CN111392434A - Elastic polymer receiving device and dynamic discharging method - Google Patents
Elastic polymer receiving device and dynamic discharging method Download PDFInfo
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- CN111392434A CN111392434A CN202010325479.1A CN202010325479A CN111392434A CN 111392434 A CN111392434 A CN 111392434A CN 202010325479 A CN202010325479 A CN 202010325479A CN 111392434 A CN111392434 A CN 111392434A
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000007599 discharging Methods 0.000 title claims abstract description 12
- 229920000642 polymer Polymers 0.000 title claims description 6
- 239000000463 material Substances 0.000 claims abstract description 87
- 239000000843 powder Substances 0.000 claims abstract description 50
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 7
- 239000010959 steel Substances 0.000 claims abstract description 7
- 238000007789 sealing Methods 0.000 claims description 14
- 238000004804 winding Methods 0.000 claims description 9
- 230000036316 preload Effects 0.000 claims description 7
- 230000007423 decrease Effects 0.000 claims description 5
- 230000008569 process Effects 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 3
- 239000012141 concentrate Substances 0.000 claims description 3
- 239000002861 polymer material Substances 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 210000000078 claw Anatomy 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/04—Conveying materials in bulk pneumatically through pipes or tubes; Air slides
- B65G53/24—Gas suction systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/36—Arrangements of containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/34—Details
- B65G53/52—Adaptations of pipes or tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/24—Unloading land vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Air Transport Of Granular Materials (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种用于粉末(颗粒材料)装运的弹性聚料收料装置及动态出料方法。The invention relates to an elastic aggregate collecting device and a dynamic discharging method for powder (granular material) shipping.
背景技术Background technique
多数工业用粉末材料颗粒细小,流动性强,易流失,易被污染,目前,这类粉末材料往往是通过车箱和船仓装运进行装运,卸料时,都是通过伸入车厢顶部出料口的出料通道在风机作用下将粉末材料吸出,在风力出料时,远离出料通道部分的粉末材料残留,难以被送出,通常最终的残留量达到总量10%-30%,需要后期人工进入车厢进行清理,费时费力,并且整体收料速度慢,效率低,其改进和创新势在必行。Most industrial powder materials have small particles, strong fluidity, easy loss and pollution. At present, such powder materials are often shipped through truck boxes and ship warehouses. The discharge channel sucks out the powder material under the action of the fan. When the material is discharged by the wind, the powder material that is far away from the discharge channel remains and is difficult to be sent out. Usually the final residual amount reaches 10%-30% of the total amount, which requires manual labor in the later stage. It is time-consuming and laborious to enter the carriage for cleaning, and the overall collection speed is slow and the efficiency is low. Its improvement and innovation are imperative.
发明内容SUMMARY OF THE INVENTION
针对上述情况,为克服现有技术之缺陷,本发明之目的就是提供一种弹性聚料收料装置及动态出料方法,可有效解决车厢风力出料残留量大和出料效率低的问题。In view of the above situation, in order to overcome the defects of the prior art, the purpose of the present invention is to provide an elastic aggregate material receiving device and a dynamic discharging method, which can effectively solve the problems of large residual volume and low discharging efficiency of the carriage by wind power.
