CN111397393A - Closed high-temperature condensed water recovery system - Google Patents
Closed high-temperature condensed water recovery system Download PDFInfo
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- CN111397393A CN111397393A CN202010294205.0A CN202010294205A CN111397393A CN 111397393 A CN111397393 A CN 111397393A CN 202010294205 A CN202010294205 A CN 202010294205A CN 111397393 A CN111397393 A CN 111397393A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 210
- 238000011084 recovery Methods 0.000 title claims abstract description 35
- 239000010802 sludge Substances 0.000 claims abstract description 64
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 11
- 238000004891 communication Methods 0.000 claims abstract description 6
- 230000001105 regulatory effect Effects 0.000 claims description 8
- 230000032258 transport Effects 0.000 claims description 5
- 230000005484 gravity Effects 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 abstract description 11
- 238000001035 drying Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 16
- 229920006395 saturated elastomer Polymers 0.000 description 16
- 230000008569 process Effects 0.000 description 12
- 239000000203 mixture Substances 0.000 description 3
- 108010085603 SFLLRNPND Proteins 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 238000010025 steaming Methods 0.000 description 2
- 238000011217 control strategy Methods 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000006837 decompression Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28B—STEAM OR VAPOUR CONDENSERS
- F28B9/00—Auxiliary systems, arrangements, or devices
- F28B9/08—Auxiliary systems, arrangements, or devices for collecting and removing condensate
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/13—Treatment of sludge; Devices therefor by de-watering, drying or thickening by heating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22D—PREHEATING, OR ACCUMULATING PREHEATED, FEED-WATER FOR STEAM GENERATION; FEED-WATER SUPPLY FOR STEAM GENERATION; CONTROLLING WATER LEVEL FOR STEAM GENERATION; AUXILIARY DEVICES FOR PROMOTING WATER CIRCULATION WITHIN STEAM BOILERS
- F22D1/00—Feed-water heaters, i.e. economisers or like preheaters
- F22D1/50—Feed-water heaters, i.e. economisers or like preheaters incorporating thermal de-aeration of feed-water
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22D—PREHEATING, OR ACCUMULATING PREHEATED, FEED-WATER FOR STEAM GENERATION; FEED-WATER SUPPLY FOR STEAM GENERATION; CONTROLLING WATER LEVEL FOR STEAM GENERATION; AUXILIARY DEVICES FOR PROMOTING WATER CIRCULATION WITHIN STEAM BOILERS
- F22D11/00—Feed-water supply not provided for in other main groups
- F22D11/02—Arrangements of feed-water pumps
- F22D11/06—Arrangements of feed-water pumps for returning condensate to boiler
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22G—SUPERHEATING OF STEAM
- F22G5/00—Controlling superheat temperature
- F22G5/12—Controlling superheat temperature by attemperating the superheated steam, e.g. by injected water sprays
- F22G5/123—Water injection apparatus
- F22G5/126—Water injection apparatus in combination with steam-pressure reducing valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28B—STEAM OR VAPOUR CONDENSERS
- F28B9/00—Auxiliary systems, arrangements, or devices
- F28B9/10—Auxiliary systems, arrangements, or devices for extracting, cooling, and removing non-condensable gases
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Abstract
本发明公开了一种闭式高温凝结水回收系统,包括减温减压器、污泥干化机、凝结水箱、集水罐、循环水泵和输送水泵;所述污泥干化机包括主轴加热器和外壳加热器;所述减温减压器与主轴加热器相连接;减温减压器与外壳加热器相连;所述主轴加热器的凝结水出口与凝结水箱相连;所述外壳加热器与集水罐相连;所述外壳加热器与集水罐通过蒸汽连通管连接;所述集水罐与凝结水箱相连;所述凝结水箱与电动开关阀的后蒸汽管相连;所述凝结水箱与循环水泵进口相连,减温减压器与循环水泵相连,凝结水箱与循环水泵出口管相连;凝结水箱与输送水泵进口相连。本发明系统蒸汽热源要求简单;设备简单,投资低;高温凝结水质量、热量可实现100%回收。
The invention discloses a closed-type high-temperature condensed water recovery system, comprising a desuperheater and pressure reducer, a sludge drying machine, a condensed water tank, a water collecting tank, a circulating water pump and a conveying water pump; the sludge drying machine includes a main shaft heating The desuperheating and pressure reducing device is connected with the main shaft heater; the desuperheating and pressure reducing device is connected with the casing heater; the condensate water outlet of the main shaft heater is connected with the condensate water tank; the casing heater connected with the water collecting tank; the shell heater is connected with the water collecting tank through a steam communication pipe; the water collecting tank is connected with the condensed water tank; the condensed water tank is connected with the rear steam pipe of the electric switch valve; the condensed water tank is connected with The inlet of the circulating water pump is connected, the desuperheating pressure reducer is connected with the circulating water pump, the condensed water tank is connected with the outlet pipe of the circulating water pump; the condensed water tank is connected with the inlet of the conveying water pump. The steam heat source requirement of the system of the invention is simple; the equipment is simple, and the investment is low; the quality and heat of the high-temperature condensed water can be recovered 100%.
