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CN111390272A - Double-end saw cutting machine assembly - Google Patents

Double-end saw cutting machine assembly Download PDF

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Publication number
CN111390272A
CN111390272A CN202010376281.6A CN202010376281A CN111390272A CN 111390272 A CN111390272 A CN 111390272A CN 202010376281 A CN202010376281 A CN 202010376281A CN 111390272 A CN111390272 A CN 111390272A
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Prior art keywords
saw blade
cutting
seat
saw
plate
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唐明星
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Hunan Jinlixing Machinery Technology Co ltd
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Hunan Jinlixing Machinery Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D45/00Sawing machines or sawing devices with circular saw blades or with friction saw discs
    • B23D45/02Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade or the stock mounted on a carriage
    • B23D45/021Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade or the stock mounted on a carriage with the saw blade mounted on a carriage
    • B23D45/024Sawing machines or sawing devices with circular saw blades or with friction saw discs with a circular saw blade or the stock mounted on a carriage with the saw blade mounted on a carriage the saw blade being adjustable according to depth or angle of cut
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D45/00Sawing machines or sawing devices with circular saw blades or with friction saw discs
    • B23D45/10Sawing machines or sawing devices with circular saw blades or with friction saw discs with a plurality of circular saw blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D45/00Sawing machines or sawing devices with circular saw blades or with friction saw discs
    • B23D45/14Sawing machines or sawing devices with circular saw blades or with friction saw discs for cutting otherwise than in a plane perpendicular to the axis of the stock, e.g. for making a mitred cut
    • B23D45/143Sawing machines or sawing devices with circular saw blades or with friction saw discs for cutting otherwise than in a plane perpendicular to the axis of the stock, e.g. for making a mitred cut with a plurality of circular saw blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/04Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for feeding, positioning, clamping, or rotating work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/08Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for bringing the circular saw blade to the workpiece or removing same therefrom
    • B23D47/10Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of devices for bringing the circular saw blade to the workpiece or removing same therefrom actuated by fluid or gas pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D47/00Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts
    • B23D47/12Sawing machines or sawing devices working with circular saw blades, characterised only by constructional features of particular parts of drives for circular saw blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D59/00Accessories specially designed for sawing machines or sawing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D59/00Accessories specially designed for sawing machines or sawing devices
    • B23D59/001Measuring or control devices, e.g. for automatic control of work feed pressure on band saw blade
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23DPLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D59/00Accessories specially designed for sawing machines or sawing devices
    • B23D59/006Accessories specially designed for sawing machines or sawing devices for removing or collecting chips

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sawing (AREA)

Abstract

The double-end saw cutting machine assembly comprises a horizontal rack which extends along the left and right longitudinal directions and is provided with a linear horizontal rail; the automatic cutting device is characterized by further comprising a fixed cutting unit, a movable cutting unit, a material height measuring device, a control box and an automatic controller, wherein the fixed cutting unit is fixedly arranged at the left position of the horizontal rack and used for cutting one end part of a section by utilizing a metal circular saw blade arranged on the fixed cutting unit; the movable cutting unit is positioned on the right side of the fixed cutting unit and is arranged on a linear horizontal rail of the horizontal rack in a left-right longitudinal movable manner; the material height measuring device is connected with the automatic controller through signals and used for detecting the cutting height of the cut section in the cutting direction and transmitting detection data to the automatic controller; the invention has the advantages that: the height data of the cut section can be automatically measured by the material height measuring device, and the cutting process of the double-head saw cutting machine assembly is automatically controlled by matching with related processing data obtained by implementing man-machine conversation through the control box.

Description

双头锯切割机总成Double head saw cutting machine assembly

技术领域technical field

本发明涉及一种双头锯,尤其涉及一种用于锯切例如铝型材用的双头锯切割机总成。The invention relates to a double-head saw, in particular to a double-head saw cutting machine assembly for sawing, for example, aluminum profiles.

背景技术Background technique

型材类工件常需要至少切割其一端,一般是两端部都要同时进行切割,如门窗型材类工件需要两端进行切割成直角或45度角,为这提高型材类工件加工速度,常采用双头锯切割机总成,现有的双头锯切割机总成包括机架,以及设置在机架上的滑动驱动电机、活动切割单元、线性卧轨;活动切割单元可滑动地设置在线性卧轨。固定切割单元和活动切割单元均包括切割电机、导向安装座、锯片安装轴、锯片轴承、锯片、皮带轮、皮带、以及调节切割电机和锯片轴承之间距离调节皮带张紧度的切割电机位置调节座;锯片轴承设置在导向安装座前部,切割电机位置调节座设置在导向安装座后部,切割电机固定在切割电机位置调节座上,锯片设置在锯片安装轴的前端,锯片安装轴的后端及切割电机输出轴的前端均设有前述皮带轮,皮带通过皮带轮将切割电机与锯片安装轴连接。其中,切割电机输出轴为普通结构,在端部侧面设有销槽,皮带轮匹配地装设在其上。由于该切割电机输出轴不具备直接安装锯片,需要另外设置锯片安装轴和锯片轴承来安装锯片,从而,也需要皮带轮和皮带来传动,为了防止皮带因为拉伸而松动,需要通过调节切割电机位置来调节切割电机与锯片安装轴距离,导致切割组件结构复杂,生产成本高,容易出故障,可靠性低。采用了皮带传动,传动效率低,不利于节能环保。而且,对于比较长的型材类工件,托料架承载能力有限,不能完全支持型材类工件。Profile workpieces often need to be cut at least one end, and generally both ends are cut at the same time. For example, door and window profile workpieces need to be cut at a right angle or a 45-degree angle at both ends. In order to improve the processing speed of profile workpieces, double A head saw cutting machine assembly, the existing double head saw cutting machine assembly includes a frame, and a sliding drive motor, a movable cutting unit, and a linear horizontal rail arranged on the frame; the movable cutting unit is slidably arranged on the linear horizontal rail. Both the stationary cutting unit and the movable cutting unit include a cutting motor, a guide mount, a saw blade mounting shaft, a saw blade bearing, a saw blade, a pulley, a belt, and a cutting that adjusts the distance between the cutting motor and the saw blade bearing to adjust the tension of the belt Motor position adjustment seat; the saw blade bearing is arranged at the front of the guide mounting seat, the cutting motor position adjustment seat is arranged at the rear of the guide mounting seat, the cutting motor is fixed on the cutting motor position adjustment seat, and the saw blade is arranged at the front end of the saw blade installation shaft The rear end of the saw blade installation shaft and the front end of the cutting motor output shaft are provided with the aforementioned pulley, and the belt connects the cutting motor and the saw blade installation shaft through the pulley. Among them, the output shaft of the cutting motor is of a common structure, and a pin groove is arranged on the side surface of the end portion, and the pulley is installed on it in a matched manner. Since the output shaft of the cutting motor does not have the saw blade directly installed, a saw blade installation shaft and a saw blade bearing need to be additionally installed to install the saw blade. Therefore, a pulley and a belt drive are also required. In order to prevent the belt from loosening due to stretching, it is necessary to pass Adjusting the position of the cutting motor to adjust the distance between the cutting motor and the installation shaft of the saw blade results in complex structure of the cutting assembly, high production cost, easy failure and low reliability. The belt drive is adopted, and the transmission efficiency is low, which is not conducive to energy saving and environmental protection. Moreover, for relatively long profile workpieces, the carrying capacity of the pallet is limited and cannot fully support the profile workpieces.

此外,现有的双头锯加工型材类工件时,通常需要对型材类工件进行45度或90度的切割,确定了底边长度定位后,还需对顶边长度进行定位,由于不同型材类工件的高度不一样,在切割角度不变的情况型材类工件的顶边长度也不一样。为了确定顶边长度(R),在确定底边长度(L)后,由于45度角的加工角度是等腰直角三角形,通过测量高度(H),就可以得出顶边长度,根据型材类工件切割后的形状可分为两种情况:In addition, when the existing double-head saws process profile workpieces, it is usually necessary to cut the profile workpieces at 45 degrees or 90 degrees. After the bottom edge length is determined, the top edge length needs to be positioned. Due to different profiles The height of the workpiece is different, and the length of the top edge of the profile workpiece is also different when the cutting angle is unchanged. In order to determine the length of the top side (R), after determining the length of the bottom side (L), since the processing angle of the 45-degree angle is an isosceles right triangle, the length of the top side can be obtained by measuring the height (H). The shape of the workpiece after cutting can be divided into two situations:

(1) 两端都是切割成45度,此时顶边长度为:R = (2×H) + L;(1) Both ends are cut at 45 degrees, and the length of the top edge is: R = (2×H) + L;

(2) 两端分别是切割成45度和90度,此时顶边长度为:R = H+ L。(2) The two ends are cut into 45 degrees and 90 degrees respectively. At this time, the length of the top edge is: R = H + L.

一般情况下,通过人工用游标卡尺等测量工具来测量型材类工件的高度,即人工测料高来得到相关数据后,再计算得到顶边长度,导致存在以下的问题:测量繁琐,误差波动大;工作效率低,读数不直观,在光线不足时,容易产生误读,造成加工废品,不利于节能环保。Under normal circumstances, the height of profile workpieces is measured manually by measuring tools such as vernier calipers, that is, after the relevant data is obtained by manually measuring the height of the material, the length of the top edge is calculated, which leads to the following problems: cumbersome measurement and large error fluctuation; The work efficiency is low, and the reading is not intuitive. When the light is insufficient, it is easy to misread, resulting in processing waste, which is not conducive to energy saving and environmental protection.

发明内容SUMMARY OF THE INVENTION

本发明针对现有双头锯切割机总成存在的上述缺陷,本发明采取的方案是:双头锯切割机总成,包括沿左右纵向延伸布置的卧式机架,所述卧式机架上设置有线性卧轨;其特征在于,还包括固定切割单元、活动切割单元、测料高装置、操控箱和自动控制器,其中,所述固定切割单元固设在所述卧式机架的左边位置,用于利用其上安装的金属圆锯片切割出型材的一个端部;所述活动切割单元位于所述固定切割单元的右边并沿左右纵向可移动地设置在所述卧式机架的线性卧轨上,用于利用其上安装的金属圆锯片切割出型材的另一个端部;所述测料高装置信号连接所述自动控制器,用于检测被切型材在切割方向上的切割高度,并将检测数据传递给所述自动控制器;所述操控箱上设有操控按钮,所述操控按钮信号连接所述自动控制器,所述操控按钮用于人机对话传递操作人员所输入的被切型材的参数数据并将数据传递给所述自动控制器。The present invention aims at the above-mentioned defects existing in the existing double-head saw cutting machine assembly, and the solution adopted by the present invention is: the double-headed saw cutting machine assembly includes a horizontal frame extending longitudinally along the left and right sides, and the horizontal frame A linear horizontal rail is arranged on it; it is characterized in that it also includes a fixed cutting unit, a movable cutting unit, a material height measuring device, a control box and an automatic controller, wherein the fixed cutting unit is fixed on the left side of the horizontal frame The position is used to cut one end of the profile with the metal circular saw blade installed thereon; the movable cutting unit is located on the right side of the fixed cutting unit and is movably arranged in the horizontal frame along the left and right longitudinal directions. On the linear horizontal rail, it is used to cut the other end of the profile with the metal circular saw blade installed on it; the material height measuring device is connected to the automatic controller with a signal to detect the cutting of the profile to be cut in the cutting direction. height, and transmit the detection data to the automatic controller; the control box is provided with a control button, the control button signal is connected to the automatic controller, and the control button is used for man-machine dialogue to transmit the input of the operator The parameter data of the profile being cut and the data are transmitted to the automatic controller.

其中,所述固定切割单元或者活动切割单元,都包括有用于锯切的金属圆锯片,用于利用其上安装的所述金属圆锯片切割型材的一个端部。在常规的设计中,为了实现其切割的基本功能,所述固定切割单元或者活动切割单元至少还包括刚性架,设置在所述刚性架上的锯片驱动电机,所述金属圆锯片传动连接所述锯片驱动电机的输出轴端。Wherein, the fixed cutting unit or the movable cutting unit includes a metal circular saw blade for sawing, and is used for cutting one end of the profile with the metal circular saw blade installed thereon. In a conventional design, in order to realize the basic function of cutting, the fixed cutting unit or the movable cutting unit at least further includes a rigid frame, a saw blade drive motor arranged on the rigid frame, and the metal circular saw blade is drive-connected The saw blade drives the output shaft end of the motor.

其中,所述活动切割单元与所述固定切割单元之间左右布置,从而可以利用它们中的其中一个切割型材的一个端部,也可以同时切割型材的两个端部。Wherein, the movable cutting unit and the fixed cutting unit are arranged left and right, so that one of them can be used to cut one end of the profile, or both ends of the profile can be cut simultaneously.

其中,所述测料高装置布置在所述活动切割单元的进料侧或侧边等合适的位置并信号连接所述自动控制器,用于检测被切型材在切割方向上的切割高度,其可以直接与所述活动切割单元的刚性架连接,还可以直接与后面将要提及的托料架连接,还可以独立地设置在所述卧式机架上;当所述托料架上的型材传送过来后,可以首先通过所述测料高装置测量所述型材的高度,再传送给所述活动切割单元用于切割。也可以是通过所述测料高装置先测量所述型材的高度,再传送给托料架及后面的所述活动切割单元。Wherein, the material height measuring device is arranged at a suitable position such as the feeding side or the side edge of the movable cutting unit, and is connected to the automatic controller with a signal to detect the cutting height of the cut profile in the cutting direction. It can be directly connected with the rigid frame of the movable cutting unit, and can also be directly connected with the material support frame to be mentioned later, and can also be independently set on the horizontal frame; when the profiles on the material support frame After delivery, the height of the profile can be measured by the material height measuring device, and then sent to the movable cutting unit for cutting. It is also possible to measure the height of the profile through the material height measuring device, and then transmit it to the material support frame and the following movable cutting unit.

其中,所述操控箱布置在所述活动切割单元的进料侧或侧边等合适的位置,从机械结构上,所述操控箱可以设置为能够转动的方式连接到所述卧式机架的侧边,从而不仅首先机械连接而且可以实现电气信号连接。所述操控箱上可以设置有启动\停止管理开关、显示屏、报警器等,还至少设置有一个所述操控按钮并信号连接所述自动控制器。Wherein, the control box is arranged at a suitable position such as the feeding side or the side of the movable cutting unit. From the mechanical structure, the control box can be set to be connected to the horizontal frame in a rotatable manner. side, so that not only a mechanical connection but also an electrical signal connection can be realized. The control box may be provided with a start/stop management switch, a display screen, an alarm, etc., and at least one of the control buttons is also provided with a signal connection to the automatic controller.

其中,所述操控按钮用于人机对话传递操作人员所输入的被切型材的参数数据,即操作人员手动或以其它方式操作所述操控按钮,通过所述操控按钮将操作人员希望传递给机器的被切型材的参数数据(例如设计图纸已经设计定性的型材长度、切割角度等,俗称手动输入数据)手动输入提供给所述自动控制器。Wherein, the control button is used for man-machine dialogue to transmit the parameter data of the cut profile input by the operator, that is, the operator manually or in other ways operates the control button, and the operator's wish is transmitted to the machine through the control button. The parameter data of the profile being cut (for example, the design drawings have been designed qualitative profile length, cutting angle, etc., commonly known as manual input data) are manually input and provided to the automatic controller.

其中,所述自动控制器(也称为中央控制器)用于实施控制,包括有单片机或CPU,能够对所述双头锯切割机的至少部分对象实现控制,例如可以是仅对所述固定切割单元、活动切割单元、测料高装置、操控箱及所述滑动驱动电机等几个重要部分实现控制。进一步的所述自动控制器能够用于根据所述测料高装置所提供的被切型材高度数据并结合通过所述操控箱上的操控按钮实现人机对话拾取的操作人员的控制器意图例如切割角度、型材长度等数据确定所述固定切割单元与所述活动切割单元之间的间距。所述自动控制器可以布置在所述操控箱中,也可以进一步的技术方案是,在所述卧式机架上设置电器柜,所述电器柜中设置控制开关,同时也将所述自动控制器布设其中,所述自动控制器也同时控制所述控制开关。在电气控制上,所述控制开关也称为一次回路开关,用于控制一次回路信号的合与断。根据该方案,也就是说,首先由所述自动控制器在其程序内部确定所述固定切割单元与所述活动切割单元之间的间距,尔后再根据该内部数据控制所述活动切割单元移动到指定位置从而实现它们之间具体空间距离的确定。Wherein, the automatic controller (also referred to as the central controller) is used to implement control, including a single-chip microcomputer or a CPU, which can control at least part of the objects of the double-head saw cutting machine, for example, only the fixed Several important parts such as cutting unit, movable cutting unit, material height measuring device, control box and the sliding drive motor are controlled. Further, the automatic controller can be used to realize the operator's controller intention of picking up man-machine dialogue through the control buttons on the control box according to the height data of the cut profile provided by the material height measuring device, such as cutting. Data such as angle and profile length determine the distance between the fixed cutting unit and the movable cutting unit. The automatic controller can be arranged in the control box, or a further technical solution is to set an electrical cabinet on the horizontal rack, and a control switch is set in the electrical cabinet, and at the same time, the automatic control The device is arranged in which the automatic controller also controls the control switch at the same time. In electrical control, the control switch is also called a primary circuit switch, which is used to control the on and off of the primary circuit signal. According to this solution, that is to say, the automatic controller first determines the distance between the fixed cutting unit and the movable cutting unit within its program, and then controls the movable cutting unit to move to a position according to the internal data. Specify the location to realize the determination of the specific spatial distance between them.

相对于现有技术,本发明的优点是:可以利用所述测料高装置自动测量被切型材的高度数据,并配合通过所述操控箱实施人机对话所获得的相关加工数据,自动对所述双头锯切割机总成的切割过程予以控制。Compared with the prior art, the advantage of the present invention is that the height data of the profile to be cut can be automatically measured by the material height measuring device, and the relevant processing data obtained by implementing man-machine dialogue through the control box can be used to automatically measure the height of the cut profile. The cutting process of the double-head saw cutting machine assembly is controlled.

