CN111378462A - A method for producing syngas from biomass and system therefor - Google Patents
A method for producing syngas from biomass and system therefor Download PDFInfo
- Publication number
- CN111378462A CN111378462A CN202010277813.0A CN202010277813A CN111378462A CN 111378462 A CN111378462 A CN 111378462A CN 202010277813 A CN202010277813 A CN 202010277813A CN 111378462 A CN111378462 A CN 111378462A
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- China
- Prior art keywords
- biomass
- pyrolysis
- acid
- synthesis gas
- gas
- Prior art date
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- 239000002028 Biomass Substances 0.000 title claims abstract description 86
- 238000004519 manufacturing process Methods 0.000 title claims description 18
- 238000000197 pyrolysis Methods 0.000 claims abstract description 104
- 239000000463 material Substances 0.000 claims abstract description 58
- 238000003786 synthesis reaction Methods 0.000 claims abstract description 49
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 42
- 238000006243 chemical reaction Methods 0.000 claims abstract description 37
- 238000000034 method Methods 0.000 claims abstract description 37
- 239000007790 solid phase Substances 0.000 claims abstract description 36
- 239000002245 particle Substances 0.000 claims abstract description 24
- 230000008569 process Effects 0.000 claims abstract description 24
- 230000009471 action Effects 0.000 claims abstract description 15
- 239000002994 raw material Substances 0.000 claims abstract description 15
- 239000000571 coke Substances 0.000 claims abstract description 12
- 238000006057 reforming reaction Methods 0.000 claims abstract description 4
- 239000007789 gas Substances 0.000 claims description 83
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 claims description 24
- 238000002309 gasification Methods 0.000 claims description 20
- 239000012190 activator Substances 0.000 claims description 15
- 239000007787 solid Substances 0.000 claims description 15
- 230000007246 mechanism Effects 0.000 claims description 14
- 230000035484 reaction time Effects 0.000 claims description 14
- 229910000027 potassium carbonate Inorganic materials 0.000 claims description 12
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 11
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 10
- 239000012071 phase Substances 0.000 claims description 10
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 9
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 9
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 9
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 9
- 239000000203 mixture Substances 0.000 claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 claims description 6
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 6
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims description 6
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 claims description 6
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 claims description 6
- YDSWCNNOKPMOTP-UHFFFAOYSA-N mellitic acid Chemical compound OC(=O)C1=C(C(O)=O)C(C(O)=O)=C(C(O)=O)C(C(O)=O)=C1C(O)=O YDSWCNNOKPMOTP-UHFFFAOYSA-N 0.000 claims description 6
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 6
- SCVFZCLFOSHCOH-UHFFFAOYSA-M potassium acetate Chemical compound [K+].CC([O-])=O SCVFZCLFOSHCOH-UHFFFAOYSA-M 0.000 claims description 6
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 claims description 6
- QAIPRVGONGVQAS-DUXPYHPUSA-N trans-caffeic acid Chemical compound OC(=O)\C=C\C1=CC=C(O)C(O)=C1 QAIPRVGONGVQAS-DUXPYHPUSA-N 0.000 claims description 6
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 5
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 5
- 239000001569 carbon dioxide Substances 0.000 claims description 5
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 5
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 5
- 239000001257 hydrogen Substances 0.000 claims description 5
- 229910052739 hydrogen Inorganic materials 0.000 claims description 5
- ACEAELOMUCBPJP-UHFFFAOYSA-N (E)-3,4,5-trihydroxycinnamic acid Natural products OC(=O)C=CC1=CC(O)=C(O)C(O)=C1 ACEAELOMUCBPJP-UHFFFAOYSA-N 0.000 claims description 3
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 claims description 3
- RTBFRGCFXZNCOE-UHFFFAOYSA-N 1-methylsulfonylpiperidin-4-one Chemical compound CS(=O)(=O)N1CCC(=O)CC1 RTBFRGCFXZNCOE-UHFFFAOYSA-N 0.000 claims description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 3
- FALRKNHUBBKYCC-UHFFFAOYSA-N 2-(chloromethyl)pyridine-3-carbonitrile Chemical compound ClCC1=NC=CC=C1C#N FALRKNHUBBKYCC-UHFFFAOYSA-N 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 3
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 3
- 239000005711 Benzoic acid Substances 0.000 claims description 3
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 claims description 3
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 3
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 claims description 3
- 239000004280 Sodium formate Substances 0.000 claims description 3
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims description 3
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 claims description 3
- 235000011054 acetic acid Nutrition 0.000 claims description 3
- 239000001361 adipic acid Substances 0.000 claims description 3
- 235000011037 adipic acid Nutrition 0.000 claims description 3
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 claims description 3
- JFCQEDHGNNZCLN-UHFFFAOYSA-N anhydrous glutaric acid Natural products OC(=O)CCCC(O)=O JFCQEDHGNNZCLN-UHFFFAOYSA-N 0.000 claims description 3
- 235000010323 ascorbic acid Nutrition 0.000 claims description 3
- 239000011668 ascorbic acid Substances 0.000 claims description 3
- 229960005070 ascorbic acid Drugs 0.000 claims description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 3
- 235000010233 benzoic acid Nutrition 0.000 claims description 3
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 claims description 3
- 229940074360 caffeic acid Drugs 0.000 claims description 3
- 235000004883 caffeic acid Nutrition 0.000 claims description 3
- 238000003763 carbonization Methods 0.000 claims description 3
- QAIPRVGONGVQAS-UHFFFAOYSA-N cis-caffeic acid Natural products OC(=O)C=CC1=CC=C(O)C(O)=C1 QAIPRVGONGVQAS-UHFFFAOYSA-N 0.000 claims description 3
- 235000015165 citric acid Nutrition 0.000 claims description 3
- 235000019253 formic acid Nutrition 0.000 claims description 3
- 239000001630 malic acid Substances 0.000 claims description 3
- 235000011090 malic acid Nutrition 0.000 claims description 3
- 235000006408 oxalic acid Nutrition 0.000 claims description 3
- 229910052760 oxygen Inorganic materials 0.000 claims description 3
- 239000001301 oxygen Substances 0.000 claims description 3
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 claims description 3
- 235000011056 potassium acetate Nutrition 0.000 claims description 3
- WFIZEGIEIOHZCP-UHFFFAOYSA-M potassium formate Chemical compound [K+].[O-]C=O WFIZEGIEIOHZCP-UHFFFAOYSA-M 0.000 claims description 3
- 229960004889 salicylic acid Drugs 0.000 claims description 3
