CN111351646A - Durability test device for electric strut spring and test method thereof - Google Patents
Durability test device for electric strut spring and test method thereof Download PDFInfo
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- CN111351646A CN111351646A CN202010189505.2A CN202010189505A CN111351646A CN 111351646 A CN111351646 A CN 111351646A CN 202010189505 A CN202010189505 A CN 202010189505A CN 111351646 A CN111351646 A CN 111351646A
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- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
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- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
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Abstract
本申请涉及一种用于电撑杆弹簧的耐久测试装置及其测试方法,该装置包括:底座;丝杆传动机构,设置于底座上,丝杆传动机构包括:丝杆,呈水平设置在底座上;滚珠螺母,设置于丝杆上;驱动机构,设置于底座上,并与丝杆连接,驱动机构可驱动丝杆转动,带动滚珠螺母沿着丝杆做直线往复移动;导杆伸缩机构,设置于底座上,导杆伸缩机构用于挤压电撑杆弹簧;压力传感器机构,设置于导杆伸缩机构上,压力传感器机构用于感测电撑杆弹簧的压力;位移传感器机构,包括:光栅尺,与内支撑管平行设置于底座上;位移传感器,与光栅尺及滑板连接,位移传感器用于感测电撑杆弹簧的位移量。本申请的机械机构简单、控制方便、运行可靠,且便于观察。
The application relates to a durability testing device for an electric strut spring and a testing method thereof. The device includes: a base; a screw drive mechanism, which is arranged on the base, and the screw drive mechanism includes: a screw, which is horizontally arranged on the base The ball nut is set on the screw rod; the driving mechanism is set on the base and connected with the screw rod. The driving mechanism can drive the screw rod to rotate, and drive the ball nut to reciprocate linearly along the screw rod; the guide rod telescopic mechanism, It is arranged on the base, and the guide rod telescopic mechanism is used to squeeze the electric strut spring; the pressure sensor mechanism is arranged on the guide rod telescopic mechanism, and the pressure sensor mechanism is used to sense the pressure of the electric strut spring; the displacement sensor mechanism includes: The grating ruler is arranged on the base in parallel with the inner support tube; the displacement sensor is connected with the grating ruler and the sliding plate, and the displacement sensor is used to sense the displacement of the electric strut spring. The mechanical mechanism of the present application is simple, easy to control, reliable to operate, and easy to observe.
Description
技术领域technical field
本申请涉及汽车电动尾门撑杆技术领域,特别是涉及一种用于电撑杆弹簧 的耐久测试装置及其测试方法。The present application relates to the technical field of automotive electric tailgate struts, and in particular, to a durability testing device for electric strut springs and a testing method thereof.
背景技术Background technique
电动撑杆弹簧是用于汽车尾门的电动开启和电动关闭。随着汽车行业的快 速发展,对于电动撑杆弹簧的质量要求越来越高。由于电动撑杆弹簧的力学 性能影响零部件寿命,因此国内外用户对电动撑杆弹簧耐久的检测设备的要 求也越来越高。The electric strut spring is used for the electric opening and closing of the tailgate of the car. With the rapid development of the automotive industry, the quality requirements for electric strut springs are getting higher and higher. Since the mechanical properties of the electric strut spring affect the life of the components, domestic and foreign users have higher and higher requirements for the testing equipment for the durability of the electric strut spring.
在实现本申请的过程中,申请人发现现有技术至少存在以下问题:In the process of realizing this application, the applicant found that the prior art has at least the following problems:
现有技术的电撑杆弹簧的耐久测试装置,只能测量弹簧的耐久度,无法有 效观察弹簧行程与压力值之间的关系。The durability testing device of the electric strut spring in the prior art can only measure the durability of the spring, and cannot effectively observe the relationship between the spring stroke and the pressure value.
