ensure that it is always vertical during the loading process, which requires it to have a certain stiffness and stability. Before the experiment, the surface of the three points of contact with the sample should be wiped clean and coated with a thin layer of lubricant.

三点弯曲试样的弯曲性能按GB/T 9341—2006标准测试,对于三点弯曲实验,首先要保证下面两加载支座的位置要持平,且滑道要具备足够的刚度,这里使用水平仪在实验开始前调整平衡并固定,加载支座距端点留有3cm的距离,这里对于本实验为3cm,然而这并不是一个固定不变的量,不同的跨度对应着不同的压力,这并不影响对打印样条的力学性能的分析与评价。The bending performance of the three-point bending specimen is tested according to the GB/T 9341-2006 standard. For the three-point bending test, first of all, it is necessary to ensure that the positions of the two loading supports below are flat, and the slideway must have sufficient rigidity. Adjust the balance and fix it before the experiment starts, leaving a distance of 3cm between the loading support and the end point. Here, it is 3cm for this experiment. However, this is not a fixed amount. Different spans correspond to different pressures, which does not affect Analysis and evaluation of mechanical properties of printed splines.

本发明首次将DIC方法应用在增材制造行业,对不同构建取向成型的打印试样的力学性能进行全面地分析,对于其他的打印参数的改变亦是同理,也可以使用本方法对其力学性能的差异进行深入的探究。The present invention applies the DIC method to the additive manufacturing industry for the first time, and comprehensively analyzes the mechanical properties of the printed samples with different construction orientations. The same is true for the changes of other printing parameters. The differences in performance are explored in depth.

本发明克服了传统方法的接触式测量,该方法能够从细观分析位移、应变以及应力,范围更广,精度更高,更能反映真实的打印试样的力学性能。The invention overcomes the contact measurement of the traditional method, and the method can analyze the displacement, strain and stress from the microscopic view, has a wider range and higher precision, and can better reflect the mechanical properties of the real printed sample.

本发明对图片的分析实现实时性,与试验同步得到基本的位移、应变、最大抗弯强度等等用以表征拉伸,弯曲,压缩等基本力学性能。The present invention realizes real-time analysis of pictures, and obtains basic displacement, strain, maximum flexural strength and the like in synchronization with the test to characterize basic mechanical properties such as tension, bending and compression.

目前少有学者对不同构建取向成型打印试样的力学性能进行差异分析,而本发明可以做到这点,使用该方法可以方便的对拉伸,压缩,弯曲等基本的力学性能进行检测分析,而且结果可追溯。At present, few scholars have conducted differential analysis on the mechanical properties of different construction orientation molding and printing samples, but the present invention can achieve this, and the basic mechanical properties such as tension, compression and bending can be easily detected and analyzed by using this method. And the results are traceable.

在增材制造领域,人们对各种参数的不同对试样的力学性能的影响是非常关注的,本发明提出对构建取向不同的检测,可以扩展开来,对其他参数改变致使性能产生差异,亦可用之。In the field of additive manufacturing, people are very concerned about the influence of various parameters on the mechanical properties of the sample. The present invention proposes the detection of different construction orientations, which can be extended to change the performance of other parameters. Can also be used.

本发明克服了传统测量手段给出的测量数据误差较大和对试验条件要求较为严苛的问题,该方法测量简单、快捷,对试验条件要求较低,能够实时分析整个试件加载的全过程。该方法设计构思巧妙,操作简单,实验条件要求低,环境适应性比较高,测量结果准确;将DIC方法应用在增材制造领域,具有数字的准确性、可追溯性、分析的实时性、全场性以及非接触性等优点,使得该方法在该行业有着广泛的应用市场。The invention overcomes the problems of large error in measurement data and strict requirements for test conditions given by traditional measurement methods. The method is ingenious in design, simple in operation, low in experimental conditions, relatively high in environmental adaptability, and accurate in measurement results; the application of DIC method in the field of additive manufacturing has the advantages of digital accuracy, traceability, real-time analysis, comprehensive The advantages of field and non-contact make this method have a wide application market in this industry.