Description
技术领域technical field
本发明涉及一种闭式高温凝结水回收系统,属于高温凝结水回收技术领域。The invention relates to a closed-type high-temperature condensed water recovery system, which belongs to the technical field of high-temperature condensed water recovery.
背景技术Background technique
化工、电子等行业相关工艺设备多以蒸汽作为热源,产生大量高温、高压饱和凝结水。当前,高温高压饱和凝结水的回收系统以开式回收系统为主,开式回收系统仅以质量回收为主,热量回收非常稀少。随着节能减排政策的不断深入实施,闭式回收系统因质量、热量回收率高、经济效果显著而应用日趋广泛。而目前闭式高温凝结水回收系统在实践过程中遇到了不少的问题。The related process equipment in the chemical industry, electronics and other industries mostly uses steam as the heat source, which produces a large amount of high-temperature, high-pressure saturated condensate water. At present, the recovery system of high-temperature and high-pressure saturated condensate water is mainly open-type recovery system, and the open-type recovery system only focuses on mass recovery, and heat recovery is very rare. With the continuous and in-depth implementation of energy-saving and emission-reduction policies, closed recycling systems have become more and more widely used due to their high quality, high heat recovery rate, and significant economic effects. At present, the closed high temperature condensate recovery system has encountered many problems in the practice process.
闭式高温凝结水回收系统采用闭式凝结水箱,需谨慎建立不同设备节点之间的压力差,防止出现闭式水箱压力过高,出现凝结水憋压情况。为了解决上述问题,现存在几种解决方案:1. 工艺设备凝结水排水管道上设置闪蒸罐,闪蒸汽排向其他蒸汽热用户。此方案常常因其他热用户具有间断性、波动性等特点,在其他蒸汽热用户不用汽时,为防止影响工艺设备的正常运行,闪蒸汽就地排放至大气中。2. 工艺设备凝结水排水管道上设置间接换热冷却器,将高温高压凝结水冷却至低温低压,保证凝结水排水通畅。此方案中,间接换热冷却的冷源常常采用来自冷却塔的循环冷却水,设备投资大,热量损失大。3. 工艺设备凝结水排水管道连接至气动冷凝水回收泵,由回收泵收集凝结水并送至水箱。此方案中,回收泵需要额外的高压蒸汽作为驱动动力热源,且因回收泵的固有特点导致一段运行时间后,需释放泵内超压蒸汽至大气环境中,造成少部分的热量浪费。The closed-type high-temperature condensate recovery system uses a closed-type condensate tank, and it is necessary to carefully establish the pressure difference between different equipment nodes to prevent the closed-type tank pressure from being too high and the condensate water pressure. In order to solve the above problems, there are several solutions: 1. A flash tank is installed on the condensate drainage pipeline of the process equipment, and the flash steam is discharged to other steam heat users. This scheme is often due to the intermittent and fluctuating characteristics of other heat users. When other steam heat users do not use steam, in order to prevent the normal operation of process equipment from being affected, flash steam is discharged into the atmosphere on site. 2. An indirect heat exchange cooler is installed on the condensate drainage pipeline of the process equipment to cool the high temperature and high pressure condensate to low temperature and low pressure to ensure smooth drainage of the condensate. In this scheme, the cold source of indirect heat exchange cooling often uses circulating cooling water from the cooling tower, which requires large equipment investment and large heat loss. 3. The condensate drainage pipeline of the process equipment is connected to the pneumatic condensate recovery pump, which collects the condensate and sends it to the water tank. In this scheme, the recovery pump needs additional high-pressure steam as a driving power heat source, and after a period of operation due to the inherent characteristics of the recovery pump, the overpressure steam in the pump needs to be released to the atmospheric environment, resulting in a small amount of heat waste.