进一步的技术方案还可以是,还包括托料架,所述托料架用于传送被切型材。其中,当所述托料架的后面设置有所述测料高装置时就首先传送被切型材给所述测料高装置,通过所述测料高装置测量所述型材的高度后再传送给所述活动切割单元用于切割。当所述测料高装置设置在所述托料架的前面,而所述托料架的后面设置有所述活动切割单元时所述托料架就直接将被切型材传送给所述活动切割单元。A further technical solution may also include a material support rack, which is used for conveying the cut profiles. Wherein, when the material height measuring device is arranged behind the pallet, the cut profile is firstly sent to the material height measuring device, and the height of the profile is measured by the material height measuring device, and then sent to the material height measuring device. The movable cutting unit is used for cutting. When the material height measuring device is arranged in front of the material carrier, and the movable cutting unit is arranged behind the material carrier, the material carrier directly transfers the profile to be cut to the movable cutter unit.

进一步的技术方案还可以是,所述托料架包括托料支撑座、托料平板、托料立板、托料辊棒,所述托料支撑座的右端向右侧悬空伸出,所述托料平板以平躺的方式设置在所述托料支撑座上,所述托料平板与所述切割台平齐;所述托料立板以侧立的方式紧靠所述托料平板后侧设置在所述托料支撑座上,右端向右侧悬空伸出;所述托料平板和托料立板均设有若干横向孔槽,所述托料辊棒可滚动地设置在这些横向孔槽中。A further technical solution can also be that the material support frame includes a material support support seat, a material support flat plate, a material support vertical plate, and a material support roller bar, the right end of the material support support seat is suspended to the right side, and the The material-supporting plate is arranged on the material-supporting support seat in a flat-lying manner, and the material-supporting plate is flush with the cutting table; The side is arranged on the material supporting seat, and the right end is suspended to the right side; the material supporting flat plate and the material supporting vertical plate are both provided with a number of transverse holes, and the material supporting roller is rotatably arranged in these transverse directions. in the hole.

进一步的技术方案还可以是,还包括活动料架,所述活动料架可滑动地设在所述卧式机架的线性卧轨上。所述活动料架也是用于传送被切型材。这样可以进一步借助于所述活动料架灵活地完成对被切型材的传送任务。A further technical solution may further include a movable material rack, and the movable material rack is slidably arranged on the linear horizontal rail of the horizontal frame. The movable material rack is also used for conveying the cut profiles. In this way, the task of conveying the cut profiles can be further flexibly accomplished by means of the movable material rack.

进一步的技术方案还可以是,所述活动料架包括工字滑座、升降杆、辊子架、料架辊棒,所述工字滑座可滑动地设置在所述卧式机架上的线性卧轨上,所述升降杆设置在所述工字滑座上、所述辊子架设置在所述升降杆上端,所述料架辊棒设置在所述辊子架上。由于采用了托料架、活动料架的组合,比较长的型材类工件托料架超出部分,可以由活动料架来补充支持。A further technical solution can also be that the movable material frame includes an I-shaped slide, a lifting rod, a roller frame, and a material frame roller bar, and the I-shaped slide is slidably arranged on the linear frame on the horizontal frame. On the horizontal rail, the lifting rod is arranged on the I-shaped sliding seat, the roller frame is arranged on the upper end of the lifting rod, and the material rack roller bar is arranged on the roller frame. Due to the combination of the support rack and the movable material rack, the excess part of the longer profile workpiece support rack can be supplemented by the movable material rack.

进一步的技术方案还可以是,所述卧式机架上设置有传动齿条,在所述活动切割单元上还设置有驱动装置,所述驱动装置包括设置在所述活动切割单元上的滑动驱动电机、与所述滑动驱动电机传动连接的滑动驱动减速器及传动连接的所述滑动驱动减速器的滑动驱动齿轮,所述滑动驱动齿轮与所述传动齿条啮合传动,所述滑动驱动电机是伺服电机,所述滑动驱动电机用于借助于所述滑动驱动齿轮与所述传动齿条之间的啮合传动,驱动所述活动切割单元在所述卧式机架的线性卧轨上移动。其中,所述伺服电机可以是带相对值(也称增量)编码器的伺服电机,也可以是带绝对值编码器的伺服电机。通过所述伺服电机能够准确地控制所述活动切割单元与所述固定切割单元之间的距离也即准确地控制被切型材的切割长度。A further technical solution may also be that a transmission rack is arranged on the horizontal frame, and a driving device is also arranged on the movable cutting unit, and the driving device includes a sliding drive arranged on the movable cutting unit. A motor, a sliding drive reducer that is drivingly connected to the sliding driving motor, and a sliding driving gear of the sliding driving reducer that is drivingly connected, the sliding driving gear engages with the transmission rack for transmission, and the sliding driving motor is A servo motor, the sliding driving motor is used for driving the movable cutting unit to move on the linear horizontal rail of the horizontal frame by means of the meshing transmission between the sliding driving gear and the transmission rack. Wherein, the servo motor may be a servo motor with a relative value (also called incremental) encoder, or a servo motor with an absolute value encoder. The distance between the movable cutting unit and the fixed cutting unit, that is, the cutting length of the profile to be cut can be accurately controlled by the servo motor.

进一步的技术方案还可以是,所述测料高装置包括测量组件和测量气缸,所述测量组件包括辅助压料支撑板、活动压板、磁测高组件;其中,所述辅助压料支撑板的上表面具有定位被测型材工件的基准平面,所述活动压板位于所述辅助压料支撑板的上方并连接到所述测量气缸的推杆,所述活动压板用于与所述辅助压料支撑板配对在所述测量气缸的驱动下夹持被测型材工件的外表面;A further technical solution may be that the material height measuring device includes a measuring assembly and a measuring cylinder, and the measuring assembly includes an auxiliary pressing material supporting plate, a movable pressing plate, and a magnetic height measuring assembly; wherein, the auxiliary pressing material supporting plate is The upper surface has a reference plane for positioning the workpiece to be measured, the movable pressing plate is located above the auxiliary pressing material support plate and is connected to the push rod of the measuring cylinder, and the movable pressing plate is used for supporting with the auxiliary pressing material The plate pairing clamps the outer surface of the measured profile workpiece under the drive of the measuring cylinder;

所述磁测高组件包括磁尺组件和相对所述磁尺组件移动的磁传感器,所述磁传感器在所述测量气缸推杆的推动下与所述活动压板同步上下移动;所述磁尺组件与所述磁传感器配合用于感测所述活动压板与所述辅助压料支撑板所配对夹持的被测型材工件的高度并将所感测的信号提供给所述自动控制器。The magnetic altimetry assembly includes a magnetic ruler assembly and a magnetic sensor that moves relative to the magnetic ruler assembly, and the magnetic sensor moves up and down synchronously with the movable platen under the push of the push rod of the measuring cylinder; the magnetic ruler assembly In cooperation with the magnetic sensor, it is used to sense the height of the measured profile workpiece clamped by the movable pressing plate and the auxiliary pressing material supporting plate, and provide the sensed signal to the automatic controller.

使用时,使型材类工件从辅助压料支撑板和活动压板之间穿过,启动所述测量气缸,驱动所述活动压板下压,将型材类工件压紧,所述磁传感器即可将型材类工件的高度数据传输到数显表内,并换算成高度需要的型材类工件的顶边长度并进行显示。安装好锯片切割单元后,通过角度调整气缸调整角度调整座的倾斜度,即可实现型材类工件的切割。When in use, make the profile workpiece pass between the auxiliary pressing material support plate and the movable pressing plate, start the measuring cylinder, drive the movable pressing plate to press down, and press the profile workpiece tightly, and the magnetic sensor can press the profile. The height data of the workpiece is transmitted to the digital display, and is converted into the length of the top edge of the profile workpiece required for the height and displayed. After the saw blade cutting unit is installed, the inclination of the angle adjustment seat can be adjusted by the angle adjustment cylinder to realize the cutting of profile workpieces.

进一步的技术方案还可以是,所述测量组件还包括导轨、滑块,所述导轨竖直固定,所述滑块可滑动地卡套在所述导轨上,所述活动压板连接到所述滑块,所述测量气缸的推杆与所述滑块连接从而推动所述活动压板上下移动。A further technical solution may be that the measurement assembly further includes a guide rail and a slider, the guide rail is vertically fixed, the slider is slidably clamped on the guide rail, and the movable pressure plate is connected to the slider. The push rod of the measuring cylinder is connected with the slider to push the movable platen to move up and down.

进一步的技术方案还可以是,所述测量组件还包括滑块安装座,所述滑块安装座连接到所述滑块,所述活动压板尾端连接到所述滑块安装座,所述测量气缸的推杆与所述滑块或所述滑块安装座连接。A further technical solution may be that the measuring assembly further includes a slider mounting seat, the slider mounting seat is connected to the slider, the tail end of the movable pressure plate is connected to the slider mounting seat, and the measurement The push rod of the cylinder is connected with the sliding block or the sliding block mounting seat.

进一步的技术方案还可以是,所述磁测高组件还包括磁尺座,所述磁尺座与所述导轨平行地竖直固定在所述辅助压料支撑板的上侧,所述磁尺组件收藏在所述磁尺座上设置的纵向尺槽内,所述磁尺组件包括软性磁尺、不导磁钢带和保护钢带,所述软性磁尺平整地层叠设置在不导磁钢带和保护钢带之间。In a further technical solution, the magnetic altimetry assembly further includes a magnetic ruler seat, the magnetic ruler seat is vertically fixed on the upper side of the auxiliary pressing material support plate in parallel with the guide rail, and the magnetic ruler The assembly is stored in the longitudinal ruler groove provided on the magnetic ruler base, the magnetic ruler assembly includes a soft magnetic ruler, a non-magnetic steel strip and a protective steel strip, and the soft magnetic ruler is flatly stacked on the non-conductive steel strip. Between the magnetic steel belt and the protective steel belt.

进一步的技术方案还可以是,所述测料高装置还包括数显表,所述数显表内置有单片机控制电路,所述磁传感器与所述数显表内的单片机控制电路之间电信号连接,所述单片机控制电路与所述自动控制器电信号连接。A further technical solution may be that the material height measuring device further includes a digital display meter, the digital display meter has a built-in single-chip control circuit, and an electrical signal between the magnetic sensor and the single-chip microcomputer control circuit in the digital display meter is provided. connection, the single-chip control circuit is connected with the automatic controller by electrical signal.

进一步的技术方案还可以是,所述固定切割单元与所述活动切割单元分别包括有锯片切割单元,所述锯片切割单元包括锯片切割基座、角度调整座、锯片切割组件;其中,In a further technical solution, the fixed cutting unit and the movable cutting unit respectively include a saw blade cutting unit, and the saw blade cutting unit includes a saw blade cutting base, an angle adjustment seat, and a saw blade cutting assembly; wherein ,

所述锯片切割基座是刚性架包括有分别位于前、后两侧位置的角度调整支板即前角度调整支板和后角度调整支板,所述固定切割单元通过其锯片切割基座固定设置在所述卧式机架上,所述活动切割单元通过其锯片切割基座滑动设置在所述卧式机架的线性卧轨上;The saw blade cutting base is a rigid frame and includes angle adjustment support plates located on the front and rear sides respectively, namely the front angle adjustment support plate and the rear angle adjustment support plate, and the fixed cutting unit cuts the base through its saw blade. being fixedly arranged on the horizontal frame, and the movable cutting unit is slidably arranged on the linear horizontal rail of the horizontal frame through its saw blade cutting base;

所述角度调整座能够摆动地设置在所述前角度调整支板和后角度调整支板之间,所述角度调整座的摆动轴线沿前后横向布置,在所述前角度调整支板或后角度调整支板与所述角度调整座之间设置有角度调整气缸,所述角度调整气缸用于推动所述角度调整座摆动进而便于调整或确定锯片的倾斜角度;The angle adjustment seat is swingably arranged between the front angle adjustment support plate and the rear angle adjustment support plate, and the swing axis of the angle adjustment seat is arranged in the front and rear lateral directions. An angle adjustment cylinder is arranged between the adjustment support plate and the angle adjustment seat, and the angle adjustment cylinder is used to push the angle adjustment seat to swing so as to facilitate adjustment or determination of the inclination angle of the saw blade;

所述锯片切割组件沿前后横向能够移动地设置在所述角度调整座上,所述锯片切割组件包括锯片驱动电机,所述金属圆锯片安装在所述锯片驱动电机的输出轴上;所述锯片驱动电机用于驱动所述金属圆锯片转动而且带着所述锯片沿前后横向方向移动。The saw blade cutting assembly is movably disposed on the angle adjustment seat along the front and rear lateral directions, the saw blade cutting assembly includes a saw blade driving motor, and the metal circular saw blade is mounted on the output shaft of the saw blade driving motor On; the saw blade driving motor is used to drive the metal circular saw blade to rotate and move the saw blade along the front and rear lateral directions.

进一步的技术方案还可以是,还包括横向滑动切割座、横向推进气缸,所述锯片切割组件设置在所述横向滑动切割座上,所述横向滑动切割座沿前后横向方向能够滑动地设置在所述角度调整座上;所述横向推进气缸布置在所述横向滑动切割座与所述角度调整座之间用于推动所述锯片切割组件及其锯片沿前后横向方向移动。A further technical solution may also include a transverse sliding cutting seat and a transverse propelling cylinder, the saw blade cutting assembly is arranged on the transverse sliding cutting seat, and the transverse sliding cutting seat is slidably arranged on the front and rear transverse directions. on the angle adjustment seat; the lateral pushing cylinder is arranged between the lateral sliding cutting seat and the angle adjustment seat to push the saw blade cutting assembly and its saw blade to move in the front and rear lateral directions.

进一步的技术方案还可以是,所述锯片切割组件还包括导向安装座以及用于调整所述金属圆锯片的工作倾斜角度的倾角调整组件,所述锯片驱动电机固定在导向安装座上,所述倾角调整组件设置在所述导向安装座下方;所述角度调节组件包括顶杆、方形顶块和一对定位螺母;所述顶杆设置在固定板上,所述方形顶块可活动地套设在所述顶杆上,所述方形顶块上侧设有倾斜面,所述方形顶块通过其倾斜面与旋转板的下表面接触并将旋转板顶起;所述顶杆上部设有外螺纹,定位螺母一上一下通过所述顶杆的外螺纹设置在所述顶杆上部并将所述方形顶块夹住中间,所述固定板设置在所述横向滑动切割座上。A further technical solution may be that the saw blade cutting assembly further includes a guide mounting seat and an inclination adjustment assembly for adjusting the working inclination angle of the metal circular saw blade, and the saw blade driving motor is fixed on the guide mounting seat. , the inclination adjustment assembly is arranged under the guide mounting seat; the angle adjustment assembly includes a top rod, a square top block and a pair of positioning nuts; the top rod is arranged on a fixed plate, and the square top block is movable It is sleeved on the top rod, the upper side of the square top block is provided with an inclined surface, and the square top block contacts the lower surface of the rotating plate through its inclined surface and lifts the rotating plate; the upper part of the top rod An external thread is provided, the positioning nut is set on the upper part of the top rod through the external thread of the top rod and clamps the square top block in the middle, and the fixing plate is set on the lateral sliding cutting seat.

进一步的技术方案还可以是,所述锯片切割组件还包括固定锯片的夹紧组件,所述锯片驱动电机输出轴设有固定环钢圈,所述固定环钢圈与所述锯片驱动电机输出轴固定为一体,所述锯片驱动电机输出轴端部设有锁紧外螺纹;所述夹紧组件包括圆形夹紧钢圈和锁紧螺母,所述锁紧螺母可拆卸地设置在所述锯片驱动电机输出轴的锁紧外螺纹上,所述圆形夹紧钢圈可活动地套设在所述锯片驱动电机输出轴上,所述锯片设置在所述固定环钢圈和所述圆形夹紧钢圈之间,所述锁紧螺母通过所述锯片驱动电机输出轴的锁紧外螺纹旋紧而将所述圆形夹紧钢圈锁紧,所述圆形夹紧钢圈将所述锯片压紧在所述固定环钢圈上。A further technical solution may also be that the saw blade cutting assembly further includes a clamping assembly for fixing the saw blade, the output shaft of the saw blade driving motor is provided with a fixed ring steel ring, and the fixed ring steel ring is connected to the saw blade. The output shaft of the driving motor is fixed as a whole, and the end of the output shaft of the saw blade driving motor is provided with a locking external thread; the clamping assembly includes a circular clamping steel ring and a locking nut, and the locking nut is detachable It is arranged on the locking external thread of the output shaft of the saw blade drive motor, the circular clamping steel ring is movably sleeved on the output shaft of the saw blade drive motor, and the saw blade is arranged on the fixed Between the ring steel ring and the circular clamping steel ring, the locking nut is tightened by the locking external thread of the output shaft of the saw blade drive motor to lock the circular clamping steel ring, so The circular clamping steel ring presses the saw blade on the fixing ring steel ring.

进一步的技术方案还可以是,所述前角度调整支板或所述后角度调整支板上设有弧形角度调整槽孔,所述角度调整座下部衔接有角度调整铰接轴,所述角度调整铰接轴一端从所述弧形角度调整槽孔向外伸出,所述角度调整铰接轴的向外伸出部分设有外螺纹,所述角度调整铰接轴上设置有台阶,越过所述角度调整支板向外伸出部分上套装有锁紧垫片并螺接角度调节螺母手柄,所述台阶与所述锁紧垫片、角度调节螺母手柄配合夹紧用于从机械定位的角度固定所述角度调整座并确定其倾斜角度。A further technical solution may also be that, the front angle adjustment support plate or the rear angle adjustment support plate is provided with an arc angle adjustment slot, the lower part of the angle adjustment seat is connected with an angle adjustment hinge shaft, and the angle adjustment One end of the hinge shaft protrudes outward from the arc angle adjustment slot, the outwardly extending part of the angle adjustment hinge shaft is provided with an external thread, and the angle adjustment hinge shaft is provided with a step, which crosses the angle adjustment hinge The outwardly extending part of the support plate is sheathed with a locking washer and screwed to the handle of the angle adjusting nut. Angle adjustment seat and determine its inclination angle.

