CN111418866A - Infrared radiation ration heating puffed rice machine - Google Patents
Infrared radiation ration heating puffed rice machine Download PDFInfo
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- CN111418866A CN111418866A CN202010323301.3A CN202010323301A CN111418866A CN 111418866 A CN111418866 A CN 111418866A CN 202010323301 A CN202010323301 A CN 202010323301A CN 111418866 A CN111418866 A CN 111418866A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/30—Puffing or expanding
- A23P30/38—Puffing or expanding by heating
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES, NOT OTHERWISE PROVIDED FOR; PREPARATION OR TREATMENT THEREOF
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/161—Puffed cereals, e.g. popcorn or puffed rice
- A23L7/174—Preparation of puffed cereals from wholegrain or grain pieces without preparation of meal or dough
- A23L7/183—Preparation of puffed cereals from wholegrain or grain pieces without preparation of meal or dough by heating without using a pressure release device
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Abstract
本发明公开了一种红外辐射定量加热爆米花机,包括机架,所述机架的进料端设有储料箱,所述储料箱内穿设有供玉米粒自下而上移动的送料模块,所述送料模块外套设有套管,形成供所述玉米粒进入的导料口,所述机架的出料端设有出料筒,所述储料箱与出料筒之间设有加热炉,所述套管和出料筒分别通过不同的管道与所述加热炉连通,所述加热炉底部设有碳素加热模块,所述碳素加热模块底部连接有鼓风模块。本发明通过送料模块将储料箱内的玉米粒定量移至加热炉内,利用红外线辐射均匀加热,快速制作定量的爆米花。
The invention discloses an infrared radiation quantitative heating popcorn machine, which comprises a frame, a material storage box is arranged at the feeding end of the frame, and a material storage box is penetrated in the material storage box for corn kernels to move from bottom to top. A feeding module, the outer casing of the feeding module is provided with a sleeve to form a feeding port for the corn kernels to enter, the discharging end of the frame is provided with a discharging cylinder, and the space between the storage box and the discharging cylinder is A heating furnace is provided, the sleeve and the discharge cylinder are respectively communicated with the heating furnace through different pipes, a carbon heating module is arranged at the bottom of the heating furnace, and a blast module is connected to the bottom of the carbon heating module. In the invention, the corn kernels in the storage box are quantitatively moved into the heating furnace through the feeding module, and the infrared radiation is used for uniform heating to rapidly produce quantitative popcorn.
Description
技术领域technical field
本发明属于食品加工技术领域,尤其涉及一种红外辐射定量加热爆米花机。The invention belongs to the technical field of food processing, in particular to an infrared radiation quantitative heating popcorn machine.
背景技术Background technique
爆米花松脆易消化,通常由玉米粒加热爆开形成,作为日常的可口零食,电影院等娱乐场所均有售卖爆米花。传统的爆米花由手摇烤炉制作而成,存在较高的危险性,且设备制作成本高,不易售卖,缺乏自动化,新一代爆米花由电热锅或电热丝集中加热制作而成,一方面,由于其机械化程度较高,存在部分加热、结构不稳定、爆开时间过长等缺陷,致使爆米花出现烧焦、不爆开等现象,另一方面,玉米粒直接进入加热炉集中加热,一次爆开形成爆米花,需人工控制玉米粒的投放量才能控制爆米花的单次制作量,若一次制作过多,存放时间过长,将直接影响爆米花的酥脆口感,不利于爆米花的销售。Popcorn is crunchy and easy to digest. It is usually formed by heating and popping corn kernels. As a daily delicious snack, popcorn is sold in entertainment venues such as movie theaters. The traditional popcorn is made by a hand-cranked oven, which has a high risk, and the equipment is expensive to make, not easy to sell, and lacks automation. , Due to its high degree of mechanization, there are defects such as partial heating, unstable structure, and excessively long popping time, resulting in the phenomenon of charring and non-popping of popcorn. On the other hand, the corn kernels directly enter the heating furnace for centralized heating, Once popped to form popcorn, it is necessary to manually control the amount of corn kernels put in to control the single production amount of popcorn. If too much is produced at one time and the storage time is too long, it will directly affect the crispy taste of the popcorn, which is not conducive to the quality of the popcorn. Sales.
