CN111360594A - High-precision grinding equipment with multiple scraper openings - Google Patents
High-precision grinding equipment with multiple scraper openings Download PDFInfo
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- CN111360594A CN111360594A CN202010345306.6A CN202010345306A CN111360594A CN 111360594 A CN111360594 A CN 111360594A CN 202010345306 A CN202010345306 A CN 202010345306A CN 111360594 A CN111360594 A CN 111360594A
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- 238000009434 installation Methods 0.000 claims description 26
- 230000007774 longterm Effects 0.000 abstract description 3
- 230000008439 repair process Effects 0.000 abstract description 3
- 238000000576 coating method Methods 0.000 description 4
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- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
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- 230000008569 process Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
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- 238000005516 engineering process Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
- B24B3/36—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of cutting blades
- B24B3/361—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of cutting blades of reciprocating blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B3/00—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools
- B24B3/36—Sharpening cutting edges, e.g. of tools; Accessories therefor, e.g. for holding the tools of cutting blades
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Abstract
本发明属于太阳能、MLCC、TP、PCB、5G天线等高精密网版技术领域,尤其为高精度多种刮刀口磨制设备。本发明通过设置刮刀具有不同形状的刀口槽,从而可研磨修复不同形状的刀口,刀口槽具有不同尺寸的的口槽,使得可以旋转不同厚度刀口,在对该设备使用中使得高精度直线运动装置保持刀口平整度,且刮刀可修复,大大提升了刮刀的使用寿命,节约成本,可以按需求进行刮口改进,涂布不同要求的网版,通过对刀口槽精修可以大大提升涂布出来膜厚的均匀性与表面RZ值,作业方便简单,提高了设备的使用效率,在长时间使用过程刮刀的刀口不会产生不同程度的磨损且平直度变化严重,提高了使用寿命,降低了采购周期长。
The invention belongs to the technical field of high-precision screen plates such as solar energy, MLCC, TP, PCB, 5G antenna, etc., and is especially a high-precision grinding equipment for various scraper edges. The invention can grind and repair the different shapes of the knife edge by setting the scraper to have different shapes of the knife edge. The flatness of the knife edge is maintained, and the scraper can be repaired, which greatly improves the service life of the scraper and saves costs. The scraper can be improved according to the needs, and the screen plates with different requirements can be coated. Thick uniformity and surface RZ value, convenient and simple operation, improve the use efficiency of the equipment, the blade edge of the scraper will not have different degrees of wear during long-term use, and the flatness changes seriously, which improves the service life and reduces purchases. long cycle.
Description
技术领域technical field
本发明涉及太阳能、MLCC、TP、PCB、5G天线等高精密网版技术领域,具体为高精度多种刮刀口磨制设备。The invention relates to the technical field of high-precision screen plates such as solar energy, MLCC, TP, PCB, 5G antenna, etc., in particular to high-precision various scraper edge grinding equipment.
背景技术Background technique
目前制版涂布工序使用的刮刀主要有铝合金与不锈钢两种,利用刮刀对制版涂布进行作业中存在以下三点问题1、在长时间使用过程刮刀的刀口会有不同程度的磨损且平直度变化严重,大部分会直接报废;2、目前高精密及超薄刀口的刮刀基本是进口,采购周期长;3、目前统市场的刀口形状比较固定无法自己选择,由此提出了高精度多种刮刀口磨制设备。At present, the scrapers used in the plate-making and coating process are mainly aluminum alloy and stainless steel. There are three problems in the operation of plate-making and coating with scrapers: 1. The blade of the scraper will be worn to varying degrees and straight during long-term use. The degree of change is serious, and most of them will be scrapped directly; 2. At present, scrapers with high-precision and ultra-thin blades are basically imported, and the procurement cycle is long; 3. At present, the shape of the blade in the traditional market is relatively fixed and cannot be selected by oneself. A scraper edge grinding equipment.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明提供了高精度多种刮刀口磨制设备,解决了现今在长时间使用过程刮刀的刀口会有不同程度的磨损且平直度变化严重,大部分会直接报废,目前高精密及超薄刀口的刮刀基本是进口,采购周期长,并且目前统市场的刀口形状比较固定无法自己选择的问题。In view of the deficiencies of the prior art, the present invention provides a variety of high-precision scraper edge grinding equipment, which solves the problem that the scraper blade will be worn to different degrees and the flatness will change seriously during long-term use, and most of them will be directly scrapped , At present, high-precision and ultra-thin blade scrapers are basically imported, the procurement cycle is long, and the shape of the blade in the current market is relatively fixed and cannot be selected by yourself.
