CN111420542A - A flue mixer structure for SNCR denitrification of pulverized coal boiler flue gas - Google Patents
A flue mixer structure for SNCR denitrification of pulverized coal boiler flue gas Download PDFInfo
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- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 title claims description 45
- 239000003546 flue gas Substances 0.000 title claims description 45
- 239000003245 coal Substances 0.000 title claims description 21
- 229910000831 Steel Inorganic materials 0.000 claims description 15
- 239000010959 steel Substances 0.000 claims description 15
- 239000003638 chemical reducing agent Substances 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 7
- 239000003054 catalyst Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000010531 catalytic reduction reaction Methods 0.000 description 3
- 238000006722 reduction reaction Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009970 fire resistant effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/77—Liquid phase processes
- B01D53/79—Injecting reactants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/54—Nitrogen compounds
- B01D53/56—Nitrogen oxides
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/02—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/02—Other waste gases
- B01D2258/0283—Flue gases
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J2215/00—Preventing emissions
- F23J2215/10—Nitrogen; Compounds thereof
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Abstract
本发明提供的一种用于煤粉锅炉烟气SNCR脱硝的烟道混合器结构,在煤粉锅炉的烟道内合适区域使用结构简单的、高效的烟气/还原剂混合器结构本体,让裹挟着还原剂的烟气在流经其中时能实现充分混合,以提升SNCR脱硝反应效率;该装置整体设计较为简单,可利用烟道内无屏式换热器等内部装置存在的区域进行直接布置,对烟道结构的改动很小,可以收获较好的经济效益与社会效益。
The invention provides a flue gas mixer structure for SNCR denitration of pulverized coal boiler flue gas. A simple and efficient flue gas/reducing agent mixer structure body is used in a suitable area of the flue gas of the pulverized coal boiler, so that the The flue gas containing the reducing agent can be fully mixed when it flows through it, so as to improve the efficiency of the SNCR denitration reaction; the overall design of the device is relatively simple, and it can be directly arranged by using the area where the internal devices such as no-screen heat exchangers exist in the flue. The changes to the flue structure are small, and good economic and social benefits can be obtained.
Description
技术领域technical field
本发明涉及燃煤锅炉环保技术领域,特别涉及一种用于煤粉锅炉烟气SNCR脱硝的烟道混合器结构。The invention relates to the technical field of environmental protection of coal-fired boilers, in particular to a flue mixer structure used for SNCR denitration of flue gas of pulverized coal boilers.
背景技术Background technique
为适应国家对燃煤机组排放烟气的污染物(如NOx等超低排放要求,煤粉锅炉一般采用选择性催化还原(SCR法进行NOx脱除,该方法存在脱硝装置建设成本高、催化剂耗量大、催化剂失效或中毒、废弃催化剂处置成本高且对环境潜在危害大等诸多问题。如果能在烟气进入SCR装置前大幅度脱除其大部分NOx,可有效缓解下游SCR装置的脱硝压力,有利于延长SCR催化剂的寿命,产生良好的经济与社会效益。In order to meet the national requirements for ultra-low emission of pollutants (such as NOx, etc.) emitted by coal-fired units, pulverized coal boilers generally use selective catalytic reduction (SCR) to remove NOx. There are many problems such as large amount of flue gas, catalyst failure or poisoning, high disposal cost of waste catalyst and great potential harm to the environment, etc. If most of the NOx of the flue gas can be largely removed before it enters the SCR device, the denitration pressure of the downstream SCR device can be effectively relieved , which is beneficial to prolong the life of the SCR catalyst and produce good economic and social benefits.
中国华能集团清洁能源技术研究院有限公司(以下简称清能院在研究烟气的选择性非催化还原反应(SNCR时发现若能快速实现还原剂与烟气的良好混合,可有效减少氨基还原剂在高温环境中的自氧化份额,从而提升其用于NOx还原的份额,即使烟气温度较高,SNCR脱硝仍可实现较为理想的脱硝效率,例如清能院通过实验与模拟研究发现,在合适的氨氮摩尔比和烟气/还原剂快速均匀混合的条件下,即使高达1000℃的高温烟气中,SNCR脱硝效率普遍可达60%~70%,最高可接近80%。若在煤粉锅炉SCR装置上游适当位置设计合理的烟气/还原剂混合与SNCR反应装置,便可有效降低SCR装置前烟气中NOx含量,达到预期目的。China Huaneng Group Clean Energy Technology Research Institute Co., Ltd. (hereinafter referred to as Qingneng Institute) found that if a good mixing of reducing agent and flue gas can be quickly achieved during the research on selective non-catalytic reduction reaction (SNCR) of flue gas, the reduction of amino reducing agent The proportion of auto-oxidation in a high temperature environment increases its proportion for NOx reduction. Even if the flue gas temperature is high, SNCR denitrification can still achieve a relatively ideal denitration efficiency. Under the condition of high ammonia-nitrogen molar ratio and flue gas/reducing agent mixing quickly and evenly, even in high temperature flue gas up to 1000℃, the SNCR denitration efficiency can generally reach 60% to 70%, and the highest can be close to 80%. Reasonable design of flue gas/reductant mixture and SNCR reaction device at an appropriate upstream position of the SCR device can effectively reduce the NOx content in the flue gas before the SCR device and achieve the desired purpose.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种用于煤粉锅炉烟气SNCR脱硝的烟道混合器结构,解决了现有的煤粉锅炉采用选择性催化还原(SCR法进行NOx脱除,存在的装置建设成本高、催化剂使用成本高的缺陷。The purpose of the present invention is to provide a flue mixer structure for SNCR denitrification of pulverized coal boiler flue gas, which solves the problem of the existing pulverized coal boiler adopting selective catalytic reduction (SCR method for NOx removal, and the existing device construction cost) The defects of high cost and high cost of catalyst use.