因此,发明人致力于设计一种爆米花机以解决上述问题。Therefore, the inventors have devoted themselves to designing a popcorn machine to solve the above-mentioned problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于:提供一种红外辐射定量加热爆米花机,通过送料模块将储料箱内的玉米粒定量移至加热炉内,利用红外线辐射均匀加热,快速制作定量的爆米花。The purpose of the present invention is to: provide a kind of infrared radiation quantitative heating popcorn machine, which quantitatively moves the corn kernels in the storage box to the heating furnace through the feeding module, and utilizes infrared radiation to heat uniformly to quickly produce quantitative popcorn.
为了达到上述目的,本发明所采用的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种红外辐射定量加热爆米花机,包括机架,所述机架的进料端设有储料箱,所述储料箱内穿设有供玉米粒自下而上移动的送料模块,所述送料模块外套设有套管,形成供所述玉米粒进入的导料口,所述机架的出料端设有出料筒,所述储料箱与出料筒之间设有加热炉,所述套管和出料筒分别通过不同的管道与所述加热炉连通,所述加热炉底部设有碳素加热模块,所述碳素加热模块底部连接有鼓风模块。An infrared radiation quantitative heating popcorn machine includes a frame, a feeding end of the frame is provided with a storage box, and a feeding module for corn kernels to move from bottom to top is penetrated in the storage box, so the The outer casing of the feeding module is provided with a sleeve to form a feeding port for the corn kernels to enter. , the sleeve and the discharging cylinder are respectively communicated with the heating furnace through different pipes, the bottom of the heating furnace is provided with a carbon heating module, and the bottom of the carbon heating module is connected with a blowing module.
储料箱内的玉米粒自导料口进入套管,在送料模块的作用下,沿着套管自下而上移动,通过导管进入加热炉,鼓风模块吹出鼓风,鼓风经碳素加热模块加热转变为热风进入加热炉内,热风直接加热加热炉内的玉米粒,将玉米粒爆开,形成爆米花,并由热风吹至出料筒内。The corn kernels in the storage box enter the casing from the material introduction port. Under the action of the feeding module, they move from bottom to top along the casing, and enter the heating furnace through the conduit. The blast module blows out the blast, and the blast passes through the carbon The heating module is heated into hot air and enters the heating furnace. The hot air directly heats the corn kernels in the heating furnace, pops the corn kernels to form popcorn, and blows the hot air into the discharge cylinder.
作为本发明红外辐射定量加热爆米花机的一种改进,所述送料模块包括供所述玉米粒螺旋上移的螺杆,所述螺杆竖直收容于所述套管内并可转动的设置于所述储料箱底部,所述套管顶部抵接所述储料箱。As an improvement of the infrared radiation quantitative heating popcorn machine of the present invention, the feeding module includes a screw for the corn kernel to move upward, and the screw is vertically accommodated in the casing and is rotatably arranged on the The bottom of the storage box, and the top of the sleeve abuts the storage box.
本发明利用螺杆的转动自下而上输送位于螺杆的螺纹上的玉米粒,有助于控制爆米花的加热量,防止爆米花加热量过多,影响爆米花口感,造成食品浪费。The invention utilizes the rotation of the screw to transport the corn kernels on the screw thread from bottom to top, which helps to control the heating amount of the popcorn, prevents the popcorn from being heated too much, affects the taste of the popcorn and causes food waste.
作为本发明红外辐射定量加热爆米花机的一种改进,所述螺杆下端至少一个螺纹显露于所述套管形成螺旋状的所述导料口,以便储料箱内的玉米粒自导料口进入螺杆并沿着套管上移。As an improvement of the infrared radiation quantitative heating popcorn machine of the present invention, at least one thread at the lower end of the screw is exposed on the sleeve to form the helical material guide port, so that the corn kernels in the storage box can be self-guided from the material guide port. Enter the screw and move up the casing.