本发明分析了不同构建取向的打印试样力学性能的差异,对不同构建取向打印成型的试样进行拉伸,压缩,三点弯试验的全过程进行非接触式、全场变形分析,以达到对不同构建取向打印成型试样的力学性能差异进行检测,为进一步的理论研究提供可靠的依据,给3D打印后继研究者在物理形状层面,温度条件分析提出一个新的思路。The invention analyzes the difference in mechanical properties of printing samples with different construction orientations, and performs non-contact and full-field deformation analysis on the whole process of tensile, compression, and three-point bending tests on the printed samples with different construction orientations, so as to achieve The difference in mechanical properties of the printed samples with different construction orientations is detected, which provides a reliable basis for further theoretical research, and provides a new idea for the subsequent researchers of 3D printing in the analysis of physical shape and temperature conditions.

本发明借助DIC方法对整个试验过程进行记录,其独特的全场分析,实时记录功能给后来研究试样的力学性能提供了全面,可追溯的便利,为深入研究试样的力学性能提供有效而又便捷的手段。The invention records the entire test process by means of the DIC method, and its unique full-field analysis and real-time recording function provide comprehensive and traceable convenience for later research on the mechanical properties of the sample, and provide an effective and efficient method for in-depth research on the mechanical properties of the sample. and convenient means.

为了使得本领域技术人员能够更加清楚地了解本申请的技术方案,以下将结合具体的实施例详细说明本申请的技术方案。In order to enable those skilled in the art to understand the technical solutions of the present application more clearly, the technical solutions of the present application will be described in detail below with reference to specific embodiments.

该实施例以拉伸试验进行说明,试件中段用于测量拉伸变形,此段的长度l0称为“标距”。两端较粗部分是头部,为装入试验机夹头内部分,试件头部形状视试验机夹头要求而定,如图4所示为试件形状与尺寸示意图。本实例中,l0=80mm。具体试验步骤如下:This embodiment is described with a tensile test, the middle section of the test piece is used to measure the tensile deformation, and the length l 0 of this section is called "gauge length". The thicker part at both ends is the head. In order to fit into the inner part of the chuck of the testing machine, the shape of the head of the specimen depends on the requirements of the chuck of the testing machine. Figure 4 shows the schematic diagram of the shape and size of the specimen. In this example, l 0 =80mm. The specific test steps are as follows:

(1)对3D打印试样喷涂黑白两色散斑图,晾干之后,利用万能试验机配备的拉伸夹具,将试件安装于万能试验机中,并将万能试验控制系统与万能试验机相连。打开万能试验机软件进行实时记录试件的加载位移、速度和力的大小,并实时绘制拉力-位移曲线。(1) Spray the black and white speckle pattern on the 3D printed sample. After drying, use the tensile fixture equipped with the universal testing machine to install the sample in the universal testing machine, and connect the universal testing control system to the universal testing machine. . Open the universal testing machine software to record the loading displacement, speed and force of the specimen in real time, and draw the tension-displacement curve in real time.

(2)将CCD工业相机与电脑相连,打开相机采集软件VIC-2D,调试CCD工业相机,使得相机镜头聚焦到试件观测区域。并设置好相机采样频率2幅/秒。(2) Connect the CCD industrial camera to the computer, open the camera acquisition software VIC-2D, and debug the CCD industrial camera, so that the camera lens is focused on the specimen observation area. And set the camera sampling frequency to 2 frames per second.

(3)开启万能试验机,同时利用典型的DIC软件VIC-2D软件启动CCD相机。通过试验机夹具对试样进行拉伸加载的同时,利用CCD相机对试件的全场变形进行实时采集,采样频率2幅/秒,并以数字顺序编号自动保存到指定文件夹,得到加载过程中试件变形的序列图像。如:Image001、Image002、Image003、……。(3) Turn on the universal testing machine, and use the typical DIC software VIC-2D software to start the CCD camera. While loading the specimen in tension through the fixture of the testing machine, the full-field deformation of the specimen is collected in real time with a CCD camera, with a sampling frequency of 2 frames per second, and is automatically saved to a designated folder with a numerical sequence number to obtain the loading process. Sequence images of the deformation of the test piece. Such as: Image001, Image002, Image003, …….

