CN111391475A - Linear flowing exposure device for printing screen printing plate - Google Patents
Linear flowing exposure device for printing screen printing plate Download PDFInfo
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- CN111391475A CN111391475A CN202010308272.3A CN202010308272A CN111391475A CN 111391475 A CN111391475 A CN 111391475A CN 202010308272 A CN202010308272 A CN 202010308272A CN 111391475 A CN111391475 A CN 111391475A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
- B41C1/00—Forme preparation
- B41C1/14—Forme preparation for stencil-printing or silk-screen printing
- B41C1/148—Forme preparation for stencil-printing or silk-screen printing by a traditional thermographic exposure using the heat- or light- absorbing properties of the pattern on the original, e.g. by using a flash
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/12—Production of screen printing forms or similar printing forms, e.g. stencils
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- Manufacture Or Reproduction Of Printing Formes (AREA)
- Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种光装置,具体涉及一种印刷丝网印版线形流动曝光装置。The invention relates to an optical device, in particular to a linear flow exposure device for a printing screen printing plate.
背景技术Background technique
丝网印刷由五大要素构成,即丝网印版、刮印刮板、油墨、印刷台以及承印物。丝网印刷基本原理是:利用丝网印版图文部分网孔透油墨,非图文部分网孔不透墨的基本原理进行印刷。印刷时在丝网印版一端上倒入油墨,用刮印刮板在丝网印版上的油墨部位施加一定压力,同时朝丝网印版另一端移动。油墨在移动中被刮板从图文部分的网孔中挤压到承印物上。由于油墨的粘性作用而使印迹固着在一定范围之内,印刷过程中刮板始终与丝网印版和承印物呈线接触,接触线随刮板移动而移动,由于丝网印版与承印物之间保持一定的间隙,使得印刷时的丝网印版通过自身的张力而产生对刮板的反作用力,这个反作用力称为回弹力。由于回弹力的作用,使丝网印版与承印物只呈移动式线接触,而丝网印版其它部分与承印物为脱离状态。使油墨与丝网发生断裂运动,保证了印刷尺寸精度和避免蹭脏承印物。当刮板刮过整个版面后抬起,同时丝网印版也抬起,并将油墨轻刮回初始位置。至此为一个印刷行程。丝网印刷是将丝织物、合成纤维织物或金属丝网绷在网框上,采用手工刻漆膜或光化学制版的方法制作丝网印版。现代丝网印刷技术,则是利用感光材料通过照相制版的方法制作丝网印版、油画、版画、招贴画、名片、装帧封面、商品包装、商品标牌、印染纺织品、玻璃及金属等平面载体等。现有的印刷丝网印版定位安装不精确,对印刷丝网印版进行曝光操作不方便,对印刷丝网上的局部曝光部位进行集中曝光效率低。Screen printing consists of five elements, namely screen printing plate, squeegee, ink, printing table and substrate. The basic principle of screen printing is to use the basic principle that the mesh of the graphic part of the screen printing plate is transparent to the ink, and the mesh of the non-graphic part is impermeable to the ink. When printing, pour ink on one end of the screen printing plate, apply a certain pressure to the ink part of the screen printing plate with a scraper, and move to the other end of the screen printing plate at the same time. The ink is squeezed onto the substrate by the scraper from the mesh of the graphic part during the movement. Due to the viscosity of the ink, the imprint is fixed within a certain range. During the printing process, the squeegee is always in line contact with the screen printing plate and the substrate, and the contact line moves with the movement of the squeegee. A certain gap is maintained between them, so that the screen printing plate during printing generates a reaction force to the squeegee through its own tension. This reaction force is called rebound force. Due to the effect of resilience, the screen printing plate and the substrate are only in moving line contact, while other parts of the screen printing plate and the substrate are separated. The ink and the screen are broken, which ensures the printing dimensional accuracy and avoids smudging the substrate. When the squeegee scrapes the entire layout and lifts, the screen printing plate is also lifted, and the ink is gently scraped back to the original position. So far it is a printing trip. Screen printing is to stretch silk fabric, synthetic fiber fabric or metal mesh on the screen frame, and use the method of hand-carved paint film or photochemical plate making to make screen printing plate. Modern screen printing technology uses photosensitive materials to make screen printing plates, oil paintings, prints, posters, business cards, binding covers, commodity packaging, commodity signs, printing and dyeing textiles, glass and metal plane carriers, etc. The existing printing screen printing plates have inaccurate positioning and installation, inconvenient exposure operation for the printing screen printing plates, and low efficiency of concentrated exposure of local exposure parts on the printing screen printing plates.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于针对现有技术的缺陷和不足,提供一种对印刷丝网印版进行紫外线曝光,对印版进行热熔曝光处理;压缩后的电热丝可以大大提高发热的程度,对印刷丝网上的待曝光部位进行集中曝光,大大提高了曝光的效率的印刷丝网印版线形流动曝光装置。The purpose of the present invention is to aim at the defects and deficiencies of the prior art, to provide a kind of ultraviolet exposure for the printing screen printing plate, and hot-melt exposure treatment for the printing plate; It is a linear flow exposure device for printing screen printing plates, which is used for centralized exposure of the parts to be exposed on the screen, which greatly improves the efficiency of exposure.