- 239000001632 sodium acetate Substances 0.000 claims description 3
- 235000017281 sodium acetate Nutrition 0.000 claims description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 3
- HLBBKKJFGFRGMU-UHFFFAOYSA-M sodium formate Chemical compound [Na+].[O-]C=O HLBBKKJFGFRGMU-UHFFFAOYSA-M 0.000 claims description 3
- 235000019254 sodium formate Nutrition 0.000 claims description 3
- 229940014800 succinic anhydride Drugs 0.000 claims description 3
- 239000011975 tartaric acid Substances 0.000 claims description 3
- 235000002906 tartaric acid Nutrition 0.000 claims description 3
- 230000003213 activating effect Effects 0.000 abstract description 3
- 229930195733 hydrocarbon Natural products 0.000 abstract description 3
- 239000004215 Carbon black (E152) Substances 0.000 abstract description 2
- 150000002430 hydrocarbons Chemical class 0.000 abstract description 2
- 230000001276 controlling effect Effects 0.000 abstract 2
- 239000003795 chemical substances by application Substances 0.000 abstract 1
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 239000011269 tar Substances 0.000 description 45
- 238000003756 stirring Methods 0.000 description 11
- 238000005516 engineering process Methods 0.000 description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 5
- 238000005336 cracking Methods 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 230000002776 aggregation Effects 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000001994 activation Methods 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 2
- 238000004220 aggregation Methods 0.000 description 2
- 230000003197 catalytic effect Effects 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- OXNIZHLAWKMVMX-UHFFFAOYSA-N picric acid Chemical compound OC1=C([N+]([O-])=O)C=C([N+]([O-])=O)C=C1[N+]([O-])=O OXNIZHLAWKMVMX-UHFFFAOYSA-N 0.000 description 2
- 230000009257 reactivity Effects 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 229950002929 trinitrophenol Drugs 0.000 description 2
- 239000003039 volatile agent Substances 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 235000004443 Ricinus communis Nutrition 0.000 description 1
- 241000209140 Triticum Species 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 150000007514 bases Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000004523 catalytic cracking Methods 0.000 description 1
- 238000007233 catalytic pyrolysis Methods 0.000 description 1
- 238000001833 catalytic reforming Methods 0.000 description 1
- 239000013064 chemical raw material Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000012717 electrostatic precipitator Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000010903 husk Substances 0.000 description 1
- -1 hydrocarbon small molecules Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005504 petroleum refining Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000010907 stover Substances 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
- C10B53/02—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B47/00—Destructive distillation of solid carbonaceous materials with indirect heating, e.g. by external combustion
- C10B47/18—Destructive distillation of solid carbonaceous materials with indirect heating, e.g. by external combustion with moving charge
- C10B47/20—Destructive distillation of solid carbonaceous materials with indirect heating, e.g. by external combustion with moving charge according to the moving bed type
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B57/00—Other carbonising or coking processes; Features of destructive distillation processes in general
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B57/00—Other carbonising or coking processes; Features of destructive distillation processes in general
- C10B57/08—Non-mechanical pretreatment of the charge, e.g. desulfurization
- C10B57/10—Drying
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/58—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels combined with pre-distillation of the fuel
- C10J3/60—Processes
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/72—Other features
- C10J3/82—Gas withdrawal means
- C10J3/84—Gas withdrawal means with means for removing dust or tar from the gas
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Combustion & Propulsion (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
技术领域technical field
本发明属生物质能源领域,尤其涉及一种生物质制合成气方法及其所采用的系统。The invention belongs to the field of biomass energy, and in particular relates to a method for producing synthesis gas from biomass and a system used therefor.
背景技术Background technique
合成气作为一种重要的化工原料,在合成甲醇、二甲醚、低碳烯烃以及燃料油等方面具有重要的应用价值。目前合成气多来源于石油炼制和煤气化过程,但化石能源不可再生且过程中存在硫氮等有害气体的污染问题,合成气需增加脱杂除焦工艺,极大影响了合成气的大规模开发应用。生物质是一种廉价量大的可再生能源,而且生物质中硫氮含量普遍低于常规化石基原料,因此探索开发生物质制合成气的技术具有重大的实际意义。但在实际的开发应用过程中发现,生物质中较高的挥发分会导致气化中产生大量的焦油,严重影响合成气的纯度和组成。针对上述问题,目前开发出两种主要的生物质气化技术路线:一种为生物质直接水蒸气技术路线,包括在固定床或流化床中生物质直接与水蒸气进行气化反应,这种路线最大的问题是需要在气化过程中通入燃烧气,这会稀释气体产品的有效组分,也有采用高温水蒸气(1000℃)代替常规中低温水蒸气,获得了较高品质合成气产品,但高温水蒸气制备需要特殊的装备以及消耗额外的能源,造成总体成本偏高。另外一种为生物质热解气化技术路线,该技术最大优势是在隔氧或绝氧条件下进行,能够获得较高品质合成气产品,但产生的焦油量要多于生物质的直接水蒸气技术路线,限制了该技术的进一步应用。As an important chemical raw material, syngas has important application value in the synthesis of methanol, dimethyl ether, light olefins and fuel oil. At present, syngas mostly comes from petroleum refining and coal gasification processes, but fossil energy is not renewable and there are pollution problems of harmful gases such as sulfur and nitrogen in the process. Develop applications at scale. Biomass is a cheap and large amount of renewable energy, and the content of sulfur and nitrogen in biomass is generally lower than that of conventional fossil-based raw materials. Therefore, it is of great practical significance to explore the development of biomass-to-synthesis gas technology. However, in the actual development and application process, it is found that the high volatile content in biomass will lead to the production of a large amount of tar in the gasification, which seriously affects the purity and composition of the syngas. In response to the above problems, two main biomass gasification technology routes have been developed at present: one is the biomass direct steam technology route, which includes the direct gasification reaction of biomass and steam in a fixed bed or a fluidized bed. The biggest problem of this route is that combustion gas needs to be introduced in the gasification process, which will dilute the effective components of the gas product. There are also high-temperature steam (1000 ℃) instead of conventional low-temperature steam to obtain higher-quality syngas. However, the production of high-temperature steam requires special equipment and consumes additional energy, resulting in a high overall cost. The other is the biomass pyrolysis gasification technology route. The biggest advantage of this technology is that it is carried out under anoxic or anaerobic conditions, which can obtain high-quality syngas products, but the amount of tar produced is more than the direct water of biomass. The steam technology route limits the further application of this technology.