进一步的技术方案还可以是,所述锯片切割单元还包括切割台,所述切割台设置在所述后角度调整支板的前侧,所述切割台上或其侧边位置设置有供所述锯片伸入的锯缝,所述切割台用于搁置被切型材,所述锯片切割组件用于带着所述锯片沿前后横向方向伸入或退出所述锯缝。A further technical solution may also be that the saw blade cutting unit further includes a cutting table, the cutting table is arranged on the front side of the rear angle adjustment support plate, and the cutting table or its side position is provided with a The saw blade extends into the saw slot, the cutting table is used for placing the section material to be cut, and the saw blade cutting assembly is used to carry the saw blade into or out of the saw slot along the front-rear transverse direction.

进一步的技术方案还可以是,还包括压料组件,所述压料组件包括横向压紧组件和竖向压紧组件,所述横向压紧组件和竖向压紧组件用于从相互垂直的横竖两个不同的角度压紧被切型材;所述横向压紧组件和竖向压紧组件都包括有压紧组件,所述压紧组件包括压紧气缸和安装在所述压紧气缸的气缸杆上的弹性压紧头,所述弹性压紧头位于所述切割台上方的作业空间。A further technical solution may also include a pressing component, the pressing component includes a horizontal pressing component and a vertical pressing component, and the horizontal pressing component and the vertical pressing component are used to Two different angles are used to press the cut profiles; both the horizontal and vertical pressing components include a pressing component, and the pressing component includes a pressing cylinder and a cylinder rod installed on the pressing cylinder The elastic pressing head is located in the working space above the cutting table.

进一步的技术方案还可以是,所述压紧组件还包括压紧固定座,所述压紧固定座上设有纵向位置调节槽,所述纵向位置调节槽上设有压紧调节螺丝手柄,所述压紧固定座的上端设有固定所述压紧气缸的夹紧孔,所述压紧固定座的上端部设有与所述夹紧孔相连通的松紧调节槽,所述松紧调节槽的两侧均设有调节螺纹孔,所述调节螺纹孔中设有松紧调节螺丝手柄,所述压紧气缸被夹钳在所述夹紧孔中,所述弹性压紧头设置在所述压紧气缸上。A further technical solution may be that the pressing assembly further includes a pressing fixing seat, the pressing fixing seat is provided with a longitudinal position adjustment groove, and the longitudinal position adjusting groove is provided with a pressing adjustment screw handle, so the The upper end of the pressing and fixing seat is provided with a clamping hole for fixing the pressing cylinder, and the upper end of the pressing and fixing seat is provided with a slack adjustment groove which is communicated with the clamping hole, and the slack adjustment groove is Both sides are provided with adjustment threaded holes, the adjustment threaded holes are provided with loose adjustment screw handles, the compression cylinder is clamped in the clamping holes, and the elastic compression head is arranged in the compression on the cylinder.

进一步的技术方案还可以是,在所述切割台的上方设置有能够翻转的安全护罩,所述安全护罩用于切割时罩盖住被切型材的锯口位置防止锯末飞溅。A further technical solution may also be that a safety shield that can be turned over is provided above the cutting table, and the safety shield is used to cover the position of the saw edge of the profile to be cut to prevent sawdust from splashing during cutting.

进一步的技术方案还可以是,还包括搭接到所述切割台上的锯屑回收滑道,所述锯屑回收滑道的顶端入口接近到所述锯缝位置;所述锯屑回收滑道用于收集锯末和被切割出的型材。A further technical solution may further include a sawdust recovery chute that is overlapped on the cutting table, and the top entrance of the sawdust recovery chute is close to the position of the saw gap; the sawdust recovery chute For collecting sawdust and cut profiles.

由上前述可知,相对于现有技术,本发明的优点是:锯片切割组件的切割角度可调,可支持比较长的型材类工件,型材类工件的切割长度可调,可在线测量型材类工件的顶边长度参数;锯片切割组件所用配件大幅减少,结构紧凑、科学简单,生产成本低,没有中间传动环节,传动效率高、可靠性高、降低生产成本,有利于节能环保;锯片的倾斜角度可调,锯片安装更方便,锯片工作更为平稳。通过远程控制测量气缸,即可在线实现对型材类工件的高度进行测量并显示,从而得到型材类工件的顶边长度参数;测量非常方便。由于采用非接触测量方式,避免由于磨擦、磨损等原因造成传感器的使用寿命降低。它良好的环境适应性、可靠性和稳定的工作,为用户带来了极大的方便。整体创造性好,具有意料不到的技术效果,相对现有技术,具有实质性特点和进步;具有很大的推广价值。As can be seen from the above, compared with the prior art, the advantages of the present invention are: the cutting angle of the saw blade cutting assembly is adjustable, which can support relatively long profile workpieces, the cutting length of profile workpieces is adjustable, and the profile type workpiece can be measured online. The top edge length parameter of the workpiece; the accessories used in the saw blade cutting assembly are greatly reduced, the structure is compact, scientific and simple, the production cost is low, there is no intermediate transmission link, the transmission efficiency is high, the reliability is high, the production cost is reduced, and it is beneficial to energy saving and environmental protection; the saw blade The inclination angle of the machine is adjustable, the installation of the saw blade is more convenient, and the operation of the saw blade is more stable. Through the remote control of the measuring cylinder, the height of the profile workpiece can be measured and displayed online, so as to obtain the top edge length parameters of the profile workpiece; the measurement is very convenient. Due to the non-contact measurement method, the service life of the sensor is avoided due to friction, wear and other reasons. Its good environmental adaptability, reliability and stable work bring great convenience to users. The overall creativity is good, and it has unexpected technical effects. Compared with the existing technology, it has substantial characteristics and progress; it has great promotion value.

附图说明Description of drawings

下面结合附图和具体实施方法,对本发明及其有益技术效果进行进一步详细说明。The present invention and its beneficial technical effects will be described in further detail below with reference to the accompanying drawings and specific implementation methods.

图1为本发明的双头锯切割机总成的立体图。FIG. 1 is a perspective view of the double-head saw cutting machine assembly of the present invention.

图2为图1的主视图。FIG. 2 is a front view of FIG. 1 .

图3为图1的后视图。FIG. 3 is a rear view of FIG. 1 .

图4为图1的右视图。FIG. 4 is a right side view of FIG. 1 .

图5为图4的A处放大图。FIG. 5 is an enlarged view of part A of FIG. 4 .

图6为锯片切割单元的主视图。FIG. 6 is a front view of the saw blade cutting unit.

图7为图6的立体图。FIG. 7 is a perspective view of FIG. 6 .

图8为图7的内部结构图,图中去掉了后角度调整支板900b。FIG. 8 is the internal structure diagram of FIG. 7 , in which the rear angle adjusting support plate 900b is removed.

图9为压料组件的立体图。FIG. 9 is a perspective view of the press assembly.

图10为图1的对工件进行切割时的工作状态图。FIG. 10 is a working state diagram when cutting the workpiece of FIG. 1 .

图11为锯片切割组件的立体图。Figure 11 is a perspective view of the saw blade cutting assembly.

图12为图11的主视图。FIG. 12 is a front view of FIG. 11 .

图13为锯片安装在锯片驱动电机上的分解图。Figure 13 is an exploded view of the saw blade mounted on the saw blade drive motor.

图14为测料高装置的主视图。Figure 14 is a front view of the material height measuring device.

图15为图14的右视图。FIG. 15 is a right side view of FIG. 14 .

图16为图14的立体分解图。FIG. 16 is an exploded perspective view of FIG. 14 .

图17为图14去除外壳后的立体分解图。FIG. 17 is an exploded perspective view of FIG. 14 with the casing removed.

图18为图17的A处放大图。FIG. 18 is an enlarged view of part A of FIG. 17 .

图19为磁尺组件的结构示意图。FIG. 19 is a schematic structural diagram of the magnetic scale assembly.

图20为锯片切割单元2的侧视结构示意图。FIG. 20 is a schematic side view of the structure of the saw blade cutting unit 2 .

图21为锯片切割单元2的分解结构示意图。FIG. 21 is a schematic diagram of the exploded structure of the saw blade cutting unit 2 .

标记说明:Tag Description:

0-型材工件,1-卧式机架, 2-锯片切割单元, 3-测料高装置, 4-线性卧轨,5-固定座, 6-滑动座, 7-托料架, 8-活动料架, 9-电柜架, 10-操控箱; 11-传动架, 12-驱动装置;13-限位座, 14-传动齿条, 15-标尺,16-固定切割单元, 17-活动切割单元, 18-电器柜, 19-操控按钮; 0-Profile workpiece, 1-Horizontal frame, 2-Saw blade cutting unit, 3-Material height measuring device, 4-Linear horizontal rail, 5-Fixed seat, 6-Sliding seat, 7-Material support frame, 8-Activity Material frame, 9-electric cabinet frame, 10-control box; 11-transmission frame, 12-drive device; 13-limit seat, 14-drive rack, 15-ruler, 16-fixed cutting unit, 17-movable cutting unit, 18 - electrical cabinet, 19 - control button;

120-滑动驱动电机, 121-滑动驱动减速器, 122-滑动驱动齿轮;120-Slide drive motor, 121-Slide drive reducer, 122-Slide drive gear;

70-托料支撑座, 71-托料平板, 72-托料立板, 73-托料辊棒, 74-横向孔槽;70-supporting support seat, 71-supporting plate, 72-supporting vertical plate, 73-supporting roller, 74-transverse hole groove;

80-工字滑座, 81-升降杆, 82-辊子架, 83-料架辊棒;80-I-shaped slide, 81-lifting rod, 82-roller rack, 83-material rack roller bar;

20-倾角调整组件; 21-锯片,22-旋转板, 23-固定板,24-合页铰链,25-顶杆,26-方形顶块, 27-锯片驱动电机, 28-导向安装座, 29-定位螺母; 210-锯片驱动电机输出轴, 211-固定环钢圈, 212-圆形夹紧钢圈, 213-锁紧螺母, 214-内六角辅助安装孔, 215-冲量补尝飞轮,216-遮挡板,2016a-锯片避让缝,217-安全罩子;30-外壳;31-滑块,32-测量气缸, 33-导轨, 34-磁尺座, 35-磁传感器, 36-磁读头座, 37-活动压板, 38-滑块安装座, 39-辅助靠板; 310-辅助压料支撑板,3100-辅助压料支撑板的定位基准平面,311-数显表, 312-方形固定板, 313-测量组件, 314-测高压板组件, 316-软性磁尺; 317-不导磁钢带, 318-保护钢带, 319-磁尺组件, 320-纵向尺槽, 321-表头安装口, 322-纵向长槽, 324-纵向槽, 325-外壳固定部,326-开口靠板方孔, 327-压板固定部, 328-压板压紧部;20 - Inclination adjustment assembly; 21 - Saw blade, 22 - Rotating plate, 23 - Fixed plate, 24 - Hinge hinge, 25 - Top rod, 26 - Square top block, 27 - Saw blade drive motor, 28 - Guide mount , 29-positioning nut; 210-saw blade drive motor output shaft, 211-fixing ring steel ring, 212-circular clamping steel ring, 213-lock nut, 214-hexagon auxiliary mounting hole, 215-impulse compensation Flywheel, 216-shielding plate, 2016a-saw blade avoidance slit, 217-safety cover; 30-casing; 31-slider, 32-measuring cylinder, 33-guide rail, 34-magnetic ruler seat, 35-magnetic sensor, 36- Magnetic read head seat, 37-movable pressure plate, 38-slider mounting seat, 39-auxiliary backing plate; 310-auxiliary pressing material supporting plate, 3100-positioning reference plane of auxiliary pressing material supporting plate, 311-digital display, 312 - Square fixing plate, 313 - Measuring assembly, 314 - Measuring high voltage plate assembly, 316 - Soft magnetic ruler; 317 - Non-magnetic steel tape, 318 - Protective steel tape, 319 - Magnetic ruler assembly, 320 - Longitudinal ruler groove, 321- Mounting port of meter head, 322- Longitudinal slot, 324- Longitudinal slot, 325- Housing fixing part, 326- Opening square hole on the plate, 327- Pressure plate fixing part, 328- Pressure plate pressing part;

90-锯片切割基座, 91-角度调整座, 92-横向滑动切割座,920-横向滑动切割座的支撑导轨副, 93-横向推进气缸, 94-锯片切割组件, 95-锯屑回收滑道, 96-压料组件; 97-切割台,98-挡料靠板,99-防护臂, 9a-安全护罩,9b-锯缝,9c-透明观察窗,9d-散热盖板,9e-锯片罩;900a-前角度调整支板,900b-后角度调整支板,900c-前角度调整支板与后角度调整支板之间的连接板体,901-弧形角度调整槽,902-角度调节螺母手柄;910-角度调整座的主座体,911-角度调整座的前转轴,912-角度调整座的后转轴,911a-前角度调整支板上的旋转定位孔,912a-后角度调整支板上的旋转定位孔,913-前连接臂,914-后连接臂;90-Saw blade cutting base, 91-Angle adjustment seat, 92-Lateral sliding cutting seat, 920-Supporting guide rail pair for lateral sliding cutting seat, 93-Lateral advancing cylinder, 94-Saw blade cutting assembly, 95-Sawdust recovery Slideway, 96-Pressing Assembly; 97-Cutting Table, 98-Baffle Plate, 99-Protective Arm, 9a-Safety Shield, 9b-Saw Slot, 9c-Transparent Observation Window, 9d-Heat Dissipation Cover, 9e - Saw blade cover; 900a - front angle adjustment support plate, 900b - rear angle adjustment support plate, 900c - connecting plate body between front angle adjustment support plate and rear angle adjustment support plate, 901 - arc angle adjustment groove, 902 - Angle adjustment nut handle; 910 - Main body of angle adjustment seat, 911 - Front hinge of angle adjustment seat, 912 - Rear hinge of angle adjustment seat, 911a - Rotation positioning hole on front angle adjustment support plate, 912a - Rear Rotation positioning hole on the angle adjustment support plate, 913-front connecting arm, 914-rear connecting arm;

991-横梁,992-气弹簧; 960-横向压紧组件,961-竖向压紧组件,962-压紧固定座,963-压紧气缸,964-弹性压紧头,965-松紧调节槽,966-纵向位置调节槽,967-压紧调节螺丝手柄,968-夹紧孔,969-调节螺纹孔,96a-松紧调节螺丝手柄;991-beam, 992-gas spring; 960-transverse compression assembly, 961-vertical compression assembly, 962-compression fixing seat, 963-compression cylinder, 964-elastic compression head, 965-slack adjustment groove, 966-longitudinal position adjustment slot, 967-tightening adjustment screw handle, 968-clamping hole, 969-adjusting threaded hole, 96a-slack adjustment screw handle;

970-角度调整铰接轴,971-角度调整气缸,972-锁紧垫片;973a-左阻挡臂,973b-右阻挡臂,974-角度调整铰接轴上的台阶,975-角度调整铰接轴的向外伸出部分。970-Angle adjustment hinge shaft, 971-Angle adjustment cylinder, 972-Lock washer; 973a-Left blocking arm, 973b-Right blocking arm, 974-Angle adjustment hinge shaft step, 975-Angle adjustment hinge shaft direction outgoing part.

具体实施方式Detailed ways

下面结合附图和优选的实施方法,对本发明及其有益技术效果进行进一步详细说明,文中有关方位和位置的描述,只是作为方便描述的相对位置,不是绝对位置。The present invention and its beneficial technical effects will be described in further detail below with reference to the accompanying drawings and preferred implementation methods. The description of the orientation and position in the text is only a relative position for convenient description, not an absolute position.

参见图1~图4,一种双头锯切割机总成,它包括沿左右纵向延伸布置的卧式机架1、2组锯片切割单元2、测料高装置3、布置在所述卧式机架1上的2条线性卧轨4、固定座5、滑动座6、托料架7、活动料架8、电柜架9、操控箱10、自动控制器、传动架11、驱动所述滑动座6滑动并受控于所述自动控制器的驱动装置12。其中所述自动控制器(也称为中央控制器、CPU或PLC,图中未画出)用于对机器的实施总体控制。Referring to Figures 1 to 4, a double-head saw cutting machine assembly includes a horizontal frame 1, 2 groups of saw blade cutting units 2, a material height measuring device 3, and a horizontal frame extending along the left and right longitudinal directions. 2 linear horizontal rails 4, fixed seat 5, sliding seat 6, material support rack 7, movable material rack 8, electric cabinet rack 9, control box 10, automatic controller, transmission rack 11, drive the The sliding seat 6 slides and is controlled by the driving device 12 of the automatic controller. The automatic controller (also called central controller, CPU or PLC, not shown in the figure) is used for overall control of the machine.

所述卧式机架1的顶部中间横向为梯形槽结构,梯形槽结构的两边为梯形边,2条所述线性卧轨4分别沿左右纵向设置在两个梯形边顶部,所述线性卧轨4的右端部设有限位座13,所述限位座13用于防止所述活动料架8等滑动脱出;所述固定座5固定在所述卧式机架1左端,所述滑动座6可滑动地设置在2条所述线性卧轨4上并位于所述固定座5的右边;所述传动架11固定在所述卧式机架1的梯形边的外侧,所述传动架11内设有传动齿条14,所述传动架11上部设有标尺15,所述标尺15用于帮助使用人员直接读取活动切割单元17所处的位置。在另一种实施结构中,还可以在所述卧式机架1的两个梯形边外侧分别设置一个所述传动齿条14。The middle of the top of the horizontal rack 1 is a trapezoidal groove structure, and the two sides of the trapezoidal groove structure are trapezoidal sides. The right end is provided with a limit seat 13, the limit seat 13 is used to prevent the movable material rack 8 from sliding out; the fixed seat 5 is fixed on the left end of the horizontal frame 1, and the sliding seat 6 can slide The transmission frame 11 is fixed on the outside of the trapezoidal side of the horizontal frame 1, and the transmission frame 11 is provided with a transmission The rack 14, the upper part of the transmission frame 11 is provided with a ruler 15, and the ruler 15 is used to help the user to directly read the position of the movable cutting unit 17. In another implementation structure, one of the driving racks 14 may be provided on the outer sides of the two trapezoidal sides of the horizontal frame 1 respectively.