故当前高温高压饱和凝结水的闭式回收系统,难以实现100%质量、热量回收,且热量利用过程中难以适应其他热用户的间断性、波动性特点。Therefore, the current closed recovery system of high temperature and high pressure saturated condensate is difficult to achieve 100% mass and heat recovery, and it is difficult to adapt to the intermittent and fluctuating characteristics of other heat users during the heat utilization process.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术中存在的不足,提供一种闭式高温凝结水回收系统,以实现热量能量的100%回收,并满足不同特点热用户的需求,并可以推广至其他类似圆盘式污泥干化机蒸汽设备的凝结水回收系统中。The purpose of the present invention is to overcome the deficiencies in the prior art, and to provide a closed-type high-temperature condensed water recovery system to achieve 100% recovery of heat energy and meet the needs of heat users with different characteristics, and can be extended to other similar circles In the condensate recovery system of the steam plant of the disc sludge dryer.
按照本发明提供的技术方案:闭式高温凝结水回收系统,包括减温减压器、污泥干化机、凝结水箱、集水罐、循环水泵和输送水泵;所述污泥干化机包括圆盘主轴加热器和外壳蒸汽加热器层;所述减温减压器通过连接管与圆盘主轴加热器的蒸汽接口相连接,该连接管上设置电动调节阀;减温减压器通过连接管与外壳蒸汽加热器层的蒸汽接口相连,该连接管上设置电动开关阀;所述圆盘主轴加热器的凝结水出口通过连接管与凝结水箱的主凝结水进口相连;所述外壳蒸汽加热器层的凝结水出口通过连接管与集水罐的凝结水进口相连;所述外壳蒸汽加热器层蒸汽进口与集水罐顶部蒸汽接口之间通过蒸汽连通管连接;所述集水罐凝结水出口通过连接管与凝结水箱辅凝结水进口相连;所述凝结水箱闪蒸汽出口通过连接管与电动开关阀的后蒸汽管相连用以提供闪蒸汽作为外壳蒸汽加热器层的蒸汽热源;所述凝结水箱底部接口与循环水泵进口相连,减温减压器通过连接管与循环水泵相连,凝结水箱上部接口与循环水泵出口管相连,循环水泵抽吸凝结水箱内的高温凝结水并通过连接管输送至减温减压器以及热水用户,热水用户的低温循环回水通过连接管流回凝结水箱;凝结水箱底部接口与输送水泵进口相连,输送水泵抽吸凝结水箱内的高温凝结水并加压输送至电厂除氧器。According to the technical solution provided by the present invention: a closed high temperature condensate recovery system, including a desuperheater, a sludge dryer, a condensate tank, a water collection tank, a circulating water pump and a conveying water pump; the sludge dryer includes The disc spindle heater and the shell steam heater layer; the desuperheater and pressure reducer are connected with the steam interface of the disc spindle heater through a connecting pipe, and an electric regulating valve is arranged on the connecting pipe; the desuperheater and pressure reducer are connected by The pipe is connected with the steam interface of the casing steam heater layer, and an electric switch valve is arranged on the connecting pipe; the condensed water outlet of the disc spindle heater is connected with the main condensed water inlet of the condensed water tank through the connecting pipe; the casing steam heating The condensed water outlet of the device layer is connected with the condensed water inlet of the water collecting tank through a connecting pipe; the steam inlet of the casing steam heater layer and the steam interface on the top of the water collecting tank are connected by a steam communication pipe; the condensed water of the water collecting tank is connected The outlet is connected to the auxiliary condensate inlet of the condensate tank through a connecting pipe; the flash steam outlet of the condensate tank is connected to the rear steam pipe of the electric switch valve through a connecting pipe to provide flash steam as the steam heat source of the casing steam heater layer; The bottom interface of the water tank is connected to the inlet of the circulating water pump, the desuperheater and pressure reducer is connected to the circulating water pump through the connecting pipe, and the upper interface of the condensing water tank is connected to the outlet pipe of the circulating water pump. Desuperheater and hot water users, the low-temperature circulating return water of hot water users flows back to the condensate tank through the connecting pipe; the bottom interface of the condensate tank is connected to the inlet of the conveying water pump, and the conveying pump sucks the high-temperature condensed water in the condensing water tank and pressurizes it Sent to the deaerator of the power plant.