为实现上述目的,本发明采用的技术方案是:For achieving the above object, the technical scheme adopted in the present invention is:
一种印刷丝网印版线形流动曝光装置,包括曝光机架,曝光机架上设有曝光台,曝光机架的一侧设有从动滚筒,曝光机架的另一侧设有主动滚筒,主动滚筒与从动滚筒之间设有输送铝带,输送铝带安装在曝光台的上方;曝光机架的侧部位置设有步进电机,步进电机的前部设有驱动轴,驱动轴安装在主动滚筒的轴向位置;输送铝带的下部设有移动板,移动板安装在曝光台的上方,移动板的底面设有紫外灯曝光机构与电热熔融机构;曝光机架的顶部设有电源与温控器,紫外灯曝光机构包括灯壳,灯壳内安装有紫外灯管,紫外灯管与电源通过第一电缆线连接;电热熔融机构 包括一对呈并排布置的金属管,金属管的内部安装有呈螺旋状的电热丝,呈螺旋状的电热丝具有弹性;金属管内安装有移动塞,移动塞的外周面设有耐高温活塞,耐高温活塞沿着金属管的轴向滑动;电热丝的一端固定在金属管的一端内,电热丝的另一端与移动塞连接,金属管的另一端设有导向管,导向管内套装有移动轴,移动轴的内端与移动塞连接,移动轴的外端设有推拉环。A linear flow exposure device for printing screen printing plates comprises an exposure frame, an exposure table is arranged on the exposure frame, a driven roller is arranged on one side of the exposure frame, and a driving roller is arranged at the other side of the exposure frame, A conveying aluminum belt is arranged between the driving drum and the driven drum, and the conveying aluminum belt is installed above the exposure table; the side of the exposure frame is provided with a stepping motor, and the front of the stepping motor is provided with a drive shaft, and the drive shaft It is installed at the axial position of the driving roller; the lower part of the conveying aluminum belt is provided with a moving plate, which is installed above the exposure table, and the bottom surface of the moving plate is provided with a UV lamp exposure mechanism and an electrothermal melting mechanism; the top of the exposure frame is provided with The power supply and the temperature controller, the ultraviolet lamp exposure mechanism includes a lamp shell, and the ultraviolet lamp tube is installed in the lamp shell, and the ultraviolet lamp tube and the power supply are connected by a first cable; the electrothermal melting mechanism includes a pair of metal tubes arranged side by side, the metal tube There is a helical heating wire inside, and the helical heating wire has elasticity; a moving plug is installed in the metal tube, and the outer peripheral surface of the moving plug is provided with a high temperature resistant piston, and the high temperature resistant piston slides along the axial direction of the metal tube; One end of the heating wire is fixed in one end of the metal tube, the other end of the heating wire is connected with the moving plug, the other end of the metal tube is provided with a guide tube, the guide tube is sleeved with a moving shaft, and the inner end of the moving shaft is connected with the moving plug, and the moving The outer end of the shaft is provided with a push-pull ring.
进一步地,所述输送铝带的上部设有牵引板,牵引板的中部设有开槽,第一电缆线与第二电缆线穿过开槽,牵引板的两侧均设有呈平行布置的导向轴,导向轴套装有滑管,滑管之间设有牵引轴,牵引轴的外周面套装有牵引滚筒,牵引滚筒安装在开槽位置,第一电缆线与第二电缆线安装在牵引滚筒之间。Further, the upper part of the conveying aluminum belt is provided with a traction plate, the middle part of the traction plate is provided with a slot, the first cable and the second cable pass through the slot, and both sides of the traction plate are provided with parallel arranged. The guide shaft is sleeved with a sliding pipe, and a traction shaft is arranged between the sliding pipes. The outer peripheral surface of the traction shaft is covered with a traction roller, the traction roller is installed in the slotted position, and the first cable and the second cable are installed on the traction roller. between.