其中,所述卧式机架1的左边通过所述固定座5固定连接有固定切割单元16,所述固定切割单元16的右边设置有活动切割单元17,所述活动切割单元17通过其所包含的所述滑动座6沿左右纵向可移动地滑动设置在所述卧式机架1的2条所述线性卧轨4上。所述固定切割单元16及所述活动切割单元17上分布布置有一个所述锯片切割单元2,所述锯片切割单元2包括有用于锯切的金属圆锯片21,用于利用其上安装的所述金属圆锯片21切割型材的一个端部。Wherein, the left side of the horizontal frame 1 is fixedly connected with a fixed cutting unit 16 through the fixed seat 5, and the right side of the fixed cutting unit 16 is provided with a movable cutting unit 17, and the movable cutting unit 17 is provided with The sliding seat 6 is slidably arranged on the two linear horizontal rails 4 of the horizontal frame 1 along the left and right longitudinal directions. One of the saw blade cutting units 2 is distributed on the fixed cutting unit 16 and the movable cutting unit 17 , and the saw blade cutting unit 2 includes a metal circular saw blade 21 for sawing, for using the The installed metal circular saw blade 21 cuts one end of the profile.

在常规的设计中,为了实现其切割的基本功能,所述锯片切割单元2至少还包括刚性架(即后面提及的所述锯片切割基座90),设置在所述刚性架上的锯片驱动电机,所述金属圆锯片21传动连接所述锯片驱动电机的输出轴端。所述固定切割单元16与所述活动切割单元17之间左右布置,2组所述锯片切割单元2彼此一左一右相对地设置在所述卧式机架1上,从而可以利用它们中的其中一个切割出型材的一个端部,也可以利用它们两个同时切割出型材的两个端部。In a conventional design, in order to achieve its basic function of cutting, the saw blade cutting unit 2 at least further includes a rigid frame (ie, the saw blade cutting base 90 mentioned later), and the saw blade cutting base 90 provided on the rigid frame A saw blade driving motor, the metal circular saw blade 21 is drivingly connected to the output shaft end of the saw blade driving motor. The fixed cutting unit 16 and the movable cutting unit 17 are arranged left and right, and two sets of the saw blade cutting units 2 are arranged on the horizontal frame 1 opposite to each other, one left and one right, so that one of them can be used. One of them cuts out one end of the profile, or both of them can be used to cut both ends of the profile at the same time.

所述双头锯切割机总成还包括数据取样装置,所述数据取样装置信号连接所述自动控制器,所述数据取样装置用于拾取被切型材的型材长度、切割角度以及在切割方向上的切割高度数据并将拾取数据传递给所述自动控制器。The double-head saw cutting machine assembly also includes a data sampling device, the data sampling device is connected to the automatic controller in a signal, and the data sampling device is used to pick up the profile length, cutting angle and cutting direction of the profile to be cut. of cutting height data and transfer the pick data to the automatic controller.

所述驱动装置12用于执行所述自动控制器的指令驱动所述活动切割单元17在所述卧式机架1上左右移动。所述自动控制器用于根据所述数据取样装置所提供的数据,确定所述固定切割单元与所述活动切割单元之间的间距数据并通过控制所述驱动装置,驱动所述活动切割单元17在所述卧式机架1上移动到指定位置从而实现对所述固定切割单元16与所述活动切割单元17之间间距的确定。根据该方案,也就是说,首先由所述自动控制器在其程序内部计算得出所述固定切割单元16与所述活动切割单元17之间的间距数据,尔后再根据该内部间距数据控制所述活动切割单元17移动到指定位置从而确定它们之间的具体空间距离。The driving device 12 is used for executing the instructions of the automatic controller to drive the movable cutting unit 17 to move left and right on the horizontal frame 1 . The automatic controller is used for determining the distance data between the fixed cutting unit and the movable cutting unit according to the data provided by the data sampling device, and by controlling the driving device, drives the movable cutting unit 17 to The horizontal frame 1 is moved to a designated position to determine the distance between the fixed cutting unit 16 and the movable cutting unit 17 . According to this solution, that is to say, the automatic controller first calculates the distance data between the fixed cutting unit 16 and the movable cutting unit 17 within its program, and then controls the The movable cutting unit 17 is moved to a designated position so as to determine the specific spatial distance between them.

所述数据取样装置包括所述测料高装置3及所述操控箱10,所述测料高装置3及所述操控箱10用于分别为所述自动控制器拾取型材的参数。The data sampling device includes the material height measuring device 3 and the control box 10 , and the material height measuring device 3 and the control box 10 are used to pick up the parameters of the profiles for the automatic controller respectively.

所述测料高装置3连接到所述滑动座6或所述活动切割单元17的刚性架上,当然在其它实施方案中也可以定位在所述卧式机架1上并位于所述活动切割单元17的侧边即所述活动切割单元17的进料侧。所述托料架7也连接到所述滑动座6或所述刚性架上,也位于所述测料高装置3后侧即所述测料高装置3的进料侧。所述活动料架8可滑动地设在2条所述线性卧轨4的右部,所述托料架7与所述活动料架8两者左右相对。由于采用了所述托料架7、活动料架8的组合,比较长的型材类工件所述托料7超出部分,可以由所述活动料架8来补充支持。但在其它实施例中,所述托料架7、活动料架8可以都不用设置或者选择其一设置,具体设置的内容必须结合产品实际用途确定。The material height measuring device 3 is connected to the sliding seat 6 or the rigid frame of the movable cutting unit 17. Of course, in other embodiments, it can also be positioned on the horizontal frame 1 and located in the movable cutting unit. The side of the unit 17 is the feed side of the movable cutting unit 17 . The material support frame 7 is also connected to the sliding seat 6 or the rigid frame, and is also located at the rear side of the material height measuring device 3 , that is, the feeding side of the material height measuring device 3 . The movable material rack 8 is slidably arranged on the right portion of the two linear horizontal rails 4 , and the material support rack 7 and the movable material rack 8 are opposite to each other from left to right. Due to the combination of the material support frame 7 and the movable material frame 8 , the extended part of the material support 7 for a relatively long profile workpiece can be supplemented and supported by the movable material frame 8 . However, in other embodiments, neither of the material support racks 7 and the movable material racks 8 may be set or one of the settings may be selected, and the specific setting content must be determined in combination with the actual use of the product.

所述驱动装置12连接到所述滑动座6或所述刚性架上并位于所述滑动座6的外侧,通过与所述传动齿条14的啮合传动来驱动所述滑动座6及所述活动切割单元17在2条所述线性卧轨4上左右滑动。所述驱动装置12可以包括两种结构,第一种是单驱动结构,即在所述卧式机架1的一个侧边设置所述驱动装置12并让其与一个所述传动齿条14啮合传动所述驱动装置12;第二种是双驱动结构,即在所述卧式机架1的二个侧边分别设置所述驱动装置12,并让其与布置在所述卧式机架1的二个侧边的传动齿条14啮合传动。该第二种方案可以让所述活动切割单元17左右移动更加稳定。在所述第二种方案中,所述驱动装置12包括一个驱动电机,分置在所述卧式机架1的二个侧边位置的齿轮箱,所述驱动电机与其中一个齿轮箱传动连接,两个所述齿轮箱通过中间传动轴实现传动连接,每个齿轮箱的输出轴上设置有与所述传动齿条14啮合的齿轮,所述中间传动轴位于所述活动切割单元17的底部并跨过所述卧式机架1。The driving device 12 is connected to the sliding seat 6 or the rigid frame and is located on the outer side of the sliding seat 6, and drives the sliding seat 6 and the movable The cutting unit 17 slides left and right on the two linear horizontal rails 4 . The driving device 12 can include two structures, the first is a single driving structure, that is, the driving device 12 is arranged on one side of the horizontal frame 1 and is engaged with one of the transmission racks 14 Drive the drive device 12; the second is a double drive structure, that is, the drive device 12 is respectively arranged on the two sides of the horizontal frame 1, and is arranged with the horizontal frame 1. The transmission racks 14 on the two sides of the meshing transmission are engaged. The second solution can make the movable cutting unit 17 move left and right more stably. In the second solution, the driving device 12 includes a driving motor, gear boxes located at two side positions of the horizontal frame 1, and the driving motor is drivingly connected to one of the gear boxes. , the two gear boxes are connected through an intermediate transmission shaft, the output shaft of each gear box is provided with a gear that meshes with the transmission rack 14 , and the intermediate transmission shaft is located at the bottom of the movable cutting unit 17 And across the horizontal rack 1.

所述电柜架9设置在所述卧式机架1的左侧,实际上也位于所述固定切割单元16的左侧,所述电柜架9上设有安装控制电器的所述电器柜18。The electrical cabinet frame 9 is arranged on the left side of the horizontal rack 1 , and is actually also on the left side of the fixed cutting unit 16 , and the electrical cabinet frame 9 is provided with the electrical cabinet for installing the control electrical appliance. 18.

所述操控箱10机械连接到所述卧式机架1并延伸出所述卧式机架1及所述活动切割单元17的侧边,所述操控箱10上还设有操控按钮19以及启动开关、显示屏、报警装置等并信号连接所述自动控制器,其中所述操控按钮19用于人机对话信息交流,传递加工技术信息给所述自动控制器。在另一种实施方案中,所述操控箱10也可以机械连接到所述滑动座6或所述活动切割单元17上,在所述卧式机架1的侧边再设置过线槽,与所述操控箱10相关的强电和弱点线缆全部集放到所述过线槽后再连接到所述电器柜18中的控制电器上。The control box 10 is mechanically connected to the horizontal frame 1 and extends out of the horizontal frame 1 and the side of the movable cutting unit 17. The control box 10 is also provided with a control button 19 and a starter Switches, display screens, alarm devices, etc. are connected to the automatic controller by signals, wherein the control button 19 is used for man-machine dialogue information exchange, and transmits processing technology information to the automatic controller. In another embodiment, the control box 10 can also be mechanically connected to the sliding seat 6 or the movable cutting unit 17 , and a wire groove is provided on the side of the horizontal frame 1 , and the All the strong and weak cables related to the control box 10 are collected in the wire trough and then connected to the control appliances in the electrical cabinet 18 .

所述自动控制器包括有单片机或CPU,能够对整台所述双头锯切割机的各个部分实现控制,也可以是仅对所述固定切割单元16、活动切割单元17、测料高装置3、操控箱10及所述滑动驱动电机120等几个重要部分实现控制。进一步的所述自动控制器能够用于根据所述测料高装置3所提供的被切型材的被切高度数据并结合通过所述操控箱10上的操控按钮19人机对话传递操作人员所输入的被切型材的型材长度、切割角度等数据确定所述固定切割单元16与所述活动切割单元17之间的间距。所述自动控制器可以布置在所述操控箱10中,也可以布置在所述电器柜18中或其它适合的位置,满足方便安装、维修和布线的要求即可。所述电器柜18中设置控制开关,同时也将所述自动控制器布设其中,所述自动控制器也同时控制所述控制开关。在电气控制上,所述控制开关也称为一次回路开关,用于控制一次回路信号的合与断。The automatic controller includes a single-chip microcomputer or a CPU, which can control each part of the entire double-head saw cutting machine, or only the fixed cutting unit 16, the movable cutting unit 17, and the material height measuring device 3. , the control box 10 and several important parts such as the sliding drive motor 120 are controlled. Further, the automatic controller can be used to transmit the input of the operator according to the cut height data of the cut profile provided by the material height measuring device 3 in combination with the man-machine dialogue through the control button 19 on the control box 10 The data such as the profile length and cutting angle of the profile to be cut determine the distance between the fixed cutting unit 16 and the movable cutting unit 17 . The automatic controller may be arranged in the control box 10, or may be arranged in the electrical cabinet 18 or other suitable positions, as long as the requirements for convenient installation, maintenance and wiring are satisfied. A control switch is arranged in the electrical cabinet 18, and the automatic controller is also arranged therein, and the automatic controller also controls the control switch at the same time. In electrical control, the control switch is also called a primary circuit switch, which is used to control the on and off of the primary circuit signal.

参见图1~图10及图20、图21所示,所述锯片切割单元2主要包括锯片切割基座90(即前面提及的所述刚性架)、角度调整座91、横向滑动切割座92、横向推进气缸93、锯片切割组件94、锯屑回收滑道95、压料组件96、切割台97、挡料靠板98、防护臂99、安全护罩9a等等。其中,Referring to FIGS. 1 to 10 and FIGS. 20 and 21 , the saw blade cutting unit 2 mainly includes a saw blade cutting base 90 (ie, the aforementioned rigid frame), an angle adjustment seat 91 , and a lateral sliding cutting The seat 92, the transverse propelling cylinder 93, the saw blade cutting assembly 94, the sawdust recovery slideway 95, the pressing material assembly 96, the cutting table 97, the material blocking plate 98, the protective arm 99, the safety shield 9a and so on. in,

参见图4~图8,所述锯片切割基座90是一体化的刚性架,左侧设有带散热孔的散热盖板9d,所述锯片切割基座90包括沿前后横向方向的两侧布置的两个角度调整支板即前角度调整支板900a和后角度调整支板900b,所述前角度调整支板和后角度调整支板为所述角度调整座91的支撑平台,而所述角度调整座91为所述横向滑动切割座92的支撑平台,所述角度调整座91可摆动地设置在前、后两个所述角度调整支板(900a、900b)之间,所述角度调整座91的摆动轴线Y0沿前后横向方向布置;其中所述前角度调整支板900a和后角度调整支板900b通过连接板体900c连接起来形成一个一体化的刚性架;所述固定切割单元16通过其前角度调整支板、后角度调整支板、连接板体所组成的第一刚体固定设置在所述卧式机架上,所述活动切割单元17通过其前角度调整支板、后角度调整支板、连接板体所组成的第二刚体滑动设置在所述卧式机架1的线性卧轨4上,驱动所述活动切割单元17左右移动的所述驱动装置12设置在所述第二刚体上。Referring to FIGS. 4-8 , the saw blade cutting base 90 is an integrated rigid frame, and the left side is provided with a heat dissipation cover plate 9d with heat dissipation holes. The two angle adjustment support plates arranged on the side are the front angle adjustment support plate 900a and the rear angle adjustment support plate 900b. The angle adjustment seat 91 is a support platform for the horizontal sliding cutting seat 92, and the angle adjustment seat 91 is swingably arranged between the front and rear angle adjustment support plates (900a, 900b). The swing axis Y0 of the adjustment seat 91 is arranged in the front and rear lateral directions; wherein the front angle adjustment support plate 900a and the rear angle adjustment support plate 900b are connected by a connecting plate body 900c to form an integrated rigid frame; the fixed cutting unit 16 The first rigid body composed of the front angle adjustment support plate, the rear angle adjustment support plate and the connecting plate body is fixedly arranged on the horizontal frame, and the movable cutting unit 17 adjusts the support plate and the rear angle through its front angle adjustment support plate and rear angle. The second rigid body composed of the adjustment support plate and the connecting plate body is slidably arranged on the linear horizontal rail 4 of the horizontal frame 1, and the driving device 12 that drives the movable cutting unit 17 to move left and right is arranged on the second on the rigid body.

如图7及图20、图21所示,所述后角度调整支板900b上设有弧形角度调整槽孔901及后旋转定位孔912a ,在所述前角度调整支板900a上设置有前旋转定位孔911a。在另一种等同的实施方案中,所述弧形角度调整槽孔901也可以设置在所述前角度调整支板900a上。As shown in FIGS. 7 , 20 and 21 , the rear angle adjustment support plate 900b is provided with an arc-shaped angle adjustment slot 901 and a rear rotation positioning hole 912a , and a front angle adjustment support plate 900a is provided with a front Rotate the positioning hole 911a. In another equivalent embodiment, the arc angle adjustment slot 901 may also be provided on the front angle adjustment support plate 900a.

如图21所示,所述角度调整座91包括主座体910及位于所述主座体两端的前连接臂913和后连接臂914,所述主座体910用于承载所述横向滑动切割座92及其上的所述锯片切割组件94,在所述前连接臂913上设置有前转轴911,在所述后连接臂914上设置有后转轴912,所述角度调整座91的前后两端通过所述前转轴911、后转轴912分别摆动设置在所述前旋转定位孔911a、后旋转定位孔912a中,所述前旋转定位孔911a(前转轴911)、后旋转定位孔912a(后转轴912)的旋转轴线定义了所述摆动轴线Y0;其次,所述前转轴911与后转轴912所确定的摆动轴线Y0位于所述主座体910的侧边位置并沿前后横向布置,从而让所述角度调整座91呈拐臂状,所述主座体910能够绕所述前旋转定位孔911a、后旋转定位孔912a所确定的摆动轴线Y0公转。As shown in FIG. 21 , the angle adjusting seat 91 includes a main seat body 910 and front connecting arms 913 and rear connecting arms 914 located at both ends of the main seat body, and the main seat body 910 is used for carrying the lateral sliding cutting The seat 92 and the saw blade cutting assembly 94 on it, the front connecting arm 913 is provided with a front rotating shaft 911, the rear connecting arm 914 is provided with a rear rotating shaft 912, the front and rear of the angle adjustment seat 91 The two ends are respectively swinging and set in the front rotation positioning hole 911a and the rear rotation positioning hole 912a through the front rotation shaft 911 and the rear rotation shaft 912 . The rotation axis of the rear rotating shaft 912) defines the swing axis Y0; secondly, the swing axis Y0 determined by the front rotating shaft 911 and the rear rotating shaft 912 is located at the side of the main base body 910 and is arranged laterally in the front and rear, thereby Let the angle adjustment seat 91 be in the shape of an arm, and the main seat body 910 can revolve around the swing axis Y0 determined by the front rotation positioning hole 911a and the rear rotation positioning hole 912a.

