CN111366110A - A multifunctional measuring tool for power pipelines - Google Patents
A multifunctional measuring tool for power pipelines Download PDFInfo
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- CN111366110A CN111366110A CN202010466964.0A CN202010466964A CN111366110A CN 111366110 A CN111366110 A CN 111366110A CN 202010466964 A CN202010466964 A CN 202010466964A CN 111366110 A CN111366110 A CN 111366110A
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- 238000012937 correction Methods 0.000 claims description 12
- 230000001012 protector Effects 0.000 claims description 12
- 230000000149 penetrating effect Effects 0.000 claims 1
- 239000003292 glue Substances 0.000 description 10
- 238000005259 measurement Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
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- 238000012986 modification Methods 0.000 description 3
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- 239000004698 Polyethylene Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
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- 238000001514 detection method Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 230000006353 environmental stress Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- -1 polyethylene Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000007779 soft material Substances 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B13/00—Measuring arrangements characterised by the use of fluids
- G01B13/24—Measuring arrangements characterised by the use of fluids for measuring the deformation in a solid
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Abstract
Description
技术领域technical field
本发明实施例涉及电力管技术领域,具体涉及一种电力管道多功能测量工具。The embodiments of the present invention relate to the technical field of power pipes, and in particular, to a multifunctional measuring tool for power pipes.
背景技术Background technique
电力管是采用PE(改性聚乙烯)进行热浸塑或环氧树脂进行内外涂覆的产品,具有优良的耐腐蚀性能。同时涂层本身还具有良好的电气绝缘性,不会产生电蚀。吸水率低,机械强度高,摩擦系数小,能够达到长期使用的目的。还能有效的防止植物根系及土壤环境应力的破坏。The power pipe is a product made of PE (modified polyethylene) for hot dip molding or epoxy resin for internal and external coating, and has excellent corrosion resistance. At the same time, the coating itself also has good electrical insulation and will not cause galvanic corrosion. Low water absorption, high mechanical strength and small friction coefficient, which can achieve the purpose of long-term use. It can also effectively prevent the damage of plant roots and soil environmental stress.
目前较大管径的电力管道在埋设过程中,若其受到较大冲击(如大量石子的压迫),其外侧壁会出现内凹变形的状况,一旦变形的管道长时间受到雨水侵蚀,便会出现雨水集聚在变形处的情况,导致管道腐蚀加快,使用寿命降低。At present, during the burying process of the large-diameter power pipeline, if it is subjected to a large impact (such as the compression of a large number of stones), the outer side wall will be concavely deformed. Once the deformed pipeline is eroded by rainwater for a long time, it will Rainwater accumulates in the deformation, resulting in accelerated corrosion of the pipeline and reduced service life.
故为了便于后续的针对性检修,使用者常常会对破损处两侧的管道内壁进行变形测量操作,但目前的测量工具在测量管道时,功能较为单一,其在测量直管时,一旦遇到弯曲的部分便只能选择更换其他部件来进行测量,其操作较为繁琐,且即使能通过弯曲部分,但因弯曲部分结构强度较为薄弱,一旦受到冲击便极易发生多处变形,此时测量装置通过时,便极易受到较大变形的影响,从而出现卡位现象。Therefore, in order to facilitate the follow-up targeted maintenance, users often perform deformation measurement operations on the inner walls of the pipeline on both sides of the damaged part. However, the current measuring tools have relatively simple functions when measuring pipelines. The bent part can only be measured by replacing other parts. The operation is cumbersome, and even if it can pass through the bent part, because the structural strength of the bent part is relatively weak, once it is impacted, it is prone to multiple deformations. At this time, the measuring device When passing, it is easily affected by large deformation, resulting in the phenomenon of jamming.
发明内容SUMMARY OF THE INVENTION
为此,本发明实施例提供一种电力管道多功能测量工具,以解决现有技术中由于功能较为单一,且弯曲部分结构强度较为薄弱,一旦受到冲击便极易发生多处变形,此时测量装置通过,便极易受到较大变形的影响,从而出现卡位现象的问题。To this end, the embodiment of the present invention provides a multi-functional measuring tool for power pipelines, to solve the problem that in the prior art, due to the relatively single function and the weak structural strength of the curved part, once it is impacted, it is easy to deform in multiple places. At this time, the measurement When the device passes, it is easily affected by large deformation, so that the problem of jamming occurs.