发明内容SUMMARY OF THE INVENTION
为解决上述现有技术中存在的技术问题,本申请实施例提供了一种用于 电撑杆弹簧的耐久测试装置及其测试方法。具体的技术方案如下:In order to solve the technical problems existing in the above-mentioned prior art, the embodiments of the present application provide a durability testing device for an electric strut spring and a testing method thereof. The specific technical solutions are as follows:
第一方面,提供一种用于电撑杆弹簧的耐久测试装置,用于测试电撑杆 弹簧,其中用于电撑杆弹簧的耐久测试装置包括:A first aspect, provides a kind of endurance test device for electric strut spring, for testing electric strut spring, wherein the endurance test device for electric strut spring comprises:
底座;base;
丝杆传动机构,设置于底座上,丝杆传动机构包括:The screw transmission mechanism is arranged on the base, and the screw transmission mechanism includes:
丝杆,呈水平设置在底座上;The screw rod is arranged horizontally on the base;
滚珠螺母,设置于丝杆上;The ball nut is arranged on the screw rod;
驱动机构,设置于底座上,并与丝杆连接,驱动机构可驱动丝杆转动, 带动滚珠螺母沿着丝杆做直线往复移动;The driving mechanism is arranged on the base and connected with the screw rod. The driving mechanism can drive the screw rod to rotate, and drive the ball nut to reciprocate linearly along the screw rod;
导杆伸缩机构,设置于底座上,导杆伸缩机构包括:The guide rod telescopic mechanism is arranged on the base, and the guide rod telescopic mechanism includes:
内支撑管,与丝杆呈平行设置,用于承载电撑杆弹簧;The inner support tube, which is arranged in parallel with the screw rod, is used to carry the electric support rod spring;
滑板,设置于内支撑管上,并与滚珠螺母连接,滑板用于在测试电撑 杆弹簧时,与电撑杆弹簧靠近滑板的一侧连接,并通过滚珠螺母带动其沿 着内支撑管移动,挤压电撑杆弹簧;The sliding plate is arranged on the inner support tube and connected with the ball nut. The sliding plate is used to connect with the side of the electric strut spring close to the sliding plate when testing the electric strut spring, and is driven by the ball nut to move along the inner support tube. , squeeze the electric strut spring;
压力传感器机构,设置于导杆伸缩机构上,压力传感器机构包括:The pressure sensor mechanism is arranged on the guide rod telescopic mechanism, and the pressure sensor mechanism includes:
连接块,设置于内支撑管的一端,且位于电撑杆弹簧远离滑板的一侧, 滑板在挤压电撑杆弹簧时,可将电撑杆弹簧远离滑板的一侧顶紧在连接块 上;The connecting block is arranged at one end of the inner support tube, and is located on the side of the electric strut spring away from the slide plate. When the slide plate squeezes the electric strut spring, the side of the electric strut spring away from the slide plate can be pressed against the connecting block. ;
压力传感器,与连接块连接,且位于连接块背离内支撑管的一侧,压 力传感器用于感测电撑杆弹簧对连接块的压力;The pressure sensor is connected with the connection block and is located on the side of the connection block away from the inner support tube. The pressure sensor is used to sense the pressure of the electric strut spring on the connection block;
位移传感器机构,包括:Displacement sensor mechanism, including:
光栅尺,与内支撑管平行设置于底座上;The grating ruler is arranged on the base in parallel with the inner support tube;
位移传感器,与光栅尺及滑板连接,位移传感器可通过滑板带动沿着 光栅尺移动,并感测其位移量。The displacement sensor is connected with the grating ruler and the sliding plate. The displacement sensor can be driven by the sliding plate to move along the grating ruler and sense its displacement.
在第一方面的第一种可能实现方式中,还包括工作台底座,工作台底座 包括:In a first possible implementation manner of the first aspect, a workbench base is also included, and the workbench base includes:
工作台支座,是通过型材搭建而成的;The workbench support is constructed by profiles;
多个盖板,固定设置于工作台支座底部,用于增强工作台支座的稳定性;A plurality of cover plates are fixedly arranged at the bottom of the workbench support to enhance the stability of the workbench support;
多个万向脚杯,设置于工作台支座的下方且与工作台支座固定连接,用 于支撑工作台支座;A plurality of universal foot cups are arranged below the workbench support and are fixedly connected with the workbench support for supporting the workbench support;
工作台面,设置于工作台支座上,底座设置于工作台面。The working table is arranged on the working table support, and the base is arranged on the working table.