作为本发明红外辐射定量加热爆米花机的一种改进,所述储料箱位于所述加热炉上方,所述储料箱底面自外向内倾斜设置,所述送料模块位于所述储料箱底面最低处,以便加大玉米粒进入导料口的速度。As an improvement of the infrared radiation quantitative heating popcorn machine of the present invention, the storage box is located above the heating furnace, the bottom surface of the storage box is inclined from the outside to the inside, and the feeding module is located on the bottom surface of the storage box. The lowest position in order to increase the speed of corn kernels entering the guide port.
作为本发明红外辐射定量加热爆米花机的一种改进,所述碳素加热模块包括安装座,所述安装座内自上而下依次收容有一碳素加热管和一导风片,所述碳素加热管与所述导风片之间通过多个支撑片隔开,所述导风片周围间隔设有多个导风孔,所述导风孔与所述碳素加热管位置对应。As an improvement of the infrared radiation quantitative heating popcorn machine of the present invention, the carbon heating module includes a mounting seat, and a carbon heating tube and an air guide sheet are sequentially accommodated in the mounting seat from top to bottom. The element heating pipe and the air guide sheet are separated by a plurality of support sheets, and a plurality of air guide holes are spaced around the air guide sheet, and the air guide holes correspond to the positions of the carbon element heating pipe.
碳素发热管是一种以高纯度碳体结构为基材的发热管,外体为耐高温的绝缘材料,光学级石英玻璃,管内腔体为近真空的环境,连接内腔基材和外部电源的为耐高温钼片和钼干,由电能通过碳体基材产生红外线辐射而加热的,其具有寿命长、节能环保等特点。The carbon heating tube is a heating tube with high-purity carbon structure as the base material. The power source is high temperature resistant molybdenum sheet and molybdenum stem, which is heated by electric energy through the carbon body substrate to generate infrared radiation, which has the characteristics of long life, energy saving and environmental protection.
导风片通过导风孔将鼓风模块产生的鼓风均匀导至碳素加热管,由碳素加热管将鼓风转变为热风,加热加热炉内的玉米粒。The air guide sheet guides the blast air generated by the blast module to the carbon heating tube evenly through the air guide holes, and the carbon heating tube converts the blast air into hot air to heat the corn kernels in the heating furnace.
作为本发明红外辐射定量加热爆米花机的一种改进,所述安装座上盖设有一石英玻璃,所述石英玻璃中心下凹且其上间隔设有多个分散孔。As an improvement of the infrared radiation quantitative heating popcorn machine of the present invention, a quartz glass is provided on the upper cover of the mounting seat, the center of the quartz glass is concave and a plurality of dispersion holes are arranged on it at intervals.
石英玻璃的作用在于导热并将碳素加热管周围的热风分散,使加热炉内热风分散均匀,以便玉米粒受热均匀。The function of quartz glass is to conduct heat and disperse the hot air around the carbon heating tube, so that the hot air in the heating furnace is evenly dispersed, so that the corn kernels are heated evenly.
作为本发明红外辐射定量加热爆米花机的一种改进,所述鼓风模块包括鼓风机,所述鼓风机通过送风管道与所述安装座连通。As an improvement of the infrared radiation quantitative heating popcorn machine of the present invention, the blowing module includes a blower, and the blower communicates with the mounting seat through an air supply duct.
本发明利用鼓风机产生鼓风,加快加热炉内的玉米粒的爆开时间和爆米花出料时间。The invention utilizes the blower to generate the blast, and accelerates the popping time of the corn kernels in the heating furnace and the discharging time of the popcorn.
作为本发明红外辐射定量加热爆米花机的一种改进,所述机架一侧至少设有一个自动出桶模块,所述自动出桶模块包括呈环形可转动的定位齿轮,所述定位齿轮的外齿上啮合有多个出桶齿轮,所述出桶齿轮通过螺旋形的凹槽带动爆米花桶转出,实现自动取桶。As an improvement of the infrared radiation quantitative heating popcorn machine of the present invention, at least one automatic barrel ejection module is provided on one side of the frame, and the automatic barrel ejection module includes a ring-shaped rotatable positioning gear. The outer teeth are meshed with a plurality of barrel ejection gears, and the barrel ejection gears drive the popcorn barrel to rotate out through the helical groove, so as to realize automatic barrel taking.