(4)直至试件发生拉伸破坏,试验结束。CCD相机停止采集图片。保存所有采集的数据。(4) Until the tensile failure of the specimen occurs, the test ends. The CCD camera stops capturing pictures. Save all acquired data.

(5)利用DIC方法对保存的序列图像进行处理,将所有序列图片和Image001进行对比分析,通过图5所示流程进行计算,获得后续所有状态下的位移场和应变场,对位移场、应变场进行分析可以获得试件的变形速度、加速度、试件的伸长率等参数。结合万能试验机采集的试件加载位移和力的信息,获得试件的弹性模量和泊松比。(5) Use the DIC method to process the saved sequence images, compare and analyze all the sequence images and Image001, and calculate through the process shown in Figure 5 to obtain the displacement field and strain field in all subsequent states. Field analysis can be used to obtain parameters such as deformation speed, acceleration, and elongation of the specimen. Combined with the information of the loading displacement and force of the specimen collected by the universal testing machine, the elastic modulus and Poisson's ratio of the specimen are obtained.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (10)

1.一种不同构建取向3D打印试样力学性能分析的方法,其特征是,包括以下步骤:1. a method for analyzing the mechanical properties of 3D printing samples with different construction orientations, is characterized in that, comprises the following steps: 采用3D打印制作多种不同构建取向的试样样条,在试样样条表面设置散斑;3D printing is used to make a variety of sample splines with different construction orientations, and speckle is set on the surface of the sample splines; 将试样样条放置于加载装置,调试加载装置;Place the sample spline on the loading device and debug the loading device; 进行力学性能检测试验,采集试样样条在试验全程的图像;Carry out the mechanical property testing test, and collect the image of the sample spline during the test; 利用数字图像相关方法,对试样样条变形前后的图像进行对比分析,获得像素点位移、应变信息;Using the digital image correlation method, the images before and after the deformation of the sample spline were compared and analyzed, and the pixel point displacement and strain information were obtained; 根据应变信息,得到应力应变曲线,得出试样样条性能参数;According to the strain information, the stress-strain curve is obtained, and the performance parameters of the sample spline are obtained; 重复以上步骤,完成多种不同构建取向的试样样条的力学性能检测试验,分析不同构建取向的在试样样条力学性能的差异。The above steps are repeated to complete the mechanical property testing tests of the sample splines with different construction orientations, and the differences in the mechanical properties of the specimen splines with different construction orientations are analyzed. 2.如权利要求1所述的不同构建取向3D打印试样力学性能分析的方法,其特征是,在试样样条表面设置散斑的步骤为:2. The method for analyzing the mechanical properties of 3D printing samples with different construction orientations as claimed in claim 1, wherein the step of setting speckles on the surface of the sample splines is: 将试样样条的一侧表面使用白色哑光漆喷涂全部,再由黑色哑光漆点缀制作均匀分布的散斑。The surface of one side of the sample spline is sprayed with white matte paint, and then decorated with black matt paint to make evenly distributed speckles. 3.如权利要求1所述的不同构建取向3D打印试样力学性能分析的方法,其特征是,在试样样条表面设置散斑的步骤为:3. The method for analyzing the mechanical properties of 3D printing samples with different construction orientations as claimed in claim 1, wherein the step of setting speckles on the surface of the sample splines is: 将试样样条的一侧表面使用黑色哑光漆喷涂全部,再由白色哑光漆点缀制作均匀分布的散斑。The surface of one side of the sample spline is sprayed with black matte paint, and then decorated with white matt paint to make evenly distributed speckles. 4.如权利要求1所述的不同构建取向3D打印试样力学性能分析的方法,其特征是,所述加载装置包括万能试验机,万能试验机与万能试验控制系统连接,万能试验机前方置有CCD工业相机,CCD工业相机与电脑相连;所述万能试验机中设置夹持加载构件。4. The method for analyzing the mechanical properties of 3D printing samples with different construction orientations as claimed in claim 1, wherein the loading device comprises a universal testing machine, the universal testing machine is connected with the universal testing control system, and the universal testing machine is placed in front of the There is a CCD industrial camera, which is connected with a computer; the universal testing machine is provided with a clamping and loading member. 