在第一方面的第二种可能实现方式中,还包括线性滑动机构,线性滑动 机构包括:In a second possible implementation manner of the first aspect, a linear sliding mechanism is also included, and the linear sliding mechanism includes:
线性滑轨,与丝杆平行设置于底座上;The linear slide rail is arranged on the base in parallel with the screw rod;
滑块,设置于线性滑轨上,并与滚珠螺母及滑板连接,滑板通过滑块与 滚珠螺母连接,滚珠螺母通过带动滑块沿着线性滑轨滑动,带动滑板沿着内 支撑管滑动。The sliding block is arranged on the linear sliding rail and is connected with the ball nut and the sliding plate. The sliding block is connected with the ball nut through the sliding block. The ball nut drives the sliding block to slide along the linear sliding rail, and drives the sliding block to slide along the inner support tube.
结合第一方面的第二种可能实现方式,在第一方面的第三种可能实现方 式中,线性滑动机构还包括:In combination with the second possible implementation manner of the first aspect, in the third possible implementation manner of the first aspect, the linear sliding mechanism further includes:
第一挡块,与滑块对应设置于底座,位于滑块滑动方向上的一侧;The first stopper is arranged on the base corresponding to the sliding block, and is located on one side of the sliding direction of the sliding block;
第二挡块,与滑块对应设置于底座,位于滑块滑动方向上的另一侧。The second stopper is arranged on the base corresponding to the slider, and is located on the other side in the sliding direction of the slider.
在第一方面的第四种可能实现方式中,丝杆传动机构还包括:In a fourth possible implementation manner of the first aspect, the lead screw transmission mechanism further includes:
第一固定支架,设置于底座上,位于丝杆靠近驱动机构连接的一端;The first fixing bracket is arranged on the base and is located at one end of the screw rod close to the connection of the driving mechanism;
第一轴承,设置于第一固定支架上,并套装于丝杆靠近驱动机构连接的 一端;The first bearing is arranged on the first fixing bracket, and is sleeved on the end of the screw rod that is close to the connection of the driving mechanism;
第二固定支架,设置于底座上,位于丝杆远离驱动机构的一端;The second fixing bracket is arranged on the base and is located at one end of the screw rod away from the driving mechanism;
第二轴承,设置于第二固定支架上,并套装于丝杆远离驱动机构的一端, 丝杆通过第一轴承及第二轴承安装在第一固定支架及第二固定支架上。The second bearing is arranged on the second fixing bracket and is sleeved on one end of the screw rod away from the driving mechanism, and the screw rod is mounted on the first fixing bracket and the second fixing bracket through the first bearing and the second bearing.
在第一方面的第五种可能实现方式中,驱动机构具体包括:In a fifth possible implementation manner of the first aspect, the driving mechanism specifically includes:
电机,固设于底座上,位于丝杆的一端;The motor is fixed on the base and is located at one end of the screw rod;
联轴器,一端与电机连接,另一端与丝杆连接。One end of the coupling is connected with the motor, and the other end is connected with the screw rod.
