CN111396474A - A high-speed train brake pad with optimized friction particle combination and installation method - Google Patents
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/04—Attachment of linings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/0006—Noise or vibration control
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/78—Features relating to cooling
- F16D65/84—Features relating to cooling for disc brakes
- F16D65/847—Features relating to cooling for disc brakes with open cooling system, e.g. cooled by air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/02—Composition of linings ; Methods of manufacturing
- F16D69/027—Compositions based on metals or inorganic oxides
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D2069/004—Profiled friction surfaces, e.g. grooves, dimples
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Abstract
Description
技术领域technical field
本发明属于摩擦制动技术领域,具体涉及一种优化摩擦粒子组合及安装方式的高速列车制动闸片。The invention belongs to the technical field of friction braking, and in particular relates to a high-speed train brake pad for optimizing the combination and installation of friction particles.
背景技术Background technique
高速列车通常采用盘式制动,在车轴上或在车轮辐板侧面安装制动盘,用制动夹钳使两个制动闸片紧压制动盘,摩擦产生制动力,使列车停止前进。此种制动方式由于作用力不在车轮踏面上,可以大大减轻车轮踏面的热负荷和机械磨耗。另外盘形制动的摩擦面积大,制动平稳,制动效果好。随着国民经济的快速发展,高速列车运行速度日益提升,不断突破运营最高速度,因而对制动系统安全性、可靠性提出了更为严格的要求;同时人们生活水平的提高,对列车乘坐的舒适性也日益关注。因此针对制动闸片的安全性、可靠性、舒适性展开优化设计具有重大工程实际应用意义。High-speed trains usually use disc brakes. The brake disc is installed on the axle or on the side of the wheel spokes, and the two brake pads are pressed against the brake disc with the brake caliper, and the friction generates a braking force to stop the train. This braking method can greatly reduce the thermal load and mechanical wear of the wheel tread because the force is not on the wheel tread. In addition, the friction area of the disc brake is large, the braking is stable, and the braking effect is good. With the rapid development of the national economy, the running speed of high-speed trains is increasing day by day, constantly breaking through the maximum operating speed, which puts forward more stringent requirements for the safety and reliability of the braking system; Comfort is also a growing concern. Therefore, the optimal design for the safety, reliability and comfort of brake pads has great practical application significance in engineering.
目前制动系统中制动闸片多采用同种形状的摩擦粒子,如六边形摩擦粒子、圆形摩擦粒子等。而现有研究已然表明不同形状摩擦粒子在制动性能的多种表现形式中有明显的区别,故单纯地采用一种形状的摩擦粒子,无法使制动闸片结构满足多方面的性能要求。At present, the brake pads in the braking system mostly use friction particles of the same shape, such as hexagonal friction particles and circular friction particles. However, existing research has shown that friction particles of different shapes have obvious differences in various manifestations of braking performance. Therefore, simply using friction particles of one shape cannot make the brake pad structure meet various performance requirements.
现有制动系统的优化方案中很少涉及闸片结构中摩擦粒子的排布方式。制动闸片上在最外层的摩擦粒子所承受的摩擦速度是最大的,给最外层的摩擦粒子带来较高强度的冲击,加剧界面磨损和裂纹萌生,造成大面积严重磨损区域,且高强度的冲击会引起界面的持续且剧烈的振动现象,激发高频率、高强度的尖叫噪声。最外层排列的粒子数目也是较多的,导致该区域与制动盘的接触面积最大。相比内层,对磨时间大幅度延长。若在此处依然采用非圆弧形摩擦粒子,会极大程度地影响摩擦粒子表面的磨损特性及接触压力分布,加剧磨损,造成严重的应力集中,引起列车制动过程中产生高频尖叫噪声,并导致摩擦粒子表面局部高温现象,严重影响界面的运行精度及可靠性,缩短制动闸片的使用寿命,降低制动系统稳定性。The optimization scheme of the existing braking system rarely involves the arrangement of friction particles in the brake pad structure. The friction speed of the outermost layer of friction particles on the brake pad is the largest, which brings a high-intensity impact to the outermost layer of friction particles, aggravates the interface wear and crack initiation, and causes a large area of severe wear and tear. High-intensity impact will cause continuous and violent vibration at the interface, which will excite high-frequency and high-intensity screaming noise. The number of particles arranged in the outermost layer is also larger, resulting in the largest contact area between this area and the brake disc. Compared with the inner layer, the grinding time is greatly prolonged. If non-circular friction particles are still used here, it will greatly affect the wear characteristics and contact pressure distribution on the surface of the friction particles, aggravate the wear, cause serious stress concentration, and cause high-frequency screaming during the braking process of the train. Noise, and lead to local high temperature phenomenon on the surface of friction particles, which seriously affects the operation accuracy and reliability of the interface, shortens the service life of the brake pads, and reduces the stability of the braking system.