进一步地,所述圆盘主轴加热器的凝结水出口与凝结水箱的主凝结水进口相连的连接管上设置第一疏水阀和第一止回阀。Further, a first trap valve and a first check valve are arranged on the connecting pipe connecting the condensate water outlet of the disc main shaft heater with the main condensate water inlet of the condensate water tank.
进一步地,所述集水罐凝结水出口与凝结水箱辅凝结水进口相连的连接管上设置第二止回阀和第二疏水阀。Further, a second check valve and a second drain valve are arranged on the connecting pipe connecting the condensate water outlet of the water collecting tank with the auxiliary condensate water inlet of the condensate water tank.
进一步地,所述凝结水箱闪蒸汽出口与电动开关阀后蒸汽管相连的连接管上设置第三止回阀。Further, a third check valve is provided on the connecting pipe connecting the flash steam outlet of the condensate tank with the steam pipe behind the electric switch valve.
进一步地,所述圆盘主轴加热器使用经过减温减压器处理后的市政蒸汽,所述外壳蒸汽加热器层使用经过减温减压器处理后的市政蒸汽或者凝结水箱的闪蒸汽。Further, the disk spindle heater uses municipal steam treated by a desuperheater and pressure reducer, and the shell steam heater layer uses municipal steam treated by a desuperheater and pressure reducer or flash steam from a condensate tank.
进一步地,所述外壳蒸汽加热器层与集水罐的蒸汽空间采用蒸汽联通管保持压力相等,外壳蒸汽加热器层产生的凝结水以重力流方式进入集水罐。Further, the steam communication pipe between the casing steam heater layer and the steam space of the water collecting tank is used to maintain the same pressure, and the condensed water generated by the casing steam heater layer enters the water collecting tank by gravity flow.
进一步地,所述凝结水箱的闪蒸汽排出口通过连接管连接蒸汽热用户。Further, the flash steam discharge port of the condensate tank is connected to the steam heat user through a connecting pipe.
进一步地,所述凝结水箱与蒸汽热用户相连的连接管上设置第四止回阀。Further, a fourth check valve is provided on the connecting pipe connecting the condensate tank with the steam heat user.
本发明与现有技术相比,具有如下优点:Compared with the prior art, the present invention has the following advantages:
本系统所需蒸汽热源压力等级仅为一种,无需更高压力的汽动泵驱动蒸汽热源;设备简单,投资低;高温凝结水质量、热量可实现100%回收;可为各种间断性、波动性用热用户提供热源,而不影响本系统的工艺流程;系统无冒汽点,符合企业的工业运行环境要求。The pressure level of the steam heat source required by this system is only one, and there is no need for a higher pressure steam pump to drive the steam heat source; the equipment is simple and the investment is low; the quality and heat of the high-temperature condensate can be recovered 100%; The fluctuating heat user provides the heat source without affecting the process flow of the system; the system has no steaming point, which meets the requirements of the industrial operating environment of the enterprise.
附图说明Description of drawings
图1为本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
图2为污泥干化机结构示意图。Figure 2 is a schematic diagram of the structure of the sludge dryer.