如图21所示,在适当远离所述前转轴911的位置设置有辅助定位轴901b, 所述辅助定位轴901b的轴线平行于所述前转轴911的轴线,在所述前角度调整支板900a上设置有适配于所述辅助定位轴901b的辅助弧形孔901a,所述辅助定位轴901b的一端连接于所述主座体910,另一端插入到所述辅助弧形孔901a中,当所述主座体910摆动时,所述辅助定位轴901b能够在所述辅助弧形孔901a的引导下在所述辅助弧形孔901a中移动。这样能够借助于所述辅助定位轴901b与所述辅助弧形孔901a之间配合,大大提高所述主座体910摆动时的稳定性。As shown in FIG. 21 , an auxiliary positioning shaft 901b is provided at a position appropriately away from the front rotation shaft 911, and the axis of the auxiliary positioning shaft 901b is parallel to the axis of the front rotation shaft 911. The front angle adjustment support plate 900a There is an auxiliary arc-shaped hole 901a adapted to the auxiliary positioning shaft 901b. One end of the auxiliary positioning shaft 901b is connected to the main base body 910, and the other end is inserted into the auxiliary arc-shaped hole 901a. When the main seat body 910 swings, the auxiliary positioning shaft 901b can move in the auxiliary arc-shaped hole 901a under the guidance of the auxiliary arc-shaped hole 901a. In this way, the stability of the main seat body 910 when swinging can be greatly improved by means of the cooperation between the auxiliary positioning shaft 901b and the auxiliary arc-shaped hole 901a.

进一步的,所述金属圆锯片21的旋转中心线与所述摆动轴线Y0相垂直的布置,它们之间可以相交交叉布置(即所述金属圆锯片21的在所述摆动轴线Y0方向上的最大旋转切割基准点K0也位于所述摆动轴线Y0上),也可以是在上下方向上的错位布置(例如所述金属圆锯片21的旋转中心线高于所述摆动轴线Y0,所述金属圆锯片21的在所述摆动轴线Y0方向上的最大旋转切割基准点K0高于所述摆动轴线Y0)。Further, the rotation center line of the metal circular saw blade 21 is arranged perpendicular to the swing axis Y0, and they can be arranged in an intersection (that is, the metal circular saw blade 21 is in the direction of the swing axis Y0). The maximum rotation cutting reference point K0 is also located on the swing axis Y0), or it can be a dislocation arrangement in the up and down direction (for example, the rotation center line of the metal circular saw blade 21 is higher than the swing axis Y0, the The maximum rotation cutting reference point K0 of the metal circular saw blade 21 in the direction of the swing axis Y0 is higher than the swing axis Y0).

其中,所述金属圆锯片21的旋转中心线也是所述锯片驱动电机27输出轴(安装所述金属圆锯片21的输出轴)的旋转中心线,而所述金属圆锯片21的旋转平面,是位于所述金属圆锯片21上并与所述金属圆锯片21的旋转中心线垂直的一个旋转面。在理论设计上所述金属圆锯片21的旋转平面,是指其咬肉齿部的旋转平面。而所述咬肉齿部是指在所有的锯片锯齿齿部中实际完成切割型材的齿部。其中,由于所述金属圆锯片21的旋转中心线与所述摆动轴线Y0相垂直,并且由于所述锯缝9b平行于所述摆动轴线Y0并定义在所述摆动轴线Y0上,实际上也定义了所述金属圆锯片21的咬肉锯齿部位的旋转平面在理论设计上始终维持在所述旋转轴线Y0上,但在实际的产品中它们之间可能存在的偏差在±1毫米左右也是可以接受的。为此,在所述金属圆锯片21的旋转平面上有非常多的平行于所述摆动轴线Y0的弦线,也即可以存在非常多的切割点,但只有一条位于最大直径处的最大弦线Y1,位于所述最大弦线两端的用于切割型材的齿部就是最大旋转切割基准点KO;如果所述最大弦线Y1也位于所述摆动轴线Y0上(两者相互重叠) ,也即所述最大旋转切割基准点KO也位于所述摆动轴线Y0上。不论所述金属圆锯片21在所述角度调整座91上如何偏转,总有一条实施切割的弦线(例如所述最大弦线Y1或其它弦线)始终位于所述摆动轴线Y0上。这样我们就可以借助于所述摆动轴线Y0为基准,确定被切割型材的起始点从而能够精确地计算被切割型材的长度。根据上述方案,本发明设计在所述摆动轴线Y0,这样可以简化设计和计算,而且能够让整个机器结构简单化。其次,被切割型材切割完成后存在左右两个端部,处于端面的最低点或最高点就是在实际应用中的旋转最初切割入肉所形成的位置,也即是说,所述摆动轴线Y0就是对应切割型材端面的最低点或最高点的齿部,切割型材端面的最低点或最高点也位于所述摆动轴线Y0上。根据上述技术方案,不仅便于在所述金属圆锯片21被调试在不同切割角度的情况下,都不用改变所述切割台97及其锯缝9b的位置,而且也便于确定被切割型材的被切高度和切割长度。Wherein, the rotation center line of the metal circular saw blade 21 is also the rotation center line of the output shaft of the saw blade drive motor 27 (the output shaft on which the metal circular saw blade 21 is installed), and the metal circular saw blade 21 The rotation plane is a rotation plane located on the metal circular saw blade 21 and perpendicular to the rotation centerline of the metal circular saw blade 21 . In theoretical design, the rotation plane of the metal circular saw blade 21 refers to the rotation plane of the meat-biting teeth. The meat-biting teeth refer to the teeth that actually complete the cutting of the profile among all the saw-tooth teeth of the saw blade. Among them, since the rotation center line of the metal circular saw blade 21 is perpendicular to the swing axis Y0, and because the saw slit 9b is parallel to the swing axis Y0 and is defined on the swing axis Y0, it is actually The rotation plane that defines the meat-biting serrations of the metal circular saw blade 21 is always maintained on the rotation axis Y0 in theoretical design, but in actual products, the possible deviation between them is about ±1 mm. acceptable. For this reason, there are many chord lines parallel to the swing axis Y0 on the rotation plane of the metal circular saw blade 21, that is, there can be many cutting points, but only one maximum chord located at the largest diameter Line Y1, the teeth used for cutting profiles at both ends of the maximum chord line is the maximum rotation cutting reference point KO; if the maximum chord line Y1 is also located on the swing axis Y0 (the two overlap each other), that is, The maximum rotational cutting reference point KO is also located on the pivot axis Y0. No matter how the metal circular saw blade 21 is deflected on the angle adjustment seat 91 , there is always a chord for cutting (eg, the largest chord Y1 or other chords) that is always located on the swing axis Y0 . In this way, we can use the swing axis Y0 as a reference to determine the starting point of the profile to be cut so that the length of the profile to be cut can be accurately calculated. According to the above solution, the present invention is designed on the swing axis Y0, so that the design and calculation can be simplified, and the entire machine structure can be simplified. Secondly, after the cut profile is cut, there are left and right ends, and the lowest or highest point on the end face is the position where the meat is initially cut into the meat during rotation in practical applications, that is, the swing axis Y0 is Corresponding to the tooth portion of the lowest point or the highest point of the end face of the cutting profile, the lowest point or the highest point of the end face of the cutting profile is also located on the swing axis Y0. According to the above technical solution, it is not only convenient for the metal circular saw blade 21 to be adjusted at different cutting angles without changing the positions of the cutting table 97 and its saw slit 9b, but also for determining the size of the profile to be cut. Cut height and cut length.

由于所述角度调整座91呈拐臂状,当所述锯片切割组件94安装就位后,让所述金属圆锯片21的旋转中心线与所述摆动轴线Y0垂直,所述金属圆锯片21的旋转中心线的位置可以与所述摆动轴线Y0上下错位设置,并且让所述金属圆锯片21的咬肉齿部的旋转平面也位于所述摆动轴线Y0上,这样不论所述角度调整座91摆动和定位到哪个角度,所述金属圆锯片21的旋转平面也始终平行并相交于所述摆动轴线Y0,并且所述金属圆锯片21也始终能够伸入到所述锯缝9b中,从而让所述切割台97可以与所述锯片切割基座90固定连接。所述主座体910能够绕所述摆动轴线Y0公转,不是指所述主座体910必须绕所述摆动轴线Y0在360°范围内公转,而是具备这种能力并且只会根据切割角度调整的需要而设置,例如设置在45°、90°或180°范围内公转。该拐臂状结构能够让所述主座体910与所述摆动轴线Y0之间具有间隔空间从而可以大大便利于为所述金属圆锯片27进刀提供回旋避让空间。Since the angle adjustment seat 91 is in the shape of a turning arm, after the saw blade cutting assembly 94 is installed in place, the rotation center line of the metal circular saw blade 21 is perpendicular to the swing axis Y0, and the metal circular saw The position of the rotation center line of the blade 21 can be set up and down with the swing axis Y0, and the rotation plane of the meat-biting tooth portion of the metal circular saw blade 21 is also located on the swing axis Y0, so that regardless of the angle At which angle the adjustment seat 91 is oscillated and positioned, the rotational plane of the metal circular saw blade 21 is always parallel to and intersects with the swing axis Y0, and the metal circular saw blade 21 can also always extend into the saw slit 9b, so that the cutting table 97 can be fixedly connected with the saw blade cutting base 90. The main seat body 910 can revolve around the swing axis Y0, which does not mean that the main seat body 910 must revolve around the swing axis Y0 within a range of 360°, but has this ability and can only be adjusted according to the cutting angle It can be set according to the needs, for example, it is set to revolve within the range of 45°, 90° or 180°. The arm-shaped structure can provide a space between the main base body 910 and the swing axis Y0 , which can greatly facilitate the provision of a swivel avoidance space for the metal circular saw blade 27 to feed.

如图20、图21所示,还包括安全罩子217,所述安全罩子217包容所述锯片驱动电机27与所述金属圆锯片21,所述安全罩子217可拆卸地竖立安装在所述角度调整座91上;所述安全罩子217的后端竖向壁体是竖立安装的遮挡板216,所述遮挡板216上设置有用于让所述金属圆锯片21穿过的锯片避让缝216a,所述遮挡板216位于所述金属圆锯片21的后方,所述锯片避让缝216a位于所述金属圆锯片21的旋转平面上从而当所述锯片驱动电机27与所述金属圆锯片21沿前后横向移动时,所述金属圆锯片21能够伸入或退出所述锯片避让缝216a。As shown in FIG. 20 and FIG. 21 , a safety cover 217 is further included, the safety cover 217 accommodates the saw blade driving motor 27 and the metal circular saw blade 21 , and the safety cover 217 is detachably installed upright on the On the angle adjustment seat 91; the rear vertical wall of the safety cover 217 is a shielding plate 216 installed upright, and the shielding plate 216 is provided with a saw blade avoidance slot for the metal circular saw blade 21 to pass through 216a, the shielding plate 216 is located behind the metal circular saw blade 21, and the saw blade avoidance slit 216a is located on the rotation plane of the metal circular saw blade 21 When the circular saw blade 21 moves laterally forward and backward, the metal circular saw blade 21 can extend into or out of the saw blade avoidance slit 216a.

其中,所述安全罩子217及所述遮挡板216位于在所述切割台97的前侧但能够相对于所述切割台97转动,所述遮挡板216与所述切割台97之间相互垂直布置,并且从正视图方向看所述锯片避让缝216a与所述锯缝9b保持连贯。其次,在另一种安装结构中,所述遮挡板216可以是一个独立的构件直接可拆卸地安装在所述角度调整座91上。由于所述遮挡板216可拆卸地固定在所述角度调整座91上而所述锯片切割组件94在所述角度调整座91上能够沿前后横向移动,为此,所述金属圆锯片21能够相对于所述遮挡板216移动并能够伸入或退出所述锯片避让缝216a。所述遮挡板216能够让外部的锯屑等杂物不容易进入到所述角度调整座91区域,提高安全性。The safety cover 217 and the shielding plate 216 are located on the front side of the cutting table 97 but can be rotated relative to the cutting table 97 , and the shielding plate 216 and the cutting table 97 are arranged perpendicular to each other. , and the saw blade avoidance slit 216a and the saw slit 9b are kept continuous when viewed from the front view direction. Secondly, in another installation structure, the shielding plate 216 can be an independent component directly and detachably installed on the angle adjustment seat 91 . Since the shielding plate 216 is detachably fixed on the angle adjustment seat 91 and the saw blade cutting assembly 94 can move laterally forward and backward on the angle adjustment seat 91 , for this purpose, the metal circular saw blade 21 Can move relative to the shielding plate 216 and can extend into or out of the saw blade avoidance slot 216a. The shielding plate 216 can make it difficult for external debris such as sawdust to enter the area of the angle adjustment seat 91 , thereby improving safety.

所述角度调整座91下部设置有角度调整铰接轴970,所述角度调整座91下方设有驱动所述角度调整座91摆动的角度调整气缸971,所述角度调整气缸971尾部铰接在所述锯片切割基座90的连接板体900c上,所述角度调整气缸971的推杆铰接在所述角度调整铰接轴970上,所述角度调整铰接轴970外端从所述弧形角度调整槽孔901向外伸出,所述角度调整铰接轴970的向外伸出部分975上设有外螺纹,并且所述向外伸出部分975的直径小于其余部分从而在所述角度调整铰接轴970上形成有台阶974,所述台阶974的外径大于所述弧形角度调整槽孔901的宽度;所述向外伸出部分975越过所述后角度调整支板900b的所述向外伸出部分975上套装有锁紧垫片972并螺接所述角度调节螺母手柄902,所述台阶974与所述锁紧垫片972、角度调节螺母手柄902分置在所述后角度调整支板900b的内外两侧,从而当配合拧紧用于从机械定位的角度固定所述角度调整座91并确定其倾斜角度,在所述角度调整气缸971推动所述角度调整座91已经偏转的基础上进一步锁定所述角度调整座91的偏转角度。在另一种实施方案中,其中所述台阶974还可以是通过焊接一个外径大于所述角度调整铰接轴970外径的法兰盘的结构形成。The lower part of the angle adjustment seat 91 is provided with an angle adjustment hinge shaft 970 , the lower part of the angle adjustment seat 91 is provided with an angle adjustment cylinder 971 which drives the angle adjustment seat 91 to swing, and the tail of the angle adjustment cylinder 971 is hinged to the saw. On the connecting plate body 900c of the sheet cutting base 90, the push rod of the angle adjustment cylinder 971 is hinged on the angle adjustment hinge shaft 970, and the outer end of the angle adjustment hinge shaft 970 adjusts the angle from the arc-shaped angle adjustment slot hole. 901 protrudes outwards, the outwardly protruding portion 975 of the angle adjustment hinge shaft 970 is provided with an external thread, and the diameter of the outwardly protruding portion 975 is smaller than the rest so that on the angle adjustment hinge shaft 970 A step 974 is formed, and the outer diameter of the step 974 is larger than the width of the arc angle adjustment slot 901; A locking washer 972 is sleeved on the 975 and is screwed to the angle adjustment nut handle 902. The step 974 is separated from the locking washer 972 and the angle adjustment nut handle 902 on the back of the rear angle adjustment support plate 900b. The inside and outside sides, so as to be used to fix the angle adjustment seat 91 from the angle of mechanical positioning and determine its inclination angle, when the angle adjustment cylinder 971 pushes the angle adjustment seat 91 to be deflected, the angle adjustment seat 91 is further locked. The deflection angle of the angle adjustment seat 91 is described. In another embodiment, the step 974 can also be formed by welding a flange whose outer diameter is larger than the outer diameter of the angle adjustment hinge shaft 970 .

如图20、图21所示,还包括可拆卸地连接在所述前角度调整支板900a上的左阻挡臂973a、右阻挡臂973b(图7、图8中由于被挡不可见),所述左阻挡臂973a、右阻挡臂973b左右间隔布置并位于所述角度调整座91的摆动轨迹上,所述阻挡臂(973a、973b)用于从机械限位的角度限定所述角度调整座91在被所述角度调节螺母手柄902固定前,允许在所述角度调整气缸971推动下所述角度调整座91所能实现的最大摆幅或角度例如30°、45°、60°、90°等。即在实现对所述角度调整座91及所述金属圆锯片21的偏转角度的固定定位前,首先利用所述阻挡臂(973a、973b),限定所述角度调整气缸971推动所述角度调整座91在正或反方向上的最大摆幅(此时所述左阻挡臂973a或右阻挡臂973b给所述角度调整座91施加反向作用力阻止所述角度调整座91继续旋转),或者利用所述阻挡臂(973a、973b),限定所述角度调整座91在正或反方向上的自我复位形成的最大摆幅。在所述最大摆幅限定的基础上再实施锁定不仅便利而且定位精度高,降低锁定的难度。在另外一种实施方案中,所述左阻挡臂973a、右阻挡臂973b还可以是分别可拆卸地连接在所述前角度调整支板900a、后角度调整支板900b上,或者是全部可拆卸地连接在所述后角度调整支板900b上。As shown in Fig. 20 and Fig. 21 , it also includes a left blocking arm 973a and a right blocking arm 973b detachably connected to the front angle adjustment support plate 900a (in Fig. 7 and Fig. 8, it is not visible due to being blocked), so The left blocking arm 973a and the right blocking arm 973b are arranged at intervals from left to right and are located on the swing track of the angle adjustment seat 91, and the blocking arms (973a, 973b) are used to limit the angle adjustment seat 91 from the angle of mechanical limit. Before being fixed by the angle adjusting nut handle 902, the maximum swing or angle that the angle adjusting seat 91 can achieve under the pushing of the angle adjusting cylinder 971 is allowed, such as 30°, 45°, 60°, 90°, etc. . That is, before realizing the fixed positioning of the deflection angle of the angle adjustment seat 91 and the metal circular saw blade 21 , the blocking arms ( 973 a , 973 b ) are first used to define the angle adjustment cylinder 971 to push the angle adjustment The maximum swing of the seat 91 in the forward or reverse direction (at this time, the left blocking arm 973a or the right blocking arm 973b exerts a reverse force on the angle adjustment seat 91 to prevent the angle adjustment seat 91 from continuing to rotate), or use The blocking arms (973a, 973b) define the maximum swing formed by the self-reset of the angle adjusting seat 91 in the forward or reverse direction. Implementing locking on the basis of the maximum swing limit is not only convenient, but also has high positioning accuracy and reduces the difficulty of locking. In another embodiment, the left blocking arm 973a and the right blocking arm 973b may also be detachably connected to the front angle adjustment support plate 900a and the rear angle adjustment support plate 900b, respectively, or all of them may be detachable connected to the rear angle adjusting support plate 900b.