针对生物质热解过程存在焦油生成量过高的问题,中国发明专利201910381117.1公开了一种生物质合成气生产方法及其装置,利用液压机械炉排气化炉使生物质气化,利用生物质合成气的显热对生物质干燥和气化加热,通过捕集合成气中的焦油并用于再循环燃烧,降低了合成气中焦油含量,减少了生物质气化过程中的能源消耗,但该方法采用碱液捕集焦油存在废液处理和排放的问题,并不利于规模化的应用。中国发明专利201910392371.1公开了一种生物质微波催化热解方法及其装置,将生物质热解后产生的生物炭用于热解气中的焦油脱除,然后再进入催化裂解,获得生物质合成气产品,该方法最大特点是将热解、焦油脱除、催化重整和催化剂再生耦合在微波一体化装置内,根据各反应吸放热情况合理调节微波功率,提高了能量利用效率,但该法中生物炭仅用于焦油脱除和催化剂的再生,造成大量生物碳被消耗,严重影响了生物碳的高品质利用。Aiming at the problem of excessive tar generation in the biomass pyrolysis process, Chinese Invention Patent 201910381117.1 discloses a biomass synthesis gas production method and device, which utilizes a hydraulic mechanical furnace exhaust gasifier to gasify biomass, and utilizes biomass The sensible heat of the syngas heats biomass drying and gasification. By capturing the tar in the syngas and using it for recirculation combustion, the tar content in the syngas is reduced, and the energy consumption in the biomass gasification process is reduced, but this method The use of lye to capture tar has the problem of waste liquid treatment and discharge, which is not conducive to large-scale application. Chinese invention patent 201910392371.1 discloses a biomass microwave catalytic pyrolysis method and its device. Biochar generated after biomass pyrolysis is used to remove tar from pyrolysis gas, and then enters into catalytic cracking to obtain biomass synthesis The biggest feature of this method is that the pyrolysis, tar removal, catalytic reforming and catalyst regeneration are coupled in the microwave integrated device, and the microwave power is reasonably adjusted according to the heat absorption and exothermic conditions of each reaction, which improves the energy utilization efficiency. The biochar in the method is only used for tar removal and catalyst regeneration, resulting in the consumption of a large amount of biochar, which seriously affects the high-quality utilization of biochar.
发明内容SUMMARY OF THE INVENTION
本发明旨在克服现有技术不足之处而提供一种便于反应过程控制及产物调控,可显著降低生物质制合成气工艺成本,目的产物品质高的生物质制合成气方法。The present invention aims to overcome the deficiencies of the prior art and provide a biomass-to-synthesis gas method that is convenient for reaction process control and product regulation, can significantly reduce the cost of the biomass-to-synthesis gas process, and has high target product quality.
本发明还提供一种与上述方法相配套的生物质制合成气系统。The present invention also provides a biomass-to-synthesis gas system matched with the above method.
为解决上述技术问题,本发明是这样实现的:In order to solve the above-mentioned technical problems, the present invention is achieved in this way:
一种生物质制合成气的方法,可按如下步骤实施:A method for producing synthesis gas from biomass can be implemented according to the following steps:
(1)将经过预处理的生物质原料送入微波热解反应器中进行反应,得到热解挥发性组分和热解固相物料; (1) The pretreated biomass raw material is sent to a microwave pyrolysis reactor for reaction to obtain pyrolysis volatile components and pyrolysis solid phase materials;
(2)将步骤(1)所得热解固相物料中大颗粒热解固相物料送入生物焦气化器,在活化剂作用下,得到生物炭产品和粗合成气;(2) sending the large-particle pyrolysis solid phase material in the pyrolysis solid phase material obtained in step (1) into the biocoke gasifier, and under the action of the activator, the biochar product and crude synthesis gas are obtained;
(3)将步骤(1)所得热解挥发性组分和小颗粒热解固相物料以及步骤(2)所得粗合成气送入焦油裂解器,在工作气体作用下,进行脱焦油处理和碳氢小分子的重整反应,制得目的产物生物质合成气。(3) The pyrolysis volatile components and small particle pyrolysis solid phase materials obtained in step (1) and the crude synthesis gas obtained in step (2) are sent to the tar cracker, and under the action of the working gas, detar treatment and carbonization are carried out. The reforming reaction of small hydrogen molecules produces the target product biomass synthesis gas.
作为一种优选方案,本发明所述步骤(1)中预处理过程:所述步骤(1)中预处理过程:经过晾干的生物质在高温气流作用下加热至120~220℃,保温时间1~10分钟,然后冷却并粉碎至5mm以下,再于10~20MPa条件下物理挤压成型,即得生物质原料;所述微波热解反应器的反应温度为300~800℃;反应时间5~30分钟;所述微波热解反应器的反应温度为600~900℃;反应时间5~20分钟。As a preferred solution, the pretreatment process in step (1) of the present invention: the pretreatment process in step (1): the dried biomass is heated to 120-220°C under the action of high-temperature airflow, and the holding time is 1 to 10 minutes, then cooled and pulverized to less than 5 mm, and then physically extruded under the condition of 10 to 20 MPa to obtain biomass raw materials; the reaction temperature of the microwave pyrolysis reactor is 300 to 800 ° C; the reaction time is 5 ~30 minutes; the reaction temperature of the microwave pyrolysis reactor is 600-900° C.; the reaction time is 5-20 minutes.
进一步地,本发明所述步骤(3)中通入碳酸钾、碳酸钠、氢氧化钾、氢氧化钠、乙酸钾、乙酸钠、甲酸钠、甲酸钾等的一种或两种以上的组合。Further, in step (3) of the present invention, one or more combinations of potassium carbonate, sodium carbonate, potassium hydroxide, sodium hydroxide, potassium acetate, sodium acetate, sodium formate, potassium formate, etc. are introduced.
