Disclosure of Invention
The invention aims to provide an amino propane sulfonic acid inner salt type amphoteric concrete water reducer and a preparation method thereof, and the prepared amphoteric concrete water reducer solves the problems that the existing water reducer is stable and the content of cationic monomers is difficult to regulate and control, and has high water reducing rate and high mud resistance effect.
In order to achieve the above purpose, the invention adopts the following technical scheme:
the preparation method of the aminopropanesulfonic acid inner salt type amphoteric concrete water reducer comprises the following steps of:
firstly, adding 85-95 parts of polyether macromonomer and 90-102 parts of water into a reactor according to parts by weight, uniformly stirring, keeping the temperature in the system at 40-50 ℃, and then adding 0.3-0.5 part of persulfate and uniformly stirring for later use;
step two, mixing 9 to 12 parts of acrylic acid, 2 to 3 parts of itaconic acid, 1 to 2 parts of sodium methacrylate and 5 to 8 parts of N, N-dimethyl (methacryloyloxyethyl) aminopropanesulfonic acid inner salt with 60 to 70 parts of water, and uniformly stirring to obtain a monomer mixed solution to be added dropwise;
uniformly mixing 0.3-0.5 part of vitamin C, 0.25-0.35 part of mercaptoethanol and 30-40 parts of water to form an initiation regulator solution which needs to be added dropwise;
and step four, respectively dripping the monomer mixed solution prepared in the step two and the step three and the initiation regulator solution into the solution in the step one for 2.5 to 3 hours, continuously stirring and reacting for 2 to 3 hours after dripping, cooling to 30 to 40 ℃, and regulating the pH value to 6.5 to 7.0 by using sodium hydroxide with the mass fraction of 40 percent to obtain the amino propane sulfonic acid inner salt type amphoteric concrete water reducer.
Further, the polyether macromonomer is one or a mixture of several of allyl alcohol polyoxyethylene ether, methyl allyl alcohol polyoxyethylene ether and isopentenyl alcohol polyoxyethylene ether, the molecular weight is 2100-2600, the water content is less than or equal to 1%, the hydroxyl value is 2100-2200 mgKOH/g, the unsaturation degree is 0.3-0.35 mmol, and the pH value of a 1% aqueous solution is 5.0-7.0.
Further, the purity of the acrylic acid, itaconic acid, sodium methacrylate sulfonate and N, N-dimethyl (methacryloyloxyethyl) aminopropanesulfonic acid inner salt is more than or equal to 98%.
Further, the persulfate is ammonium persulfate, sodium persulfate or potassium persulfate, and the content of the persulfate is more than 99%.
Further, the content of the vitamin C and the mercaptoethanol is more than 99 percent.
An amino propane sulfonic acid inner salt type amphoteric concrete water reducing agent has a molecular structural formula as follows:
wherein a, b, c, d, e is the number of structural units.
Further, the molecular weight is 7-11 ten thousand, when the solid mixing amount of the water reducing agent is 0.15-0.17% of the mass of cement, the water reducing rate is 38-45%, and the mud resistance content is 12-15%.
Compared with the prior art, the invention has the beneficial effects that:
(1) The amphoteric polycarboxylate water reducer is prepared by selecting N, N-dimethyl (methacryloyloxyethyl) aminopropanesulfonic acid inner salt type amphoteric monomer N, N-dimethyl (methacryloyloxyethyl) aminopropanesulfonic acid inner salt polymer as cationic monomer, and has the advantages of being nonionic in appearance, being a nonionic inner salt type structure when in the polycarboxylate water reducer molecule, and not affecting the stability of the polycarboxylate water reducer.
(2) When the prepared aminopropanesulfonic acid inner salt type amphoteric concrete water reducer is used with a concrete system, the inner salt structure of the aminopropanesulfonic acid inner salt type amphoteric concrete water reducer can show non-ions, cations and anions along with the different pH values of an environmental system, and under the stronger alkaline environment of the cement system, the annular inner salt type electroneutral structure of the aminopropanesulfonic acid inner salt type amphoteric concrete water reducer is opened to form a quaternary ammonium cation and sulfonate anion zwitterionic structure, and the aminopropanesulfonic acid inner salt type amphoteric concrete water reducer can be respectively combined with anions and cations on particles such as cement, fly ash, mineral powder and the like in the concrete system, so that the effect of forming adsorption, dispersion, blocking and winding layers on cement by polycarboxylic acid water reducer molecules is improved, and the aminopolycarboxylic acid water reducer has better dispersion and water reduction effects compared with the traditional anion-non-ionic polycarboxylic acid water reducer.
(3) The traditional anionic polycarboxylate water reducer has an electric double layer structure formed on cement and other particles, and the polycarboxylate water reducer prepared by the method can form an adsorption layer structure of a three-electric layer on the surface of cement, has better dispersion effect, and further has higher water reducing, mud resisting, viscosity reducing and fluidity increasing effects.