进一步地,所述牵引轴的侧部位置设有限位杆,限位杆的外端设有防撞块,限位杆的长度大于牵引滚筒的直径。Further, a limit rod is provided on the side of the traction shaft, an anti-collision block is provided at the outer end of the limit rod, and the length of the limit rod is greater than the diameter of the traction drum.
进一步地,所述曝光机架的内顶部设有牵引轮机构,牵引轮机构包括牵引架,牵引架的内顶部设有吊顶杆与扣板,吊顶杆与扣板固定在牵引架上,牵引架的下部两侧均设有牵引轮,第一电缆线与第二电缆线绕过牵引轮。Further, the inner top of the exposure frame is provided with a traction wheel mechanism, the traction wheel mechanism includes a traction frame, the inner top of the traction frame is provided with a ceiling rod and a gusset plate, the ceiling rod and the gusset plate are fixed on the traction frame, and the traction frame is There are traction wheels on both sides of the lower part, and the first cable and the second cable go around the traction wheels.
进一步地,所述牵引架的横截面为三角型形状。Further, the cross section of the traction frame is a triangular shape.
进一步地,所述从动滚筒的外端设有从动齿轮,主动滚筒的外端设有主动齿轮,主动齿轮与从动齿轮通过驱动齿条连接。Further, the outer end of the driven drum is provided with a driven gear, the outer end of the driving drum is provided with a driving gear, and the driving gear and the driven gear are connected by a driving rack.
进一步地,所述移动轴由若干移动轴杆首尾连接组成,相邻两根移动轴杆之间通过接头连接。Further, the moving shaft is composed of several moving shafts connected end to end, and two adjacent moving shafts are connected by a joint.
进一步地,所述曝光台的两侧均设有限位座,限位座的顶面设有扣板,曝光台、限位座以及扣板之间为扣槽;扣槽之间为定位腔。Further, both sides of the exposure table are provided with limit seats, the top surface of the limit seats is provided with a buckle plate, a buckle groove is formed between the exposure table, the limit seat and the buckle plate, and a positioning cavity is between the buckle grooves.
进一步地,所述曝光机架的四角位置均设有第一液压缸,第一液压缸的下部设有第一活塞杆,第一活塞杆的下端固定在扣板上。Further, the four corners of the exposure frame are provided with first hydraulic cylinders, the lower part of the first hydraulic cylinder is provided with a first piston rod, and the lower end of the first piston rod is fixed on the gusset plate.
采用上述结构后,本发明有益效果为:将印版安装在曝光台上,再将有图文的胶片放置在印版上;通过紫外灯曝光机构对胶片下方的印版进行曝光处理,通过电热熔融机构也可以对胶片下方的印版进行热曝光处理,大大提高了印刷丝网印版曝光处理的效率;具体地,电源通过第一电缆线给紫外灯管供电,紫外灯管对印版进行曝光处理,温控器通过第二电缆线控制金属管内的电热丝产热,电热丝产热使金属管发热,通过金属管可以对印版进行热熔曝光处理;步进电机通过驱动轴控制主动滚筒实现转动,主动滚筒通过输送铝带带动从动滚筒实现转动,通过输送铝带的转动控制移动板在从动滚筒与主动滚筒的下部之间实现来回往复运动;输送铝带的来回往复运动带动紫外灯管与金属管在从动滚筒与主动滚筒的下部之间实现来回往复运动;从而可以对曝光台上的丝网印版进行充分曝光;且操作者还可以手动通过推拉环控制移动轴沿着导向管实现来回移动,移动轴的来回移动带动移动塞与耐高温活塞沿着导向管的轴向实现移动,移动塞与耐高温活塞沿着导向管的轴向实现移动使电热丝压缩或拉长,压缩后的电热丝可以大大提高发热的程度,对印刷丝网上的待曝光部位进行集中曝光,大大提高了曝光的效率。After the above structure is adopted, the beneficial effects of the present invention are as follows: the printing plate is installed on the exposure table, and then the film with pictures and texts is placed on the printing plate; The melting mechanism can also perform thermal exposure processing on the printing plate under the film, which greatly improves the efficiency of the exposure processing of the printing screen printing plate; Exposure treatment, the thermostat controls the heating wire in the metal tube to generate heat through the second cable, and the heating wire generates heat to make the metal tube heat up, and the printing plate can be subjected to hot melt exposure treatment through the metal tube; the stepper motor is controlled by the drive shaft to actively The roller realizes rotation, and the driving roller drives the driven roller to rotate by conveying the aluminum belt, and the moving plate is controlled by the rotation of the conveying aluminum belt to realize the reciprocating motion between the driven roller and the lower part of the driving roller; The UV lamp tube and the metal tube reciprocate back and forth between the driven roller and the lower part of the driving roller; so that the screen printing plate on the exposure table can be fully exposed; and the operator can also manually control the moving axis through the push-pull ring As the guide tube moves back and forth, the back and forth movement of the moving shaft drives the moving plug and the high temperature resistant piston to move along the axial direction of the guide tube, and the moving plug and the high temperature resistant piston move along the axial direction of the guide tube to compress or pull the heating wire. Long, compressed heating wire can greatly improve the degree of heat generation, centrally expose the parts to be exposed on the printing screen, which greatly improves the efficiency of exposure.