本发明解决的技术方案是:The technical scheme solved by the present invention is:
一种弹性聚料收料装置,包括箱体,箱体为中空结构,箱体内设置有沿高度方向上下滑动的矩形框架,矩形框架上部与箱体顶板内壁之间设置有上袋体,上袋体的上沿与箱体顶板内壁密封连接,上袋体的下沿与矩形框架密封连接,矩形框架下部悬挂有下袋体,下袋体为上部开口的中空结构,其上口与矩形框架下部密封连接,上袋体、矩形框架和下袋体共同围成装料空间,装料空间所在的箱体顶板中心开有与内外贯通的料口,料口上转动插装有驱动套,驱动套中心开有上下贯通的进料通道,驱动套的下端沿料口伸入装料空间,伸入部分的驱动套外壁上固定连接有朝向远离轴心方向伸出的上套体,上套体下部套设有相对转动的下套体,下套体的内沿与驱动套相分离,下套体的外壁上设置有绕线槽,上套体与下套体之间用于储存或释放上、下套体之间扭矩的扭簧,上袋体内侧,在矩形框架四角部连接有钢丝绳,钢丝绳的下端与矩形框架固定在一起,钢丝绳的上端绕过一一对应的定滑轮后绕装在下套体外壁上的绕线槽内,料口外侧的箱体上表面上设置有向上突起的限位管道,伸出料口部分的驱动套外壁上固定有棘轮,限位管道内壁上转动设置有与棘轮相对应的棘爪,构成驱动套的单向旋转结构。An elastic polymer material receiving device comprises a box body, the box body is a hollow structure, a rectangular frame sliding up and down along the height direction is arranged in the box body, an upper bag body is arranged between the upper part of the rectangular frame and the inner wall of the box body top plate, and the upper bag body is provided. The upper edge of the body is sealingly connected to the inner wall of the top plate of the box body, the lower edge of the upper bag body is sealingly connected to the rectangular frame, the lower bag body is suspended from the lower part of the rectangular frame, and the lower bag body is a hollow structure with an upper opening, and its upper opening is connected to the lower part of the rectangular frame. Sealed connection, the upper bag body, the rectangular frame and the lower bag body together form a charging space. The center of the top plate of the box where the charging space is located has a material opening that is connected to the inside and outside. The material opening is rotated and inserted with a driving sleeve. There is a feeding channel that runs through the upper and lower sides. The lower end of the driving sleeve extends into the charging space along the material opening. The outer wall of the protruding part of the driving sleeve is fixedly connected with an upper sleeve body that protrudes away from the axis. The lower part of the upper sleeve body is sleeved. There is a lower sleeve body that rotates relatively. The inner edge of the lower sleeve body is separated from the driving sleeve. The outer wall of the lower sleeve body is provided with a wire winding groove. The upper sleeve body and the lower sleeve body are used for storing or releasing the upper and lower sleeves. The torsion spring of the torque between the sleeves, the inside of the upper bag body, is connected with a steel wire rope at the four corners of the rectangular frame, the lower end of the steel wire rope is fixed with the rectangular frame, the upper end of the steel wire rope bypasses the one-to-one corresponding fixed pulley and then is installed on the lower sleeve body In the winding groove on the outer wall, the upper surface of the box outside the material port is provided with an upwardly protruding limit pipe, a ratchet wheel is fixed on the outer wall of the driving sleeve extending out of the material port, and a ratchet wheel is rotated on the inner wall of the limit pipe. The corresponding pawls constitute the unidirectional rotation structure of the drive sleeve.
一种采用上述弹性聚料收料装置的粉末材料动态出料方法,包括以下步骤:A method for dynamically discharging powder materials using the above elastic polymer receiving device, comprising the following steps:
一、装料1. Loading
将粉末材料从驱动套中心的料通道装入装料空间,然后装上与限位管道上口匹配的密封盖进行密封,完成装料;Load the powder material into the charging space from the material channel in the center of the drive sleeve, and then install the sealing cover matching the upper opening of the limit pipe to seal to complete the charging;
二、扭簧预紧Second, the torsion spring preload
箱体运输至目的地后,打开密封盖,顺时针旋转驱动套,带动上套体顺时针旋转,由于粉末材料重量大,压紧钢丝绳,导致下套体无法旋转,因此在上套体的旋转过程中对上、下套体之间的扭簧进行预紧,最后通过棘爪卡住棘轮,使上套体无法逆时针旋转释放扭簧的预紧力,完成扭簧预紧;After the box body is transported to the destination, open the sealing cover, rotate the drive sleeve clockwise, and drive the upper sleeve body to rotate clockwise. Due to the heavy weight of the powder material and the tight wire rope, the lower sleeve body cannot rotate, so the rotation of the upper sleeve body In the process, the torsion spring between the upper and lower sleeve bodies is pre-tightened, and finally the ratchet wheel is clamped by the pawl, so that the upper sleeve body cannot rotate counterclockwise to release the pre-tightening force of the torsion spring and complete the pre-tightening of the torsion spring;