所述阻挡臂(973a、973b)可以包括与所述锯片切割基座90连接的连接座及设置在所述连接座上的缓冲器,所述缓冲器用于顶靠所述角度调整座91;所述缓冲器可以用石墨、塑料等耐冲击的非金属材料制造,从而不至于硬碰硬。The blocking arms (973a, 973b) may include a connection seat connected with the saw blade cutting base 90 and a buffer provided on the connection seat, the buffer is used to abut the angle adjustment seat 91; The buffer can be made of impact-resistant non-metallic materials such as graphite, plastic, etc., so as not to hit hard.

参见图6~图8,所述横向滑动切割座92可沿前后横向移动地设置在所述角度调整座91上的支撑导轨副920上,所述支撑导轨副920包括固定在所述角度调整座91上导轨和滑动设置在所述导轨上的滑块,所述横向推进气缸93连接布置在所述横向滑动切割座92与所述角度调整座91之间,用于推动所述横向滑动切割座92在所述角度调整座91上横向滑动;所述锯片切割组件94的所述锯片驱动电机27设置在所述横向滑动切割座92上,所述锯片驱动电机27用于驱动所述金属圆锯片21转动而且带着所述金属圆锯片21沿前后横向方向移动。Referring to FIGS. 6 to 8 , the lateral sliding cutting seat 92 is disposed on a supporting rail pair 920 on the angle adjusting seat 91 movably along the front and rear, and the supporting rail pair 920 includes a pair of supporting rails 920 fixed on the angle adjusting seat 91 upper guide rail and a slider slidably arranged on the guide rail, the laterally propelling cylinder 93 is connected and arranged between the laterally sliding cutting seat 92 and the angle adjusting seat 91 for pushing the laterally sliding cutting seat 92 slides laterally on the angle adjustment seat 91; the saw blade driving motor 27 of the saw blade cutting assembly 94 is arranged on the lateral sliding cutting seat 92, and the saw blade driving motor 27 is used to drive the The metal circular saw blade 21 rotates and moves with the metal circular saw blade 21 in the front-rear lateral direction.

参见图4~图8,还包括切割台97及锯缝9b。其中所述锯缝9b沿前后横向地水平布置并平行于所述旋转轴线Y0并定义在所述摆动轴线Y0上,所述锯缝9b具有一定宽度从而便利于让所述金属圆锯片21沿前后横向方向伸入或退出,这样不仅所述锯片驱动电机27能够带着所述金属圆锯片21沿前后横向方向伸入或退出所述锯缝9b,而且不管所述金属圆锯片21如何偏转,都能伸入到所述锯缝9b中。所述锯缝9b定义在所述摆动轴线Y0上,就是将所述锯缝9b设置在所述摆动轴线Y0上,或者说所述锯缝9b沿所述摆动轴线Y0所定义的方向布置,由于所述锯缝9b具有一定的工作宽度,为此所述摆动轴线Y0属于位于所述锯缝9b之中的一条线之一。所述锯缝9b可以设置在所述切割台97上并让所述锯屑回收滑道95的顶端入口接近到所述锯缝9b位置;其含义包含两种实施情形,第一种是当所述锯缝9b设置在所述切割台97上时,所述锯屑回收滑道95的顶端入口搭接到所述切割台97上并接近到所述锯缝9b位置;第二种是,当所述锯屑回收滑道95与所述切割台97组合,在它们之间预留一个间隙缝,并由所述间隙缝构成所述锯缝9b时,所述锯屑回收滑道95的顶端本身就是所述锯缝9b的一个边界,因此也是所述锯屑回收滑道95的顶端入口接近到所述锯缝9b位置。所述锯屑回收滑道95具有内滑道,用于收集和排出所述金属圆锯片21所锯出的锯屑和被切割出的型材尾料,所述锯屑回收滑道95后高前低倾斜地搭接到所述切割台97并衔接所述锯缝9b。Referring to Fig. 4 to Fig. 8 , the cutting table 97 and the saw slit 9b are also included. Wherein the saw slit 9b is horizontally arranged in the front and rear lateral directions and is parallel to the rotation axis Y0 and defined on the swing axis Y0, the saw slit 9b has a certain width so as to facilitate the movement of the metal circular saw blade 21 along the The front and rear lateral directions are extended into or out, so that not only the saw blade driving motor 27 can carry the metal circular saw blade 21 into or out of the saw slit 9b in the front and rear lateral directions, but also regardless of the metal circular saw blade 21 No matter how it is deflected, it can extend into the saw slit 9b. The saw slit 9b is defined on the swing axis Y0, that is, the saw slit 9b is arranged on the swing axis Y0, or the saw slit 9b is arranged along the direction defined by the swing axis Y0, because The kerf 9b has a certain working width, for which the pivot axis Y0 belongs to one of the lines in the kerf 9b. The saw slit 9b can be set on the cutting table 97 and the top entrance of the sawdust recovery chute 95 can be approached to the position of the saw slit 9b; its meaning includes two implementation situations, the first is when the When the saw slit 9b is set on the cutting table 97, the top entrance of the sawdust recovery chute 95 overlaps the cutting table 97 and approaches the saw slit 9b; the second is when The sawdust recovery slideway 95 is combined with the cutting table 97, and a gap is reserved between them, and when the sawdust recovery slot 9b is formed by the gap, the top of the sawdust recovery slideway 95 It is a boundary of the saw slit 9b, so the top entrance of the sawdust recovery chute 95 is close to the position of the saw slit 9b. The sawdust recovery chute 95 has an inner chute for collecting and discharging the sawdust sawn by the metal circular saw blade 21 and the cut out tailings. The front is obliquely lapped to the cutting table 97 and engages the saw kerf 9b.

所述切割台97设置在所述锯片切割基座90的后角度调整支板900b上并位于所述锯片驱动电机27和所述后角度调整支板900b之间的空间,即所述切割台97位于所述后角度调整支板900b的前侧,所述切割台97水平布置,并且,如果所述锯缝9b设置在所述切割台97上,所述切割台97的上表面位于所述旋转轴线Y0;如果所述锯缝9b设置在所述切割台97与所述锯屑回收滑道95之间,则所述锯缝9b以及所述旋转轴线Y0位于所述切割台97上表面的侧边位置,所述切割台97的上表面在数学上的延长面也位于所述旋转轴线Y0。所述切割台97上表面在数学上的延长面,是指以所述切割台97的上表面为基础以数学方法画出的一个虚拟延长面,所述延长面与所述切割台97的上表面是同一平面。这样所述切割台97的上表面不仅是被切型材的定位面,而且在数学上也是确定被切型材的被切高度基准。其中,所述切割台97的上表面或其在数学上的延长面位于所述旋转轴线Y0,是指所述旋转轴线Y0落入所述切割台97的上表面或其在数学上的延长面,所述旋转轴线Y0不仅沿所述切割台97的上表面或其在数学上的延长面延伸而且高度相同。The cutting table 97 is arranged on the rear angle adjustment support plate 900b of the saw blade cutting base 90 and is located in the space between the saw blade driving motor 27 and the rear angle adjustment support plate 900b, that is, the cutting The table 97 is located on the front side of the rear angle adjustment support plate 900b, the cutting table 97 is arranged horizontally, and if the saw kerf 9b is provided on the cutting table 97, the upper surface of the cutting table 97 is located on the upper surface of the cutting table 97. The rotation axis Y0; if the saw slit 9b is arranged between the cutting table 97 and the sawdust recovery chute 95, the saw slit 9b and the rotation axis Y0 are located on the upper surface of the cutting table 97 At the side position, the mathematical extension of the upper surface of the cutting table 97 is also located on the rotation axis Y0. The mathematically extended surface of the upper surface of the cutting table 97 refers to a virtual extended surface drawn mathematically based on the upper surface of the cutting table 97 . The surfaces are the same plane. In this way, the upper surface of the cutting table 97 is not only the positioning surface of the profile to be cut, but also the reference for determining the cut height of the profile to be cut mathematically. Wherein, the upper surface of the cutting table 97 or its mathematical extension is located on the rotation axis Y0, which means that the rotation axis Y0 falls on the upper surface of the cutting table 97 or its mathematical extension , the rotation axis Y0 not only extends along the upper surface of the cutting table 97 or its mathematical extension, but also has the same height.

所述切割台97设置在所述后角度调整支板900b的前侧,所述挡料靠板98竖立设置在所述切割台97的前侧;所述挡料靠板98竖立设置在所述后角度调整支板900b上或者是竖立设置在所述切割台97上,所述挡料靠板98与所述切割台97组成直角结构,所述挡料靠板98与所述切割台97组合用于支撑和定位被切割型材。The cutting table 97 is arranged on the front side of the rear angle adjustment support plate 900b, and the material stopper plate 98 is vertically arranged on the front side of the cutting table 97; the material stopper plate 98 is vertically arranged on the The rear angle adjustment support plate 900b or is erected on the cutting table 97 , the material blocking plate 98 and the cutting table 97 form a right-angle structure, and the material blocking plate 98 is combined with the cutting table 97 . For supporting and positioning cut profiles.

所述防护臂99为弧形臂结构,所述防护臂99设置在所述锯片切割基座90的前部,所述防护臂99顶部设有向所述锯片切割基座90后部延伸的横梁991,所述安全护罩9a铰接在所述横梁991上并将所述切割台97覆盖在所述安全护罩9a内,所述横梁991和安全护罩9a内侧之间铰接有气弹簧992,所述气弹簧992用于驱动所述安全护罩9a在所述横梁991上复位翻转。所述压料组件96为3组,包括2组横向压紧组件960和1组竖向压紧组件961,所述横向压紧组件960连接在所述后角度调整支板900b上,所述竖向压紧组件961连接在所述挡料靠板98上;所述横向压紧组件960与所述竖向压紧组件961都包含有压紧组件,所述压紧组件参见图9,包括有压紧固定座962、压紧气缸963和弹性压紧头964,所述压紧固定座962上设有纵向位置调节槽966,所述纵向位置调节槽966上设有压紧调节螺丝手柄967,所述压紧固定座962的上端设有固定所述压紧气缸963的夹紧孔968,所述压紧固定座962上端部设有与所述夹紧孔968相连通的松紧调节槽965,所述松紧调节槽965两侧均设有调节螺纹孔969,所述调节螺纹孔969中设有松紧调节螺丝手柄96a;所述压紧气缸963被夹钳设置在所述夹紧孔968中,所述弹性压紧头964设置在所述压紧气缸963上,所述弹性压紧头964位于所述切割台97上方的作业空间从而当其移动时能够夹持压紧来料工件。The protection arm 99 is an arc-shaped arm structure, the protection arm 99 is arranged at the front of the saw blade cutting base 90 , and the top of the protection arm 99 is provided with an extension to the rear of the saw blade cutting base 90 . The safety shield 9a is hinged on the beam 991 and covers the cutting table 97 in the safety shield 9a, and a gas spring is hinged between the beam 991 and the inner side of the safety shield 9a 992, the gas spring 992 is used to drive the safety shield 9a to reset and turn over on the beam 991. The pressing components 96 are in three groups, including two sets of lateral pressing components 960 and one set of vertical pressing components 961. The horizontal pressing components 960 are connected to the rear angle adjustment support plate 900b, The directional compression assembly 961 is connected to the baffle plate 98; the lateral compression assembly 960 and the vertical compression assembly 961 both include compression assemblies, and the compression assembly is shown in FIG. 9, including The pressing and fixing base 962, the pressing cylinder 963 and the elastic pressing head 964 are provided. The pressing and fixing base 962 is provided with a longitudinal position adjusting groove 966, and the longitudinal position adjusting groove 966 is provided with a pressing adjusting screw handle 967. The upper end of the pressing and fixing base 962 is provided with a clamping hole 968 for fixing the pressing cylinder 963 , and the upper end of the pressing and fixing base 962 is provided with a tightness adjusting groove 965 communicating with the clamping hole 968 , Adjustment screw holes 969 are provided on both sides of the elastic adjustment groove 965, and a tension adjustment screw handle 96a is arranged in the adjustment screw hole 969; the pressing cylinder 963 is set in the clamping hole 968 by a clamp, The elastic pressing head 964 is disposed on the pressing cylinder 963, and the elastic pressing head 964 is located in the working space above the cutting table 97 so as to clamp and press the incoming workpiece when it moves.

参见图4~图8,所述驱动装置12包括连接到所述滑动座6上的滑动驱动电机120、滑动驱动减速器121以及滑动驱动齿轮122;所述滑动驱动电机120设置在所述滑动座6的外侧,所述滑动驱动减速器121传动连接所述滑动驱动电机120的输出轴并位于所述滑动驱动电机120的下方,所述滑动驱动齿轮122传动连接所述滑动驱动减速器121的输出端并与所述传动架11内的所述传动齿条14啮合传动,所述滑动驱动电机120可以采用绝对定位或相对定位的伺服电机中的一种,从而能够大大提高定位精度。4 to 8 , the driving device 12 includes a sliding driving motor 120, a sliding driving reducer 121 and a sliding driving gear 122 connected to the sliding seat 6; the sliding driving motor 120 is arranged on the sliding seat 6 6, the sliding drive reducer 121 is drivingly connected to the output shaft of the sliding driving motor 120 and is located below the sliding driving motor 120, and the sliding driving gear 122 is drivingly connected to the output of the sliding driving reducer 121 The sliding drive motor 120 can use one of absolute positioning or relative positioning servo motors, so that the positioning accuracy can be greatly improved.

参见图1,所述托料架7包括托料支撑座70、托料平板71、托料立板72、托料辊棒73;所述托料支撑座70的左端固定在所述滑动座6右侧即进料侧上,所述托料支撑座70的右端向右侧悬空伸出;所述托料平板71以平躺的方式设置在所述托料支撑座70上,所述托料支撑座70的右端向右侧悬空伸出,所述托料平板71与所述活动切割单元17的所述切割台97平齐;所述托料立板72以侧立的方式紧靠所述托料平板71后侧设置在所述托料支撑座70上,右端向右侧悬空伸出;所述托料平板71和所述托料立板72均设有若干横向孔槽,所述托料辊棒73可滚动地设置在这些横向孔槽中。Referring to FIG. 1 , the material holder 7 includes a material support base 70 , a material support plate 71 , a material support vertical plate 72 , and a material support roller 73 ; the left end of the material support base 70 is fixed on the sliding seat 6 On the right side, that is, on the feeding side, the right end of the material supporting seat 70 is suspended to the right; the material supporting plate 71 is arranged on the The right end of the support base 70 cantilevered to the right, the material support plate 71 is flush with the cutting table 97 of the movable cutting unit 17 ; the material support vertical plate 72 abuts against the The rear side of the material support plate 71 is arranged on the material support support seat 70, and the right end is suspended to the right side; The feed roller bars 73 are rotatably arranged in these transverse holes.

参见图1,所述活动料架8包括工字滑座80、升降杆81、辊子架82、料架辊棒83,所述工字滑座80可滑动地设置在2条所述线性卧轨4上,所述升降杆81设置在所述工字滑座80上,所述辊子架82设置在所述升降杆81的上端,所述料架辊棒83设置在所述辊子架82上。Referring to FIG. 1 , the movable material frame 8 includes an I-shaped sliding seat 80 , a lifting rod 81 , a roller frame 82 and a material frame roller bar 83 , and the I-shaped sliding seat 80 is slidably arranged on the two linear horizontal rails 4 Above, the lifting rod 81 is arranged on the I-shaped slide 80 , the roller frame 82 is arranged on the upper end of the lifting rod 81 , and the material rack roller bar 83 is arranged on the roller frame 82 .

参见图11~图13,所述锯片切割组件94包括锯片驱动电机27、导向安装座28、金属圆锯片21、用于固定所述金属圆锯片21的夹紧组件以及调节所述金属圆锯片21工作倾斜角度的倾角调整组件20;所述锯片驱动电机27固定在所述导向安装座28上,所述金属圆锯片21设置在所述锯片驱动电机输出轴210的前端,所述倾角调整组件20设置在所述导向安装座28下方;参见图12~图13,所述锯片驱动电机输出轴210设有固定环钢圈211,所述固定环钢圈211与所述锯片驱动电机输出轴210固定为一体,所述锯片驱动电机输出轴210端部设有锁紧外螺纹;参见图12~图13,所述夹紧组件包括圆形夹紧钢圈212和锁紧螺母213,所述锁紧螺母213可拆卸地设置在所述锯片驱动电机输出轴210的所述锁紧外螺纹上,所述圆形夹紧钢圈212可活动地套设在所述锯片驱动电机的输出轴210上,所述金属圆锯片21设置在所述固定环钢圈211和所述圆形夹紧钢圈212之间,所述锁紧螺母213通过所述锯片驱动电机输出轴210的锁紧外螺纹旋紧而将所述圆形夹紧钢圈212锁紧,所述夹紧钢圈将所述金属圆锯片21压紧在所述固定环钢圈211上。11 to 13 , the saw blade cutting assembly 94 includes a saw blade driving motor 27 , a guide mounting seat 28 , a metal circular saw blade 21 , a clamping assembly for fixing the metal circular saw blade 21 and adjusting the The inclination angle adjustment assembly 20 for the working inclination angle of the metal circular saw blade 21; the saw blade driving motor 27 is fixed on the guide mounting seat 28, and the metal circular saw blade 21 is arranged on the output shaft 210 of the saw blade driving motor At the front end, the inclination adjustment assembly 20 is arranged below the guide mounting seat 28 ; referring to FIG. 12 to FIG. 13 , the saw blade drive motor output shaft 210 is provided with a fixed ring steel ring 211 , and the fixed ring steel ring 211 is connected with the The output shaft 210 of the saw blade driving motor is fixed as a whole, and the end of the output shaft 210 of the saw blade driving motor is provided with a locking external thread; referring to FIGS. 12 to 13 , the clamping assembly includes a circular clamping steel ring 212 and a locking nut 213, the locking nut 213 is detachably arranged on the locking outer thread of the output shaft 210 of the saw blade drive motor, and the circular clamping steel ring 212 is movably sleeved On the output shaft 210 of the saw blade driving motor, the metal circular saw blade 21 is arranged between the fixing ring steel ring 211 and the circular clamping steel ring 212, and the locking nut 213 passes through the The locking external thread of the output shaft 210 of the saw blade drive motor is tightened to lock the circular clamping steel ring 212, and the clamping steel ring presses the metal circular saw blade 21 against the fixing ring. on the steel ring 211.