附图说明Description of drawings
图1为本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
图2为本发明所述牵引板的结构示意图。FIG. 2 is a schematic structural diagram of the traction plate according to the present invention.
图3为本发明所述移动板的结构示意图。FIG. 3 is a schematic diagram of the structure of the moving board according to the present invention.
图4为本发明所述电热熔融机构的结构示意图。FIG. 4 is a schematic structural diagram of the electrothermal melting mechanism according to the present invention.
图5为本发明所述紫外灯曝光机构的结构示意图。FIG. 5 is a schematic structural diagram of the ultraviolet lamp exposure mechanism according to the present invention.
图6为本发明所述牵引轮机构的结构示意图。FIG. 6 is a schematic structural diagram of the traction wheel mechanism according to the present invention.
具体实施方式Detailed ways
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1至图6所示,本发明所述的一种印刷丝网印版线形流动曝光装置,包括曝光机架1,曝光机架1上设有曝光台2,曝光机架1的一侧设有从动滚筒3,曝光机架1的另一侧设有主动滚筒4,主动滚筒4与从动滚筒3之间设有输送铝带5,输送铝带5安装在曝光台2的上方;曝光机架1的侧部位置设有步进电机7,步进电机7的前部设有驱动轴8,驱动轴8安装在主动滚筒4的轴向位置;输送铝带5的下部设有移动板10,移动板10安装在曝光台2的上方,移动板10的底面设有紫外灯曝光机构11与电热熔融机构12;曝光机架1的顶部设有电源13与温控器15,紫外灯曝光机构11包括灯壳40,灯壳40内安装有紫外灯管41,紫外灯管41与电源13通过第一电缆线14连接;电热熔融机构12 包括一对呈并排布置的金属管32,金属管32的内部安装有呈螺旋状的电热丝33,呈螺旋状的电热丝33具有弹性;金属管32内安装有移动塞34,移动塞34的外周面设有耐高温活塞35,耐高温活塞35沿着金属管32的轴向滑动;电热丝33的一端固定在金属管32的一端内,电热丝33的另一端与移动塞34连接,金属管32的另一端设有导向管36,导向管36内套装有移动轴37,移动轴37的内端与移动塞34连接,移动轴37的外端设有推拉环39。As shown in FIG. 1 to FIG. 6 , a linear flow exposure device for printing screen printing plates according to the present invention includes an exposure frame 1 , an exposure frame 1 is provided with an exposure table 2 , and one side of the exposure frame 1 is provided with an exposure frame 1 . A driven roller 3 is provided, a
本发明印刷丝网印版线形流动曝光装置,将印版安装在曝光台2上,再将有图文的胶片放置在印版上;通过紫外灯曝光机构11对胶片下方的印版进行曝光处理,通过电热熔融机构12也可以对胶片下方的印版进行热曝光处理,大大提高了印刷丝网印版曝光处理的效率;具体地,电源13通过第一电缆线14给紫外灯管41供电,紫外灯管41对印版进行曝光处理,温控器15通过第二电缆线16控制金属管32内的电热丝33产热,电热丝33产热使金属管32发热,通过金属管32可以对印版进行热熔曝光处理;步进电机7通过驱动轴8控制主动滚筒4实现转动,主动滚筒4通过输送铝带5带动从动滚筒3实现转动,通过输送铝带5的转动控制移动板10在从动滚筒3与主动滚筒4的下部之间实现来回往复运动;输送铝带5的来回往复运动带动紫外灯管41与金属管32在从动滚筒3与主动滚筒4的下部之间实现来回往复运动;从而可以对曝光台2上的丝网印版进行充分曝光;且操作者还可以手动通过推拉环39控制移动轴37沿着导向管36实现来回移动,移动轴37的来回移动带动移动塞34与耐高温活塞35沿着导向管36的轴向实现移动,移动塞34与耐高温活塞35沿着导向管36的轴向实现移动使电热丝33压缩或拉长,压缩后的电热丝33可以大大提高发热的程度,对印刷丝网上的待曝光部位进行集中曝光,大大提高了曝光的效率。The printing screen printing plate linear flow exposure device of the present invention installs the printing plate on the exposure table 2, and then places the film with pictures and texts on the printing plate; the ultraviolet