三、卸料3. Unloading
将送料管路从驱动套中心的进料通道插入装料空间,同时启动送料管路上的抽风机,风压作用下装料空间内的粉末材料形成在负压翻滚,最终在负压作用下从送料管路下口送出,随着粉末材料的送出,装料腔中心的粉末材料首先被送出,使中心形成一个逐渐形成一个凹槽,同时出料过程中不断将送料管路向下移动,随着凹槽增大,四周的粉末材料不停向中间集中,由于四周粉末材料沿竖直方向的厚度不断缩小,即四周的粉末材料重量不断减小,扭簧的弹性预紧力通过钢丝绳进行释放,驱动下套体旋转,带动钢丝绳不断在下套体的绕线槽内旋转缠绕,将矩形框架向上拉起,最终四周的下袋体在矩形框架的牵引下被向上顶起,从而从装料空间四周向中心形成一个向下的坡面,粉末材料沿坡面不断向中心集中从送料管路的下口送出,从而将装料腔的粉末材料全部清理完,使收料无残留。Insert the feeding pipeline into the charging space from the feeding channel in the center of the drive sleeve, and start the exhaust fan on the feeding pipeline at the same time. The lower port of the feeding pipeline is sent out. As the powder material is sent out, the powder material in the center of the charging cavity is first sent out, so that a groove is gradually formed in the center. At the same time, the feeding pipeline is continuously moved downward during the discharging process. The grooves increase, and the surrounding powder materials continue to concentrate in the middle. Since the thickness of the surrounding powder materials in the vertical direction continues to shrink, that is, the weight of the surrounding powder materials continues to decrease, and the elastic pre-tightening force of the torsion spring is released through the wire rope. Drive the lower sleeve to rotate, drive the wire rope to continuously rotate and wrap in the winding groove of the lower sleeve, pull up the rectangular frame, and finally the lower bag body around it is lifted up under the traction of the rectangular frame, so that it can be pulled up from the surrounding of the loading space. A downward slope is formed toward the center, and the powder material is continuously concentrated and sent from the lower port of the feeding pipeline along the slope surface to the center, so that the powder material in the charging cavity is completely cleaned, so that there is no residue in the receiving material.
本发明结构新颖独特,简单合理,易生产,易操作,通过在可相对转动的上套体和下套体之间设置扭簧,在巧妙的采用粉末材料本身的重力限制下套体的旋转,从而通过上套体的旋转对扭簧进行预紧,通过预紧力进行袋体的收放;上袋体、矩形框架和下袋体形成密闭的装料空间,从而通过气压即可实现风力收料,并且随着收料的进行,四周粉末材料重量不断减小,扭簧的弹性预紧力通过钢丝绳进行释放,将矩形框架向上拉起,从装料空间四周向中心形成一个向下的坡面,粉末材料沿坡面不断向中心集中从送料管路的下口送出,从而将装料空间的粉末材料全部清理完,使收料无残留,传统的风力送料方式进行收料时,往往会有10%-30%的残留,需要人工进行清理,本申请技术方案做到了几乎完全无残留,大大提高了卸料的效率,压缩了卸料的时间,节约了卸料成本,使用方便,效果好,是粉末材料装运装置上的创新。The invention has novel and unique structure, is simple and reasonable, easy to produce, and easy to operate. By arranging a torsion spring between the relatively rotatable upper sleeve body and the lower sleeve body, the rotation of the sleeve body is skillfully limited by the gravity of the powder material itself. Therefore, the torsion spring is pre-tightened by the rotation of the upper sleeve body, and the bag body is retracted and stored by the pre-tightening force; the upper bag body, the rectangular frame and the lower bag body form a closed loading space, so that the wind can be compressed by air pressure. As the material is collected, the weight of the surrounding powder material decreases continuously, the elastic preload of the torsion spring is released through the wire rope, the rectangular frame is pulled up, and a downward slope is formed from the periphery of the loading space to the center. On the surface, the powder material is continuously concentrated to the center along the slope and sent out from the lower port of the feeding pipeline, so that all the powder material in the charging space is cleaned up, so that there is no residue in the collection. There are 10%-30% residues, which need to be cleaned manually. The technical solution of the present application achieves almost no residues, which greatly improves the efficiency of unloading, compresses the time for unloading, saves the cost of unloading, and is convenient to use and effective. Well, an innovation in the powder material handling unit.
附图说明Description of drawings
图1为本发明的剖面主视图。FIG. 1 is a cross-sectional front view of the present invention.