为实现上述目的,本发明提供如下技术方案:高精度多种刮刀口磨制设备,包括安装座和控制盒,所述安装座的内部开设有安装槽,所述安装槽内壁滑动连接有刮刀,所述刮刀的底端中部固定安装有连接筒,所述连接筒的侧壁固定连接有契合块,所述安装槽中内壁固定连接有安装柱,所述安装柱顶端固定连接有稳固件,所述稳固件中滑动连接有固定夹具,所述固定夹具的顶端固定连接有卡头,且卡头卡接固定在契合块的上方,所述安装槽的底端中部固定安装有精密直线电机,且精密直线电机的输出端通过连接块连接固定在固定夹具底端中部。In order to achieve the above purpose, the present invention provides the following technical solutions: a high-precision multiple scraper edge grinding equipment, including a mounting seat and a control box, a mounting groove is opened inside the mounting seat, and a scraper is slidably connected to the inner wall of the mounting groove, A connecting cylinder is fixedly installed in the middle of the bottom end of the scraper, a fitting block is fixedly connected to the side wall of the connecting cylinder, an installation column is fixedly connected to the inner wall of the installation groove, and a stabilizer is fixedly connected to the top of the installation column. A fixing clamp is slidably connected in the said stabilizer, a clamping head is fixedly connected to the top of the fixing clamp, and the clamping head is clamped and fixed above the fitting block, and a precision linear motor is fixedly installed in the middle of the bottom end of the installation groove, and The output end of the precision linear motor is connected and fixed in the middle of the bottom end of the fixing fixture through the connection block.
作为本发明的优选技术方案,所述连接筒内侧滑动连接有滑动柱,所述滑动柱的顶端固定安装有第一弹簧,所述滑动柱的内部安装有滚珠。As a preferred technical solution of the present invention, a sliding column is slidably connected to the inner side of the connecting cylinder, a first spring is fixedly installed at the top end of the sliding column, and a ball is installed inside the sliding column.
作为本发明的优选技术方案,所述滑动柱侧壁固定连接有滑动环,所述滑动柱侧壁通过滑动环滑动连接在连接筒的内壁。As a preferred technical solution of the present invention, a sliding ring is fixedly connected to the side wall of the sliding column, and the side wall of the sliding column is slidably connected to the inner wall of the connecting cylinder through the sliding ring.
作为本发明的优选技术方案,所述契合块固定固定连接在连接筒侧壁底端,且契合块顶端一侧呈倾斜形状。As a preferred technical solution of the present invention, the fitting block is fixedly and fixedly connected to the bottom end of the side wall of the connecting cylinder, and the top side of the fitting block is in an inclined shape.
作为本发明的优选技术方案,所述刮刀中部开设有四个固定孔),所述刮刀的四个拐角均设置有研磨块,所述刮刀的四个端面均开设有不同的刀口槽。As a preferred technical solution of the present invention, the middle of the scraper is provided with four fixing holes), the four corners of the scraper are provided with grinding blocks, and the four end faces of the scraper are provided with different knife edge grooves.
作为本发明的优选技术方案,所述固定夹具的一端固定连接有安装盘,所述安装盘的一端固定安装有第二弹簧,且第二弹簧支撑在安装槽的侧壁。As a preferred technical solution of the present invention, an installation plate is fixedly connected to one end of the fixing clamp, and a second spring is fixedly installed at one end of the installation plate, and the second spring is supported on the side wall of the installation groove.
作为本发明的优选技术方案,所述控制盒输出端通过电性连接在在精密直线电机的输入端。As a preferred technical solution of the present invention, the output end of the control box is electrically connected to the input end of the precision linear motor.