参见图12,所述倾角调整组件20包括,所述旋转板22通过所述合页铰链24可旋转地铰接在所述固定板23上,两者之间形成一个锐角;所述固定板23上设有将所述旋转板22顶开一定角度的角度调节组件,所述导向安装座28设置在所述固定板23上,而所述固定板23设置在所述横向滑动切割座92上。Referring to FIG. 12 , the reclining assembly 20 includes, the rotating plate 22 is rotatably hinged on the fixing plate 23 through the hinge hinge 24 , and an acute angle is formed therebetween; An angle adjustment assembly is provided to push the rotating plate 22 to a certain angle. The guide mounting seat 28 is arranged on the fixing plate 23 , and the fixing plate 23 is arranged on the transverse sliding cutting seat 92 .

参见图12,优选地,所述倾角调整组件20包括顶杆25、方形顶块26和一对定位螺母29;所述顶杆25设置在所述固定板23上,所述方形顶块26可活动地套设在所述顶杆25上,所述方形顶块26的上侧设有倾斜面,所述方形顶块26通过其倾斜面与所述旋转板22的下表面接触并将所述旋转板22顶起;所述顶杆25上部设有外螺纹,所述定位螺母29一上一下通过所述顶杆25的外螺纹设置在所述顶杆25上部并将所述方形顶块26夹住中间。参见图12~图13,为了使所述金属圆锯片21运行更为平稳,所述固定环钢圈211后部衔接有外径小于所述固定环钢圈211的冲量补尝飞轮215。参见图11,为了安装所述金属圆锯片21时,通过六角匙工具插入到内六角辅助安装孔214内将所述锯片驱动电机输出轴210固定,方便操作锁紧螺母213将所述圆形夹紧钢圈212锁紧,所述锯片驱动电机输出轴210前端部设有轴向设置的内六角辅助安装孔214。通过所述角度调节组件20实现对所述锯片切割组件94的金属圆锯片21的倾斜角度可调,所述金属圆锯片21安装更方便,所述金属圆锯片21工作更为平稳。所述固定环钢圈211最好是和所述锯片驱动电机输出轴210一体加工成型的,这样结构才比较稳固。Referring to FIG. 12 , preferably, the inclination adjustment assembly 20 includes a top rod 25 , a square top block 26 and a pair of positioning nuts 29 ; the top rod 25 is arranged on the fixing plate 23 , and the square top block 26 can be movably sleeved on the top rod 25, the upper side of the square top block 26 is provided with an inclined surface, the square top block 26 contacts the lower surface of the rotating plate 22 through its inclined surface, and the The rotating plate 22 is jacked up; the upper part of the ejector rod 25 is provided with an external thread, and the positioning nut 29 is set on the upper part of the ejector rod 25 through the external thread of the ejector rod 25 one by one, and the square top block 26 Clamp the middle. Referring to FIGS. 12 to 13 , in order to make the metal circular saw blade 21 run more smoothly, the rear of the fixed ring steel ring 211 is connected with an impulse compensation flywheel 215 with an outer diameter smaller than the fixed ring steel ring 211 . Referring to FIG. 11 , in order to install the metal circular saw blade 21, the saw blade drive motor output shaft 210 is fixed by inserting a hexagonal key tool into the inner hexagonal auxiliary mounting hole 214, so as to facilitate the operation of the locking nut 213 to fix the circular saw blade 210. The shape clamping steel ring 212 is locked, and the front end of the output shaft 210 of the saw blade drive motor is provided with an axially arranged inner hexagonal auxiliary mounting hole 214 . The inclination angle of the metal circular saw blade 21 of the saw blade cutting assembly 94 can be adjusted through the angle adjustment assembly 20 , the metal circular saw blade 21 is more convenient to install, and the metal circular saw blade 21 works more smoothly . The fixing ring steel ring 211 is preferably integrally formed with the saw blade driving motor output shaft 210, so that the structure is relatively stable.

参见图7~图8,所述安全护罩9a为弧形结构,所述安全护罩9a正面设有观察切割台97的切割情况的透明观察窗9c;所述锯片的外侧设有锯片罩9e,所述锯片罩9e用于切割时罩盖住被切型材工件0的锯位置防止锯屑飞溅并收集所述锯屑。Referring to FIGS. 7-8 , the safety shield 9a has an arc-shaped structure, and a transparent observation window 9c is provided on the front of the safety shield 9a for observing the cutting condition of the cutting table 97 ; the outer side of the saw blade is provided with a saw blade A cover 9e, the saw blade cover 9e is used to cover the sawing position of the workpiece 0 to be cut to prevent sawdust from splashing and collect the sawdust during cutting.

参见图14~图19,所述测料高装置3包括测量组件313、测量气缸32和外壳30,所述外壳30套在所述测量组件313外面;所述测量组件313包括辅助压料支撑板310、测高压板组件314、辅助靠板39、磁测高组件;其中,所述辅助压料支撑板310作为测量被切型材工件0的基准平台,其上表面具有测量被切型材工件0的基准平面3100,同时也作为所述测料高装置3的安装座;所述辅助压料支撑板310平躺设置,所述测高压板组件314和所述磁测高组件均设置在所述辅助压料支撑板310上;所述测量气缸32设置在所述辅助压料支撑板310下,所述测量气缸32的推杆从所述辅助压料支撑板310下方向上伸出;参见图17,所述测高压板组件314包括导轨33、滑块31、滑块安装座38以及活动压板37,其中,所述滑块31固定在所述滑块安装座38一侧,所述滑块31可滑动地卡套在所述导轨33上,所述导轨33竖直固定在所述辅助压料支撑板310上侧;所述活动压板37尾端固定在所述滑块安装座38外侧,所述活动压板37头端向外伸出并与所述辅助压料支撑板310平行;所述测量气缸32的推杆与所述滑块安装座38底部连接,当然在另一个实施例中所述推杆也可以直接与所述滑块31连接。为此,所述活动压板37位于所述辅助压料支撑板310的上方并连接到所述测量气缸32的推杆,所述活动压板37用于与所述辅助压料支撑板310配对在所述测量气缸32的驱动下夹持被测型材工件0的外表面。14 to 19, the material height measuring device 3 includes a measuring assembly 313, a measuring cylinder 32 and a casing 30, the casing 30 is sleeved outside the measuring assembly 313; the measuring assembly 313 includes an auxiliary pressing material support plate 310, high pressure measuring plate assembly 314, auxiliary backing plate 39, magnetic altimetry assembly; wherein, the auxiliary pressing material support plate 310 is used as a reference platform for measuring the workpiece 0 of the profile to be cut, and its upper surface has a tool for measuring the workpiece 0 of the profile to be cut. The reference plane 3100 also serves as the mounting seat of the material height measuring device 3; the auxiliary pressing material supporting plate 310 is laid flat, and the high pressure measuring plate assembly 314 and the magnetic height measuring assembly are both arranged on the auxiliary on the pressing material supporting plate 310; the measuring cylinder 32 is arranged under the auxiliary pressing material supporting plate 310, and the push rod of the measuring cylinder 32 protrudes from the lower side of the auxiliary pressing material supporting plate 310; see FIG. 17, The pressure measuring plate assembly 314 includes a guide rail 33, a sliding block 31, a sliding block mounting seat 38 and a movable pressure plate 37, wherein the sliding block 31 is fixed on one side of the sliding block mounting seat 38, and the sliding block 31 can be The guide rail 33 is slidably clamped on the guide rail 33, and the guide rail 33 is vertically fixed on the upper side of the auxiliary pressing support plate 310; The head end of the movable pressing plate 37 protrudes outward and is parallel to the auxiliary pressing material supporting plate 310; the push rod of the measuring cylinder 32 is connected to the bottom of the sliding block mounting seat 38. The rod can also be directly connected to the slider 31 . To this end, the movable pressing plate 37 is located above the auxiliary pressing material supporting plate 310 and is connected to the push rod of the measuring cylinder 32 , and the movable pressing plate 37 is used to be matched with the auxiliary pressing material supporting plate 310 at the Under the driving of the measuring cylinder 32, the outer surface of the workpiece 0 to be measured is clamped.

参见图17~图19,所述磁测高组件还包括数显表311、磁传感器35、磁尺座34、软性磁尺316、不导磁钢带317和保护钢带318;所述磁尺座34与所述导轨33平行地竖直固定在所述辅助压料支撑板310上侧,所述磁尺座34后侧设有纵向尺槽320;所述软性磁尺316平整地层叠设置在所述不导磁钢带317和保护钢带318之间,三者组成磁尺组件319,所述保护钢带318外侧为磁感应面,所述磁尺组件319设置在所述磁尺座34的所述纵向尺槽320内;所述磁传感器35紧靠所述活动压板37的尾端外侧固定在所述滑块安装座38上,所述磁传感器35的磁感头伸出到磁尺座34的纵向尺槽320内,所述磁传感器35的磁感头与所述保护钢带318的距离为0.8mm~1.0mm之间;所述数显表311通过方形固定板312固定在所述外壳30上。所述磁传感器35在所述测量气缸32推杆的推动下与所述活动压板同步上下移动;所述磁尺组件319用于配合所述磁传感器35感测所述活动压板37与所述辅助压料支撑板310所配对夹持的被测型材工件0的高度并将所感测的信号提供给所述自动控制器。17 to 19, the magnetic altimeter assembly further includes a digital display 311, a magnetic sensor 35, a magnetic ruler base 34, a soft magnetic ruler 316, a non-magnetic steel strip 317 and a protective steel strip 318; the magnetic The ruler seat 34 is vertically fixed on the upper side of the auxiliary pressing material support plate 310 in parallel with the guide rail 33, and a longitudinal ruler slot 320 is arranged on the rear side of the magnetic ruler seat 34; the soft magnetic ruler 316 is flatly stacked It is arranged between the non-magnetic steel strip 317 and the protection steel strip 318, and the three constitute a magnetic ruler assembly 319. The outer side of the protection steel strip 318 is a magnetic induction surface, and the magnetic ruler assembly 319 is arranged on the magnetic ruler seat. 34; the magnetic sensor 35 is fixed on the slider mounting seat 38 close to the outer side of the rear end of the movable platen 37, and the magnetic induction head of the magnetic sensor 35 protrudes to the magnetic In the longitudinal ruler groove 320 of the ruler base 34 , the distance between the magnetic head of the magnetic sensor 35 and the protective steel strip 318 is between 0.8 mm and 1.0 mm; on the housing 30 . The magnetic sensor 35 moves up and down synchronously with the movable platen under the push of the push rod of the measuring cylinder 32; the magnetic scale assembly 319 is used to cooperate with the magnetic sensor 35 to sense the movable platen 37 and the auxiliary plate The height of the measured profile workpiece 0 that the pressing material supporting plate 310 is paired with and clamped, and the sensed signal is provided to the automatic controller.

所述数显表311内置有单片机控制电路,所述磁传感器35与所述数显表311内的单片机控制电路之间电信号连接,所述单片机控制电路与所述自动控制器信号连接,所述单片机控制电路用于响应所述磁传感器35所传递的型材高度信号不仅通过所述数显表311的显示器予以显示而且将信号提供给所述自动控制器。所述自动控制器用于控制所述固定切割单元16与所述活动切割单元17通过所述金属圆锯片21实施切割被切型材0的端部;而且所述自动控制器用于根据所述测料高装置3所提供的被切型材0高度数据并结合已经获取的所需型材长度、切割角度等数据,确定所述固定切割单元16与所述活动切割单元17之间的间距;其次,所述自动控制器还能控制驱动所述驱动装置12,所述驱动装置12用于执行所述自动控制器的指令驱动所述活动切割单元17在所述卧式机架1上移动到指定位置从而实现对所述固定切割单元16与所述活动切割单元17之间间距的确定。The digital display meter 311 has a built-in single-chip control circuit, the magnetic sensor 35 is electrically connected to the single-chip microcomputer control circuit in the digital display meter 311, and the single-chip control circuit is signally connected to the automatic controller. The single-chip control circuit is used for not only displaying the profile height signal transmitted by the magnetic sensor 35 through the display of the digital display 311 but also providing the signal to the automatic controller. The automatic controller is used to control the fixed cutting unit 16 and the movable cutting unit 17 to cut the end of the section material 0 to be cut through the metal circular saw blade 21; The distance between the fixed cutting unit 16 and the movable cutting unit 17 is determined based on the height data of the cut profile 0 provided by the height device 3 and the acquired required profile length, cutting angle and other data; secondly, the The automatic controller can also control and drive the driving device 12, and the driving device 12 is used to execute the instructions of the automatic controller to drive the movable cutting unit 17 to move to a designated position on the horizontal frame 1 to achieve Determination of the distance between the fixed cutting unit 16 and the movable cutting unit 17 .

参见图17,所述辅助靠板39固定在所述辅助压料支撑板310上,紧靠导轨33和磁尺座34前侧,所述导轨33和所述磁尺座34通过固定件固定在电动辅助靠板39背侧,所述辅助靠板39设有供所述活动压板37上下活动的上方开口的纵向槽324;参见图14、图16,所述外壳30固定在所述辅助压料支撑板310上,所述外壳30的上部设有供所述数显表311的显示部分(显示器)露出的表头安装口321,所述表头安装口321下开有供所述活动压板37露出并上下活动的纵向长槽322,所述纵向长槽322下方设有容纳所述辅助靠板39的开口靠板方孔326。所述外壳30通过所述开口靠板方孔326套在所述辅助靠板39上。Referring to FIG. 17 , the auxiliary backing plate 39 is fixed on the auxiliary pressing material support plate 310, and is close to the front side of the guide rail 33 and the magnetic ruler seat 34, and the guide rail 33 and the magnetic ruler seat 34 are fixed on the On the back side of the electric auxiliary backing plate 39, the auxiliary backing plate 39 is provided with a longitudinal groove 324 with an upper opening for the movable pressing plate 37 to move up and down; see FIG. 14 and FIG. 16, the housing 30 is fixed on the auxiliary pressing material On the support plate 310 , the upper part of the casing 30 is provided with a head mounting port 321 for the display part (display) of the digital display 311 to be exposed, and the movable pressure plate 37 is opened under the head mounting port 321 A longitudinally long slot 322 is exposed and moves up and down. Below the longitudinally long slot 322 , there is an open backing plate square hole 326 for accommodating the auxiliary backing plate 39 . The casing 30 is sleeved on the auxiliary backing plate 39 through the open backing plate square hole 326 .

参见图16,优选地,所述外壳30底部两翼设有向下凸出的外壳固定部325;所述外壳30夹在所述辅助压料支撑板310的侧边上,并通过螺丝固定;所述数显表311前端设有大于表体的方形固定板,所述方形固定板四角部设有固定孔,所述数显表311通过方形固定板312固定在所述外壳30的表头安装口321处。Referring to FIG. 16 , preferably, the bottom two wings of the casing 30 are provided with casing fixing parts 325 protruding downward; the casing 30 is clamped on the side of the auxiliary pressing material support plate 310 and fixed by screws; The front end of the digital display 311 is provided with a square fixing plate larger than the watch body, and the four corners of the square fixing plate are provided with fixing holes. 321.

参见图17、图18,优选地,所述活动压板37为竖直放置扁平板结构,所述活动压板37的尾端为压板固定部327,所述活动压板37的头端为测高时压紧被切型材工件0的压板压紧部328,所述压板压紧部328在压板压紧部328和压板固定部327衔接部分向下延伸一段形成一个台阶状结构,所述压板压紧部328的底边为光滑的平底结构,所述压板压紧部328的顶边为前高后低的弧形过渡结构。参见图17,优选地,所述活动压板37的压板固定部327外侧设有安装所述磁传感器35的磁读头座36。17 and 18, preferably, the movable pressure plate 37 is a vertically placed flat plate structure, the tail end of the movable pressure plate 37 is the pressure plate fixing portion 327, and the head end of the movable pressure plate 37 is the pressure during altimetry measurement The pressing plate pressing portion 328 of the workpiece 0 to be cut is pressed, the pressing plate pressing portion 328 extends downward for a section at the connecting portion of the pressing plate pressing portion 328 and the pressing plate fixing portion 327 to form a stepped structure, and the pressing plate pressing portion 328 The bottom edge is a smooth flat-bottomed structure, and the top edge of the pressing plate pressing portion 328 is an arc-shaped transition structure with a high front and a low back. Referring to FIG. 17 , preferably, a magnetic read head seat 36 on which the magnetic sensor 35 is installed is provided on the outer side of the pressing plate fixing portion 327 of the movable pressing plate 37 .