进一步地,本发明所述步骤(3)中工作气体为水蒸气、二氧化碳、一氧化碳、氧气中的一种或两种以上的混合物;所述流量控制在0.1~1m3/h。Further, in the step (3) of the present invention, the working gas is one or more mixtures of water vapor, carbon dioxide, carbon monoxide, and oxygen; the flow rate is controlled at 0.1-1 m 3 /h.
进一步地,本发明所述步骤(2)中活化剂为甲酸、乙酸、草酸、丙烯酸、甲基丙烯酸、丁二酸、丁二酸酐、戊二酸、己二酸、柠檬酸、酒石酸、苹果酸、抗坏血酸、苯甲酸、对苯二甲酸、苯六甲酸、水杨酸、咖啡酸或苦味酸中的一种或两种以上的混合物。Further, the activator in step (2) of the present invention is formic acid, acetic acid, oxalic acid, acrylic acid, methacrylic acid, succinic acid, succinic anhydride, glutaric acid, adipic acid, citric acid, tartaric acid, malic acid , ascorbic acid, benzoic acid, terephthalic acid, mellitic acid, salicylic acid, caffeic acid or picric acid or a mixture of two or more.
进一步地,本发明所述步骤(3)气化反应中通入碳酸钾;所述碳酸钾与工作气体的质量比为0.005~0.05:1。Further, potassium carbonate is introduced into the gasification reaction in step (3) of the present invention; the mass ratio of the potassium carbonate to the working gas is 0.005-0.05:1.
进一步地,本发明所述步骤(2)气化反应中通入步骤(1)所述预处理产生的预热气体;流量控制在0.5~2m3/h;所述预热气体与活化剂的质量比为0.1~1:1。Further, in the gasification reaction of step (2) of the present invention, the preheated gas generated by the pretreatment in step (1) is introduced; the flow rate is controlled at 0.5-2 m 3 /h; the difference between the preheated gas and the activator is The mass ratio is 0.1 to 1:1.
进一步地,本发明所述步骤(2)中生物焦气化器的反应温度为600~900℃;反应时间10~30分钟;所述步骤(3)中焦油裂解器的反应温度为800~1100℃;反应时间5~10分钟。Further, in the step (2) of the present invention, the reaction temperature of the biocoke gasifier is 600-900°C; the reaction time is 10-30 minutes; the reaction temperature of the tar cracker in the step (3) is 800-1100°C °C; the reaction time is 5 to 10 minutes.
上述生物质制合成气方法所采用的系统,包括生物质料仓、微波热解反应器、焦油裂解器、生物焦气化器及气固分离器;The system used in the above-mentioned biomass-to-synthesis gas method includes a biomass silo, a microwave pyrolysis reactor, a tar cracker, a biocoke gasifier and a gas-solid separator;
所述生物质料仓的出料口与微波热解反应器的入料口相通;所述焦油裂解器的入料口与微波热解反应器的热解挥发性组分及小颗粒热解固相物料出口相通;所述生物焦气化器的入料口与微波热解反应器的大颗粒热解固相物料出口相通;所述焦油裂解器的气相物料出口与气固分离器的入口相通;The discharge port of the biomass silo is communicated with the feed port of the microwave pyrolysis reactor; the feed port of the tar cracker is connected with the pyrolysis volatile components and the small particle pyrolysis solid phase of the microwave pyrolysis reactor. The material outlet is communicated; the feed inlet of the biological coke gasifier is communicated with the large particle pyrolysis solid-phase material outlet of the microwave pyrolysis reactor; the gas-phase material outlet of the tar cracker is communicated with the inlet of the gas-solid separator;
在所述焦油裂解器上部区域固定设有工作气体入口;A working gas inlet is fixedly arranged in the upper region of the tar cracker;
在所述生物焦气化器的中部区域固定设有活化剂进口;在所述生物焦气化器的下部,于颗粒生物炭出料口处横向设有电动炉蓖I;在所述电动炉蓖I上设有生物炭螺旋出料机构。An activator inlet is fixedly arranged in the middle area of the biocoke gasifier; at the lower part of the biocoke gasifier, an electric furnace grate I is laterally arranged at the discharge port of the granular biochar; in the electric furnace There is a biochar screw discharge mechanism on the castor I.
作为一种优选方案,本发明所述微波热解反应器采用水平卧式移动床反应器,内设物料输送螺旋机构;所述生物焦气化器与焦油裂解器均采用纵向移动床反应器。As a preferred solution, the microwave pyrolysis reactor of the present invention adopts a horizontal horizontal moving bed reactor with a material conveying screw mechanism inside; both the biological coke gasifier and the tar cracker adopt a longitudinal moving bed reactor.
与现有技术相比,本发明具有以下特点:Compared with the prior art, the present invention has the following characteristics:
1、本发明根据不同尺寸热解固相物料的反应特性及应用特点,将热解固相物料按尺寸进行分级利用,以较小尺寸热解固相物料用于焦油的裂解和脱除,以较大尺寸热解固相物料用于生物炭产品的制备,并通过三个互联互通的反应器将热解、气化和焦油裂解等过程进行耦合,实现了三个反应过程控制、产物调控以及系统的连续运行,而且达到了生物质合成气和生物炭产品联产目标。1. According to the reaction characteristics and application characteristics of the pyrolysis solid phase materials of different sizes, the present invention uses the pyrolysis solid phase materials according to their sizes for classification and utilization, and uses the smaller size pyrolysis solid phase materials for the cracking and removal of tar, so that the Larger size pyrolysis solid phase materials are used for the preparation of biochar products, and the processes of pyrolysis, gasification and tar cracking are coupled through three interconnected reactors, realizing three reaction process control, product control and The continuous operation of the system has achieved the goal of co-production of biomass syngas and biochar products.
2、本发明针对常规生物焦脱除焦油普遍存在的失活快和使用效果差的问题,通入碱性化合物的工作气体,能够弥补生物焦自身因催化效应较弱的问题,通过碱性化合物对生物焦扩孔增活作用,改善生物焦的反应活性,保证了获得高品质的生物质合成气产品。2. The present invention aims at the problems of rapid deactivation and poor use effect commonly existing in conventional biocoke removal from tar, and the working gas of the basic compound can be used to make up for the problem that the biocoke itself is weak due to its catalytic effect. The pore-enlarging and activating effect of biocoke improves the reactivity of biocoke, and ensures the acquisition of high-quality biomass synthesis gas products.