另一方面是未考虑闸片结构切入端排布方式对制动性能的影响。而实际上切入端的特征与制动界面特性联系紧密。在制动过程中,闸片的切入端区域承受最大能量级的冲击力,极大程度上破坏该区域摩擦粒子的表面形貌特征,加剧界面磨损和裂纹萌生,造成磨屑堆积及粘着撕裂等现象,出现大面积严重磨损区域,并且巨大的冲击力会引起界面摩擦力的剧烈波动,引起界面持续且剧烈的振动现象,辐射出高频率和高强度的制动尖叫噪声。同时产生严重的应力集中,在引起制动系统产生高强度的振动噪声的同时导致摩擦粒子表面局部高温现象,极大影响制动过程的安全性和可靠性。On the other hand, the influence of the arrangement of the incision end of the brake pad structure on the braking performance is not considered. In fact, the characteristics of the incision end are closely related to the characteristics of the braking interface. During the braking process, the cut-in end area of the brake pads is subjected to the impact force of the maximum energy level, which greatly destroys the surface morphology of the friction particles in this area, aggravates the interface wear and crack initiation, and causes the accumulation of wear debris and adhesion and tearing. and other phenomena, a large area of severe wear occurs, and the huge impact force will cause violent fluctuations in the interface friction, causing continuous and violent vibration at the interface, and radiating high-frequency and high-intensity brake squeal noise. At the same time, serious stress concentration occurs, which causes high-intensity vibration and noise in the braking system and local high temperature on the surface of the friction particles, which greatly affects the safety and reliability of the braking process.
随着列车的速度等级不断提升,制动能量相对较大。制动时在摩擦界面产生的热负荷较大,而现有制动闸片摩擦粒子固定方式普遍采用的是铆钉固定连接,高温压制。制动时闸片极易出现载荷分布不均衡,导致摩擦界面发生振动,有效接触面积大幅降低,致使热负荷集中分布在已接触表面,闸片使用寿命缩短。近来已经有带调整器的闸片结构出现,如常州市铁马科技实业有限公司发明的列车制动闸片用调整器(申请公布号:CN101982668A),提出一种梅花形的调整器,能将三个摩擦粒子固定为整体;国外专利(申请号:US20190024735A1)提出一种花生形调整器,能将两个摩擦粒子固定为整体。此类调整器闸片在高速高压的制动条件下,将各个摩擦粒子自动调整到同一平面,以提高工作时接触面积。但这类调整器,结构复杂,不便于摩擦粒子的灵活安装布置,且在减振降噪和应力分布方面的表现相对较差。As the speed class of the train continues to increase, the braking energy is relatively large. The thermal load generated at the friction interface during braking is relatively large, and the existing brake pad friction particle fixing method generally adopts rivet fixed connection and high temperature pressing. When braking, the brake pads are prone to unbalanced load distribution, which leads to vibration of the friction interface, and the effective contact area is greatly reduced, resulting in a concentrated distribution of thermal loads on the contacted surfaces and shortened service life of the brake pads. Recently, there have been brake pad structures with adjusters, such as the adjuster for train brake pads invented by Changzhou Tiema Technology Industrial Co., Ltd. (application publication number: CN101982668A), which proposes a plum-shaped adjuster, which can adjust the three Each friction particle is fixed as a whole; a foreign patent (application number: US20190024735A1) proposes a peanut-shaped adjuster, which can fix two friction particles as a whole. Under the braking conditions of high speed and high pressure, the brake pads of this type of adjuster automatically adjust each friction particle to the same plane to increase the contact area during operation. However, this type of regulator has a complex structure, which is inconvenient for the flexible installation and arrangement of friction particles, and its performance in terms of vibration reduction, noise reduction and stress distribution is relatively poor.
以上论述说明了目前制动系统所存在的问题,这些问题会造成列车制动过程中形成恶劣的噪声污染,伤害乘客和沿途居民的身心健康。并且极大地缩短了闸片的服役寿命,甚至可能导致制动事故,降低列车的运行效率和经济效益。总之,现有技术方案在列车制动的安全性,可靠性及舒适性仍然有一定的不足。因此,研发一种新型高铁制动闸片具有重要的工程应用意义。The above discussion illustrates the problems existing in the current braking system, which can cause severe noise pollution during the braking process of the train, and harm the physical and mental health of passengers and residents along the way. And greatly shorten the service life of the brake pads, and may even lead to braking accidents, reducing the operating efficiency and economic benefits of the train. In a word, the existing technical solutions still have certain deficiencies in the safety, reliability and comfort of train braking. Therefore, the development of a new type of high-speed rail brake pads has important engineering application significance.