附图标记说明:1、减温减压器;2、污泥干化机; 3、电动调节阀;4、电动开关阀;5、闭式凝结水箱;6、集水罐;7、循环水泵;8、热用户;9、第一疏水阀;10、第二疏水阀10;11、蒸汽热用户;12、输送水泵、13.1、第一止回阀、13.2、第二止回阀、13.3、第三止回阀、13.4、第四止回阀、101、圆盘传动系统电机;102、干化机外壳;103、湿污泥进口;104,不凝气体出口、105、圆盘主轴加热器;106、外壳蒸汽加热器层;107、圆盘主轴加热器蒸汽进口;108、第一外壳加热器蒸汽进口;109、第一外壳加热器凝结水出口;110、第二外壳加热器蒸汽进口;111、第二外壳加热器凝结水出口;112、第三外壳加热器蒸汽进口;113、第三外壳加热器凝结水出口;114、干污泥出口;115、圆盘主轴加热器凝结水出口;116、污泥流动空间;117、刮泥刀。Description of reference numerals: 1. Desuperheater and pressure reducer; 2. Sludge dryer; 3. Electric regulating valve; 4. Electric switching valve; 5. Closed condensate tank; 6. Water collecting tank; 7. Circulating water pump ;8, heat user; 9, first steam trap; 10,
具体实施方式Detailed ways
下面结合附图和实施例对于本发明系统进行说明。The system of the present invention will be described below with reference to the accompanying drawings and embodiments.
本发明中闭式高温凝结水回收系统包括:污泥干化机2、闭式凝结水箱5、集水罐6、减温减压器1、电动调节阀3、电动开关阀4、第一疏水阀9、第二疏水阀10、循环水泵7、输送水泵12、13.1、第一止回阀、13.2、第二止回阀、13.3、第三止回阀、13.4、第四止回阀、热用户8。The closed-type high-temperature condensate recovery system of the present invention includes: a sludge dryer 2, a closed-type condensate tank 5, a water collection tank 6, a
所述污泥干化机2包括圆盘传动系统电机101,圆盘传动系统电机101连接圆盘主轴加热器105,圆盘主轴加热器105上设置干化机外壳102,干化机外壳102内设有外壳蒸汽加热器层106;所述污泥干化机2的中部设置与减温减压器1相连的第一外壳加热器蒸汽进口108、第二外壳加热器蒸汽进口110和第三外壳加热器蒸汽进口112;所述污泥干化机2的下端设置与集水罐6相连的第一外壳加热器凝结水出口109、第二外壳加热器凝结水出口111和第三外壳加热器凝结水出口113;所述污泥干化机2的上端设置湿污泥进口103、尾气排出口104;所述圆盘主轴加热器105的上设有圆盘主轴加热器凝结水出口115和圆盘主轴加热器蒸汽进口107,圆盘主轴加热器凝结水出口115与凝结水箱5相连,圆盘主轴加热器蒸汽进口107与减温减压器1相连;所述污泥干化机2的底部设置干污泥出口114和污泥流动空间116;所述圆盘主轴加热器105上设有刮泥刀117。The sludge dryer 2 includes a disc
污泥干化机2,污泥干化机2为圆盘式污泥干化机,其以饱和蒸汽为热源,加热市政污泥并使其含水率降低至设计值; 市政污泥从湿污泥进口103进入污泥干化机内污泥流动空间116,经蒸汽加热脱水后由干污泥出口114排出,污泥中蒸发出的水分及不凝气体由尾气排出口104排出;大部分热源蒸汽由圆盘主轴加热器进口106进入主轴加热器105,加热污泥后冷却为凝结水由主轴加热器凝结水出口115排出;少量热源蒸汽分别由圆盘第一外壳加热器蒸汽进口108、圆盘第二外壳加热器蒸汽进口110、圆盘第三外壳加热器蒸汽进口112进入外壳加热器层106,加热污泥后冷却为凝结水并分别经由第一外壳加热器凝结水出口109、第二外壳加热器凝结水出口111、第三外壳加热器凝结水出口113排出;圆盘主轴加热器105及刮泥刀117由圆盘传动系统电机101驱动旋转,以达到污泥流动效果。Sludge dryer 2, sludge dryer 2 is a disc type sludge dryer, which uses saturated steam as a heat source to heat municipal sludge and reduce its moisture content to the design value; The