3、本发明将产生的高温合成气用于生物质的预热处理来降低微波加热能耗和活化生物质,将生物质预热产生的酸性预热气体用于生物炭的活化过程来减少活化剂的消耗,将高品质生物炭作为微波吸收剂和催化剂用于生物质的微波加热来改善微波能量利用效率和降低热解过程生成的焦油。通过上述工艺创新能够显著降低生物质制合成气的工艺成本,提升工艺经济性。3. The present invention uses the generated high-temperature syngas for biomass preheating to reduce microwave heating energy consumption and activate biomass, and uses the acid preheated gas generated by biomass preheating for the activation process of biochar to reduce activation High-quality biochar was used as a microwave absorber and catalyst for microwave heating of biomass to improve the microwave energy utilization efficiency and reduce the tar generated during the pyrolysis process. The above process innovation can significantly reduce the process cost of biomass to syngas and improve the process economy.
附图说明Description of drawings
图1为本发明生物质制合成气系统的示意图。FIG. 1 is a schematic diagram of the biomass-to-synthesis gas system of the present invention.
图中:1、生物质料仓;2、微波热解反应器;3、物料输送螺旋机构;4、生物焦气化器;5、搅拌浆I;6、生物炭出料螺旋机构;7、电动炉篦I;8、焦油裂解器;9、电动炉篦II;10、搅拌浆II;11、残渣出料螺旋机构;12、气固分离器。In the figure: 1, biomass silo; 2, microwave pyrolysis reactor; 3, material conveying screw mechanism; 4, biocoke gasifier; 5, stirring paddle I; 6, biochar discharge screw mechanism; 7, electric Grate I; 8. Tar cracker; 9. Electric grate II; 10. Stirrer II; 11. Residue discharge screw mechanism; 12. Gas-solid separator.
具体实施方式Detailed ways
以下对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。下述非限制性实施例可以使本领域的普通技术人员更全面地理解本发明,但不以任何方式限制本发明。以下实施例和对比例中,如无特别说明,所用的原料均可通过商购获得。Specific embodiments of the present invention will be described in detail below. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention, but not to limit the present invention. The following non-limiting examples may enable those of ordinary skill in the art to more fully understand the present invention, but do not limit the present invention in any way. In the following examples and comparative examples, the raw materials used are all commercially available unless otherwise specified.
如图1所示,一种生物质制合成气的方法,按如下步骤实施:As shown in Figure 1, a method for producing synthesis gas from biomass is implemented as follows:
(1)将经过预处理的生物质原料送入微波热解反应器中进行反应,得到热解挥发性组分和热解固相物料; (1) The pretreated biomass raw material is sent to a microwave pyrolysis reactor for reaction to obtain pyrolysis volatile components and pyrolysis solid phase materials;
(2)将步骤(1)所得热解固相物料中大颗粒热解固相物料送入生物焦气化器,在活化剂作用下,得到生物炭产品和粗合成气;(2) sending the large-particle pyrolysis solid phase material in the pyrolysis solid phase material obtained in step (1) into the biocoke gasifier, and under the action of the activator, the biochar product and crude synthesis gas are obtained;
(3)将步骤(1)所得热解挥发性组分和小颗粒热解固相物料以及步骤(2)所得粗合成气送入焦油裂解器,在工作气体作用下,进行脱焦油处理和碳氢小分子的重整反应,制得目的产物生物质合成气。(3) The pyrolysis volatile components and small particle pyrolysis solid phase materials obtained in step (1) and the crude synthesis gas obtained in step (2) are sent to the tar cracker, and under the action of the working gas, detar treatment and carbonization are carried out. The reforming reaction of small hydrogen molecules produces the target product biomass synthesis gas.
本发明步骤(1)中所述生物质原料可以来源于玉米秸秆、稻壳、麦秆、木块、树叶或树枝等任何含有木质纤维素的物质;所述生物质预处理过程包括预热、粉碎、混匀和成型处理;所述步骤(1)中预处理过程:所述步骤(1)中预处理过程:经过晾干的生物质在高温气流作用下加热至120~220℃,保温时间1~10分钟,然后冷却并粉碎至5mm以下,再于10~20MPa条件下物理挤压成型,即得生物质原料;所述微波热解反应器的反应温度为300~800℃;反应时间5~30分钟;所述微波热解反应器的反应温度为600~900℃;反应时间5~20分钟;所述原料最大方向尺寸不超过40mm,优选10~20mm;所述的高温气流来自于系统中的合成气产品,所述的换热方式为非接触式间接换热;所述微波功率密度0.1×105~1×105W/m3;生物质的热解产物为热解挥发性组分和热解固相物料,其中热解固相物料为生物半焦,以质量百分比计,其中热解挥发性组分占50~75wt%,生物半焦为25~50wt%;热解挥发性组分中不可冷凝的气体含量达到90%以上。The biomass raw material in step (1) of the present invention can be derived from any lignocellulose-containing material such as corn stover, rice husk, wheat straw, wood block, leaf or branch; the biomass pretreatment process includes preheating, Pulverization, mixing and molding; pretreatment process in step (1): pretreatment process in step (1): the dried biomass is heated to 120-220°C under the action of high-temperature airflow, and the holding time is 1 to 10 minutes, then cooled and pulverized to less than 5 mm, and then physically extruded under the condition of 10 to 20 MPa to obtain biomass raw materials; the reaction temperature of the microwave pyrolysis reactor is 300 to 800 ° C; the reaction time is 5 ~30 minutes; the reaction temperature of the microwave pyrolysis reactor is 600 ~ 900 ℃; the reaction time is 5 ~ 20 minutes; the maximum dimension of the raw material does not exceed 40mm, preferably 10 ~ 20mm; the high temperature air flow comes from the system The synthesis gas product in the biomass, the heat exchange method is non-contact indirect heat exchange; the microwave power density is 0.1×10 5 to 1×10 5 W/m 3 ; the pyrolysis product of biomass is pyrolysis volatile Component and pyrolysis solid phase material, wherein the pyrolysis solid phase material is biological semi-coke, in terms of mass percentage, the pyrolysis volatile components account for 50-75 wt%, and the biological semi-coke accounts for 25-50 wt%; The non-condensable gas content in the reactive component reaches more than 90%.