发明内容SUMMARY OF THE INVENTION
针对现有技术中存在的问题,本发明提供一种优化摩擦粒子组合及安装方式的高速列车制动闸片,其目的在于:提出不同形状、材料摩擦粒子组合的思路,将不同形状摩擦粒子的优点有机结合,保证制动可靠性和安全性,延长闸片的使用寿命,从而降低了生产与运营成本。In view of the problems existing in the prior art, the present invention provides a high-speed train brake pad that optimizes the combination and installation of friction particles, the purpose of which is to propose a combination of friction particles of different shapes and materials, The advantages are organically combined to ensure braking reliability and safety, prolong the service life of the brake pads, thereby reducing production and operating costs.
本发明采用的技术方案如下:The technical scheme adopted in the present invention is as follows:
一种优化摩擦粒子组合及安装方式的高速列车制动闸片,包括制动盘、制动闸片结构和加载装置,所述加载装置与制动闸片结构连接,制动闸片结构与制动盘配合,所述制动闸片结构包括制动闸片背板,所述制动闸片背板上设置有数个摩擦粒子,所述数个摩擦粒子具有至少两种形状。A high-speed train brake pad with optimized friction particle combination and installation method, comprising a brake disc, a brake pad structure and a loading device, the loading device is connected with the brake pad structure, and the brake pad structure is connected with the brake pad structure. The brake pad structure includes a brake pad back plate, and a plurality of friction particles are arranged on the brake pad back plate, and the plurality of friction particles have at least two shapes.
采用该技术方案后,优化了制动闸片摩擦粒子组合结构,采用数种不同形状的摩擦粒子组合,能够将不同形状摩擦粒子的优点有机结合。After adopting the technical solution, the combination structure of the friction particles of the brake pad is optimized, and several combinations of friction particles of different shapes are used, which can organically combine the advantages of the friction particles of different shapes.
作为优选,所述摩擦粒子包括多边形摩擦粒子和圆形摩擦粒子。通过将圆形摩擦粒子和多边形摩擦粒子的结合,能够保证列车制动的安全性和可靠性,同时降低环境的噪声污染。Preferably, the friction particles include polygonal friction particles and circular friction particles. By combining the circular friction particles and the polygonal friction particles, the safety and reliability of the train braking can be ensured, and the noise pollution of the environment can be reduced at the same time.
作为优选,所述圆形摩擦粒子位于制动闸片背板的外侧和/或两端,所述多边形摩擦粒子位于制动闸片背板的内侧和中部。Preferably, the circular friction particles are located on the outer side and/or both ends of the back plate of the brake pad, and the polygonal friction particles are located on the inner side and the middle of the back plate of the brake pad.
采用该优选方案后,在闸片两端和/或对磨相对速度较大的闸片最外层设置圆形摩擦粒子,能够尽可能的减少制动过程中的较严重磨损现象的出现,避免磨屑堆积,提高系统制动过程的稳定性,并且达到很好的减振降噪效果,进一步延长制动闸片的使用寿命。在冲击较缓和的闸片中部设置六边形摩擦粒子,其能在一定程度上避免应力集中,保证摩擦界面紧密贴合,提升制动效率,减少制动距离,更进一步地提高高速列车的安全性和可靠性,进而保证乘客的旅途安全。After adopting this preferred solution, circular friction particles are arranged at both ends of the brake pads and/or the outermost layer of the brake pads with a relatively large friction speed, which can reduce the occurrence of serious wear during the braking process as much as possible, and avoid The accumulation of wear debris improves the stability of the braking process of the system, and achieves good vibration and noise reduction effects, further extending the service life of the brake pads. The hexagonal friction particles are arranged in the middle of the brake pad with mild impact, which can avoid stress concentration to a certain extent, ensure that the friction interface is closely fitted, improve braking efficiency, reduce braking distance, and further improve the safety of high-speed trains reliability and reliability, thus ensuring the safety of passengers on their journeys.
作为优选,所述摩擦粒子的组成材料包括至少一种粉末冶金或至少一种复合材料。Preferably, the constituent materials of the friction particles include at least one powder metallurgy or at least one composite material.
采用该优选方案后,能够综合利用不同材料的性能,提高制动闸片整体的均匀性、耐磨性。After adopting this preferred solution, the properties of different materials can be comprehensively utilized to improve the overall uniformity and wear resistance of the brake pad.
作为优选,所述摩擦粒子的耐磨性能从制动闸片背板的两端向中间递减。Preferably, the wear resistance of the friction particles decreases from the two ends of the brake pad backing plate to the middle.