与现有技术相比,本发明提供了高精度多种刮刀口磨制设备,具备以下有益效果:Compared with the prior art, the present invention provides a variety of high-precision scraper edge grinding equipment, which has the following beneficial effects:
1、该高精度多种刮刀口磨制设备,通过设置刮刀具有不同形状的刀口槽,从而可研磨修复不同形状的刀口,刀口槽具有不同尺寸的的口槽,且口槽厚度为0.1-2mm之间,使得可以旋转不同厚度刀口,在对该设备使用中使得高精度直线运动装置保持刀口平整度,且刮刀可修复,大大提升了刮刀的使用寿命,节约成本,可以按需求进行刮口改进,涂布不同要求的网版,通过对刀口槽精修可以大大提升涂布出来膜厚的均匀性与表面RZ值,作业方便简单,提高了设备的使用效率,在长时间使用过程刮刀的刀口不会产生不同程度的磨损且平直度变化严重,提高了使用寿命,降低了采购周期长,且目前市场的刀口形状可以根据自己的使用进行选择。1. This high-precision various scraper edge grinding equipment can grind and repair different shapes of knife edges by setting scrapers with different shapes of knife edge grooves. In between, the blades of different thicknesses can be rotated, and the high-precision linear motion device can maintain the flatness of the blade in the use of the equipment, and the scraper can be repaired, which greatly improves the service life of the scraper, saves costs, and can be improved according to needs. , Coating screens with different requirements, the uniformity of the coated film thickness and the surface RZ value can be greatly improved by refining the knife edge groove, the operation is convenient and simple, and the use efficiency of the equipment is improved. It will not produce different degrees of wear and the flatness changes seriously, which improves the service life and reduces the long procurement cycle. Moreover, the shape of the knife edge in the current market can be selected according to your own use.
2、该高精度多种刮刀口磨制设备,通过控制盒可以控制精密直线电机进行左右移动,然后精密直线电机可以带动固定夹具进行左右移动,在对刮刀向下按压的同时通过精密直线电机带动固定夹具向左移动,然后松开刮刀通过第一弹簧可以将刮刀从安装槽中弹出,便于对刮刀进行更换处理,在对刮刀安装的过程中,通过按压刮刀然后利用精密直线电机带动固定夹具向左移动,然后将卡头卡在契合块顶端,从而完成的对刮刀的安装。2. This high-precision multi-scraper edge grinding equipment can control the precision linear motor to move left and right through the control box, and then the precision linear motor can drive the fixed fixture to move left and right, while pressing down on the scraper, it is driven by the precision linear motor The fixed fixture moves to the left, and then the scraper is released. The first spring can eject the scraper from the installation slot, which is convenient for the replacement of the scraper. During the installation of the scraper, press the scraper and then use the precision linear motor to drive the fixed fixture to Move to the left, and then clamp the chuck on the top of the fitting block to complete the installation of the scraper.
附图说明Description of drawings
图1为本发明内部结构示意图;Fig. 1 is the internal structure schematic diagram of the present invention;
图2为本发明连接筒与契合块连接结构示意图;2 is a schematic diagram of the connection structure of the connecting cylinder and the fitting block of the present invention;
图3为本发明刮刀侧视结构图;Figure 3 is a side view structural view of the scraper of the present invention;
图4为本发明连接筒的内部结构示意图。FIG. 4 is a schematic diagram of the internal structure of the connecting cylinder of the present invention.