作为本发明红外辐射定量加热爆米花机的一种改进,所述出料筒侧面至少设有一个调料投放模块,所述调料投放模块具有一调料盒,所述调料盒倾斜设置并与所述出料筒连通,所述调料盒内滑动连接有一推板,所述推板将所述调料盒的内腔隔为两部分。As an improvement of the infrared radiation quantitative heating popcorn machine of the present invention, at least one seasoning delivery module is provided on the side of the discharge cylinder, and the seasoning delivery module has a seasoning box. The material cylinder is communicated, and a push plate is slidably connected in the seasoning box, and the push plate divides the inner cavity of the seasoning box into two parts.
本发明的调料盒用于收容浆状的酱料、糖浆等调料,推板将调料盒的内腔分为两部分,调料放置于调料盒靠近出料筒端的内腔内,推板滑动过程中,直接将调料盒内的调料压至出料筒内。The seasoning box of the present invention is used for accommodating seasonings such as paste-like sauces, syrups, etc. The inner cavity of the seasoning box is divided into two parts by the push plate, and the seasoning is placed in the inner cavity of the seasoning box close to the end of the discharge cylinder. , directly press the seasoning in the seasoning box into the discharge barrel.
作为本发明红外辐射定量加热爆米花机的一种改进,所述推动板由一推杆推动并沿着所述调料盒内壁滑动,所述推杆内螺纹连接有一可转动的内螺杆。As an improvement of the infrared radiation quantitative heating popcorn machine of the present invention, the push plate is pushed by a push rod and slides along the inner wall of the seasoning box, and the push rod is internally threaded with a rotatable inner screw.
与现有技术相比,本发明红外辐射定量加热爆米花机,通过送料模块将储料箱内的玉米粒沿着套管自下而上移出,定量滑落至加热炉内,碳素加热模块利用红外线辐射将鼓风模块吹出的鼓风转换为热风,均匀加热加热炉内的玉米粒形成爆米花并将爆米花吹至出料筒,实现快速制作定量的爆米花,保持爆米花口感,节省制作时间和成本。Compared with the prior art, the infrared radiation quantitative heating popcorn machine of the present invention moves the corn kernels in the storage box from bottom to top along the casing through the feeding module, and slides down into the heating furnace quantitatively. The carbon heating module uses Infrared radiation converts the blast air blown by the blast module into hot air, uniformly heats the corn kernels in the heating furnace to form popcorn and blows the popcorn to the discharge cylinder, realizes rapid production of quantitative popcorn, maintains the taste of popcorn, and saves production. time and cost.
附图说明:Description of drawings:
图1是本发明红外辐射定量加热爆米花机的立体图;Fig. 1 is the perspective view of infrared radiation quantitative heating popcorn machine of the present invention;
图2是本发明红外辐射定量加热爆米花机去掉前盖和侧盖的立体图;Fig. 2 is the perspective view that infrared radiation quantitative heating popcorn machine of the present invention removes front cover and side cover;
图3是本发明红外辐射定量加热爆米花机的内部结构立体图;3 is a perspective view of the internal structure of the infrared radiation quantitative heating popcorn machine of the present invention;
图4是本发明红外辐射定量加热爆米花机的内部结构另一视角立体图;Fig. 4 is another perspective view of the internal structure of the infrared radiation quantitative heating popcorn machine of the present invention;
图5是图4中A处放大视图;Fig. 5 is an enlarged view at A in Fig. 4;
图6是本发明红外辐射定量加热爆米花机的剖视图;Fig. 6 is the sectional view of infrared radiation quantitative heating popcorn machine of the present invention;
图7是图6中B处放大视图;Fig. 7 is an enlarged view at B in Fig. 6;
图8是本发明碳素加热模块和加热炉的立体分解放大图;Figure 8 is a three-dimensional exploded enlarged view of the carbon heating module and the heating furnace of the present invention;
图9是本发明调料投放模块的左视放大图及局部剖视图;Fig. 9 is a left side enlarged view and a partial cross-sectional view of the seasoning delivery module of the present invention;
图10是本发明自动出桶模块的立体放大图。Fig. 10 is an enlarged perspective view of the automatic barrel ejecting module of the present invention.