在第一方面的第六种可能实现方式中,导杆伸缩机构还包括:In a sixth possible implementation manner of the first aspect, the guide rod telescopic mechanism further includes:
第三固定支架,设置于底座上,压力传感器背离连接块的一侧设置在第 三固定支架上,内支撑管的一端通过连接块及压力传感器设置在第三固定支 架上;The third fixing bracket is arranged on the base, the side of the pressure sensor away from the connection block is arranged on the third fixing bracket, and one end of the inner support pipe is arranged on the third fixing bracket through the connection block and the pressure sensor;
第四固定支架,设置于底座上,内支撑管的另一端固定设置在第四固定 支架上;The fourth fixing bracket is arranged on the base, and the other end of the inner support pipe is fixedly arranged on the fourth fixing bracket;
外支撑管,套装于内支撑管上,并与滑板固定连接,外支撑管用于在测 试电撑杆弹簧时,将电撑杆弹簧套装在外支撑管上,让滑板通过外支撑管挤 压电撑杆弹簧。The outer support tube is sleeved on the inner support tube and is fixedly connected with the slide plate. The outer support tube is used to fit the electric support rod spring on the outer support tube when testing the electric support rod spring, so that the slide plate can squeeze the electric support through the outer support tube. rod spring.
在第一方面的第七种可能实现方式中,位移传感器机构还包括:In a seventh possible implementation manner of the first aspect, the displacement sensor mechanism further includes:
第五固定支架,设置于底座上,并与光栅尺的一端固定连接;The fifth fixing bracket is arranged on the base and is fixedly connected with one end of the grating ruler;
第六固定支架,设置于底座上,并与光栅尺的另一端固定连接,光栅尺 通过第五固定支架及第六固定支架与内支撑管平行设置于底座上;The sixth fixing bracket is arranged on the base and is fixedly connected with the other end of the grating ruler, and the grating ruler is arranged on the base in parallel with the inner support tube through the fifth fixing bracket and the sixth fixing bracket;
连接板,一端与位移传感器连接,另一端与滑板连接,位移传感器通过 连接板与滑板连接。One end of the connecting plate is connected with the displacement sensor, the other end is connected with the sliding plate, and the displacement sensor is connected with the sliding plate through the connecting plate.
在第一方面的第八种可能实现方式中,内支撑管呈平行设置于丝杆的上 方,光栅尺平行设置于内支撑管的侧面。In an eighth possible implementation manner of the first aspect, the inner support tube is arranged in parallel above the screw rod, and the grating scale is arranged parallel to the side surface of the inner support tube.
第二方面,提供一种根据第一方面任意一项的用于电撑杆弹簧的耐久测 试装置的测试方法,其中包括以下步骤:A second aspect provides a method for testing the durability testing device for an electric strut spring according to any one of the first aspects, comprising the following steps:
将电撑杆弹簧套装于内支撑管上,并将滑板与电撑杆弹簧靠近滑板的一 侧连接;Put the electric strut spring on the inner support tube, and connect the slide plate with the side of the electric strut spring close to the slide plate;
根据电撑杆弹簧的测量行程,调整滚珠螺母做直线往复移动的距离;According to the measuring stroke of the electric strut spring, adjust the distance that the ball nut moves linearly back and forth;
启动驱动机构,让滚珠螺母带动滑板挤压电撑杆弹簧,并做往直线运动;Start the drive mechanism, let the ball nut drive the slide plate to squeeze the electric strut spring, and make a linear motion;
观察压力传感器及位移传感器,并记录其数据。Observe the pressure sensor and displacement sensor, and record their data.
本申请与现有技术相比具有的优点有:Compared with the prior art, the present application has the following advantages:
本申请的用于电撑杆弹簧的耐久测试装置,采用驱动机构驱动丝杆转动, 带动滚珠螺母沿着丝杆做轴向运动,从而带动滑板挤压电撑杆弹簧,让电撑 杆弹簧在连接块与滑板之间做直线往复运动,测量电撑杆弹簧的耐久度。The durability testing device for the electric strut spring of the present application adopts the driving mechanism to drive the screw rod to rotate, and drives the ball nut to move axially along the screw rod, thereby driving the slide plate to squeeze the electric strut spring, so that the electric strut spring is in the A linear reciprocating motion is performed between the connecting block and the sliding plate to measure the durability of the electric strut spring.