凝结水箱5,其收集污泥干化机的高温凝结水,然后经高温水泵输送至电厂除氧器,并向其他热用户提供闪蒸汽和高温水;集水罐6,其将高温高压的市政管网蒸汽减温减压至污泥干化机2所需饱和蒸汽,冷却水来自闭式凝结水箱5;电动调节阀3,其调节进入污泥干化机主轴的蒸汽量;电动开关阀4,其控制接至污泥干化机2外壳加热部分的蒸汽管开关;两个疏水阀,对污泥干化机的凝结水进行排水阻汽,宜选用背压度高于90%的浮球式疏水阀;循环水泵7,其将闭式水箱内高温凝结水输送至热水用户并回收低温凝结水回水;输送水泵12,其将闭式水箱内高温凝结水输送至电厂除氧器。Condensate tank 5, which collects high-temperature condensate water from the sludge dryer, and then transports it to the deaerator of the power plant through a high-temperature water pump, and provides flash steam and high-temperature water to other heat users; water collection tank 6, which will high-temperature and high-pressure municipal The steam in the pipe network is decompressed to the saturated steam required by the sludge dryer 2, and the cooling water comes from the closed condensate tank 5; the electric regulating
如上所述的闭式高温凝结水回收系统,其污泥干化机2有四个蒸汽入口和凝结水出口,承担干化机主轴加热(总热值占比90%)的一个圆盘主轴加热器蒸汽进口107和一个圆盘主轴加热器凝结水出口115,承担干化机外壳加热(总热值占比10%)的三个蒸汽进口:第一外壳加热器蒸汽进口108、第二外壳加热器蒸汽进口110、第三外壳加热器蒸汽进口112和三个凝结水出口:第一外壳加热器凝结水出口109、第二外壳加热器凝结水出口111、第三外壳加热器凝结水出口113。In the closed high-temperature condensate recovery system described above, the sludge dryer 2 has four steam inlets and condensate outlets, and a disc main shaft heating the main shaft of the dryer (total calorific value accounts for 90%). The
如上所述的闭式高温凝结水回收系统,其闭式水箱有主凝结水进口(污泥干化机主轴内凝结水)、辅凝结水进口(污泥干化机外壳内凝结水)、闪蒸汽排出口、循环水泵接口、循环回水接口、输送水泵接口及其他辅助功能接口(排污口,超压排放口等)。The closed-type high-temperature condensate water recovery system described above, its closed-type water tank has a main condensate water inlet (condensate in the main shaft of the sludge dryer), an auxiliary condensate inlet (condensate in the sludge dryer shell), flash Steam outlet, circulating water pump interface, circulating return water interface, conveying water pump interface and other auxiliary function interfaces (sewage outlet, overpressure discharge outlet, etc.).
如上所述的闭式高温凝结水回收系统,其集水罐6有凝结水进口、集水罐6顶部蒸汽接口、凝结水出口及其他辅助功能接口(排污口,超压排放口等)。In the above closed high temperature condensate recovery system, the water collection tank 6 has a condensed water inlet, a steam port on the top of the water collection tank 6, a condensed water outlet and other auxiliary function ports (sewage outlet, overpressure outlet, etc.).