图示说明:Illustration description:
100、自动爆米花机,1、机架,11、放桶罐,12、取货门,13、投币机, 14、保护罩,141、旋转电机,15、投料门,16、灯柱,2、储料箱,21、入料口,3、送料模块,31、螺杆,311、导料口,32、送料电机,4、套管,41、进料管道,5、加热炉,51、碳素加热模块,511、石英玻璃,512、碳素加热管, 513、导风片,5131、导风孔,514、安装座,6、出料筒,61、出料管道,62、出料口,7、调料投放模块,71、调料盒,72、固定座,73、推板,74、蜗杆, 75、涡轮,76、内螺杆,77、推杆,78、推动电机,8、鼓风模块,81、鼓风机, 82、送风管道,9、自动出桶模块,91、定位齿轮,92、出桶齿轮,93、驱动机构,931、过渡齿轮,932、驱动皮带,933、出桶电机,200、爆米花桶,300、调料。100, automatic popcorn machine, 1, rack, 11, bucket cans, 12, pickup door, 13, coin slot machine, 14, protective cover, 141, rotating motor, 15, feeding door, 16, lamp post, 2. Storage box, 21, Feed port, 3, Feeding module, 31, Screw, 311, Feed port, 32, Feed motor, 4, Casing, 41, Feed pipe, 5, Heating furnace, 51, Carbon heating module, 511, quartz glass, 512, carbon heating tube, 513, air guide plate, 5131, air guide hole, 514, mounting seat, 6, discharge cylinder, 61, discharge pipe, 62, discharge Port, 7, Seasoning feeding module, 71, Seasoning box, 72, Fixed seat, 73, Push plate, 74, Worm, 75, Turbine, 76, Inner screw, 77, Push rod, 78, Push motor, 8, Blower Module, 81, blower, 82, air supply duct, 9, automatic barrel ejection module, 91, positioning gear, 92, barrel ejection gear, 93, drive mechanism, 931, transition gear, 932, drive belt, 933, barrel ejection motor , 200, popcorn bucket, 300, seasoning.
具体实施方式Detailed ways
下面结合附图,具体阐明本发明的实施方式,附图仅供参考和说明使用,不构成对本发明专利保护范围的限制。The embodiments of the present invention will be explained in detail below with reference to the accompanying drawings. The accompanying drawings are only used for reference and description, and do not limit the scope of the patent protection of the present invention.
参照图1至图10,一种红外辐射定量加热爆米花机100,包括机架1、一储料箱2、一送料模块3,一加热炉5、一碳素加热模块51、一鼓风模块8、一套管4、一出料筒6、至少一个调料投放模块7和至少一个自动出桶模块9,储料箱2位于机架1的进料端,送料模块3穿设于储料箱2内,送料模块3用于带动玉米粒自下而上移动,套管4套设于送料模块3外,形成供玉米粒进入的导料口311,出料筒6位于机架1的出料端,加热炉5设置于储料箱2与出料筒6 之间,套管4和出料筒6分别通过不同的管道与加热炉5连通,碳素加热模块 51设置于加热炉5底部,鼓风模块8与碳素加热模块51底部连接,多个调料投放模块7设置于出料筒6上,至少一个自动出桶模块9设置于机架1的一侧。1 to 10, a quantitative infrared radiation