同时,电撑杆弹簧在做压缩往复运动时,压力传感器机构及位移传感器 机构实时监控并统计电撑杆弹簧在不同距离下压力的变化量,可有效观察弹 簧行程与压力值之间的关系,本申请不仅机械机构简单、控制方便、运行可 靠,且便于观察。At the same time, when the electric strut spring is in compression and reciprocating motion, the pressure sensor mechanism and the displacement sensor mechanism monitor and count the change in pressure of the electric strut spring at different distances in real time, which can effectively observe the relationship between the spring stroke and the pressure value. The present application is not only simple in mechanical mechanism, convenient in control, reliable in operation, but also easy to observe.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中 所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本 申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的 前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the drawings that are used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1是本申请一实施例的用于电撑杆弹簧的耐久测试装置测试电撑杆弹 簧时的结构示意图。FIG. 1 is a schematic structural diagram of a durability testing device for an electric strut spring according to an embodiment of the present application when testing an electric strut spring.
图2是本申请一实施例的用于电撑杆弹簧的耐久测试装置设置在工作台 底座上的结构示意图。Fig. 2 is a schematic structural diagram of the durability testing device for the electric strut spring according to an embodiment of the present application, which is arranged on the base of the workbench.
图3是本申请一实施例的导杆伸缩机构及压力传感器机构的结构示意图。FIG. 3 is a schematic structural diagram of a guide rod telescopic mechanism and a pressure sensor mechanism according to an embodiment of the present application.
图4是本申请一实施例的压力传感器机构处的部分结构示意图。FIG. 4 is a partial structural schematic diagram of a pressure sensor mechanism according to an embodiment of the present application.
图5是本申请一实施例的位移传感器机构的结构示意图。FIG. 5 is a schematic structural diagram of a displacement sensor mechanism according to an embodiment of the present application.
图6是本申请二实施例的用于电撑杆弹簧的耐久测试装置的测试方法的 步骤流程示意图。Fig. 6 is the step flow schematic diagram of the test method of the durability test device for the electric strut spring according to the second embodiment of the present application.
具体实施方式Detailed ways