为了实现上述目的,本发明的实施方式提供如下技术方案:In order to achieve the above object, embodiments of the present invention provide the following technical solutions:
一种电力管道多功能测量工具,包括软胶柱,所述软胶柱的一端设有量头,所述软胶柱的另一端连接有显示器;所述量头与所述软胶柱之间安装有伸折机构,所述软胶柱的中心位置处设有矫位腔,所述矫位腔的外侧设有若干个量气腔,所述量气腔的外侧设有过渡腔;A multifunctional measuring tool for power pipelines, comprising a soft glue column, one end of the soft glue column is provided with a measuring head, and the other end of the soft glue column is connected with a display; between the measuring head and the soft glue column A stretching and folding mechanism is installed, a position correction cavity is arranged at the central position of the soft glue column, a plurality of air measuring chambers are arranged on the outer side of the position correction chamber, and a transition chamber is arranged on the outer side of the air measurement chamber;
所述伸折机构包括与所述量头侧壁连接的圆柱头以及安装在所述软胶柱侧壁且与所述过渡腔连通的伸出柱,所述圆柱头的外侧套设有与所述软胶柱连接的转接套,所述圆柱头的侧壁开设有用于对所述转接套进行限位的滑卡槽,所述转接套的内壁安装有若干个将所述量气腔与所述圆柱头连通的延套,所述圆柱头的外侧壁安装有与所述量头连接的转角套,所述伸出柱的一端内壁连接有活塞头,所述伸出柱的另一端内壁连接有用于推动所述活塞头朝所述量头移动的推动器,所述活塞头与所述转角套之间安装有转角条。The stretching and folding mechanism includes a cylindrical head connected with the side wall of the measuring head and a protruding column installed on the side wall of the soft rubber column and communicated with the transition cavity. The adapter sleeve connected with the soft rubber column, the side wall of the cylindrical head is provided with a sliding slot for limiting the adapter sleeve, and the inner wall of the adapter sleeve is installed with several An extension sleeve in which the cavity is communicated with the cylindrical head, the outer side wall of the cylindrical head is installed with a corner sleeve connected with the measuring head, the inner wall of one end of the protruding column is connected with a piston head, and the other end of the protruding column is connected with a piston head. An inner wall of one end is connected with a pusher for pushing the piston head to move toward the measuring head, and a corner strip is installed between the piston head and the corner sleeve.
可选的,所述伸出柱呈T字型结构,所述推动器包括滑动连接在所述伸出柱内壁的封堵柱,所述封堵柱靠近所述活塞头的一端安装有推柱,所述封堵柱的另一端安装有连接套,所述连接套远离所述封堵柱的一端设有与所述伸出柱内壁连接的固定套,所述固定套内开设有横截面呈八字形结构的聚气孔,所述连接套内套设有打开柱,所述打开柱的一端与所述封堵柱连接,所述打开柱的另一端贯穿所述固定套并置于所述聚气孔内。Optionally, the protruding post is in a T-shaped structure, the pusher includes a blocking post slidably connected to the inner wall of the protruding post, and a push post is installed at one end of the blocking post close to the piston head. , the other end of the blocking column is installed with a connecting sleeve, the end of the connecting sleeve away from the blocking column is provided with a fixing sleeve connected to the inner wall of the protruding column, and the fixing sleeve is provided with a cross-section of In the gas-gathering hole with a figure-eight structure, an opening column is sleeved inside the connecting sleeve, one end of the opening column is connected with the blocking column, and the other end of the opening column penetrates the fixing sleeve and is placed on the collecting column. inside the pores.
可选的,所述打开柱远离所述封堵柱的一端安装有锥形柱,所述锥形柱的外侧壁安装有若干个呈三角形结构的倾斜条,所述锥形柱远离所述打开柱的一端设有与所述伸出柱内壁连接的胶片套,所述胶片套内安装有与所述锥形柱连接的限流片。Optionally, a conical column is installed at one end of the opening column away from the blocking column, a plurality of inclined bars in a triangular structure are installed on the outer side wall of the conical column, and the conical column is away from the opening column. One end of the column is provided with a film sleeve connected with the inner wall of the protruding column, and a flow restrictor plate connected with the conical column is installed in the film sleeve.