加工时,启动所述自动控制器、所述操控箱10上的启动开关、操控按钮19等并通过所述托料架7、活动料架8带动被切型材工件0上料,并使被切型材工件0从所述辅助压料支撑板310和活动压板37之间穿过,所述测量气缸32与所述控制开关或所述自动控制器连接,需要测被切型材工件0的高度时,通过所述自动控制器启动所述测量气缸32,驱动所述滑块安装座38下降,所述滑块安装座38带动所述活动压板37下压,将被切型材工件0压紧,所述磁传感器35即可将被切型材工件0的高度数据传输到所述数显表311内的所述单片机控制电路并进一步传输给所述自动控制器,并换算成高度需要的被切型材工件0的顶边长度并进行显示。然后根据测量的型材高度数据、计划切割的型材长度及端部的切割角度调整加工参数;随后,通过所述自动控制器控制驱动所述驱动装置12动作,将所述活动切割单元17驱动到指定的加工位置,被切型材工件0被移动到所述切割台97上,所述自动控制器控制所述固定切割单元16和所述活动切割单元17上所述金属圆锯片21同时对放置在所述切割台97上的被切型材工件0进行两端切割。其中所述金属圆锯片21以需要的切割角度伸出并深入到所述锯缝9b中,锯切完毕自动退回,切割产生的锯屑和被切割出的型材尾料等从所述锯屑回收滑道95滑出。During processing, start the automatic controller, the start switch on the control box 10, the control button 19, etc., and drive the workpiece 0 to be cut through the support rack 7 and the movable material rack 8, and make the workpiece 0 to be cut. The profile workpiece 0 passes through between the auxiliary pressing material support plate 310 and the movable pressing plate 37, and the measuring cylinder 32 is connected to the control switch or the automatic controller. When the height of the profile workpiece 0 to be cut needs to be measured, The measuring cylinder 32 is activated by the automatic controller to drive the sliding block mounting seat 38 to descend, and the sliding block mounting seat 38 drives the movable pressing plate 37 to press down to press the workpiece O to be cut. The magnetic sensor 35 can transmit the height data of the profile workpiece 0 to be cut to the single-chip control circuit in the digital display 311 and further transmit it to the automatic controller, and convert it into a highly required profile workpiece 0 to be cut. the length of the top edge and display it. Then, the processing parameters are adjusted according to the measured height data of the profile, the length of the profile to be cut and the cutting angle of the end; then, the driving device 12 is controlled and driven by the automatic controller to drive the movable cutting unit 17 to the specified position. At the processing position, the workpiece 0 to be cut is moved to the cutting table 97, and the automatic controller controls the fixed cutting unit 16 and the movable cutting unit 17 to place the metal circular saw blade 21 at the same time. Both ends of the workpiece 0 to be cut on the cutting table 97 are cut. The metal circular saw blade 21 protrudes at the required cutting angle and penetrates into the saw slit 9b, and automatically returns after sawing, and the sawdust generated by cutting and the cut profile tailings are removed from the sawdust. The recovery chute 95 slides out.

根据上述说明书及具体实施例并不对本发明构成任何限制,本发明并不局限于上面揭示和描述的具体实施方法,对本发明的一些修改和变形,也应当落入本发明的权利要求的保护范围内。The above description and specific examples do not constitute any limitation to the present invention, and the present invention is not limited to the specific implementation methods disclosed and described above. Some modifications and deformations of the present invention should also fall within the protection scope of the claims of the present invention. Inside.

Claims (20)

1. The double-end saw cutting machine assembly comprises a horizontal rack which extends along the left and right longitudinal directions, and a linear horizontal rail is arranged on the horizontal rack; the device is characterized by further comprising a fixed cutting unit, a movable cutting unit, a material height measuring device, a control box and an automatic controller, wherein the fixed cutting unit is fixedly arranged at the left position of the horizontal rack and used for cutting one end part of a section by utilizing a metal circular saw blade arranged on the fixed cutting unit; the movable cutting unit is positioned on the right side of the fixed cutting unit, is movably arranged on a linear horizontal rail of the horizontal rack along the left-right longitudinal direction, and is used for cutting the other end part of the section bar by utilizing a metal circular saw blade arranged on the movable cutting unit; the material height measuring device is in signal connection with the automatic controller and is used for detecting the cutting height of the cut section in the cutting direction and transmitting detection data to the automatic controller; the control box is provided with a control button, the control button is in signal connection with the automatic controller, and the control button is used for man-machine conversation transmission of parameter data of the cut section bar input by an operator and data transmission to the automatic controller.
2. The double-ended saw cutter assembly according to claim 1, further comprising a stack for conveying the cut profile.
3. The double-end saw cutting machine assembly according to claim 2, wherein the material supporting frame comprises a material supporting support seat, a material supporting flat plate, a material supporting vertical plate and a material supporting roller rod, the right end of the material supporting support seat is suspended and extends towards the right side, the material supporting flat plate is arranged on the material supporting support seat in a flat lying manner, and the material supporting flat plate is flush with the cutting table; the material supporting vertical plate is arranged on the material supporting seat in a side-standing mode and close to the rear side of the material supporting flat plate, and the right end of the material supporting vertical plate is suspended to the right side and extends out; the material supporting flat plate and the material supporting vertical plate are both provided with a plurality of transverse hole grooves, and the material supporting roller rods can be arranged in the transverse hole grooves in a rolling manner.
4. The double-ended saw cutter assembly according to claim 1, further comprising a movable stack slidably disposed on a linear rail of said horizontal frame.
5. The double-ended saw cutting machine assembly according to claim 4, wherein said movable stack comprises an I-shaped slide, a lifting rod, a roller frame, and a stack roller bar, said I-shaped slide is slidably disposed on a linear horizontal rail on said horizontal frame, said lifting rod is disposed on said I-shaped slide, said roller frame is disposed on an upper end of said lifting rod, and said stack roller bar is disposed on said roller frame.
6. The double-end saw cutting machine assembly according to claim 1, wherein a transmission rack is arranged on the horizontal frame, a driving device is further arranged on the movable cutting unit, the driving device comprises a sliding driving motor arranged on the movable cutting unit, a sliding driving reducer in transmission connection with the sliding driving motor, and a sliding driving gear of the sliding driving reducer in transmission connection, the sliding driving gear is in meshing transmission with the transmission rack, the sliding driving motor is a servo motor, and the sliding driving motor is used for driving the movable cutting unit to move on a linear horizontal rail of the horizontal frame by means of meshing transmission between the sliding driving gear and the transmission rack.
7. The double-end saw cutting machine assembly according to any one of claims 1 to 6, wherein the material height measuring device comprises a measuring component and a measuring cylinder, and the measuring component comprises an auxiliary material pressing support plate, a movable pressing plate and a magnetic height measuring component; the upper surface of the auxiliary material pressing supporting plate is provided with a datum plane for positioning a measured profile workpiece, the movable pressing plate is positioned above the auxiliary material pressing supporting plate and connected to the push rod of the measuring cylinder, and the movable pressing plate is matched with the auxiliary material pressing supporting plate and is driven by the measuring cylinder to clamp the outer surface of the measured profile workpiece;
the magnetic height measuring assembly comprises a magnetic scale assembly and a magnetic sensor moving relative to the magnetic scale assembly, and the magnetic sensor is pushed by the push rod of the measuring cylinder to synchronously move up and down with the movable pressing plate; the magnetic scale assembly is matched with the magnetic sensor and used for sensing the height of a measured profile workpiece clamped by the movable pressing plate and the auxiliary material pressing supporting plate in a matched mode and providing a sensed signal to the automatic controller;
the measuring assembly further comprises a guide rail and a sliding block, the guide rail is vertically fixed, the sliding block is slidably clamped and sleeved on the guide rail, the movable pressing plate is connected to the sliding block, and a push rod of the measuring cylinder is connected with the sliding block so as to push the movable pressing plate to move up and down.
8. The double-ended saw cutter assembly according to claim 7, wherein said measuring assembly further comprises a slider mount, said slider mount being attached to said slider, said movable platen having a trailing end attached to said slider mount, said measuring cylinder having a push rod attached to said slider or said slider mount.
9. The double-end saw cutting machine assembly according to claim 7, wherein the magnetic height measuring component further comprises a magnetic ruler base, the magnetic ruler base is vertically fixed on the upper side of the auxiliary material pressing support plate in parallel with the guide rail, the magnetic ruler component is stored in a longitudinal ruler groove formed in the magnetic ruler base, the magnetic ruler component comprises a flexible magnetic ruler, a non-magnetic steel belt and a protective steel belt, and the flexible magnetic ruler is flatly stacked between the non-magnetic steel belt and the protective steel belt.
10. The double-end saw cutting machine assembly according to claim 7, wherein the material height measuring device further comprises a digital display meter, a single chip microcomputer control circuit is arranged in the digital display meter, the magnetic sensor is in electric signal connection with the single chip microcomputer control circuit in the digital display meter, and the single chip microcomputer control circuit is in electric signal connection with the automatic controller.
11. The double-end saw cutting machine assembly according to any one of claims 1 to 6, wherein the fixed cutting unit and the movable cutting unit respectively comprise a saw blade cutting unit, and the saw blade cutting unit comprises a saw blade cutting base, an angle adjusting seat and a saw blade cutting component; wherein,
the saw blade cutting base is a rigid frame and comprises angle adjusting support plates, namely a front angle adjusting support plate and a rear angle adjusting support plate, which are respectively positioned at the front side and the rear side, the fixed cutting unit is fixedly arranged on the horizontal frame through the saw blade cutting base, and the movable cutting unit is arranged on a linear horizontal rail of the horizontal frame in a sliding manner through the saw blade cutting base;
the angle adjusting seat can be arranged between the front angle adjusting support plate and the rear angle adjusting support plate in a swinging manner, the swinging axis of the angle adjusting seat is transversely arranged along the front and the rear directions, an angle adjusting cylinder is arranged between the front angle adjusting support plate or the rear angle adjusting support plate and the angle adjusting seat, and the angle adjusting cylinder is used for pushing the angle adjusting seat to swing so as to conveniently adjust or determine the inclination angle of the saw blade;
the saw blade cutting assembly is movably arranged on the angle adjusting seat along the front-back transverse direction and comprises a saw blade driving motor, and the metal circular saw blade is arranged on an output shaft of the saw blade driving motor; the saw blade driving motor is used for driving the metal circular saw blade to rotate and driving the saw blade to move along the front and back transverse directions.
12. The double-ended saw cutter assembly according to claim 11, further comprising a laterally sliding cutter block, a laterally pushing cylinder, said blade cutter assembly being disposed on said laterally sliding cutter block, said laterally sliding cutter block being slidably disposed on said angle adjustment block in a fore-and-aft lateral direction; the transverse propelling cylinder is arranged between the transverse sliding cutting seat and the angle adjusting seat and used for propelling the saw blade cutting assembly and the saw blade of the saw blade cutting assembly to move along the front-back transverse direction.
13. The double-ended saw cutter assembly according to claim 11, wherein said blade cutting assembly further comprises a guide mount and a tilt angle adjustment assembly for adjusting an operating tilt angle of said metal circular saw blade, said blade drive motor being fixed to said guide mount, said tilt angle adjustment assembly being disposed below said guide mount; the angle adjusting assembly comprises a mandril, a square jacking block and a pair of positioning nuts; the ejector rod is arranged on the fixed plate, the square ejector block is movably sleeved on the ejector rod, an inclined surface is arranged on the upper side of the square ejector block, and the square ejector block is in contact with the lower surface of the rotating plate through the inclined surface and jacks up the rotating plate; the upper portion of the ejector rod is provided with external threads, a positioning nut is arranged on the upper portion of the ejector rod through the external threads of the ejector rod one above the other and clamps the square ejector block in the middle, and the fixing plate is arranged on the transverse sliding cutting seat.
14. The double-ended saw cutter assembly according to claim 11, wherein the saw blade cutting assembly further comprises a clamping assembly for fixing a saw blade, the saw blade drive motor output shaft is provided with a fixing ring steel ring, the fixing ring steel ring and the saw blade drive motor output shaft are fixed into a whole, and the end of the saw blade drive motor output shaft is provided with a locking external thread; the clamping assembly comprises a circular clamping steel ring and a locking nut, the locking nut is detachably arranged on the locking external thread of the output shaft of the saw blade driving motor, the circular clamping steel ring is movably sleeved on the output shaft of the saw blade driving motor, the saw blade is arranged between the fixing ring steel ring and the circular clamping steel ring, the locking nut is screwed through the locking external thread of the output shaft of the saw blade driving motor to lock the circular clamping steel ring, and the circular clamping steel ring compresses the saw blade on the fixing ring steel ring.
15. The double-end saw cutting machine assembly according to claim 11, wherein the front angle adjustment support plate or the rear angle adjustment support plate is provided with an arc-shaped angle adjustment slot, the lower portion of the angle adjustment seat is connected with an angle adjustment hinge shaft, one end of the angle adjustment hinge shaft extends out of the arc-shaped angle adjustment slot, an outward extending portion of the angle adjustment hinge shaft is provided with an external thread, the angle adjustment hinge shaft is provided with a step, a locking gasket is sleeved on the outward extending portion of the angle adjustment support plate and is screwed with an angle adjustment nut handle, and the step is matched with the locking gasket and the angle adjustment nut handle to be screwed for fixing the angle adjustment seat from a mechanically positioned angle and determining an inclination angle of the angle adjustment seat.
16. The double-ended saw cutting machine assembly according to claim 11, wherein the saw blade cutting unit further comprises a cutting table disposed at a front side of the rear angle adjustment plate, a saw slot for the saw blade to extend into is disposed on or at a side of the cutting table, the cutting table is used for placing a section to be cut, and the saw blade cutting assembly is used for driving the saw blade to extend into or exit from the saw slot along a front-back transverse direction.
17. The double-end saw cutter assembly according to claim 16, further comprising a swaging assembly including a lateral pinching assembly and a vertical pinching assembly for pinching the cut profile from two different angles, lateral and vertical, perpendicular to each other; the transverse compressing assembly and the vertical compressing assembly comprise compressing assemblies, each compressing assembly comprises a compressing cylinder and an elastic compressing head arranged on a cylinder rod of the compressing cylinder, and the elastic compressing heads are located in an operation space above the cutting table.
18. The double-end saw cutting machine assembly according to claim 17, wherein the pressing assembly further comprises a pressing fixing seat, a longitudinal position adjusting groove is formed in the pressing fixing seat, a pressing adjusting screw handle is arranged on the longitudinal position adjusting groove, a clamping hole for fixing the pressing air cylinder is formed in the upper end of the pressing fixing seat, an elastic adjusting groove communicated with the clamping hole is formed in the upper end of the pressing fixing seat, adjusting threaded holes are formed in two sides of the elastic adjusting groove, the elastic adjusting screw handle is arranged in the adjusting threaded holes, the pressing air cylinder is clamped in the clamping hole, and the elastic pressing head is arranged on the pressing air cylinder.
19. The double-ended saw cutter assembly according to claim 16, wherein a safety shield capable of being turned over is provided above the cutting table, and the safety shield is used for covering the position of the cut section to prevent sawdust from splashing when cutting.
20. The double-ended saw cutter assembly according to claim 16, further comprising a sawdust recovery chute overlapping said cutting table, said sawdust recovery chute having a top entrance close to said kerf location, said sawdust recovery chute being adapted to collect sawdust and cut profiles.
CN202010376281.6A 2019-06-11 2020-05-07 Double-end saw cutting machine assembly Pending CN111390272A (en)

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CN201910501108 2019-06-11

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CN201910891418.9A Withdrawn CN110434396A (en) 2019-06-11 2019-09-20 A kind of double end saw cutting machine
CN202020730208.XU Active CN212599350U (en) 2019-06-11 2020-05-07 Double-end saw cutting machine with automatic positioning function
CN202010376114.1A Pending CN111360320A (en) 2019-06-11 2020-05-07 Double-end saw cutting machine with automatic positioning function
CN202010376100.XA Pending CN111360319A (en) 2019-06-11 2020-05-07 Saw blade cutting unit with sawing and positioning functions and double-head saw cutting machine
CN202020729690.5U Active CN212665051U (en) 2019-06-11 2020-05-07 Saw blade cutting unit with sawing and positioning functions and double-head saw cutting machine
CN202010376281.6A Pending CN111390272A (en) 2019-06-11 2020-05-07 Double-end saw cutting machine assembly
CN202020730206.0U Active CN212665053U (en) 2019-06-11 2020-05-07 Material height measuring device and double-end saw cutting machine applied by same
CN202010376152.7A Active CN111360321B (en) 2019-06-11 2020-05-07 Saw blade cutting unit capable of controlling angle of saw blade and double-head saw cutting machine applied by saw blade cutting unit
CN202010376285.4A Active CN111360323B (en) 2019-06-11 2020-05-07 Material height measuring device and double-end saw cutting machine applied by same
CN202020729724.0U Active CN212599348U (en) 2019-06-11 2020-05-07 Saw blade cutting unit and double-end saw cutting machine applying same
CN202020729766.4U Active CN212665052U (en) 2019-06-11 2020-05-07 Saw blade cutting unit capable of controlling angle of saw blade and double-end saw cutting machine applied by same
CN202020729749.0U Active CN212599349U (en) 2019-06-11 2020-05-07 Double-end saw cutting machine assembly
CN202010376263.8A Pending CN111360322A (en) 2019-06-11 2020-05-07 Saw blade cutting unit and double-end saw cutting machine applying same

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CN202020730208.XU Active CN212599350U (en) 2019-06-11 2020-05-07 Double-end saw cutting machine with automatic positioning function
CN202010376114.1A Pending CN111360320A (en) 2019-06-11 2020-05-07 Double-end saw cutting machine with automatic positioning function
CN202010376100.XA Pending CN111360319A (en) 2019-06-11 2020-05-07 Saw blade cutting unit with sawing and positioning functions and double-head saw cutting machine
CN202020729690.5U Active CN212665051U (en) 2019-06-11 2020-05-07 Saw blade cutting unit with sawing and positioning functions and double-head saw cutting machine

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CN202010376285.4A Active CN111360323B (en) 2019-06-11 2020-05-07 Material height measuring device and double-end saw cutting machine applied by same
CN202020729724.0U Active CN212599348U (en) 2019-06-11 2020-05-07 Saw blade cutting unit and double-end saw cutting machine applying same
CN202020729766.4U Active CN212665052U (en) 2019-06-11 2020-05-07 Saw blade cutting unit capable of controlling angle of saw blade and double-end saw cutting machine applied by same
CN202020729749.0U Active CN212599349U (en) 2019-06-11 2020-05-07 Double-end saw cutting machine assembly
CN202010376263.8A Pending CN111360322A (en) 2019-06-11 2020-05-07 Saw blade cutting unit and double-end saw cutting machine applying same

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CN212665052U (en) 2021-03-09
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CN212599348U (en) 2021-02-26
CN111360319A (en) 2020-07-03
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CN212665053U (en) 2021-03-09

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