(4) Compared with the products obtained by adopting dimethyl diallyl ammonium chloride and methacryloyloxyethyl trimethyl ammonium chloride, the product does not contain chloride ions, and has better durability when being used for concrete.
(5) The molecular weight of the invention is 7-11 ten thousand, the solid mixing amount is 0.15-0.17% of the cement mass, the water reducing rate can reach 38-45%, the mud resisting content can reach 12-15%, the blank time for reducing the viscosity of C60 concrete is characterized by 6-8 seconds, and the compressive strength and the flexural strength are respectively improved by 12-18% and 14-19% compared with the corresponding polycarboxylic acid water reducing agent without cations.
(6) The preparation process is scientific and reasonable, pollution is avoided, and the product has the performances of micro air entraining, high water reducing rate, high mud resistance and the like, has high cost performance and has good market application prospect.
Detailed Description
The present invention will be described in further detail with reference to specific examples, but is not limited thereto.
The invention provides a preparation method of an amino propane sulfonic acid inner salt type amphoteric concrete water reducer, which specifically comprises the following steps:
step one, adding 85 to 95 parts of polyether macromonomer and 90 to 102 parts of water into a reactor according to parts by weight, uniformly stirring, keeping the temperature in the system at 40 to 50 ℃, and then adding 0.3 to 0.5 part of persulfate and uniformly stirring for standby.
Step two, mixing and stirring 9 to 12 parts of acrylic acid, 2 to 3 parts of itaconic acid, 1 to 2 parts of sodium methacrylate and 5 to 8 parts of N, N-dimethyl (methacryloyloxyethyl) aminopropanesulfonic acid inner salt with 60 to 70 parts of water uniformly, thus obtaining a monomer mixed solution to be added dropwise.
And step three, uniformly mixing 0.3 to 0.5 part of vitamin C, 0.25 to 0.35 part of mercaptoethanol and 30 to 40 parts of water to form an initiation regulator solution which needs to be added dropwise.
And step four, respectively dripping the monomer mixed solution prepared in the step two and the step three and the initiation regulator solution into the solution in the step one for 2.5 to 3 hours, continuously stirring and reacting for 2 to 3 hours after dripping, cooling to 30 to 40 ℃, neutralizing the product obtained in the step four by using sodium hydroxide with the mass fraction of 40 percent, and regulating the pH value to 6.5 to 7.0, wherein the product is the aminopropanesulfonic acid inner salt type amphoteric concrete water reducer.
The polyether macromonomer is one or a mixture of allyl alcohol polyoxyethylene ether, methyl allyl alcohol polyoxyethylene ether and isopentenyl alcohol polyoxyethylene ether, and is industrial grade, the molecular weight is 2100-2600, the water content is less than or equal to 1%, the hydroxyl value is 2100-2200 mgKOH/g, the unsaturation degree is 0.3-0.35 mmol, and the pH value of a 1% aqueous solution is 5.0-7.0.
The purity of the acrylic acid, itaconic acid, sodium methacrylate sulfonate and N, N-dimethyl (methacryloyloxyethyl) aminopropanesulfonic acid inner salt is more than or equal to 98%.
The persulfate is ammonium persulfate, sodium persulfate and potassium persulfate, and the content of the persulfate is more than 99%.
The initiator is vitamin C, and the content is more than 99%;
the molecular weight regulator is one of mercaptoethanol, mercaptoacetic acid and mercaptopropionic acid, and the content is more than 98%;
the molecular weight of the aminopropanesulfonic acid inner salt type amphoteric concrete water reducer is 7-11 ten thousand, the solid doping amount is 0.15-0.17% of the cement mass, the water reducing rate can reach 38-45%, and the mud resisting content can reach 12-15%.
The reaction equation for preparing the aminopropanesulfonic acid inner salt type amphoteric concrete water reducer is as follows:
embodiment one:
step one, adding 90 parts of polyether macromonomer and 96 parts of water into a reactor according to parts by weight, uniformly stirring, keeping the temperature in the system at 45 ℃, and then adding 0.4 part of persulfate and uniformly stirring for standby.
And step two, mixing and uniformly stirring 11 parts of acrylic acid, 2.5 parts of itaconic acid, 1.5 parts of sodium methacrylate and 6.5 parts of N, N-dimethyl (methacryloyloxyethyl) aminopropanesulfonic acid inner salt with 65 parts of water, thus obtaining a monomer mixed solution to be added dropwise.
And step three, uniformly mixing 0.4 part of vitamin C, 0.30 part of mercaptoethanol and 35 parts of water to form a solution of the initiation regulator to be added dropwise.
And step four, respectively dripping the monomer mixed solution prepared in the step two and the step three and the initiation regulator solution into the solution in the step one for 2.8 hours, continuously stirring for 2.5 hours after dripping, cooling to 35 ℃, neutralizing the product obtained in the step four by using sodium hydroxide with the mass fraction of 40%, and regulating the pH value to 6.7, thus obtaining the amino propane sulfonic acid inner salt type amphoteric concrete water reducer.