为了达到上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
本发明提供的一种用于煤粉锅炉烟气SNCR脱硝的烟道混合器结构,包括混合器结构本体,所述混合器结构本体布置在烟道内;所述混合器结构本体包括第一引流挡板、混合器内挡板、混合器外挡板和第二引流挡板,其中,所述第一引流挡板设置有两个,对称布置在烟道的侧壁上,且与烟道的侧壁之间设置有倾角;The invention provides a flue mixer structure for SNCR denitrification of pulverized coal boiler flue gas, comprising a mixer structure body arranged in the flue; the mixer structure body includes a first drainage block plate, mixer inner baffle, mixer outer baffle and second diversion baffle, wherein, the first diversion baffle is provided with two, symmetrically arranged on the side wall of the flue, and with the side of the flue There is an inclination angle between the walls;
所述混合器内挡板设置有两个,两个混合器内挡板平行布置在烟道内;且两个混合器内挡板的一端分别与两个第一引流挡板的自由端连接;There are two baffles in the mixer, and the two baffles in the mixer are arranged in parallel in the flue; and one end of the baffles in the two mixers is respectively connected with the free ends of the two first drainage baffles;
所述混合器外挡板设置有两个,两个混合器外挡板置于混合器内挡板的下游;且一一对应设置在混合器内挡板的外侧,与混合器内挡板之间形成S型流道;The outer baffles of the mixer are provided with two, and the two outer baffles of the mixer are placed downstream of the inner baffles of the mixer; An S-shaped flow channel is formed between them;
所述第二引流挡板设置有两个,两个第二引流挡板的一端连接;两个第二引流挡板的另一端分别与两个混合器外挡板连接。There are two second drainage baffles, one end of the two second drainage baffles is connected; the other ends of the two second drainage baffles are respectively connected with the two mixer outer baffles.
优选地,所述第一引流挡板和混合器内挡板之间的连接处设置有混合器后挡板,所述混合器后挡板垂直固定在烟道的侧壁上。Preferably, a mixer rear baffle is provided at the connection between the first drainage baffle and the inner baffle of the mixer, and the mixer rear baffle is vertically fixed on the side wall of the flue.
优选地,所述混合器后挡板为耐热钢板结构,所述耐热钢板结构的两侧面均涂覆有耐火耐磨材料层。Preferably, the rear baffle of the mixer is a heat-resistant steel plate structure, and both sides of the heat-resistant steel plate structure are coated with layers of fire-resistant and wear-resistant materials.
优选地,所述两个混合器外挡板之间设置有混合器前挡板,所述混合器前挡板垂直布置在两个混合器外挡板之间,且与混合器外挡板之间呈凹型结构。Preferably, a mixer front baffle is arranged between the two mixer outer baffles, the mixer front baffle is vertically arranged between the two mixer outer baffles, and is connected to the mixer outer baffle. between the concave structure.
优选地,所述混合器前挡板和两个第二引流挡板之间呈三角形结构。Preferably, a triangular structure is formed between the mixer front baffle and the two second drainage baffles.
优选地,所述混合器前挡板为耐热钢板结构,所述耐热钢板结构的两侧面均涂覆有耐火耐磨材料层。Preferably, the mixer front baffle is a heat-resistant steel plate structure, and both sides of the heat-resistant steel plate structure are coated with layers of refractory and wear-resistant materials.
优选地,所述第一引流挡板上沿其高度方向布置有多个SNCR喷枪,所述SNCR喷枪连接有还原剂储罐。Preferably, a plurality of SNCR spray guns are arranged on the first drainage baffle along the height direction thereof, and a reducing agent storage tank is connected to the SNCR spray guns.