图中:1、安装座;2、安装槽;3、刮刀;31、固定孔;32、研磨块;33、刀口槽;4、连接筒;41、滑动柱;42、滑动环;43、第一弹簧;44、滚珠;5、契合块;6、安装柱;7、稳固件;8、固定夹具;9、卡头;10、安装盘;11、第二弹簧;12、精密直线电机;13、控制盒。In the figure: 1. Mounting seat; 2. Mounting slot; 3. Scraper; 31. Fixing hole; 32. Grinding block; 33. Knife edge slot; 4. Connecting cylinder; 41. Sliding column; 42. Sliding ring; 43. Section 1. Spring; 44. Ball; 5. Fitting block; 6. Mounting post; 7. Stabilizer; 8. Fixing fixture; 9. Chuck; 10. Mounting plate; 11. Second spring; 12. Precision linear motor; 13 ,control box.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-4,本实施方案中:高精度多种刮刀口磨制设备,包括安装座1和控制盒13,安装座1的内部开设有安装槽2,安装槽2内壁滑动连接有刮刀3,刮刀3的底端中部固定安装有连接筒4,连接筒4的侧壁固定连接有契合块5,安装槽2中内壁固定连接有安装柱6,安装柱6顶端固定连接有稳固件7,稳固件7中滑动连接有固定夹具8,固定夹具8的顶端固定连接有卡头9,且卡头9卡接固定在契合块5的上方,安装槽2的底端中部固定安装有精密直线电机12,且精密直线电机12的输出端通过连接块连接固定在固定夹具8底端中部;可以通过精密直线电机12带动固定夹具8进行左右移动,从而便于将刮刀3进行安装拆卸。Please refer to Figures 1-4, in this embodiment: a variety of high-precision scraper edge grinding equipment, including a mounting seat 1 and a
本实施例中,连接筒4内侧滑动连接有滑动柱41,滑动柱41的顶端固定安装有第一弹簧43,滑动柱41的内部安装有滚珠44;利用第一弹簧43对滑动柱41进行支撑处理,然后利用转动在滑动柱41中的滚珠44可以支撑在固定夹具8顶端,从而十分方便的对刮刀3进行安装或拆卸。滑动柱41侧壁固定连接有滑动环42,滑动柱41侧壁通过滑动环42滑动连接在连接筒4的内壁;通过设置滑动环42在滑动柱41的侧壁,可以保证滑动柱41在滑动过程中具有较为稳定的滑动性能。契合块5固定固定连接在连接筒4侧壁底端,且契合块5顶端一侧呈倾斜形状;可以保证契合块5可以与卡头9之间的卡接效果更好。刮刀3中部开设有四个固定孔31,刮刀3的四个拐角均设置有研磨块32,刮刀3的四个端面均开设有不同的刀口槽33;通过设置刮刀3具有不同形状的刀口槽33,从而可研磨修复不同形状的刀口。固定夹具8的一端固定连接有安装盘10,安装盘10的一端固定安装有第二弹簧11,且第二弹簧11支撑在安装槽2的侧壁;通过安装盘10经安装盘10支撑在固定夹具8的一端,从而保证固定夹具8不受精密直线电机12的作用情况下可以对刮刀3卡接更加牢固。控制盒13输出端通过电性连接在在精密直线电机12的输入端;便于利用控制盒13对精密直线电机12进行控制使用。In this embodiment, a sliding
本实施例中精密直线电机12为已经公开的广泛运用于日常生活的已知技术。The precision
本发明的工作原理及使用流程:通过设置刮刀3具有不同形状的刀口槽33,从而可研磨修复不同形状的刀口,刀口槽33具有不同尺寸的的口槽,且口槽厚度为0.1-2mm之间,使得可以旋转不同厚度刀口,在对该设备使用中使得高精度直线运动装置保持刀口平整度,且刮刀3可修复,大大提升了刮刀3的使用寿命,节约成本,可以按需求进行刮口改进,涂布不同要求的网版,通过控制盒13可以控制精密直线电机12进行左右移动,然后精密直线电机12可以带动固定夹具8进行左右移动,在对刮刀3向下按压的同时通过精密直线电机12带动固定夹具8向左移动,然后松开刮刀3通过第一弹簧43可以将刮刀3从安装槽2中弹出,便于对刮刀3进行更换处理,在对刮刀3安装的过程中,通过按压刮刀3然后利用精密直线电机12带动固定夹具8向左移动,然后将卡头9卡在契合块5顶端,从而完成的对刮刀3的安装,最后可以利用刮刀3进行作业处理。The working principle and use process of the present invention: by setting the
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the The technical solutions described in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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CN112484674A (en) * | 2020-12-04 | 2021-03-12 | 孝感慧硕电子科技有限公司 | Precision equipment for detecting flatness of solder paste printing scraper of circuit board |
CN112484674B (en) * | 2020-12-04 | 2022-06-21 | 孝感慧硕电子科技有限公司 | Precision equipment for detecting flatness of solder paste printing scraper of circuit board |
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