The molecular weight of the aminopropanesulfonic acid inner salt type amphoteric concrete water reducer is 7 ten thousand, the solid doping amount is 0.17% of the cement mass, the water reducing rate can reach 38%, the mud resisting content can reach 12%, the viscosity of high-grade C60 concrete is obviously reduced, the viscosity is characterized by 8 seconds by the blank time, and the compressive strength and the flexural strength are respectively improved by 12% and 18% compared with a control sample.
The molecular structural formula of the prepared aminopropanesulfonic acid inner salt type amphoteric concrete water reducer is as follows:
embodiment two:
adding 85 parts of polyether macromonomer and 90 parts of water into a reactor according to parts by weight, uniformly stirring, keeping the temperature in the system at 40 ℃, and adding 0.3 part of persulfate and uniformly stirring for standby.
And step two, mixing and uniformly stirring 9 parts of acrylic acid, 2 parts of itaconic acid, 1 part of sodium methacrylate and 5 parts of N, N-dimethyl (methacryloyloxyethyl) aminopropanesulfonic acid inner salt with 60 parts of water, thus obtaining a monomer mixed solution to be added dropwise.
And step three, uniformly mixing 0.3 part of vitamin C, 0.25 part of mercaptoethanol and 30 parts of water to form a solution of the initiation regulator to be added dropwise.
And step four, respectively dripping the monomer mixed solution prepared in the step two and the step three and the initiation regulator solution into the solution in the step one for 2.5 hours, continuously stirring for reaction for 2 hours after dripping, cooling to 30 ℃, neutralizing the product in the step four by using 40% sodium hydroxide by mass fraction, and regulating the pH value to 6.5, wherein the product is the aminopropanesulfonic acid inner salt type amphoteric concrete water reducer.
The molecular weight of the aminopropanesulfonic acid inner salt type amphoteric concrete water reducer is 9 ten thousand, the solid doping amount is 0.17% of the cement mass, the water reducing rate can reach 42%, the mud resisting content can reach 13%, the viscosity of high-grade C60 concrete is obviously reduced, the viscosity is characterized by 7 seconds by the blank time, and the compressive strength and the flexural strength are respectively improved by 15% and 16% compared with a control sample.
Embodiment III:
step one, adding 95 parts of polyether macromonomer and 102 parts of water into a reactor according to parts by weight, uniformly stirring, keeping the temperature in the system at 50 ℃, and then adding 0.5 part of persulfate and uniformly stirring for standby.
And step two, mixing and uniformly stirring 12 parts of acrylic acid, 3 parts of itaconic acid, 2 parts of sodium methacrylate and 8 parts of N, N-dimethyl (methacryloyloxyethyl) aminopropanesulfonic acid inner salt with 70 parts of water, thus obtaining a monomer mixed solution to be added dropwise.
And step three, uniformly mixing 0.5 part of vitamin C, 0.35 part of mercaptoethanol and 40 parts of water to form a solution of the initiation regulator to be added dropwise.
And step four, respectively dripping the monomer mixed solution prepared in the step two and the step three and the initiation regulator solution into the solution in the step one for 3 hours, continuously stirring for reaction for 3 hours after dripping, cooling to 40 ℃, neutralizing the product in the step four by using sodium hydroxide with the mass fraction of 40%, and regulating the pH value to 7.0, thus obtaining the amino propane sulfonic acid inner salt type amphoteric concrete water reducer.
The molecular weight of the aminopropanesulfonic acid inner salt type amphoteric concrete water reducer is 11 ten thousand, the solid doping amount is 0.15% of the cement mass, the water reducing rate can reach 45%, the mud resisting content can reach 15%, the viscosity of high-grade C60 concrete is obviously reduced, the viscosity is characterized by 6 seconds by the blank time, and the compressive strength and the flexural strength are respectively improved by 18% and 19% compared with a control sample.
Comparative example:
(1) The control sample is the polycarboxylic acid water reducer without cationic monomer, and the synthesis process conditions and the synthesis method are the same as those of the invention. The molecular weight of the polycarboxylic acid water reducer of the control sample is 6-11 ten thousand, the solid mixing amount is 0.17-0.19% of the cement mass, the water reducing rate can reach 21-35%, the mud resisting content can reach 6-10%, the high-grade C60 concrete viscosity is characterized by 18-24 seconds, and the compressive strength and the flexural strength are respectively improved by 22-25% and 18-23% compared with a blank sample.
(2) The formula of C60 concrete: 42.5 cement 440 parts, fly ash 80 parts, river sand 603 parts, continuous base crushed stone 1073 parts, 8% polycarboxylate superplasticizer 13.5 parts and water 150 parts.
Finally, it should be noted that: the above embodiments are only for illustrating the technical aspects of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the above embodiments, it should be understood by those of ordinary skill in the art that: modifications and equivalents may be made to the specific embodiments of the invention without departing from the spirit and scope of the invention, which are intended to be covered by the scope of the claims.