参照图1、图2和图6,所述机架1正面一侧设有取货门12,取货门12后方设有用于保护爆米花桶200呈n形的保护罩14,保护罩14底部的固定架上设有用于放置爆米花桶200的平台(未标示),该平台底部设有旋转电机141,用于控制平台转动,进而带动平台上的爆米花桶200旋转,取货门12下方设有存物抽屉,机架1正面另一侧设有自动出桶模块9,自动出桶模块9后端对应设有用于存放爆米花桶200的放桶罐11,放桶罐11底部设置有弹簧,用于将放桶罐 11内多个叠加的爆米花桶200推出,自动出桶模块9下方设有用于投币购买爆米花的投币机13,投币机13下方设有找零窗口,机架1背面的空腔上盖设有用于投放玉米粒的投料门15,机架1内自前向后间隔固定有多个n型的灯柱16,多个灯柱16自前向后高度和宽度逐渐增加。Referring to FIGS. 1 , 2 and 6 , a pickup door 12 is provided on the front side of the rack 1 , and a
参照图3、图4和图6,所述储料箱2用于存放未爆开的玉米粒,该储料箱2顶部设有入料口21,该入料口21与机架1背面的空腔连通,打开投料门15,便可直接通过入料口21向储料箱2内添加玉米粒,储料箱2底面自外向内倾斜设置,便于储料箱2内的玉米粒自动汇聚于储料箱2底部的最低处,方便玉米粒进料。3 , 4 and 6 , the
参照图4、图5和图6,所述送料模块3用于将聚集于储料箱2底部的玉米粒导入加热炉5内,该送料模块3包括一可转动的螺杆31和一送料电机32,送料电机 32固定于储料箱2下方的支撑架上,螺杆31竖直设置于储料箱2内并穿过储料箱2 底部最低处,螺杆31与送料电机32传动连接,套管4套设于螺杆31上,该套管4 顶部抵接储料箱2上壁,防止套管4内的玉米粒从套管4顶部漏出,套管4底部与储料箱2之间设有一定距离,以便螺杆31下端至少一个螺纹显露于套管4形成螺旋状的导料口311,该导料口311的螺旋状螺纹上凸设有截面呈三角形的凸起,防止位于导料口311内的玉米粒滚下,送料电机32带动螺杆31转动,进而带动导料口311处的玉米粒在套管4内沿着螺杆31的螺纹螺旋上移。4 , 5 and 6 , the
参照图3、图4和图6,所述加热炉5位于储料箱2下方,用于加热进入加热炉 5内的玉米粒,灯柱16围设于加热炉5外,加热炉5通过一进料管道41与套管4的上端连通,进料管道41下端伸入加热炉5内且其出口朝向加热炉5侧壁,进料管道41的出口处还盖设有阀门(未标示),该阀门与进料管道41铰接,进料管道41 内的玉米粒可打开该阀门,加热炉5顶部呈塔尖汇聚状,避免了爆米花滞留在加热炉5内,加热炉5顶部设有出料管道61,加热炉5与出料筒6之间通过该出料管道61连通,碳素加热模块51位于加热炉5底部,该碳素加热模块51包括一石英玻璃511、一碳素加热管512、一导风片513和一安装座514,安装座514安装于加热炉5的底部,碳素加热管512和导风片513自上而下收容于安装座514内,导风片 513周围间隔设有多个导风孔5131,碳素加热管512与导风片513之间通过多个支撑片(未标示)隔开,多个导风孔5131与碳素加热管512的位置对应,石英玻璃 511盖设于安装座514上,该石英玻璃511中心下凹,使玉米粒内聚,利于鼓风加热的玉米粒翻滚、受热均匀,该石英玻璃511上间隔设有多个分散孔(未标示),用于将热风分散。3, 4 and 6, the
参照图3、图4和图6,所述鼓风模块8包括一鼓风机81和一送风管道82,鼓风机81由电机(未标示)带动吹出鼓风,鼓风机81受控于电路板(未标示),在爆米花的制作中,使用了多档位的调节,在低档位时,加热玉米粒使翻滚,高档位时,最大鼓风量将爆米花送到桶内,故鼓风机81的主要作用就是传递热能和送料,送风管道82一端与鼓风机81的出口连通,另一端呈喇叭形并与安装座 514连通,以便将鼓风机81与加热炉5连通,当鼓风机81吹出鼓风时,鼓风通过送风管道82进入安装座514,由导风片513上的导风孔5131将鼓风分散,均匀吹过碳素加热管512,此时,鼓风转变为热风,再由石英玻璃511上的分散孔将热风分散均匀,进入加热炉5内均匀加热玉米粒。3, 4 and 6, the
参照图6,所述出料筒6用于接收爆米花,该出料筒6固定于保护罩14上,出料筒6侧壁与出料管道61连通,出料筒6下端设有出料口62,加热炉5内爆开的爆米花在热风的吹动下,经出料管道61进入出料筒6,不仅加速爆米花出料,还能使出料筒6内的爆米花保持一定温度,便于溶化调料。Referring to FIG. 6 , the
参照图3、图4、图6和图9,每个所述调料投放模块7用于向出料筒6内投放调料,调节爆米花的味道,调料投放模块7包括一调料盒71、一推板73、一固定座72和一推动机构(未标示),固定座72固定于出料筒6外侧,调料盒 71通过固定座72倾斜设置于出料筒6侧面并与出料筒6连通,推板73收容于调料盒71内并与调料盒71滑动连接,该推板73将调料盒71的内腔隔为两部分,调料盒71靠近出料筒6的内腔内装满调料300(如图9),当推板73向前推动时,推板73将调料300挤入出料筒6,推动机构包括一蜗杆74、一涡轮75、一内螺杆76、一推杆77和一推动电机78,推杆77固定于推板73上,推杆77 一端收容于内螺杆76内并与内螺杆76螺纹连接,该推杆77另一端固定于涡轮 75上,该涡轮75与蜗杆74啮合,蜗杆74与推动电机78传动连接,推动电机 78带动蜗杆74转动,蜗杆74通过涡轮75带动内螺杆76转动,进而带动推杆 77倾斜移动,推板73沿着调料盒71的内壁滑动,将调料盒71内的调料300挤入出料筒6。Referring to Fig. 3, Fig. 4, Fig. 6 and Fig. 9, each described seasoning putting