优选地,所述第一引流挡板、混合器内挡板、混合器外挡板和第二引流挡板均包括耐热钢板结构,所述耐热钢板结构的两侧面均涂覆有耐火耐磨材料层。Preferably, the first flow diversion baffle, the mixer inner baffle, the mixer outer baffle and the second flow diversion baffle all comprise a heat-resistant steel plate structure, and both sides of the heat-resistant steel plate structure are coated with fire-resistant steel plates. Abrasive material layer.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明提供的一种用于煤粉锅炉烟气SNCR脱硝的烟道混合器结构,在煤粉锅炉的烟道内合适区域使用结构简单的、高效的烟气/还原剂混合器结构本体,让裹挟着还原剂的烟气在流经其中时能实现充分混合,以提升SNCR脱硝反应效率;该装置整体设计较为简单,可利用烟道内无屏式换热器等内部装置存在的区域进行直接布置,对烟道结构的改动很小,可以收获较好的经济效益与社会效益。The invention provides a flue gas mixer structure for SNCR denitration of pulverized coal boiler flue gas. A simple and efficient flue gas/reducing agent mixer structure body is used in a suitable area of the flue gas of the pulverized coal boiler, so that the The flue gas containing the reducing agent can be fully mixed when it flows through it, so as to improve the efficiency of the SNCR denitration reaction; the overall design of the device is relatively simple, and it can be directly arranged by using the area where the internal devices such as no-screen heat exchangers exist in the flue. The changes to the flue structure are small, and good economic and social benefits can be obtained.
附图说明Description of drawings
图1是本发明涉及的布置于煤粉锅炉烟道内的混合器结构的正视图与俯视图;1 is a front view and a top view of a mixer structure arranged in the flue of a pulverized coal boiler according to the present invention;
图2是混合器结构本体的结构图;Fig. 2 is the structure diagram of mixer structure body;
图3是挡板的结构图;Fig. 3 is the structure diagram of baffle;
图4基于烟道宽度的混合器相关尺寸图。Figure 4. Relative dimension drawing of the mixer based on flue width.
具体实施方式Detailed ways
下面结合附图,对本发明进一步详细说明。The present invention will be described in further detail below with reference to the accompanying drawings.
如图1所示,本发明提供的一种用于煤粉锅炉烟气SNCR脱硝的烟道混合器结构,包括煤粉锅炉1、烟道2、第一引流挡板3、混合器后挡板4、混合器内挡板5、混合器外挡板6、混合器前挡板7、第二引流挡板8和SNCR喷枪9,其中,煤粉锅炉1的烟气出口连接烟道2的烟气入口,所述烟道2的烟气出口连接外接SCR装置。As shown in Figure 1, the present invention provides a flue mixer structure for SNCR denitrification of pulverized coal boiler flue gas, including pulverized
所述外接SCR装置的上游设置有用于烟气SNCR脱硝的混合器结构本体,所述混合器结构本体布置在烟道2内。A mixer structure body for flue gas SNCR denitration is provided upstream of the external SCR device, and the mixer structure body is arranged in the
所述混合器结构本体包括第一引流挡板3、混合器内挡板5和混合器外挡板6,其中,所述第一引流挡板3设置有两个,对称布置在烟道2的侧壁上,且与烟道2的侧壁之间设置有倾角;使得烟道2的内腔形成减缩型流道。The structural body of the mixer includes a
所述混合器内挡板5设置有两个,两个混合器内挡板5平行布置在烟道2内;且其一端与第一引流挡板3的自由端连接。There are two
由于倾斜的第一引流挡板3的存在造成的狭窄区域,为避免大量烟气流入该区域又返流造成的压力损失,在第一引流挡板3与混合器内挡板5的连接处设置有垂直于烟道壁面的混合器后挡板4,使得烟气流经此处将同样返流至混合器外挡板6与烟道壁面构建的方型流道。Due to the narrow area caused by the existence of the inclined
所述第一引流挡板3和混合器内挡板5之间的连接处设置有混合器后挡板4,所述混合器后挡板4固定在烟道2的侧壁上。A mixer
所述混合器外挡板6设置有两个,两个混合器外挡板6平行布置在烟道2内;且一一对应设置在混合器内挡板5的下方,与混合器内挡板5之间形成S型流道。The mixer
所述烟道2的下游还设置有两个第二引流挡板8,两个第二引流挡板8呈三角结构布置。The downstream of the
两个第二引流挡板8的自由端分别与两个混合器外挡板6连接。The free ends of the two second
两个第二引流挡板8的自由端之间通过混合器前挡板7连接。The free ends of the two
所述混合器前挡板7与混合器外挡板6互相垂直。The mixer
烟气流经混合器内挡板5形成的流道,由于混合器前挡板7的阻隔作用返流至混合器内挡板5与混合器外挡板6之间的S型流道。The flue gas flows through the flow channel formed by the
所述混合器前挡板7与混合器外挡板6之间呈凹型结构;所述混合器前挡板7和两个第二引流挡板8之间呈三角形结构;使得两个第二引流挡板8形成渐扩型流道。The
从两侧的方型流道流出的烟气最终汇聚并流向烟道下游,渐扩型烟道的存在避免了烟气在陡然增大的通流区域里流动的压力损失。The flue gas flowing from the square flow channels on both sides finally converges and flows downstream of the flue. The existence of the gradually expanding flue avoids the pressure loss of the flue gas flowing in the abruptly increased flow area.