采用该优选方案后,能够综合利用不同材料优势性能,可以有效的改善制动闸片在运行过程中的偏磨现象,提高制动闸片的使用寿命。After adopting the optimal solution, the advantageous properties of different materials can be comprehensively utilized, the eccentric wear phenomenon of the brake pad during operation can be effectively improved, and the service life of the brake pad can be increased.
作为优选,所述制动闸片背板上设置有安装孔,所述安装孔的两端设置有第一沉孔和第二沉孔,安装孔中设置有导向轴,所述导向轴的一端连接有摩擦粒子支撑体,所述摩擦粒子支撑体与摩擦粒子连接,所述导向轴的另一端连接有弹簧卡圈,所述弹簧卡圈位于第二沉孔中,所述第一沉孔中设置有阻尼支撑垫。Preferably, a mounting hole is provided on the back plate of the brake pad, both ends of the mounting hole are provided with a first countersunk hole and a second countersunk hole, a guide shaft is provided in the mounting hole, and one end of the guide shaft is provided A friction particle support body is connected, the friction particle support body is connected with the friction particles, the other end of the guide shaft is connected with a spring clip, the spring clip is located in the second counterbore, the first counterbore A damping support pad is provided.
采用该优选方案后,阻尼支撑垫的设置能够避免摩擦粒子的应力集中现象,降低摩擦振动,从而起到减振降噪的作用。After adopting this preferred solution, the damping support pad can avoid the stress concentration phenomenon of friction particles, reduce friction vibration, and thus play the role of vibration reduction and noise reduction.
所述导向轴为柱状结构,导向轴的横截面形状为非圆形,所述安装孔的形状与导向轴配合。The guide shaft is a columnar structure, the cross-sectional shape of the guide shaft is non-circular, and the shape of the installation hole is matched with the guide shaft.
采用该优选方案后,优化了摩擦粒子的防转方式,与现有安装结构中的导向轴和安装孔形状不同,将导向柱的外形由圆柱形优化为非圆柱形(如棱柱形、椭圆柱形等),安装孔的形状与导向轴的形状配合,能够防止摩擦粒子转动。本技术方案与现有的防转手段,如设置防转块或刻意设置摩擦粒子的安装位置等相比,结构更加简单,降低了加工难度和装配难度,进一步提升企业效益。After adopting this preferred solution, the anti-rotation mode of the friction particles is optimized. Different from the shape of the guide shaft and the installation hole in the existing installation structure, the shape of the guide column is optimized from a cylindrical shape to a non-cylindrical shape (such as prismatic, elliptical column, etc.). shape, etc.), the shape of the mounting hole matches the shape of the guide shaft, which can prevent the friction particles from rotating. Compared with the existing anti-rotation means, such as setting the anti-rotation block or deliberately setting the installation position of the friction particles, the technical solution has a simpler structure, reduces the difficulty of processing and assembly, and further improves the efficiency of the enterprise.
作为优选,所述阻尼支撑垫包括上下两层,下层为金属阻尼垫圈,上层为隔热层,所述隔热层采用热绝缘材料制成。Preferably, the damping support pad includes upper and lower layers, the lower layer is a metal damping washer, and the upper layer is a heat insulating layer, and the heat insulating layer is made of thermal insulating material.
采用该优选方案后,隔热层能够降低摩擦热对金属阻尼垫圈的影响,保证金属阻尼垫圈的工作寿命,制动过程中通过金属阻尼垫圈的变形,能够调整摩擦粒子与制动盘的接触状态,可以避免摩擦粒子表面的应力集中现象,改善制动界面热分布,降低系统摩擦振动强度,从而达到提高制动安全及减振降噪效果。After adopting this preferred solution, the thermal insulation layer can reduce the influence of frictional heat on the metal damping washer, ensure the working life of the metal damping washer, and adjust the contact state between the friction particles and the brake disc through the deformation of the metal damping washer during the braking process , can avoid the stress concentration phenomenon on the surface of the friction particles, improve the thermal distribution of the braking interface, reduce the friction and vibration intensity of the system, so as to improve the braking safety and the effect of vibration reduction and noise reduction.
作为优选,所述摩擦粒子与摩擦粒子支撑体、导向轴通过高温烧结为一体。Preferably, the friction particles, the friction particle support and the guide shaft are sintered together at high temperature.
采用该优选方案后,摩擦粒子与摩擦粒子支撑体、导向轴之间的连接更加牢固,抗压、抗剪强度更高,能够防止摩擦粒子、摩擦粒子支撑体和导向轴在制动过程中损坏,延长制动系统的使用寿命。After adopting this preferred solution, the connection between the friction particles, the friction particle support and the guide shaft is firmer, and the compressive and shear strength is higher, which can prevent the friction particles, the friction particle support and the guide shaft from being damaged during the braking process , prolong the service life of the braking system.