为使本申请的目的、技术方案和优点更加清楚,下面将结合附图对本申 请实施方式作进一步地详细描述。In order to make the objectives, technical solutions and advantages of the present application clearer, the embodiments of the present application will be further described in detail below with reference to the accompanying drawings.
本申请的一实施例中,图1是本申请一实施例的用于电撑杆弹簧的耐久 测试装置1测试电撑杆弹簧2时的结构示意图。如图1所示,用于电撑杆弹 簧的耐久测试装置1用于测试电撑杆弹簧2,用于电撑杆弹簧的耐久测试装置 1包括底座3、丝杆传动机构4、驱动机构5、导杆伸缩机构6、压力传感器机 构7和位移传感器机构8,其中:In an embodiment of the present application, Fig. 1 is a schematic structural diagram of a
底座3主要是承载丝杆传动机构4、驱动机构5、导杆伸缩机构6、压力 传感器机构7及位移传感器机构8;在本实施例中对于底座3的结构的选择可 以没有特殊要求,参照本领域技术人员的常规选择即可,例如底座3可以选 择为矩形板状结构。The
在一优选实施例中,图2是本申请一实施例的用于电撑杆弹簧的耐久测 试装置1设置在工作台底座9上的结构示意图。如图2所示,用于电撑杆弹 簧的耐久测试装置1还包括工作台底座9,工作台底座9包括工作台支座91、 多个盖板92、多个万向脚杯93和工作台面94,工作台支座91是通过型材搭 建而成的。优选的,型材搭接处采用T型螺钉和压铸角座进行固定连接,但 并不以此为限。In a preferred embodiment, Fig. 2 is a schematic structural diagram of the
多个盖板92固定设置于工作台支座91底部,多个盖板92用于增强工作 台支座91的稳定性。优选的,各个盖板92的两端固定连接在工作台支座91 底部相邻两个型材上,与工作台支座91底部相邻两个型材形成三角形状,以 增强工作台支座91的稳定性,但并不以此为限。A plurality of
多个万向脚杯93设置于工作台支座91的下方且与工作台支座91固定连 接,多个万向脚杯93用于支撑工作台支座91。本实施例公开的多个万向脚杯 93的数量为四个,四个万向脚杯93通过螺纹连接方式一一对应设置在支撑工 作台支座91下端四角,但并不以此为限。A plurality of universal foot cups 93 are arranged below the
工作台面94设置于工作台支座91上,底座3设置于工作台面94。优选 的,工作台面94与工作台支座91、底座3与工作台面94分别通过螺钉固定 连接,但并不以此为限。The work table 94 is arranged on the
请再次参考图1,丝杆传动机构4设置于底座3上,丝杆传动机构4包括 丝杆41和滚珠螺母42,丝杆41呈水平设置在底座3上,滚珠螺母42设置于 丝杆41上,滚珠螺母42可以通过丝杆41转动,带动其沿着丝杆41做轴向 运动。Please refer to FIG. 1 again, the screw drive mechanism 4 is arranged on the
请再次参考图1,本实施例公开的丝杆传动机构4还包括第一固定支架 43、第一轴承44、第二固定支架45和第二轴承46,第一固定支架43设置于 底座3上,位于丝杆41靠近驱动机构5连接的一端,第一轴承44设置于第 一固定支架43上,并套装于丝杆41靠近驱动机构5连接的一端,第二固定 支架45设置于底座3上,位于丝杆41远离驱动机构5的一端,第二轴承46 设置于第二固定支架45上,并套装于丝杆41远离驱动机构5的一端。Please refer to FIG. 1 again, the screw transmission mechanism 4 disclosed in this embodiment further includes a
丝杆41通过第一轴承44及第二轴承46安装在第一固定支架43及第二 固定支架45上,并通过第一固定支架43及第二固定支架45呈水平设置在底 座3上,然丝杆4的设置方式并不局限于此,本领域技术人员也可以根据实 际需求选择其他合适的设置方式。The
请再次参考图1,驱动机构5设置于底座3上,并与丝杆41连接,驱动 机构5可驱动丝杆41转动,带动滚珠螺母42沿着丝杆41做直线往复移动。 图4是本申请一实施例的压力传感器机构7处的部分结构示意图。如图4所 示,本实施例公开的驱动机构5具体包括电机51和联轴器52,电机51固设 于底座3上,位于丝杆41的一端。优选的,电机51通过电机支架53固设在 底座3上,但并不以此为限。Please refer to Fig. 1 again, the driving mechanism 5 is arranged on the
联轴器52的一端与电机51连接,另一端与丝杆41连接,电机51通过 联轴器52与丝杆41连接,以通过联轴器52驱动丝杆41转动,然驱动机构5 的结构并不局限于此,本领域技术人员也可以根据实际驱动需求选择其他合 适的结构的驱动机构5。One end of the