图2-4依次为本发明收料过程使用状态的剖面主视图。其中图2、图3矩形框架未被顶起,位于下极限位置,图4矩形框架被顶起,位于上极限位置2-4 are sectional front views of the use state of the material receiving process of the present invention in sequence. Among them, the rectangular frame in Figure 2 and Figure 3 is not lifted up and is located at the lower limit position, and the rectangular frame in Figure 4 is lifted up and is located at the upper limit position
图5均为本发明箱体的剖面仰视图。5 is a cross-sectional bottom view of the box of the present invention.
图6为本发明矩形框架的剖面俯视图。6 is a cross-sectional top view of the rectangular frame of the present invention.
图7为本发明图6中A处的局部放大图。FIG. 7 is a partial enlarged view of A in FIG. 6 of the present invention.
图8为本发明驱动套的局部放大剖视图。FIG. 8 is a partial enlarged cross-sectional view of the drive sleeve of the present invention.
图9、10为本发明棘轮的俯视图。其中图9为棘爪卡在棘轮的齿槽内,图10为棘爪脱离棘轮的齿槽。9 and 10 are top views of the ratchet wheel of the present invention. Figure 9 shows that the pawl is stuck in the tooth slot of the ratchet wheel, and Figure 10 shows that the pawl is disengaged from the tooth slot of the ratchet wheel.
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式作进一步详细说明。The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
由图1-10给出,本发明包括箱体1,箱体1为中空结构,箱体1内设置有沿高度方向上下滑动的矩形框架8,矩形框架8上部与箱体顶板内壁之间设置有上袋体9a,上袋体9a的上沿与箱体顶板内壁密封连接,上袋体9a的下沿与矩形框架8密封连接,矩形框架8下部悬挂有下袋体9b,下袋体9b为上部开口的中空结构,其上口与矩形框架8下部密封连接,上袋体9a、矩形框架8和下袋体9b共同围成装料空间9,装料空间9所在的箱体顶板中心开有与内外贯通的料口1a,料口1a上转动插装有驱动套2,驱动套2中心开有上下贯通的进料通道2a,驱动套2的下端沿料口伸入装料空间9,伸入部分的驱动套外壁上固定连接有朝向远离轴心方向伸出的上套体4,上套体4下部套设有相对转动的下套体5,下套体5的内沿与驱动套相分离,下套体5的外壁上设置有绕线槽5a,上套体4与下套体5之间用于储存或释放上、下套体之间扭矩的扭簧6,上袋体9a内侧,在矩形框架8四角部连接有钢丝绳12,钢丝绳12的下端与矩形框架固定在一起,钢丝绳12的上端绕过一一对应的定滑轮11后绕装在下套体外壁上的绕线槽5a内,料口1a外侧的箱体上表面上设置有向上突起的限位管道13,伸出料口部分的驱动套2外壁上固定有棘轮3,限位管道13内壁上转动设置有与棘轮3相对应的棘爪7,构成驱动套的单向旋转结构。1-10, the present invention includes a
为保证使用效果,所述上袋体和下袋体均采用不透气的可变性材料制成,如采用如橡胶篷布、表面覆盖橡胶的芳纶布等可变形的不透气材料制成,当矩形框架上升后,会压缩上袋体变形;所述的箱体为长方体车厢,可采用钢板制成。In order to ensure the use effect, the upper bag body and the lower bag body are made of airtight and variable materials, such as rubber tarpaulin, aramid cloth covered with rubber and other deformable and airtight materials. After the rectangular frame rises, the upper bag body will be compressed and deformed; the box body is a rectangular parallelepiped carriage, which can be made of steel plates.