参照图1和图10,所述自动出桶模块9用于自动转出爆米花桶200,方便用户使用,自动出桶模块9位于放桶罐11前端,自动出桶模块9包括可转动的定位齿轮91、多个出桶齿轮92和一驱动机构93,定位齿轮91与放桶罐11同轴,定位齿轮91呈环形并套设于多个叠放于一起的爆米花桶200外,定位齿轮 91的外齿与多个间隔设置的出桶齿轮92啮合,出桶齿轮92上设有螺旋形的凹槽,定位齿轮91由驱动机构93带动转动,进而带动多个出桶齿轮92转动,出桶齿轮92通过螺旋形的凹槽带动单个爆米花桶200转出,驱动机构93包括一过渡齿轮931、一驱动皮带932和一出桶电机933,过渡齿轮931为一端的直齿与定位齿轮91啮合,其另一端的直齿与驱动皮带932内齿啮合,驱动皮带932 由出桶电机933的输出齿轮(未标示)带动转动。1 and 10 , the automatic barrel-out module 9 is used to automatically turn out the
参照图1至图10,本发明红外辐射定量加热爆米花机的工作原理为:取出一个爆米花桶200放置于保护罩14内,打开投料门15,向储料箱2的入料口 21投放玉米粒,玉米粒滑至储料箱2的最低处,由导料口311进入套管4中,沿着螺杆31的螺纹自下而上移动,直到从进料管道41进入加热炉5内并汇聚于石英玻璃511上,鼓风机81通过送风管道82向碳素加热模块51送风,由导热片513将风导至碳素加热管512上,将鼓风机81送出的低档风转换为热风,由石英玻璃511传导热量并将热量分散,均匀加热加热炉5内的玉米粒,当玉米粒受热至一定温度时爆开,形成爆米花,将鼓风机81调至高档位,增大鼓风量,利用热风,将加热炉5内的爆米花吹至出料筒6内,使出料筒6内的爆米花具有一定热量并落入由旋转电机141控制旋转的爆米花桶200内,同时,推动电机78通过涡轮蜗杆控制内螺杆76转动,带动推杆77倾斜移动,使推板73 沿着调料盒71的内壁滑动,将调料盒71内的调料300挤入出料筒6,调料300 从调料盒71的出料口62处落入旋转的爆米花桶200内,调料300溶化于在该爆米花桶200内具有余热的爆米花表面。1 to 10, the working principle of the infrared radiation quantitative heating popcorn machine of the present invention is: take out a
为了达到最佳爆开效果和最短的制作时间,本发明的加热炉5运用了红外线辐射加热的原理,优于传统加热方式,而碳素管的红外线辐射加热不仅提供了底部的红外线直接照射加热,且由红外线产生的热能因鼓风自下而上的作用玉米粒,受热均匀,双重加热形式解决了烧焦和受热不均匀的问题,能达到爆米花制作的最佳效果。In order to achieve the best explosion effect and the shortest production time, the
本发明通过红外线辐射与热能的双重加热加快玉米爆开速度,提高爆开成功率,且提供爆米花多种口味。因此加热面的材质选择石英玻璃,石英玻璃透光性能高和热稳固性好,且具有耐高温、耐腐蚀的特性,且调料盒选择食品级塑料材质,螺旋口衔接,方便换料盒和加料,操作简单,而投料架体的出料方式以送料螺杆取代了传统齿轮柱,防止卡料和堵料现象,利于调料投放。鼓风模块在整个制作过程起到如下关键性的作用:(一)、将碳素加热管产生的热能传递至加热炉加热玉米粒;(二)、使玉米粒翻滚均匀受热;(三)、携带爆米花进入出料筒,并伴随着余温,使调料更好的溶解于爆米花。The present invention accelerates the popping speed of corn by double heating of infrared radiation and thermal energy, improves the success rate of popping, and provides various flavors of popcorn. Therefore, the material of the heating surface is quartz glass, which has high light transmission performance, good thermal stability, and has the characteristics of high temperature resistance and corrosion resistance, and the seasoning box is made of food-grade plastic material, and the screw mouth is