如上所述的闭式高温凝结水回收系统,其循环水泵7和输送水泵12宜采用变频水泵,自带防气蚀功能。In the closed high-temperature condensate water recovery system as described above, the circulating
减温减压器1与污泥干化机2的圆盘主轴加热器105的主轴蒸汽进口相连接,减温减压器1接收来自市政供热管网内的(0.9MPa,280℃)蒸汽,将其减温减压为(0.7MPa,170.4℃)饱和蒸汽,并分成两路。第一路接至圆盘主轴加热器105,连接管上设置电动调节阀3,其可调节进入污泥干化机2主轴的蒸汽量。第二路接至外壳蒸汽加热器层106和集水罐6,连接管上设置电动开关阀4控制第二路蒸汽管的通断;减温减压器1与循环水泵7相连,其连接管向减温减压器1提供减温水;污泥干化机2的圆盘主轴加热器105的主轴凝结水出口与凝结水箱5主凝结水进口相连,其连接管上设置第一止回阀13.1和第一疏水阀9,污泥干化机2主轴凝结水(0.7MPa饱和水)以余压压力流方式通过第一疏水阀9汽化为汽水混合物,并进入凝结水箱5;污泥干化机2的外壳蒸汽加热器层106的外壳凝结水出口与集水罐6凝结水进口相连,污泥干化机2的外壳蒸汽加热器层106的外壳凝结水以重力流方式流入凝结水箱5;污泥干化机2的外壳蒸汽加热器层106的外壳蒸汽进口与集水罐6顶部蒸汽接口之间由蒸汽连通管连接,保证污泥干化机2外壳蒸汽加热器层106内蒸汽空间与集水罐6蒸汽空间保持联通,两者内部压力平衡,污泥干化机2外壳蒸汽加热器层106的外壳凝结水以重力流方式流入凝结水箱5;集水罐6凝结水出口与凝结水箱5辅凝结水进口相连,其连接管上设置第二止回阀13.2、第二疏水阀10;凝结水箱5闪蒸汽出口与电动开关阀4后蒸汽管相连,并设置第三止回阀13.3。当凝结水箱5内压力≥0.5MPa时,电动开关阀4关闭。凝结水箱5闪蒸汽(≥0.5MPa)作为蒸汽热源输送至污泥干化机2外壳加热器2.1,导致凝结水箱5的温度和压力始终小于0.6MPa。当集水罐6的凝结水水位达到上水位时,电动开关阀4执行打开工作,输送减温减压的0.7MPa饱和蒸汽进入集水罐6,以汽动泵形式把集水罐6的凝结水泵入凝结水箱5。集水罐6的凝结水水位到达下水位线时,电动开关阀4执行关闭动作,切断0.7MPa饱和蒸汽来源。同时集水罐6内残余0.7MPa蒸汽通过蒸汽连通管进入污泥干化机2外壳蒸汽加热器层106,与来自凝结水箱5的闪蒸汽混合成为污泥干化机2外壳蒸汽加热器层106的蒸汽热源;当凝结水箱5内压力<0.5MPa时,电动开关阀4始终打开,输送减温减压的0.7MPa饱和蒸汽进入污泥干化机2外壳蒸汽加热器层106和集水罐6,外壳加热器吸收0.7MPa饱和蒸汽的汽化潜热后,排出凝结水至集水罐6。集水罐6内的凝结水持续不断由0.7MPa饱和蒸汽以汽动泵形式把集水罐6的凝结水泵入凝结水箱5。而此时凝结水箱5内的闪蒸汽压力因小于0.7MPa的饱和蒸汽而被切断,同时凝结水箱5闪蒸汽出口管上止回阀阻止0.7MPa饱和蒸汽进入凝结水箱5;凝结水箱5底部接口与循环水泵7进口相连,凝结水箱5上部接口与循环水泵7出口管相连,循环水泵7抽吸凝结水箱5内的高温凝结水并输送至减温减压器1以及热水用户8,低温循环回水流回凝结水箱5;凝结水箱5底部接口与输送水泵12进口相连,输送水泵12抽吸凝结水箱5内的高温凝结水并加压输送至电厂除氧器。输送水泵12的启停由凝结水箱5的水位进行控制,宜采用比例积分控制,保持凝结水箱5内的水位在设计水位线以内。The
如上所述的闭式高温凝结水回收系统,其控制策略为:当蒸汽用户11或热水用户8存在用热需求时,凝结水箱5的热量被热用户利用,其内部压力小于污泥干化机2圆盘主轴加热器105和外壳蒸汽加热器层106内的压力。电动调节阀3和电动开关阀4常开,污泥干化机2圆盘主轴加热器105和外壳蒸汽加热器层106使用市政蒸汽;当蒸汽用户和热水用户都不存在用热需求时,污泥干化机2圆盘主轴加热器105使用市政蒸汽。电动调节阀3常开,电动开关阀4关闭,污泥干化机2外壳蒸汽加热器层106使用凝结水箱内的闪蒸汽。凝结水箱5内高温凝结水闪蒸导致压力降低,其压力小于污泥干化机2圆盘主轴加热器105内压力。当集水罐6内收集的污泥干化机2外壳蒸汽加热器层106内的凝结水达到上水位线后,电动开关阀4打开,市政蒸汽进入集水罐6并将其内凝结水以汽动泵方式输送至凝结水箱5。集水罐6内凝结水达到下水位线后,电动开关阀4关闭,集水罐6内残余市政蒸汽进入污泥干化机2外壳加热器2.1后被降温凝结,污泥干化机2外壳蒸汽加热器层106内压力恢复至闪蒸汽压力值,重复以上过程。The control strategy of the closed high temperature condensate recovery system as described above is: when the