可选的,所述转角条包括若干个旋转柱组,相邻两个所述旋转柱组之间连接有卡位块,所述旋转柱组由两个固定块以及对称安装在两个所述固定块之间的旋柱组成,所述固定块远离所述旋柱的一侧表面设有矫位弹片,所述矫位弹片的两端均与所述卡位块连接。Optionally, the corner bar includes several rotating column groups, a clamping block is connected between two adjacent rotating column groups, and the rotating column group consists of two fixed blocks and symmetrically installed on the two said rotating column groups. A rotating column between the fixing blocks is formed, and a side surface of the fixing block away from the rotating column is provided with a positioning elastic piece, and both ends of the positioning elastic piece are connected with the locking block.
可选的,所述矫位腔内连接有用于对所述软胶柱进行定位的防弯曲器,所述防弯曲器由若干个依次连接的防护器组成,所述防护器包括连接柱,所述连接柱的一端安装有承载块,所述承载块的侧壁安装有若干个支撑弹柱,所述支撑弹柱远离所述承载块的一端安装有防突出球,所述连接柱的另一端安装有横截面呈等腰梯形结构的按压弹块,所述按压弹块的侧壁安装有被所述防突出球卡住的嵌位环。Optionally, an anti-bending device for positioning the soft glue column is connected in the position correction cavity, and the anti-bending device is composed of several protectors connected in sequence, and the protector includes a connecting column. A bearing block is installed at one end of the connecting column, a plurality of supporting elastic columns are installed on the side wall of the bearing block, an anti-protrusion ball is installed at one end of the supporting elastic column away from the bearing block, and the other end of the connecting column is installed A pressing elastic block with an isosceles trapezoidal structure in cross section is installed, and the side wall of the pressing elastic block is installed with a retaining ring that is caught by the anti-protrusion ball.
可选的,所述延套的一端与所述量气腔连通,所述延套的侧壁设有横截面呈V字型结构的延展槽,所述圆柱头内开设有若干个与所述延套另一端连通的引导孔。Optionally, one end of the extension sleeve is communicated with the gas measuring chamber, the side wall of the extension sleeve is provided with an extension groove with a V-shaped structure in cross section, and a plurality of grooves are provided in the cylindrical head. The guide hole communicated with the other end of the extension sleeve.
可选的,所述量头包括与所述圆柱头连接的固定罩,所述固定罩内安装有若干个与所述引导孔连通的储气囊,所述储气囊远离所述圆柱头的一侧表面安装有横截面呈直角梯形结构的按压块,所述按压块的倾斜面连接有贯穿所述固定罩并延伸至所述固定罩外侧的阶梯测量柱,所述阶梯测量柱远离所述固定罩的一端安装有量柱复位架。Optionally, the measuring head includes a fixed cover connected with the cylindrical head, a plurality of storage airbags connected to the guide holes are installed in the fixed cover, and the storage airbag is away from the side of the cylindrical head. A pressing block with a right-angled trapezoidal structure in cross section is mounted on the surface, and the inclined surface of the pressing block is connected with a stepped measuring column that penetrates through the fixed cover and extends to the outside of the fixed cover, and the stepped measuring column is far away from the fixed cover One end of the measuring column is installed with a reset frame.
可选的,所述量柱复位架包括横截面呈V字形结构且与所述阶梯测量柱连接的引导块,所述引导块的一端安装有与所述固定罩侧壁连接的防斜块,所述引导块的另一端安装有升降柱,所述升降柱贯穿所述转角套并与所述圆柱头的侧壁连接,所述升降柱外套接有升降弹簧,所述升降弹簧设于所述转角套内。Optionally, the measuring column reset frame includes a guide block with a V-shaped structure in cross section and connected with the stepped measuring column, and an anti-slope block connected with the side wall of the fixed cover is installed at one end of the guide block, The other end of the guide block is installed with a lifting column, the lifting column penetrates the corner sleeve and is connected with the side wall of the cylinder head, and a lifting spring is connected to the outer casing of the lifting column, and the lifting spring is arranged on the Inside corner sleeve.