connected, which is convenient for changing the box and feeding. , The operation is simple, and the feeding method of the feeding rack body replaces the traditional gear column with the feeding screw, which prevents the phenomenon of material jamming and material blocking, which is conducive to the feeding of the seasoning. The blast module plays the following key roles in the whole production process: (1), transfer the heat energy generated by the carbon heating tube to the heating furnace to heat the corn kernels; (2), make the corn kernels roll and heat evenly; (3), Carry the popcorn into the discharge barrel, and along with the residual temperature, the seasoning can be better dissolved in the popcorn.
除此之外,电路板的控制系统对于玉米粒出料量、鼓风量和调料量的精准控制,最终指向爆米花的口味和量,以及出现的爆米花残渣滞留问题和清洗问题。玉米粒出料量的控制来自送料电机,可选用直流或步进电机,通过控制单位时间的旋转量或脉冲频率、个数和步距角的控制实现出料量,且根据螺杆的切面深度和宽度,及柱面直径通过实际测试得出精准数据,确定一桶爆米花最大出料量和最佳爆开效果。同理确定出调料量和鼓风带动的爆米花量的配合,实现调料溶于爆米花的最佳效果,给消费者最佳的口感。In addition, the control system of the circuit board accurately controls the amount of corn kernels, the amount of air blowing and the amount of seasoning, which ultimately points to the taste and amount of popcorn, as well as the retention and cleaning problems of popcorn residue. The control of the amount of corn kernels comes from the feeding motor, and DC or stepper motors can be selected. The width and cylinder diameter are obtained through actual testing to obtain accurate data to determine the maximum output of a bucket of popcorn and the best popping effect. In the same way, determine the combination of the amount of seasoning and the amount of popcorn driven by the blast, so as to achieve the best effect of dissolving the seasoning in the popcorn and give consumers the best taste.
以上所揭露的仅为本发明的较佳实施例,不能以此来限定本发明的权利保护范围,因此依本发明申请专利范围所作的等同变化,仍属本发明所涵盖的范围。The above disclosures are only the preferred embodiments of the present invention, which cannot be used to limit the protection scope of the present invention. Therefore, equivalent changes made according to the scope of the patent application of the present invention are still within the scope of the present invention.
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