综上所述,由于采用了上述技术方案,本发明的有益效果是:To sum up, due to the adoption of the above-mentioned technical solutions, the beneficial effects of the present invention are:
1.优化了制动闸片摩擦粒子组合结构,采用数种不同形状的摩擦粒子组合,能够将不同形状摩擦粒子的优点有机结合,使高速列车的制动系统既能保证制动可靠性和安全性,同时具备减振降噪及减磨能力,降低环境的噪声污染,为旅客带来舒适的乘车体验,而且能够延长闸片的使用寿命,从而降低了生产与运营成本,为国家交通运输事业带来更高的运营效率。1. The combination structure of the friction particles of the brake pad is optimized, and several combinations of friction particles of different shapes are used, which can organically combine the advantages of friction particles of different shapes, so that the braking system of the high-speed train can not only ensure the reliability and safety of braking At the same time, it has the ability to reduce vibration, noise and wear, reduce the noise pollution of the environment, bring a comfortable ride experience to passengers, and prolong the service life of the brake pads, thereby reducing production and operating costs, and contributing to the national transportation. Business brings higher operational efficiency.
2.摩擦粒子包括多边形摩擦粒子和圆形摩擦粒子,圆形摩擦粒子相比多边形摩擦粒子具有更好的减振降噪效果,但是多边形摩擦粒子在应力分布及制动效率优于圆形摩擦粒子。在闸片两端和/或对磨相对速度较大的闸片最外层设置圆形摩擦粒子,能够尽可能的减少制动过程中的较严重磨损现象的出现,提高系统制动过程的稳定性,并且达到很好的减振降噪效果,进一步延长制动闸片的使用寿命。在冲击较缓和的闸片中部设置六边形摩擦粒子,其能在一定程度上避免应力集中,保证摩擦界面紧密贴合,提升制动效率,减少制动距离,更进一步地提高高速列车的安全性和可靠性,进而保证乘客的旅途安全。2. Friction particles include polygonal friction particles and circular friction particles. Compared with polygonal friction particles, circular friction particles have better vibration and noise reduction effects, but polygonal friction particles are better than circular friction particles in stress distribution and braking efficiency. . Disposing circular friction particles at both ends of the brake pads and/or the outermost layer of the brake pads with a relatively large friction speed can reduce the occurrence of serious wear during the braking process as much as possible, and improve the stability of the braking process of the system It also achieves good vibration and noise reduction effects, further extending the service life of the brake pads. The hexagonal friction particles are arranged in the middle of the brake pad with mild impact, which can avoid stress concentration to a certain extent, ensure that the friction interface is closely fitted, improve braking efficiency, reduce braking distance, and further improve the safety of high-speed trains reliability and reliability, thus ensuring the safety of passengers on their journeys.
3.能够综合利用不同材料的性能,提高制动闸片整体接触的均匀性、耐磨性。摩擦粒子的耐磨性能从制动闸片背板的两端向中间递减,能够利用不同材料的耐磨特性有效的改善制动闸片在运行过程中的偏磨现象,提高制动闸片的使用寿命。3. It can comprehensively utilize the properties of different materials to improve the overall contact uniformity and wear resistance of the brake pads. The wear resistance of the friction particles decreases from the two ends of the brake pad back plate to the middle, which can effectively improve the eccentric wear phenomenon of the brake pad during operation by using the wear resistance of different materials, and improve the performance of the brake pad. service life.
4.阻尼支撑垫的设置能够避免摩擦粒子的应力集中现象,降低摩擦振动,从而起到减振降噪的作用。4. The setting of the damping support pad can avoid the stress concentration phenomenon of the friction particles, reduce the friction vibration, and thus play the role of vibration reduction and noise reduction.
5.阻尼支撑垫包括金属阻尼垫圈和隔热层,隔热层能够降低摩擦热对金属阻尼垫圈的影响,保证金属阻尼垫圈的工作寿命,制动过程中通过金属阻尼垫圈的变形,能够调整摩擦粒子与制动盘的接触状态,可以避免摩擦粒子表面的应力集中现象,改善制动界面热分布,降低系统摩擦振动强度,从而达到提高制动安全及减振降噪效果。5. The damping support pad includes a metal damping washer and a heat insulation layer. The heat insulation layer can reduce the influence of frictional heat on the metal damping washer and ensure the working life of the metal damping washer. During the braking process, the deformation of the metal damping washer can adjust the friction The contact state between the particles and the brake disc can avoid stress concentration on the surface of the friction particles, improve the thermal distribution of the braking interface, and reduce the friction and vibration intensity of the system, thereby improving braking safety and reducing vibration and noise.