本发明所述步骤(2)中活化剂为甲酸、乙酸、草酸、丙烯酸、甲基丙烯酸、丁二酸、丁二酸酐、戊二酸、己二酸、柠檬酸、酒石酸、苹果酸、抗坏血酸、苯甲酸、对苯二甲酸、苯六甲酸、水杨酸、咖啡酸或苦味酸中的一种或两种以上的混合物,还可以通入生物质预处理产生的预热气体,进一步强化气体中携带焦油的裂解和小分子碳氢化合物转化为合成气产品,流量控制在0.5~2m3/h;优选预热气体与水蒸气的质量比为0.1~1:1。The activator in step (2) of the present invention is formic acid, acetic acid, oxalic acid, acrylic acid, methacrylic acid, succinic acid, succinic anhydride, glutaric acid, adipic acid, citric acid, tartaric acid, malic acid, ascorbic acid, One or more mixtures of benzoic acid, terephthalic acid, mellitic acid, salicylic acid, caffeic acid or picric acid can also be introduced into the preheated gas generated by biomass pretreatment to further strengthen the gas The pyrolysis and small molecular hydrocarbons carrying tar are converted into synthesis gas products, and the flow rate is controlled at 0.5-2 m 3 /h; the mass ratio of preheating gas to water vapor is preferably 0.1-1:1.
本发明步骤(2)所述生物焦气化器的反应温度为600~900℃;反应时间10~30分钟;微波功率密度0.2×105~2×105W/m3,大颗粒热解固相物料为粒度较大生物焦,所述生物焦粒度大于5mm;生物焦的气化产物为粗合成气和生物炭,以气化产物的质量百分比计,其中粗合成气组分占50~80wt%,生物炭为20~50wt%;粗合成气组分中不可冷凝的气体含量达到99%以上。 The reaction temperature of the biocoke gasifier in step ( 2 ) of the present invention is 600-900° C.; the reaction time is 10-30 minutes; The solid-phase material is biocoke with a larger particle size, and the particle size of the biocoke is greater than 5 mm; the gasification products of the biocoke are crude syngas and biochar, in terms of the mass percentage of the gasification products, the crude syngas components account for 50~ 80wt%, biochar is 20-50wt%; the non-condensable gas content in the crude syngas component reaches more than 99%.
本发明步骤(2)从生物焦气化反应器得到生物炭分两部分使用,一部分为粉状及小颗粒生物炭作为微波吸收剂回用于微波热解反应过程,另一部分直接作为生物炭产品;所述的回用于微波热解反应过程的生物炭与生物质的质量比为0.05~0.5:1;所述生物炭比表面积1000~2000m2/g;与常规生物焦等微波吸收剂相比,本发明生物炭具有优良的表面性质,不仅能够增强生物质体系的微波吸收效应,而且生物炭的多孔道结构能够有效对热解过程产生的热解挥发分中可冷凝组分和焦油进行在线裂解和脱除,减少热解焦油产生的含量,有利于减轻后续焦油脱除压力。In step (2) of the present invention, the biochar obtained from the biocoke gasification reactor is used in two parts, one part is powdered and small particle biochar used as a microwave absorbent to be reused in the microwave pyrolysis reaction process, and the other part is directly used as a biochar product ; the mass ratio of the biochar to biomass used in the microwave pyrolysis reaction process is 0.05-0.5:1; the specific surface area of the bio-char is 1000-2000 m 2 /g; The biochar of the present invention has excellent surface properties, which can not only enhance the microwave absorption effect of the biomass system, but also the porous channel structure of the biochar can effectively remove the condensable components and tars in the pyrolysis volatiles produced by the pyrolysis process. Online cracking and removal can reduce the content of pyrolysis tar, which is beneficial to reduce the pressure of subsequent tar removal.
本发明所述步骤(3)中可通入碳酸钾、碳酸钠、氢氧化钾、氢氧化钠、乙酸钾、乙酸钠、甲酸钠、甲酸钾等的一种或两种以上的组合;作为优选,气化反应中通入碳酸钾;所述碳酸钾与工作气体的质量比为0.005~0.05:1。工作气体为水蒸气、二氧化碳、一氧化碳、氧气中的一种或两种以上的混合物;所述流量控制在0.1~1m3/h;所述焦油裂解器的反应温度为800~1100℃;反应时间5~10分钟;微波功率密度0.5×105~5×105W/m3。小颗粒热解固相物料为粒度较小的生物焦,所述生物焦粒度不超过5mm。在焦油裂解过程中,粒度较小的生物焦能够与热解挥发性组分和来自生物焦气化反应器的粗合成气充分接触反应,特别是通入含有碳酸钾的工作气体后,能够弥补生物焦自身因催化效应较弱的问题,通过碳酸钾对生物焦扩孔增活作用,改善生物焦的反应活性,保证了获得高品质的生物质合成气产品;所述焦油裂解器的产物为合成气和少量含炭残渣,以产物的质量百分比计,其中合成气占90~95%,含炭残渣为5~10wt%;合成气中氢气/一氧化碳比介于1.0~2.0之间,二氧化碳含量低于15%,其他杂质气体不超过0.5%,气体中焦油含量低于20mg/Nm3,整个过程合成气产率不低于1.5Nm3/kg干基脱灰生物质。In the step (3) of the present invention, one or more combinations of potassium carbonate, sodium carbonate, potassium hydroxide, sodium hydroxide, potassium acetate, sodium acetate, sodium formate, potassium formate, etc. can be introduced; preferably, Potassium carbonate is introduced into the gasification reaction; the mass ratio of the potassium carbonate to the working gas is 0.005-0.05:1. The working gas is one or a mixture of two or more of water vapor, carbon dioxide, carbon monoxide, and oxygen; the flow rate is controlled at 0.1 to 1 m 3 /h; the reaction temperature of the tar cracker is 800 to 1100 ° C; the reaction time 5 to 10 minutes; microwave power density 0.5×10 5 to 5×10 5 W/m 3 . The small particle pyrolysis solid phase material is biocoke with smaller particle size, and the particle size of the biocoke is not more than 5mm. In the tar cracking process, the biocoke with smaller particle size can fully contact and react with the pyrolysis volatile components and the crude synthesis gas from the biocoke gasification reactor, especially after the working gas containing potassium carbonate is introduced, it can make up Due to the weak catalytic effect of biocoke itself, the reactivity of biocoke is improved through the pore-enlarging and activating effect of potassium carbonate on biocoke, which ensures the acquisition of high-quality biomass synthesis gas products; the product of the tar cracker is: Syngas and a small amount of carbon-containing residues, in terms of the mass percentage of the product, where the synthesis gas accounts for 90-95%, and the carbon-containing residues are 5-10wt%; the hydrogen/carbon monoxide ratio in the synthesis gas is between 1.0-2.0, and the carbon dioxide content less than 15%, other impurity gases no more than 0.5%, the tar content in the gas is less than 20mg/Nm 3 , and the syngas yield in the whole process is no less than 1.5Nm 3 /kg dry basis delimed biomass.