上袋体9a上端与箱体之间的密封连接可通过胶连接悬挂在箱体内,上袋体下沿以及下袋体上沿与矩形框架的密封连接均可采用胶连接。The sealing connection between the upper end of the
所述驱动套2包括驱动套主体21和固定连接在所述驱动套主体顶部外壁上的限位顶板22,驱动套主体21沿料口1a插入装料空间9,上套体4与伸入装料空间部分的驱动套主体外壁固定在一起;限位顶板22落在箱体表面,驱动套主体沿料口插入且驱动套主体的外径小于料口的内径,因此驱动套可以相对于料口旋转,为方便二者相对转动,实际生产时,也可在限位顶板与箱体表面之间设置导向部件,如环形导轨和滑块、滑轮等。The
所述限位顶板22上固定有向上伸出的旋转把手18;打开密封盖14,从限位管道13进入,手持旋转把手即可相对于料口转动驱动套2,从而带动上套体4旋转,方便扭簧预紧操作。A
所述限位管道13内壁与棘轮3之间固定有竖直设置的转轴71,棘爪7转动连接在转轴71上,棘爪7一侧设置有固定在驱动套上的限位块72;拨动棘爪,将棘爪端部的止动爪插入棘轮的齿槽内(如图9所示),通过旋转把手顺时针转动驱动套,棘爪的止动爪在棘轮的齿背上滑动,不影响其顺时针旋转,从而对上、下套体之间的扭簧进行预紧,预紧完成后,由于棘爪紧贴限位块,同时棘爪卡在棘轮的齿槽内,使驱动套无法逆时针转动。收料完成后,向外拨动棘爪,使棘爪脱离棘轮的齿槽(如图10所示),即可释放驱动套,使矩形框架下降复位。A vertically arranged rotating
所述矩形框架8四角部均设置有沿竖直方向滚动的滚轮17,箱体1两侧的内壁上装有沿竖直方向布置的轨道15,滚轮置于轨道内,沿其长度方向上下滑动,构成下袋体四周上沿上下滑动的导向结构。The four corners of the
所述矩形框架8四角部分别连接有滚轮支撑板171,滚轮17通过转轴转动连接在滚轮支撑板171上,滚轮17滑动设置在轨道15内。The four corners of the
上袋体9a内侧四角部分别固定有用于固定连接钢丝绳的挂钩18,钢丝绳12的下端与挂钩固定连接。定滑轮通过滑轮支撑板固定在箱体的顶板上。The inner four corners of the
所述限位管道13上口旋装有用于密封其上口的密封盖14。A sealing
所述的进料通道2a中心插装有伸入装料空间9的送料管路16,送料管路16伸出箱体的一端装有抽风机。A feeding
所述送料管路16上可以设置粉体流量计以监测其流量,随着出料的进行,将送料管路向下移动,可通过人工升降,也可通过在箱体外部设置常规的夹持机构配合,如机械手、液压缸夹持机构设置一个导向套,送料管路从导向套的中心孔穿过,通过液压缸的伸缩杆夹持,需要下降时,松开液压缸,送料管路在重力作用下下降等,所述粉体流量计能够实时监测粉末材料的流量,其为现有技术,如可采用武汉华德林科技有限公司销售的HDLDG-06的粉体流量计,通过粉体流量计监测流量,来判断升降,若流量持续减小,则下降送料管路,使其始终与物料表面保持较小的间距(3-5cm),保证压力的释放,方便出料。A powder flow meter can be set on the feeding
所述矩形框架8下极限位置的高度为箱体内腔总高度的1/3,矩形框架8上极限位置的高度为箱体内腔总高度的2/3;这个极限位置由轨道15的长度和高度位置决定,这个高度位置的限定为优选的实施方式,初始状态如图1、2所示,下袋体落到箱体底板上,矩形框架托举下袋体由箱体高度1/3位置升高到2/3位置时,恰好可以使四周的下袋体上沿被举起,四周形成一个坡面(上大下小的梯形体),将四周的粉末材料沿坡面向中心集中。The height of the lower limit position of the
一种采用上述弹性聚料收料装置的粉末材料动态出料方法,包括以下步骤:A method for dynamically discharging powder materials using the above elastic polymer receiving device, comprising the following steps:
一、装料1. Loading
将粉末材料10从驱动套2中心的料通道2a装入装料空间9,然后装上与限位管道13上口匹配的密封盖14进行密封,完成装料;The
二、扭簧预紧Second, the torsion spring preload
箱体运输至目的地后,打开密封盖14,顺时针旋转驱动套2,带动上套体4顺时针旋转,由于粉末材料10重量大,压紧钢丝绳,导致下套体5无法旋转,因此在上套体的旋转过程中对上、下套体之间的扭簧进行预紧,最后通过棘爪卡住棘轮,使上套体4无法逆时针旋转释放扭簧的预紧力,完成扭簧预紧;After the box body is transported to the destination, open the sealing
三、卸料3. Unloading
将送料管路16从驱动套2中心的进料通道2a插入装料空间9,同时启动送料管路9上的抽风机,风压作用下装料空间内的粉末材料形成在负压翻滚,最终在负压作用下从送料管路9下口送出,随着粉末材料的送出,装料腔中心的粉末材料首先被送出,使中心形成一个逐渐形成一个凹槽(如图3所示),同时出料过程中不断将送料管路向下移动,随着凹槽增大,四周的粉末材料不停向中间集中,由于四周粉末材料沿竖直方向的厚度不断缩小,即四周的粉末材料重量不断减小,扭簧的弹性预紧力通过钢丝绳进行释放,驱动下套体旋转,带动钢丝绳不断在下套体的绕线槽5a内旋转缠绕,将矩形框架向上拉起,最终四周的下袋体在矩形框架的牵引下被向上顶起,中间部分由于粉末材料重量大,同时在送料管路下端的限位下未被顶起,从而从装料空间四周向中心形成一个向下的坡面(如图4所示),粉末材料沿坡面不断向中心集中从送料管路的下口送出,从而将装料腔的粉末材料全部清理完,使收料无残留。Insert the feeding
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、通过在可相对转动的上套体和下套体之间设置扭簧,在巧妙的采用粉末材料本身的重力限制下套体的旋转,从而通过上套体的旋转对扭簧进行预紧,通过预紧力进行袋体的收放;1. By arranging a torsion spring between the relatively rotatable upper sleeve body and the lower sleeve body, the rotation of the lower sleeve body is limited by the gravity of the powder material itself, so as to preload the torsion spring through the rotation of the upper sleeve body , the bag body is retracted and retracted by the pre-tightening force;