可选的,所述阶梯测量柱包括端部与所述引导块连接的主测柱,所述主测柱内滑动连接有辅滑柱,所述辅滑柱远离所述引导块的一端安装有与所述按压块连接的推动片,所述辅滑柱的另一端安装有副测头,所述辅滑柱的侧壁套设有与所述主测柱连接的定位弹簧。Optionally, the stepped measuring column includes a main measuring column whose end is connected with the guide block, an auxiliary sliding column is slidably connected in the main measuring column, and an end of the auxiliary sliding column away from the guide block is installed with a For the push piece connected with the pressing block, the auxiliary measuring head is installed on the other end of the auxiliary sliding column, and the side wall of the auxiliary sliding column is sleeved with a positioning spring connected with the main measuring column.
可选的,所述显示器包括透明罩,所述透明罩内开设有与所述伸出柱连通的弧形腔,所述弧形腔的内侧呈环状地设有若干个横截面呈U型结构且与所述量气腔连通的测量腔,所述测量腔内连接有活动片,所述测量腔的内侧设有若干个与所述过渡腔连通的观测管。Optionally, the display includes a transparent cover, and the transparent cover is provided with an arc-shaped cavity communicating with the protruding column, and the inner side of the arc-shaped cavity is annularly provided with several U-shaped cross-sections. The measuring cavity is structured and communicated with the gas measuring cavity, a movable piece is connected in the measuring cavity, and a plurality of observation tubes communicated with the transition cavity are arranged on the inner side of the measuring cavity.
本发明的实施方式具有如下优点:Embodiments of the present invention have the following advantages:
本发明可通过圆柱头、转接套和推动器,以对直管和弯管处进行测量,其适用范围较广,功能也更广泛,同时不仅可起到测量的操作,也可起到矫位的操作,使得设备能在弯曲部位进行推进的操作,以避免量头被卡在弯曲处的情况发生,其具体实施时,一旦量头移动到弯曲处,则圆柱头会微微偏转,以使量头能正常通过弯曲,此时若弯曲变形处挡住了量头,使得量头出现倾斜的状态时,则可朝弧形腔通入气体,以使推动器推动活塞头滑动,从而将量头的位置矫正。The invention can measure the straight pipe and the curved pipe through the cylindrical head, the adapter sleeve and the pusher, and has a wider application range and wider functions. The operation of the position enables the device to be advanced at the bending part to avoid the situation that the measuring head is stuck at the bending place. The measuring head can pass through the bending normally. At this time, if the bending deformation blocks the measuring head, and the measuring head is inclined, gas can be introduced into the arc-shaped cavity, so that the pusher pushes the piston head to slide, so that the measuring head is moved. position correction.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1为本发明实施例的整体结构示意图;1 is a schematic diagram of the overall structure of an embodiment of the present invention;
图2为本发明实施例的显示器结构示意图;2 is a schematic structural diagram of a display according to an embodiment of the present invention;
图3为本发明实施例的软胶柱侧视横截面结构示意图;3 is a schematic diagram of a side-view cross-sectional structure of a soft rubber column according to an embodiment of the present invention;
图4为本发明实施例的固定块俯视图;4 is a top view of a fixed block according to an embodiment of the present invention;
图5为本发明实施例的推动器结构示意图;5 is a schematic structural diagram of a pusher according to an embodiment of the present invention;
图6为本发明实施例的胶片套侧视图;6 is a side view of a film sleeve according to an embodiment of the present invention;
图7为本发明实施例的防护器结构示意图;7 is a schematic structural diagram of a protector according to an embodiment of the present invention;
图8为本发明实施例的旋转柱组结构示意图。FIG. 8 is a schematic structural diagram of a rotating column group according to an embodiment of the present invention.