上述生物质制合成气方法所采用的系统,包括生物质料仓1、微波热解反应器2、焦油裂解器8、生物焦气化器4及气固分离器12;The system used in the above-mentioned biomass-to-synthesis gas method includes a
所述生物质料仓1的出料口与微波热解反应器2的入料口相通;所述焦油裂解器8的入料口与微波热解反应器2的热解挥发性组分及小颗粒热解固相物料出口相通;所述生物焦气化器4的入料口与微波热解反应器2的大颗粒热解固相物料出口相通;所述焦油裂解器8的气相物料出口与气固分离器12的入口相通;The outlet of the
在所述焦油裂解器8上部区域固定设有工作气体入口;A working gas inlet is fixed in the upper region of the tar cracker 8;
在所述生物焦气化器4的中部区域固定设有活化剂进口;在所述生物焦气化器4的下部,于颗粒生物炭出料口处横向设有电动炉蓖I7;在所述电动炉蓖I7上设有生物炭螺旋出料机构6。An activator inlet is fixedly arranged in the middle area of the biocoke gasifier 4; at the lower part of the biocoke gasifier 4, an electric furnace grate I7 is arranged laterally at the discharge port of the granular biochar; There is a biochar
本发明所述微波热解反应器2采用水平卧式移动床反应器,内设物料输送螺旋机构3;所述生物焦气化器4与焦油裂解器8均采用纵向移动床反应器。The
本发明微波热解反应器用于接收生物质原料,反应后得到热解挥发性组分和热解固相物料;生物焦气化器用于接收来自微波热解反应器的大颗粒热解固相物料与来自活化剂进料管线的活化剂,通过气固逆流接触反应得到粗合成气和生物炭;焦油裂解器用于接收来自微波热解反应器的热解挥发性组分、小颗粒热解固相物料、来自生物焦气化器的粗合成气和来自工作气体管线的工作气体,通过气固顺流接触反应得到富含生物质合成气的气相物料和少量含炭残渣;气固分离器用于接收来自焦油裂解器的气相物料,分离后得到高品质生物质合成气和含炭残渣。The microwave pyrolysis reactor of the invention is used for receiving biomass raw materials, and after the reaction, pyrolysis volatile components and pyrolysis solid phase materials are obtained; the biocoke gasifier is used for receiving large particle pyrolysis solid phase materials from the microwave pyrolysis reactor With the activator from the activator feed line, through the gas-solid countercurrent contact reaction, crude synthesis gas and biochar are obtained; the tar cracker is used to receive the pyrolysis volatile components, small particle pyrolysis solid phase from the microwave pyrolysis reactor Materials, crude syngas from biocoke gasifier and working gas from working gas pipeline, through gas-solid co-current contact reaction, gas-phase materials rich in biomass syngas and a small amount of carbon-containing residue are obtained; gas-solid separator is used to receive The gas phase material from the tar cracker is separated to obtain high-quality biomass syngas and carbonaceous residues.
本发明微波热解反应器2采用水平卧式移动床反应器,内设分段非等距物料输送螺旋机构3,螺旋叶片直径是反应器内径的1/2~2/3,螺距与螺旋叶片直径的比例为1:0.5~2,从进料端到出料段螺距分段降低,以保证床层料位的稳定;所述物料输送螺旋机构3不仅起到推送输送的作用,而且也具有分散和混匀的作用,阻止物料结块、聚集和堵料现象发生,保证了物料的连续稳定移动,所述的螺旋类型包括螺片式、螺带式、叶片式等。The
本发明生物焦气化器4和焦油裂解器8采用纵向移动床反应器,内设多级搅拌结构,搅拌奖片直径是反应器内径的1/2~3/4,搅拌奖片与水平面所夹锐角为5~30˚,搅拌级数在2~5级(搅拌叶片纵向层数),每级各搅拌叶片间成180˚,相邻的多级搅拌叶片间互呈90˚,所述搅拌结构起到松料、分散和混匀作用,搅拌类型包括浆式、锚式、涡轮式等,纵向搅拌移动床阻止物料结块、聚集和堵料现象发生,保证了物料的连续稳定移动。The biological coke gasifier 4 and the tar cracker 8 of the present invention adopt a longitudinal moving bed reactor with a multi-stage stirring structure inside. The diameter of the stirring plate is 1/2 to 3/4 of the inner diameter of the reactor. The acute angle is 5 to 30°, the number of stirring stages is 2 to 5 (the number of vertical layers of stirring blades), the stirring blades of each stage are 180°, and the adjacent multi-stage stirring blades are 90° to each other. The structure plays the role of loosening, dispersing and mixing. The stirring types include paddle type, anchor type, turbine type, etc. The vertical stirring moving bed prevents material agglomeration, aggregation and material blocking, and ensures the continuous and stable movement of the material.