6.优化了摩擦粒子的防转方式,与现有安装结构中的导向轴和安装孔形状不同,将导向柱的外形由圆柱形优化为非圆柱形(如棱柱形、椭圆柱形等),安装孔的形状与导向轴的形状配合,能够防止摩擦粒子转动。6. The anti-rotation method of the friction particles is optimized. Different from the shape of the guide shaft and the installation hole in the existing installation structure, the shape of the guide column is optimized from cylindrical to non-cylindrical (such as prismatic, elliptical cylindrical, etc.), The shape of the mounting hole matches the shape of the guide shaft to prevent the friction particles from rotating.
7.摩擦粒子与摩擦粒子支撑体、导向轴通过高温烧结为一体,摩擦粒子与摩擦粒子支撑体、导向轴之间的连接更加牢固,抗压、抗剪强度更高,能够防止摩擦粒子、摩擦粒子支撑体和导向轴在制动过程中损坏,延长制动系统的使用寿命。7. The friction particles, the friction particle support and the guide shaft are integrated by high temperature sintering. The connection between the friction particles, the friction particle support and the guide shaft is more firm, and the compressive and shear strength is higher, which can prevent friction particles and friction. Particle supports and guide shafts are damaged during braking, extending the service life of the braking system.
附图说明Description of drawings
本发明的具体实施方式将通过后续实施例并参照附图进行说明,其中:The specific implementation of the present invention will be described by the following embodiments and with reference to the accompanying drawings, wherein:
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是本发明中制动闸片的摩擦粒子排布方式示意图;Fig. 2 is the schematic diagram of the friction particle arrangement mode of the brake pad in the present invention;
图3是本发明中制动闸片摩擦粒子的另一种排布方式示意图;3 is a schematic diagram of another arrangement of friction particles of brake pads in the present invention;
图4是本发明中摩擦粒子的结构示意图;Fig. 4 is the structural representation of friction particle in the present invention;
图5是本发明中导向轴的结构示意图;Fig. 5 is the structural representation of the guide shaft in the present invention;
图6是本发明中制动闸片背板的后视图;Fig. 6 is the rear view of the brake pad back plate in the present invention;
图7是图6中A-A剖面的局部剖视图;Fig. 7 is the partial cross-sectional view of A-A section in Fig. 6;
图8是阻尼支撑垫的结构示意图;Figure 8 is a schematic structural diagram of a damping support pad;
图9是隔热层的结构示意图;Fig. 9 is the structural representation of heat insulating layer;
图10是金属阻尼垫圈的结构示意图;Figure 10 is a schematic structural diagram of a metal damping washer;
图11是本发明的接触压力分布图。Fig. 11 is a contact pressure distribution diagram of the present invention.
其中,1-制动盘,2-制动闸片背板,3-加载连接杆,4-加载缓冲块,5-加载连接架,6-加载推力架,7-摩擦粒子,701-圆形摩擦粒子,702-多边形摩擦粒子,8-摩擦粒子支撑体,9-导向轴,10-弹簧卡圈,11-安装孔,12-第一沉孔,13-第二沉孔,14-金属阻尼垫圈, 15-隔热层。Among them, 1-brake disc, 2-brake pad back plate, 3-loading connecting rod, 4-loading buffer block, 5-loading connecting frame, 6-loading thrust frame, 7-friction particle, 701-round Friction particle, 702-polygonal friction particle, 8-friction particle support, 9-guide shaft, 10-spring collar, 11-installation hole, 12-first counterbore, 13-second counterbore, 14-metal damping Gasket, 15-Insulation.
具体实施方式Detailed ways
本说明书中公开的所有特征,或公开的所有方法或过程中的步骤,除了互相排斥的特征和/或步骤以外,均可以以任何方式组合,不仅仅局限于下面介绍的实施例。All features disclosed in this specification, or steps in all methods or processes disclosed, except mutually exclusive features and/or steps, may be combined in any way, not limited to the embodiments described below.
下面结合图1~图11对本发明作详细说明。The present invention will be described in detail below with reference to FIGS. 1 to 11 .