图中:In the picture:
1-软胶柱;2-量头;3-显示器;4-伸折机构;5-矫位腔;6-推动器;7-转角条;8-量柱复位架;9-阶梯测量柱;1-soft rubber column; 2-measurement head; 3-display; 4-extension and folding mechanism; 5-correction cavity; 6-pusher; 7-corner bar; 8-measurement column reset frame; 9-step measuring column;
201-固定罩;202-储气囊;203-按压块;201-fixed cover; 202-storage airbag; 203-pressing block;
301-透明罩;302-弧形腔;303-测量腔;304-活动片;305-观测管;301-transparent cover; 302-arc cavity; 303-measurement cavity; 304-movable piece; 305-observation tube;
401-圆柱头;402-伸出柱;403-转接套;404-滑卡槽;405-延套;406-转角套;407-活塞头;408-延展槽;409-引导孔;401-cylindrical head; 402-extending column; 403-adapting sleeve; 404-sliding slot; 405-extending sleeve; 406-corner sleeve; 407-piston head; 408-extending slot; 409-guiding hole;
501-防弯曲器;502-防护器;503-连接柱;504-承载块;505-支撑弹柱;506-防突出球;507-按压弹块;508-嵌位环;509-量气腔;510-过渡腔;501-anti-bending device; 502-protector; 503-connecting column; 504-bearing block; 505-supporting spring column; 506-anti-protruding ball; 507-pressing spring block; ;510-transition cavity;
601-封堵柱;602-推柱;603-连接套;604-固定套;605-聚气孔;606-打开柱;607-锥形柱;608-倾斜条;609-胶片套;610-限流片;601-Blocking column; 602-Pushing column; 603-Connecting sleeve; 604-Fixing sleeve; 605-Gather hole; 606-Opening column; 607-Conical column; tapeout;
701-旋转柱组;702-卡位块;703-固定块;704-旋柱;705-矫位弹片;701-rotating column group; 702-positioning block; 703-fixing block; 704-spinning column; 705-positioning shrapnel;
801-引导块;802-防斜块;803-升降柱;804-升降弹簧;801-Guide block; 802-Anti-slope block; 803-Lifting column; 804-Lifting spring;
901-主测柱;902-辅滑柱;903-推动片;904-副测头;905-定位弹簧。901 - main measuring column; 902 - auxiliary sliding column; 903 - push piece; 904 - auxiliary measuring head; 905 - positioning spring.
具体实施方式Detailed ways
为使得本发明的发明目的、特征、优点能够更加的明显和易懂,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,下面所描述的实施例仅仅是本发明一部分实施例,而非全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。In order to make the purpose, features and advantages of the present invention more obvious and understandable, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the following The described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention are further described below with reference to the accompanying drawings and through specific embodiments.
在本发明的描述中,需要理解的是,术语“上”、“下”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientations or positional relationships indicated by the terms "upper", "lower", "top", "bottom", "inner", "outer", etc. are based on those shown in the accompanying drawings The orientation or positional relationship is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