2、上袋体、矩形框架和下袋体形成密闭的装料空间,从而通过气压即可实现风力收料,并且随着收料的进行,四周粉末材料重量不断减小,扭簧的弹性预紧力通过钢丝绳进行释放,将矩形框架向上拉起,从装料空间四周向中心形成一个向下的坡面,粉末材料沿坡面不断向中心集中从送料管路的下口送出,从而将装料空间的粉末材料全部清理完,使收料无残留,传统的风力送料方式进行收料时,往往会有10%-30%的残留,需要人工进行清理,本申请技术方案做到了几乎完全无残留。2. The upper bag body, the rectangular frame and the lower bag body form a closed charging space, so that the wind can be collected by the air pressure. The tension is released through the wire rope, and the rectangular frame is pulled up to form a downward slope from the periphery of the loading space to the center. The powder materials in the material space are all cleaned up, so that there is no residue in the collection. When the traditional wind feeding method is used for collection, there are often 10%-30% residues, which need to be cleaned manually. The technical solution of the present application achieves almost no residue. residue.
3、由于通过风压顶起袋体形成一个坡面,大大提高了收料的效率,经实际应用,均取得了相同或相类似的技术效果,以60吨氧化铝粉末为例,需要超过80-90分钟才能卸完,通过本申请动态式气囊聚料、收料装置进行收料的时间为20-25分钟,大大提高了卸料的效率,压缩了卸料的时间,节约了卸料成本;3. Since the bag body is lifted up by wind pressure to form a slope, the efficiency of material collection is greatly improved. After practical application, the same or similar technical effects have been achieved. Taking 60 tons of alumina powder as an example, it takes more than 80- It takes 90 minutes to complete the unloading, and the time for collecting the material through the dynamic airbag aggregation and collecting device of the present application is 20-25 minutes, which greatly improves the efficiency of unloading, compresses the time for unloading, and saves the cost of unloading;
4、箱体顶部仅设置一个料口,兼顾装料和卸料;4. Only one material port is set on the top of the box, taking into account both loading and unloading;
5、出料管路为拆装式,无需随车运输,更无需始终固定在出料口上,这样也避免了在运输过程中出料管路堵塞的风险。5. The discharge pipeline is disassembled and does not need to be transported with the vehicle, and it does not need to be fixed on the discharge port all the time, which also avoids the risk of blockage of the discharge pipeline during transportation.
申请人还需要指出的是,本申请上述指出的仅仅是一种实施例,并不是用于限制本申请的保护范围,凡是用等同或等同替代手段所做出与本申请技术方案本质上相同的技术方案均属于本申请的保护范围。The applicant also needs to point out that the above-mentioned point of this application is only an embodiment, and is not intended to limit the protection scope of this application. All technical solutions belong to the protection scope of this application.
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JP2002137827A (en) * | 2000-11-07 | 2002-05-14 | Tsukasa Kogyo Kk | Powder carrying-out device |
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