实施例一Example 1
一种优化摩擦粒子组合及安装方式的高速列车制动闸片,包括制动盘1、制动闸片结构和加载装置,所述加载装置与制动闸片结构连接,制动闸片结构与制动盘1配合,所述制动闸片结构包括制动闸片背板2,所述制动闸片背板2上设置有数个摩擦粒子7,所述数个摩擦粒子7具有两种及以上的形状。本实施例中,制动闸片背板2结构左右对称,形状为类弧形,采用钢质材料冲压成型。A high-speed train brake pad with optimized friction particle combination and installation method, comprising a brake disc 1, a brake pad structure and a loading device, the loading device is connected with the brake pad structure, and the brake pad structure is connected with the brake pad structure. The brake disc 1 cooperates, and the brake pad structure includes a brake pad back
所述摩擦粒子7包括多边形摩擦粒子702和圆形摩擦粒子701。本实施例中,所述多边形摩擦粒子702为正六边形摩擦粒子。The
研究表明六边形摩擦粒子在减振降噪方面的表现中明显不及圆形摩擦粒子,但其在应力分布及制动效率优于圆形摩擦粒子。如图3所示,本实施例中,摩擦粒子7的数量为十八个,其中八个为圆形摩擦粒子701,其余十个为正六边形摩擦粒子。所述八个圆形摩擦粒子701设置在相对速度和冲击较大的制动闸片背板2的切入端(即两端),每一端设置四个;十个正六边形摩擦粒子设置在相对速度及冲击较小的制动闸片背板2内层和中部。在闸片切入端或对磨相对速度较大的闸片最外层设置圆形摩擦粒子701,能够尽可能的减少制动过程中的较严重磨损现象的出现,避免磨屑堆积,提高系统制动过程的稳定性,并且达到很好的减振降噪效果,进一步延长制动闸片的使用寿命。在冲击较缓和的闸片内侧和中部设置正六边形摩擦粒子,能在一定程度上避免应力集中,保证摩擦界面紧密贴合,提升制动效率,减少制动距离,更进一步地提高高速列车的安全性和可靠性,进而保证乘客的旅途安全。The research shows that the performance of hexagonal friction particles is obviously inferior to that of circular friction particles in terms of vibration reduction and noise reduction, but their stress distribution and braking efficiency are better than that of circular friction particles. As shown in FIG. 3 , in this embodiment, the number of
本实施例暂采用的正六边形和圆形两种形状的摩擦粒子组合,在实际应用中可以采用其他形状的摩擦粒子进行组合(例如正三角形、正四边形、正五边形、正八边形、椭圆形、梅花形等)。两种或多种摩擦粒子的数量分配也可以根据工况需求调整。The friction particle combination of the regular hexagon and the circular shape is temporarily adopted in this embodiment. In practical applications, friction particles of other shapes can be used for combination (for example, regular triangle, regular quadrilateral, regular pentagon, regular octagon, regular oval, plum blossom, etc.). The number distribution of two or more friction particles can also be adjusted according to the requirements of the working conditions.
所述摩擦粒子的组成材料包括至少一种粉末冶金或至少一种复合材料。根据实际使用需要,可以选用不同的组成材料不通顺,综合利用不同材料的不同优势性能。The constituent materials of the friction particles include at least one powder metallurgy or at least one composite material. According to the actual needs of use, different composition materials can be selected, and the different advantageous properties of different materials can be comprehensively utilized.
所述摩擦粒子7的耐磨性能从制动闸片背板2的两端向中间递减。通过在制动闸片背板2的切入区域(即两端)设置耐磨性能相对较强的摩擦粒子,中部设置耐磨性能相对较弱的摩擦粒子,能够利用不同材料的耐磨特性有效的改善制动闸片在运行过程中的偏磨现象,提高制动闸片的使用寿命。The wear resistance of the
所述制动闸片背板2上设置有用于安装摩擦粒子7的安装孔11,所述安装孔11的两端设置有第一沉孔12和第二沉孔13,安装孔11中设置有导向轴9。所述导向轴9为柱状结构,导向轴9的横截面形状为不是圆形的其他形状均可,所述安装孔11的形状与导向轴9 配合。本实施例中,所述导向轴9的横截面形状为矩形或者椭圆形。所述导向轴9的一端连接有摩擦粒子支撑体8,所述导向轴9的另一端连接有弹簧卡圈10。所述摩擦粒子支撑体8与摩擦粒子7连接,用于支撑摩擦粒子7。所述弹簧卡圈10位于第二沉孔13中,用于固定导向轴9。所述第一沉孔12中设置有阻尼支撑垫,用于与摩擦粒子支撑体8共同抵抗摩擦粒子7传来的压力。The brake pad back
本实施例中,摩擦粒子7采用铜基粉末冶金材料制成,弹簧卡圈3采用弹簧钢材料制作而成。所述摩擦粒子7与摩擦粒子支撑体8、导向轴9通过高温烧结为一体。In this embodiment, the
所述阻尼支撑垫由上下两层组成,上层为隔热层15,下层为金属阻尼垫圈14,隔热层 15用于降低摩擦热对金属阻尼垫圈14的影响,保证金属阻尼垫圈14的工作寿命。制动过程中通过金属阻尼垫圈14的变形,调整摩擦粒子7与制动盘1的接触状态,可以避免摩擦粒子7表面的应力集中现象,改善制动界面热分布,降低系统摩擦振动强度,从而达到提高制动安全及减振降噪效果。所述隔热层15采用热绝缘材料制成。The damping support pad is composed of upper and lower layers. The upper layer is an insulating
所述加载装置包括加载连接架5和加载推力架6,所述加载推力架6与加载连接架5铰接连接,加载推力架6能够绕加载连接架5转动。所述加载推力架6连接有加载连接杆3,加载连接杆3连接有加载缓冲块4,加载缓冲块4与制动闸片背板2连接。在制动时,控制加载推理架6绕加载连接架5转动,从而使制动闸片背板2将制动盘1夹紧,达到制动的目的。The loading device includes a loading connecting frame 5 and a
制动盘与制动闸片之间的界面接触压力分布对制动系统的稳定性有重要影响,而系统不稳定振动往往是由于压力分布不均造成的。接触压力分布的均匀性通常被用来评价制动系统性能的一个重要指标。接触压力分布越均匀,系统制动性能越良好。The interface contact pressure distribution between the brake disc and the brake pad has an important influence on the stability of the braking system, and the unstable vibration of the system is often caused by the uneven pressure distribution. The uniformity of the contact pressure distribution is usually used as an important indicator to evaluate the performance of the braking system. The more uniform the contact pressure distribution, the better the system braking performance.