所述第一引流挡板3的壁面上沿高度方向布置一定数量的SNCR喷枪9,还原剂如氨水或尿素溶液经SNCR喷枪9破碎后以微小雾滴的形式喷入烟道。A certain number of
在该流道内,由于截面积的缩小造成了烟气流速逐渐升高,高流速烟气裹挟着还原剂雾滴向前流动;由于混合器前挡板7、混合器外挡板6、混合器后挡板4与烟道的壁面构建的U型流道,烟气/还原剂在混合器内开始沿着U型路线流动,在烟气的行进与转向中,促进了烟气与还原剂的混合,同时,高速流动在U型流道的局部的直角区域会形成强回流区,可进一步提升局部内驱内烟气与还原剂的混合效果。In this flow channel, the flue gas flow rate gradually increases due to the reduction of the cross-sectional area, and the high flow rate flue gas flows forward with the reducing agent droplets entrained; The U-shaped flow channel constructed by the
烟气与还原剂在混合器内经历了两次流动方向的U型偏转,且由于流道的缩小有效提升了流苏,预计可实现有效混合,从而收获较为理想的SNCR脱硝效率如超过60%,可大幅降低SCR装置前的烟气NOx浓度。The flue gas and reductant have undergone two U-shaped deflections in the flow direction in the mixer, and due to the narrowing of the flow channel, the tassel is effectively improved, and it is expected to achieve effective mixing, so as to achieve an ideal SNCR denitrification efficiency such as more than 60%, It can greatly reduce the NOx concentration of the flue gas before the SCR device.
如图3所示,所述第一引流挡板3、混合器后挡板4、混合器内挡板5、混合器外挡板6、混合器前挡板7和第二引流挡板8的结构相同,其中,第一引流挡板3为耐热钢板结构10,如310S不锈钢板状结构,该板状结构的两侧面均涂覆有耐火耐磨材料层11.As shown in Figure 3, the
耐热钢材10与耐火耐磨材料层11的厚度D1、D2与D3可结合煤粉锅炉1与混合器的情况进行综合设计。The thicknesses D1, D2 and D3 of the heat-
如图4所示,确定了第一引流挡板3、混合器后挡板4、混合器内挡板5、混合器外挡板6、混合器前挡板7和第二引流挡板8的厚度d,即d=D1+D2+D3后,结合烟道2中适于布置混合器的烟道区域的烟道宽度12设计混合器的具体尺寸:As shown in FIG. 4 , the
1.第一引流挡板3的倾角α1和第二引流挡板8的倾角α2可结合混合器布置区域的具体长度具体设计,其值越小,流动的减缩或渐扩引起的压力损失就越小;1. The inclination angle α1 of the first diversion baffle 3 and the inclination angle α2 of the second
2.原则上应避免混合器内通流面积的变化,以减少流动的压力损失,即混合器内挡板5和混合器外挡板6之间的通流宽度16等于混合器外挡板6和烟道2侧壁之间的通流宽度15,且两个混合器内挡板5之间的通流宽度13等于混合器内挡板5和混合器外挡板6之间的通流宽度16的2倍;2. In principle, the change of the flow area in the mixer should be avoided to reduce the pressure loss of the flow, that is, the
3.混合器后挡板4的挡板长度14与混合器前挡板7的挡板长度20需结合通流宽度13、15和16和挡板厚度d确定;3. The
4.混合器内挡板5的挡板长度18与混合器外挡板6的挡板长度17需考虑布置混合器的烟道区域的空间具体确定,条件允许时可适当增长,以提升烟气在混合器内的混合效果与停留时间,有利于提升SNCR脱硝效率;4. The
5.由于混合器内挡板5需部分插入混合器外挡板6与混合器前挡板7形成的凹型空间内才能形成U型流道,出于减少压力损失的考虑,通流宽度19与通流宽度21相等,并等同于通流宽度16。5. Since the
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CN113432139A (en) * | 2021-07-02 | 2021-09-24 | 苏州西热节能环保技术有限公司 | Boiler shaft flue structure at exit of economizer |
WO2021218075A1 (en) * | 2020-04-29 | 2021-11-04 | 华能国际电力股份有限公司 | Flue mixer structure for sncr denitrification of pulverized coal boiler flue gas |
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