优选地,输送铝带5的上部设有牵引板17,牵引板17的中部设有开槽25,第一电缆线14与第二电缆线16穿过开槽25,牵引板17的两侧均设有呈平行布置的导向轴26,导向轴26套装有滑管27,滑管27之间设有牵引轴28,牵引轴28的外周面套装有牵引滚筒29,牵引滚筒29安装在开槽25位置,第一电缆线14与第二电缆线16安装在牵引滚筒29之间;滑管27沿着牵引轴28实现滑动调节,从而使牵引轴28实现水平移动,牵引轴28的移动带动牵引滚筒29在开槽25位置实现来回移动调节,牵引滚筒29的灵活移动对第一电缆线14与第二电缆线16进行牵引控制,防止第一电缆线14与第二电缆线16相互之间缠绕而锻炼从而影响移动板10移动的安全性。Preferably, the upper part of the conveying aluminum belt 5 is provided with a
优选地,牵引轴28的侧部位置设有限位杆30,限位杆30的外端设有防撞块31,限位杆30的长度大于牵引滚筒29的直径;限位杆30通过防撞块31进行防撞限位,使两根牵引滚筒29相互之间不碰撞,安全性更好。Preferably, a
优选地,曝光机架1的内顶部设有牵引轮机构18,牵引轮机构18包括牵引架44,牵引架44的内顶部设有吊顶杆45与扣板46,吊顶杆45与扣板46固定在牵引架44上,牵引架44的下部两侧均设有牵引轮47,第一电缆线14与第二电缆线16绕过牵引轮47;牵引架44的横截面为三角型形状;通过吊顶杆45与扣板46对牵引架44进行牢固安装,牵引架44通过牵引轮47对第一电缆线14与第二电缆线16进行牵引,安全性更好。Preferably, a
优选地,从动滚筒3的外端设有从动齿轮6,主动滚筒4的外端设有主动齿轮9,主动齿轮9与从动齿轮6通过驱动齿条连接;通过驱动齿条使主动齿轮9与从动齿轮6实现同步转动,通过主动齿轮9与从动齿轮6使从动滚筒3与主动滚筒4转动稳定性好。Preferably, the outer end of the driven drum 3 is provided with a driven
优选地,移动轴37由若干移动轴杆首尾连接组成,相邻两根移动轴杆之间通过接头38连接;对移动轴37进行无缝加长。Preferably, the moving
优选地,曝光台2的两侧均设有限位座19,限位座19的顶面设有扣板20,曝光台2、限位座19以及扣板20之间为扣槽21;扣槽21之间为定位腔24;曝光机架1的四角位置均设有第一液压缸22,第一液压缸22的下部设有第一活塞杆23,第一活塞杆23的下端固定在扣板20上;曝光台2通过定位腔24安装丝网印版,通过扣槽21对丝网印版的两侧进行扣接;对丝网印版进行精确安装,同时也方便对丝网印版上的图文胶片进行定位安装。Preferably, both sides of the exposure table 2 are provided with
优选地,移动板10的两侧均设有第二液压缸42,第二液压缸42的下部设有第二活塞杆43,灯壳40安装在第二活塞杆43的下端之间;第二液压缸42通过第二活塞杆43还可以控制灯壳40实现竖直升降调节,灯壳40的竖直升降调节带动紫外灯管41竖直升降,从而可以调节紫外灯管41与曝光台2上的丝网印版之间的相对距离,可以调节紫外灯管41照射到丝网印版上的强度大小,大大提高了对丝网印版的曝光程度进行灵活调节的效率。Preferably, both sides of the moving
以上所述仅是本发明的较佳实施方式,故凡依本发明专利申请范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本发明专利申请范围内。The above descriptions are only the preferred embodiments of the present invention, so all equivalent changes or modifications made according to the structures, features and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.
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