本实施例中采用有限元分析了两种制动闸片,六边形摩擦粒子和圆形摩擦粒子组合而成的组合制动闸片作为试验组,六边形摩擦粒子组成的制动闸片作为对照组。接触压力分布如图11所示:制动盘静止时,两种制动闸片的接触压力都接近于对称分布,并且两种制动闸片的接触压力相差不大。当制动盘开始旋转后,制动闸片表面的接触压力分布不再对称。由于摩擦的作用,最大接触压力变大,最大接触压力出现在制动闸片接触前缘。对于组合制动闸片,接触表面的最大接触压力约为14MPa。对于六边形制动闸片,接触表面的最大接触压力约为18MPa。从以上数据可以看出,组合制动闸片的接触压力明显小于六边形摩擦粒子的制动闸片的接触压力,因此,组合制动闸片的接触压力分布更均匀。因此,本发明的组合制动闸片具有更好的制动性能。In this example, two kinds of brake pads are analyzed by finite element analysis. The combined brake pad composed of hexagonal friction particles and circular friction particles is used as the test group, and the brake pad composed of hexagonal friction particles is used as the test group. as a control group. The contact pressure distribution is shown in Figure 11: when the brake disc is stationary, the contact pressures of the two brake pads are close to symmetrical distribution, and the contact pressures of the two brake pads are not much different. When the brake disc starts to rotate, the contact pressure distribution on the brake pad surface is no longer symmetrical. Due to friction, the maximum contact pressure becomes larger, and the maximum contact pressure occurs at the contact front edge of the brake pad. For combined brake pads, the maximum contact pressure on the contact surface is about 14MPa. For hexagonal brake pads, the maximum contact pressure on the contact surface is about 18MPa. It can be seen from the above data that the contact pressure of the combined brake pads is significantly smaller than that of the brake pads with hexagonal friction particles, so the contact pressure distribution of the combined brake pads is more uniform. Therefore, the combined brake pad of the present invention has better braking performance.
实施例二
本实施例与实施例一的技术方案基本相同,不同之处在于:This embodiment is basically the same as the technical solution of the first embodiment, and the difference is:
如图2所示,本实施例中,摩擦粒子7的数量为十八个,其中十个为圆形摩擦粒子701,其余八个为正六边形摩擦粒子702。所述十个圆形摩擦粒子701设置在相对速度及冲击较大的制动闸片背板2的外层以及切入端;八个正六边形摩擦粒子702设置在相对速度及冲击较小的制动闸片背板2内层和中部。由于在城市的旅客人流量较多,制动噪声过大会严重影响旅客的乘车体验,因此在城市运行的高速列车对制动系统的减振降噪提出更高的要求。加之在城市运行的高速列车制动时,外部环境较为友好,所以在两种摩擦粒子的数量分配上,采用本实施例中的组合方式。该技术方案能将不同形状摩擦粒子的优点有机结合,在保证高速列车的制动系统的制动可靠性和安全性的同时,尽可能地减振降噪,降低环境的噪声污染,为旅客带来舒适的乘车体验。As shown in FIG. 2 , in this embodiment, the number of
以上所述实施例仅表达了本申请的具体实施方式,其描述较为具体和详细,但并不能因此而理解为对本申请保护范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请技术方案构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。The above-mentioned embodiments only represent specific implementations of the present application, and the descriptions thereof are specific and detailed, but should not be construed as limiting the protection scope of the present application. It should be pointed out that for those of ordinary skill in the art, without departing from the concept of the technical solution of the present application, several modifications and improvements can be made, which all belong to the protection scope of the present application.
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