本发明是采用单一压力等级蒸汽作为污泥干化机2加热热源和集水罐6汽动泵的驱动动力,无需更高压力等级的蒸汽,蒸汽参数要求简单。The present invention adopts a single pressure level steam as the heating heat source of the sludge dryer 2 and the driving power of the steam pump of the water collecting tank 6, without the need of higher pressure level steam, and the steam parameter requirements are simple.
本发明中污泥干化机2外壳蒸汽加热器层106加热首选凝结水箱5闪蒸汽作为热源,深度利用高温凝结水的热量,也保证了凝结水箱5的压力因其内高温凝结水的闪蒸而保持小于0.6Mpa,即确保了减温减压器1后0.7MPa饱和蒸汽与凝结水箱5内汽水混合物之间存在不小于0.1MPa的压差,污泥干化机2凝结水排水通畅。In the present invention, the
本发明中其他热用户消耗热量,进一步降低凝结水箱5内汽水混合物的压力。当热用户用热间断,用热量波动较大时,通过监视凝结水箱5内压力,控制电动开发阀的开关动作,确保了减温减压器1后0.7MPa饱和蒸汽与凝结水箱5之间的压力差,不影响污泥干化机2的工艺可靠性。In the present invention, other heat users consume heat to further reduce the pressure of the soda-water mixture in the condensate tank 5 . When the heat consumption is intermittent and the heat consumption fluctuates greatly, by monitoring the pressure in the condensate tank 5 and controlling the opening and closing action of the electric development valve, it is ensured that the 0.7MPa saturated steam behind the
本发明中整套系统完全密闭,直排室外的闪蒸汽为零,凝结水热量、质量100&利用。无冒汽点,企业形象好。In the present invention, the whole system is completely sealed, the flash steam outside the direct discharge is zero, and the heat and quality of the condensed water are 100% utilized. No steaming point, good corporate image.
虽然本发明已以具体实施例揭示,但其并非用以限定本发明,任何本领域的技术人员,在不脱离本发明的构思和范围的前提下所作出的等同组件的置换或依本发明专利保护范围所作的等同变化与修饰,例如,还可以汽动泵或其他机械泵替代上述实施例中的电动循环水泵7和电动输送水泵12;还可以其他类似形式的工艺换热设备,甚至可以两个工艺换热设备,替代上述实施例中的污泥干化机2,对蒸汽进行冷凝,此等变化皆应仍属本专利涵盖的范畴。 而且,以上实施例仅用以说明而非限制本发明的技术方案,但不能理解为实施时必须为具体实施例中所有特征的组合,具体应用时,本发明的产品或方法可以从说明书中描述的各技术特征 ( 包括结构、方法步骤 ) 根据实际需要选择一项单独采用或选择多项组合起来使用,特此说明。Although the present invention has been disclosed by specific embodiments, it is not intended to limit the present invention. Any person skilled in the art can replace the equivalent components made by any person skilled in the art without departing from the spirit and scope of the present invention. Equivalent changes and modifications made in the protection scope, for example, the electric circulating
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