如图1所示,本发明提供了一种电力管道多功能测量工具,其可通过圆柱头401、转接套403和推动器6,以对电力管道的直管和弯管处进行测量,其适用范围较广,功能也更广泛,同时不仅可起到测量的操作,也可起到矫位的操作,使得设备能在弯曲部位进行推进的操作,以避免量头被卡在弯曲处的情况发生。As shown in FIG. 1 , the present invention provides a multifunctional measuring tool for power pipes, which can measure the straight pipes and bends of power pipes through the
如图1和图3所示,该测量工具包括软胶柱1(该软胶柱1可选择橡胶等软质材料,以随着管道弯曲),软胶柱1的一端设有量头2,且软胶柱1的另一端连接有显示器3,量头2与软胶柱1之间安装有伸折机构4,软胶柱1的中心位置处设有矫位腔5,矫位腔5的外侧设有若干个量气腔509,在量气腔509的外侧设有过渡腔510。As shown in Figures 1 and 3, the measuring tool includes a soft rubber column 1 (the soft rubber column 1 can be selected from soft materials such as rubber to bend with the pipeline), and one end of the soft rubber column 1 is provided with a measuring
该工具在使用时可直接将设置了量头2的软胶柱1一端穿入电力管,(该电力管应是以埋设好的管道)使得量头2对管道的内壁进行测量,以得到内壁的变形量(该处的测量方法是将测量变形处的深度转换为测量气体压缩量,其测量时反应灵敏迅速且数据更准确直观,最后的数据展示可直接在显示器3上进行观看)。When the tool is in use, one end of the soft rubber column 1 with the measuring
如图1所示,伸折机构4包括与量头2侧壁连接的圆柱头401以及安装在软胶柱1侧壁且与过渡腔510连通的伸出柱402,在圆柱头401的外侧套设有与软胶柱1连接的转接套403,且在圆柱头401的侧壁开设有对转接套403进行限位的滑卡槽404,转接套403的内壁安装有若干个将量气腔509与圆柱头401连通的延套405,圆柱头401的外侧壁安装有与量头2连接的转角套406,伸出柱402的一端内壁连接有活塞头407,伸出柱402的另一端内壁连接有用于推动活塞头407朝量头2移动的推动器6,活塞头407与转角套406之间安装有转角条7。As shown in FIG. 1 , the stretching and folding mechanism 4 includes a
该伸折机构4可使量头2对管道的直管和弯管处进行测量,其适用范围较广,功能更广泛,同时还可对卡在弯管处的量头2进行校正的操作,且在校正后还可推动量头2进一步深入管道。The extension and folding mechanism 4 can enable the measuring
当量头2移动到管道弯曲处时,量头2会逐渐被弯曲的管道内壁压迫,从而沿着管道内壁活动,此时活动的量头2会带动圆柱头401一起微微偏转倾斜,从而使得转接套403在滑卡槽404内滑动(即量头2可沿着弯管内壁轨迹活动),之后倾斜的量头2会通过转角套406推动转角条7,而被推动的转角条7会推动活塞头407,使其沿着伸出柱402活动,而活动的活塞头407可挤压伸出柱402和过渡腔510内的气体(如图1和图5所示,伸出柱402呈T字型结构,该伸出柱402内的推动器6是被挡住的,故活塞头407与推动器6之间的气体不会活动),然后,伸出柱402内的气体会被压缩,从而使得使用者可通过显示器3观察管道的弯曲程度,(弯曲量越大,则气体被压缩的量越大,且过渡腔510设有若干个,以图1为例,故当管道朝前方偏转时,则量头2测量时,若干个过渡腔510中前方的气体压缩量较大,因测量腔303的内侧设有若干个与过渡腔510连通的观测管305(该观测管305的侧壁可设置刻度,同时其内部可安装若干个活动片),故若干个观测管305内的活动片会组合呈倾斜状态,且倾斜时会朝前方倾斜的,而后方却会翘起(若弯管偏转方向相反则倾斜状态也相反)),如此便可测量得到管道弯曲程度的弯曲量,若管道弯曲内壁没有变形状态,则若干个观测管305内的活动片状态不会出现进一步倾斜。When the measuring
之后持续推动软胶柱1,此时量头2会逐渐复位,而若干个观测管305内的活动片状态会逐渐复位,之后一旦量头2被管道弯曲处的变形处挡住,量头2会被变形处推动从而出现倾斜状态,(即若干个观测管305内的活动片会进一步倾斜),此时量头2便不能继续再弯管内滑动,之后,使用者可朝过渡腔510内注入气体,而此时伸出柱402内会进入气体,并推动推动器6在伸出柱402内活动,以起到将量头2矫正的操作。Then continue to push the soft rubber column 1, at this time the measuring
当量头2通过弯管并再次移动至直管区域时,可推动软胶柱1,使得量头2进入的更深,从而得以测量管道更深处的内壁。When the measuring
该测量工具功能较多,能同时对管道直观和弯管区域进行测量操作,且在操作的过程中,若在弯管处被卡住,可进行自动复位的操作,以使工具能正常取出且不会对管道造成破损。The measuring tool has many functions, and can measure the pipeline directly and the elbow area at the same time, and during the operation, if the elbow is stuck, it can perform automatic reset operation, so that the tool can be taken out normally and No damage to pipes will occur.