本发明生物焦气化器4底部和焦油裂解器8顶部依次分别设有电动炉篦I7及电动炉篦II9,用于实现生物炭/生物焦的筛分,所述电动炉篦I7采用水平旋转的方式排出粉状生物炭,通过电动控制旋转频率。设于焦油裂解器8底部的残渣出料螺旋机构11将残渣从排渣口排出。本发明微波热解反应器2、生物焦气化器4和焦油裂解器8在器壁分别设置一定数量的微波石英窗口,每个窗口对应一个微波发生器,单个微波发生器的功率为500~2000W,根据反应器的容积等情况设置具体的窗口数量,一般设置2~10个,保证反应器内的功率密度在0.1×105~5×105W/m3。In the present invention, the bottom of the biocoke gasifier 4 and the top of the tar cracker 8 are respectively provided with an electric grate I7 and an electric grate II9, which are used to realize the screening of biochar/biocoke, and the electric grate I7 adopts horizontal rotation. The powdered biochar is discharged in the way of electric control of the rotation frequency. The residue
本发明所述的气固分离器是基于重力沉降、离心分离、滤网分离、静电、吸附等手段中的一种或几种,但不限于上述方式,所述气固分离器具体可以为旋风分离器、布袋过滤器、静电除尘器、吸附.分离器中的一种或几种。The gas-solid separator described in the present invention is based on one or more means of gravity sedimentation, centrifugal separation, filter screen separation, static electricity, adsorption, etc., but is not limited to the above methods, and the gas-solid separator can be specifically a cyclone One or more of separators, bag filters, electrostatic precipitators, adsorption separators.
如图1所示,本发明经过预热处理的生物质原料从生物质料仓1通过物料输送螺旋机构3送入微波热解反应器2,反应后得到热解挥发性组分和热解固相物料,其中大尺寸热解固相物料进入生物焦气化器4,在搅拌浆I5和活化剂作用下,发生气化反应,生成粗合成气和生物炭,其中生物炭在电动炉篦I7作用下,一部分大尺寸生物炭通过生物炭出料螺旋机构6排出,作为生物炭产品使用,另一部分粉状/小颗粒生物炭通过电动炉篦II9排出回用于生物质微波反应器2;热解挥发性组分、小尺寸热解固相物料和来自生物焦气化器4的粗合成气进入焦油裂解器8,在搅拌浆II10和工作气体作用下,发生焦油裂解和碳氢小分子的重整反应,生成富合成气气相物料和少量含炭残渣,气相物料进入气固分离器12经气固分离后得到高品质生物质合成气产品,含炭残渣通过残渣出料螺旋11排出。As shown in Figure 1, the preheated biomass raw material of the present invention is sent from the
实施例1Example 1
经过晾干的生物质在高温气流作用下加热至180℃,保温时间10分钟,然后冷却并粉碎至5mm以下,按照生物质与生物炭质量比为1:0.1进行混匀,再于15MPa条件下物理挤压成型,得到最大方向尺寸为10mm的生物质原料,预热过程产生的气体为预热气体I。The air-dried biomass was heated to 180°C under the action of high-temperature airflow for 10 minutes, then cooled and pulverized to less than 5mm, and mixed uniformly according to the mass ratio of biomass to biochar of 1:0.1, and then under the condition of 15MPa Physical extrusion molding to obtain biomass raw materials with a maximum dimension of 10 mm, and the gas generated during the preheating process is preheated gas I.
将上述生物质原料送入微波热解反应器,在热解温度800℃、热解时间为15分钟、微波功率密度为0.5×105W/m3条件下,得到气态热解挥发分和生物半焦,其中热解挥发性组分占70%,生物半焦为30%;将上述尺寸为5mm以上的生物焦送入生物焦气化器,在气化温度为850℃、反应时间20分钟、活化剂流量为1m3/h(预热气体与水蒸气的质量比为1:1)、微波功率密度2×105W/m3条件下,得到粗合成气和生物炭,其中粗合成气组分占70wt%,生物炭为30wt%,生物炭比表面积1500m2/g;将热解挥发性组分、尺寸为5mm以下的生物焦以及来自生物焦气化器的粗合成气送入焦油裂解器,在温度为900℃;反应时间10分钟;微波功率密度2×105W/m3,工作气体流量0.5m3/h(碳酸钾与水蒸气的质量比为0.05:1)的作用下发生反应,生成富含合成气的气相产物,气相产物经过气固分离后得到高品质生物质合成气产品,生物质合成气浓度85.8%,氢气/一氧化碳比为1.9,二氧化碳含量14%,其他杂质气体0.2%,气体中焦油含量10mg/Nm3,合成气产率为1.6Nm3/kg干基脱灰生物质。The above biomass raw materials were sent into a microwave pyrolysis reactor, and under the conditions of a pyrolysis temperature of 800 °C, a pyrolysis time of 15 minutes, and a microwave power density of 0.5×10 5 W/m 3 , gaseous pyrolysis volatiles and bio-chemicals were obtained. Semi-coke, in which pyrolysis volatile components account for 70%, and biological semi-coke accounts for 30%; the above-mentioned biocoke with a size of more than 5mm is sent to the biocoke gasifier, and the gasification temperature is 850 ° C and the reaction time is 20 minutes. , under the conditions of activator flow rate of 1m 3 /h (mass ratio of preheating gas and water vapor is 1:1), and microwave power density of 2×10 5 W/m 3 , crude synthesis gas and biochar were obtained, of which crude synthesis gas was obtained. The gas component accounts for 70wt%, the biochar is 30wt%, and the biochar specific surface area is 1500m 2 /g; the pyrolysis volatile components, the biocoke with a size of less than 5mm, and the crude syngas from the biocoke gasifier are sent into Tar cracker at 900°C;
可以理解地是,以上关于本发明的具体描述,仅用于说明本发明而并非受限于本发明实施例所描述的技术方案,本领域的普通技术人员应当理解,仍然可以对本发明进行修改或等同替换,以达到相同的技术效果;只要满足使用需要,都在本发明的保护范围之内。It can be understood that the above specific description of the present invention is only used to illustrate the present invention and is not limited to the technical solutions described in the embodiments of the present invention, and those of ordinary skill in the art should understand that the present invention can still be modified or It is equivalent to replacement to achieve the same technical effect; as long as the needs of use are met, they are all within the protection scope of the present invention.
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CN112410077A (en) * | 2020-11-06 | 2021-02-26 | 哈尔滨理工大学 | A Novel Microwave Pyrolysis Coupling Coal Gasification System |
CN112473722A (en) * | 2020-12-11 | 2021-03-12 | 郑州大学 | Biomass charcoal-based characteristic catalyst and method for preparing aromatic hydrocarbon by using same |
CN111396887B (en) * | 2020-03-11 | 2021-04-02 | 武汉理工大学 | Porous combustion regenerative cycle type biomass pyrolysis reaction system and method |
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