5.如权利要求4所述的不同构建取向3D打印试样力学性能分析的方法,其特征是,在进行三点弯曲试验时,所述夹持加载构件包括滑道,所述滑道顶部具有滑槽,两加载支座间隔设置于滑槽,且加载支座可沿滑槽滑动;所述滑道上方设置集中力施加装置。5 . The method for analyzing the mechanical properties of 3D printed samples with different construction orientations according to claim 4 , wherein when the three-point bending test is performed, the clamping loading member comprises a slideway, and the top of the slideway has a runner. 6 . In the chute, two loading supports are arranged on the chute at intervals, and the loading supports can slide along the chute; a concentrated force applying device is arranged above the chute. 6.如权利要求5所述的不同构建取向3D打印试样力学性能分析的方法,其特征是,所述集中力施加装置包括开口朝上的C字形构件,C字形构件顶端与万能试验机连接,C字形构件底端连接加载杆,加载杆竖向设置;所述滑道横向设置。6. The method for analyzing the mechanical properties of 3D printing samples with different construction orientations as claimed in claim 5, wherein the concentrated force applying device comprises a C-shaped member with an opening facing upward, and the top of the C-shaped member is connected to a universal testing machine , the bottom end of the C-shaped member is connected with a loading rod, and the loading rod is arranged vertically; the slideway is arranged horizontally. 7.如权利要求4所述的不同构建取向3D打印试样力学性能分析的方法,其特征是,放置试样样条的过程为:7. The method for analyzing the mechanical properties of 3D printing samples with different construction orientations as claimed in claim 4, wherein the process of placing the sample splines is: 将试样样条放置于万能试验机中间位置,使得试样样条保持竖向和水平的平衡,样条上喷有散斑的一面朝向CCD工业相机。Place the sample bar in the middle of the universal testing machine, so that the sample bar maintains a vertical and horizontal balance, and the speckle side of the sample bar faces the CCD industrial camera. 8.如权利要求1所述的不同构建取向3D打印试样力学性能分析的方法,其特征是,像素点位移、应变信息的获得过程为:8. The method for analyzing the mechanical properties of 3D printing samples with different construction orientations as claimed in claim 1, wherein the acquisition process of pixel point displacement and strain information is: 将试样样条变形前后的图像进行对比分析,然后对变形前后图像的子区进行相关性计算,获得子区中心点像素变形前后的相对位移,从而获得像素点位移、应变信息。The images before and after deformation of the sample spline are compared and analyzed, and then the correlation calculation is performed on the sub-areas of the image before and after deformation, and the relative displacement of the pixel at the center point of the sub-area before and after deformation is obtained, so as to obtain the pixel point displacement and strain information. 9.如权利要求1所述的不同构建取向3D打印试样力学性能分析的方法,其特征是,试样样条性能参数的得出过程为:9. The method for analyzing the mechanical properties of 3D printing samples with different construction orientations as claimed in claim 1, wherein the process of obtaining the performance parameters of the sample splines is: 由像素点位移、应变信息,结合加载荷载与时间的关系,获得实时的应力应变曲线,结合数字图像相关方法得出的应变云图,获得试样样条抗拉强度、伸长率、变形速度和加速度性能参数。From the pixel point displacement and strain information, combined with the relationship between the loading load and time, the real-time stress-strain curve is obtained, and the strain cloud map obtained by the digital image correlation method is used to obtain the tensile strength, elongation, deformation speed and Acceleration performance parameters. 10.如权利要求1所述的不同构建取向3D打印试样力学性能分析的方法,其特征是,所述力学性能检测试验包括拉伸试验、压缩试验、三点弯曲试验,对多种不同构建取向的试样样条依次进行三种试验,分析每一试验条件下不同构建取向的试样样条的力学性能。10. The method for analyzing the mechanical properties of 3D printing samples with different construction orientations according to claim 1, wherein the mechanical property testing test includes a tensile test, a compression test, and a three-point bending test. Oriented specimen splines were subjected to three tests in sequence to analyze the mechanical properties of specimen splines with different construction orientations under each test condition.
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