如图1和图5所示,推动器6包括滑动连接在伸出柱402内壁的封堵柱601,封堵柱601靠近活塞头407的一端安装有推柱602,封堵柱601的另一端安装有连接套603,连接套603远离封堵柱601的一端设有与伸出柱402内壁连接的固定套604,固定套604内开设有横截面呈八字形结构的聚气孔605,在连接套603内套设有打开柱606,打开柱606的一端与封堵柱601连接,且打开柱606的另一端贯穿固定套604并处于聚气孔605内。As shown in FIG. 1 and FIG. 5 , the
如图5和图6所示,打开柱606远离封堵柱601的一端安装有锥形柱607,在锥形柱607的外侧壁安装有若干个呈三角形结构的倾斜条608,(该倾斜条608如此设置是为了使限流片610能充分被撑开),锥形柱607远离打开柱606的一端设有与伸出柱402内壁连接的胶片套609,在胶片套609内安装有与锥形柱607连接的限流片610。As shown in FIG. 5 and FIG. 6 , a tapered
当伸出柱402内的气体被压缩时,整个伸出柱402内的压强是固定的,故封堵柱601会受到压迫,从而朝固定套604活动,之后活动的封堵柱601会挤压连接套603,同时推着打开柱606和锥形柱607一起朝胶片套609活动,之后锥形柱607会通过倾斜条608撑开限流片610,因伸出柱402设置有若干个,故若干个限流片610被撑开的程度也不同(伸出柱402内的气体被压缩的量越大,则限流片610被撑开的程度也越大),之后,当伸出柱402内的气体压缩量复位后,则限流片610也会逐渐复合。When the gas in the protruding
而一旦量头2出现倾斜的状态时,则倾斜的量头2会间接将逐渐复合的限流片610,再次撑开。However, once the measuring
该推动器6实现复位矫正量头2的操作时,一旦注入的气体通入伸出柱402,则被撑开的限流片610会立刻将通入的气体充入聚气孔605内,之后聚气孔605会将气体汇聚,从而推动打开柱606和封堵柱601一起朝活塞头407活动,之后,活动的活塞头407会通过转角条7将量头2的位置矫正。When the
如图1、图4和图8所示,转角条7包括若干个旋转柱组701(如图8所示,该转角条7两端的旋转柱组701会分别与活塞头407和转角套406连接),在相邻两个旋转柱组701之间连接有卡位块702,旋转柱组701由两个固定块703以及对称安装在两个固定块703之间的旋柱704组成(该旋柱704用于连接固定块703和卡位块702),固定块703远离旋柱704的一侧表面设有矫位弹片705,在矫位弹片705的两端均与卡位块702连接。As shown in FIG. 1 , FIG. 4 and FIG. 8 , the
该转角条7如此设置可顺着弯管的轨迹进行弯曲,同时还可起到避免自动弯曲的情况发生,其实施时,一旦量头2进入弯曲处,则固定块703会被带动一起活动,而固定块703活动时会通过旋柱704与相邻两个固定块703之间的卡位块702发生偏转操作,此时卡位块702不会限制固定块703的位置,且因有矫位弹片705的存在,故两个卡位块702之间不会出现弯折成锐角的情况(此处可如图8所示),之后持续推动的活塞头407可推着卡位块702和固定块703一直朝量头2的方向活动。The
如图1、图5和图7所示,矫位腔5内连接有用于对软胶柱1进行定位的防弯曲器501,防弯曲器501由若干个依次连接的防护器502组成,防护器502包括连接柱503,连接柱503的一端安装有承载块504,在承载块504的侧壁安装有若干个支撑弹柱505,支撑弹柱505远离承载块504的一端安装有防突出球506,连接柱503的另一端安装有横截面呈等腰梯形结构的按压弹块507,按压弹块507的侧壁安装有被防突出球506卡住的嵌位环508。As shown in Figure 1, Figure 5 and Figure 7, the
当使用者推动软胶柱1时,可通过防弯曲器501防止软胶柱1自身弯曲从而掉落到管道内壁,使得量头2的深入受到影响的情况发生,其具体实施时,在日常情况下第一个防护器502中的嵌位环508会卡入其前方第二个防护器502中的若干个支撑弹柱505组成的包裹套内侧,同时防突出球506也会限制住嵌位环508,使得第一个防护器502和第二个紧密连接,如此循环便可使若干个防护器502之间呈直线连接在一起,而一旦软胶柱1弯曲,则弯曲处的防护器502,其上的支撑弹柱505会挤压相邻的嵌位环508,使得按压弹块507压缩,以使防护器502能随着软胶柱1弯曲,但其不会出现脱离的情况。When the user pushes the soft rubber column 1, the
延套405的一端与量气腔509连通,且在延套405的侧壁设有横截面呈V字型结构的延展槽408,在圆柱头401内开设有若干个与延套405另一端连通的引导孔409。One end of the
当圆柱头401弯曲或转接套403在滑卡槽404内滑动时,延展槽408会逐渐被拉直,而不会出现延套405被拉断的情况发生。When the
该引导孔409用于使储气囊202内的气体能与量气腔509和测量腔303连通。The
如图1所示,量头2包括与圆柱头401连接的固定罩201,在固定罩201内安装有若干个与引导孔409连通的储气囊202,储气囊202远离圆柱头401的一侧表面安装有横截面呈直角梯形结构的按压块203,按压块203的倾斜面连接有贯穿固定罩201并延伸至外侧的阶梯测量柱9,阶梯测量柱9远离固定罩201的一端安装有量柱复位架8,量柱复位架8包括横截面呈V字形结构且与阶梯测量柱9连接的引导块801,引导块801的一端安装有与固定罩201侧壁连接的防斜块802,该防斜块802用于防止引导块801接触到变形处时,被变形处推动倾斜的情况发生,引导块801的另一端安装有贯穿转角套406并延伸至与圆柱头401侧壁连接的升降柱803,升降柱803的侧壁套接有端面与转角套406内壁连接的升降弹簧804(该升降弹簧804会始终拉着升降柱803和引导块801朝远离圆柱头401的一侧移动。As shown in FIG. 1 , the measuring
该量头2可实现测量管道内壁变形处的精度的操作,其具体实施时,一旦引导块801的倾斜面接触变形处,则引导块801会被逐渐压向固定罩201,此时升降柱803会活动同时拉伸升降弹簧804(是为了使引导块801通过变形处后可在升降弹簧804的作用下从而自动复位),同时阶梯测量柱9也会随着引导块801一起活动,之后活动的阶梯测量柱9会沿着按压块203的倾斜面滑动,从而使得按压块203逐渐远离阶梯测量柱9,同时挤压储气囊202,使得储气囊202内的气体通过引导孔409注入量气腔509,当按压块203不在活动时,使用者可在显示器3上查看变形量的大小。The measuring
如图1所示,阶梯测量柱9包括端部与引导块801连接的主测柱901,在主测柱901内滑动连接有辅滑柱902,辅滑柱902远离引导块801的一端安装有与按压块203连接的推动片903,辅滑柱902的另一端安装有副测头904,在辅滑柱902的侧壁套设有与主测柱901连接的定位弹簧905。As shown in FIG. 1 , the stepped measuring
该阶梯测量柱9可连续的进行管道内壁变形测量操作,其具体实施时,一旦引导块801和副测头904接触到变形处,则引导块801会下降同时主测柱901会推着辅滑柱902、副测头904和定位弹簧905一起朝按压块203活动,此时活动的辅滑柱902可通过推动片903推动按压块203。The stepped measuring
而一旦遇到连续的大小不易的内凹变形时,引导块801会被最大变形推动降低,之后持续推动软胶柱1活动,此时引导块801与管道内壁之间存在一定间隙,之后,一旦副测头904没有被管道内壁压下,则定位弹簧905会拉动辅滑柱902朝管道内壁活动,直至副测头904接触到较小变形处为止,同时储气囊202也会复位,之后,副测头904便会进行检测操作。Once encountering continuous concave deformation that is not easy in size, the
如图2所示,显示器3包括透明罩301,在透明罩301内开设有与伸出柱402连通的弧形腔302,弧形腔302的内侧呈环状设有若干个横截面呈U型结构且与量气腔509连通的测量腔303,在测量腔303内连接有活动片304。As shown in FIG. 2 , the display 3 includes a
当使用者朝弧形腔302内通气时,伸出柱402内的封堵柱601会被推动。When the user ventilates into the arc-shaped
当量气腔509内的气体进入测量腔303时,会推动活动片304,待活动片304不在沿测量腔303活动时,便是变形量的大小(即可在透明罩301上设置刻度)。When the gas in the measuring
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
以上所述,以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。As mentioned above, the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand: The technical solutions described in the embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims (10)
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CN114216424A (en) * | 2021-11-03 | 2022-03-22 | 中船澄西船舶修造有限公司 | Pipe corner measuring tool |
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