导杆伸缩机构6设置于底座3上,导杆伸缩机构6包括内支撑管61和滑 板62,内支撑管61与丝杆41呈平行设置,内支撑管61用于承载电撑杆弹簧 2。优选的,内支撑管61呈平行设置于丝杆41的上方,以减少装置整体占用 空间,但并不以此为限。The guide rod
滑板62设置于内支撑管61上,并与滚珠螺母42连接。滑板62用于在 测试电撑杆弹簧2时,与电撑杆弹簧2靠近滑板62的一侧连接,并通过滚珠 螺母42带动其沿着内支撑管61移动,挤压电撑杆弹簧2,测量电撑杆弹簧2 的耐久度。The sliding
图3是本申请一实施例的导杆伸缩机构6及压力传感器机构7的结构示 意图。如图1、3所示,本实施例公开的导杆伸缩机构6还包括第三固定支架 63、第四固定支架64和外支撑管65,第三固定支架63设置于底座3上,压 力传感器72背离连接块71的一侧设置在第三固定支架63上,内支撑管61 的一端通过连接块71及压力传感器72设置在第三固定支架63上。Fig. 3 is a schematic structural diagram of the guide rod
第四固定支架64设置于底座3上,内支撑管61的另一端固定设置在第 四固定支架64上,内支撑管61通过第三固定支架63及第四固定支架64设 置在底座3上。外支撑管65套装于内支撑管61上,并与滑板62固定连接, 滑板62可带动外支撑管65沿着内支撑管61滑动。优选的,外支撑管65是 通过螺钉固定连接在滑板62上的,但并不以此为限。The
外支撑管65用于在测试电撑杆弹簧2时,将电撑杆弹簧2套装在外支撑 管65上,让滑板62通过外支撑管65挤压电撑杆弹簧2,然导杆伸缩机构6 的结构并不局限于此,本领域技术人员也可以根据实际驱动需求选择其他合 适的结构的导杆伸缩机构6。The
请再次参考图1、3,压力传感器机构7设置于导杆伸缩机构6上,压力 传感器机构7包括连接块71和压力传感器72,连接块71设置于内支撑管61 的一端,且位于电撑杆弹簧2远离滑板62的一侧,滑板62在挤压电撑杆弹 簧2时,可将电撑杆弹簧2远离滑板62的一侧顶紧在连接块71上。1 and 3 again, the pressure sensor mechanism 7 is arranged on the guide rod
压力传感器72与连接块71连接,且位于连接块71背离内支撑管61的 一侧。本实施例公开的压力传感器72背离连接块71的一侧是设置在第三固 定支架63上的,但并不以此为限。滑板62在挤压电撑杆弹簧2时,可以带 动电撑杆弹簧2挤压在连接块71上,连接块71挤压压力传感器72,此时压 力传感器72可以感测电撑杆弹簧2对连接块71的压力,以实时监控并统计 电撑杆弹簧的压力变化量。The
位移传感器机构8包括光栅尺81和位移传感器82,光栅尺81与内支撑 管61平行设置于底座3上。优选的,光栅尺81平行设置于内支撑管61的侧 面,但并不以此为限。位移传感器82与光栅尺81及滑板62连接,位移传感 器82可通过滑板62带动沿着光栅尺81移动,并感测其位移量,以实时监控 并统计电撑杆弹簧的位移变化量。The displacement sensor mechanism 8 includes a
图5是本申请一实施例的位移传感器机构8的结构示意图。如图1、5所 示,本实施例公开的位移传感器机构8还包括第五固定支架83、第六固定支 架84和连接板85,第五固定支架83设置于底座3上,并与光栅尺81的一端 固定连接,第六固定支架84设置于底座3上,并与光栅尺81的另一端固定 连接,光栅尺81通过第五固定支架83及第六固定支架84与内支撑管61平 行设置于底座3上,连接板85的一端与位移传感器82连接,另一端与滑板 62连接,位移传感器82通过连接板85与滑板62连接,但并不以此为限。FIG. 5 is a schematic structural diagram of the displacement sensor mechanism 8 according to an embodiment of the present application. As shown in FIGS. 1 and 5 , the displacement sensor mechanism 8 disclosed in this embodiment further includes a
在一优选实施例中,请再次参考图1、3、4、5,用于电撑杆弹簧的耐久 测试装置1还包括线性滑动机构10,线性滑动机构10包括线性滑轨101和滑 块102,线性滑轨101与丝杆41平行设置于底座3上。优选的,线性滑轨101 通过螺钉固定方式设置在底座3上,但并不以此为限。In a preferred embodiment, please refer to FIGS. 1 , 3 , 4 , and 5 again, the
滑块102设置于线性滑轨101上,并可在线性滑轨101上滑动。滑块102 与滚珠螺母42及滑板62连接,滑板62通过滑块102与滚珠螺母42连接, 滚珠螺母42通过带动滑块102沿着线性滑轨101滑动,带动滑板62沿着内 支撑管61滑动,但并不以此为限。The
在另一优选实施例中,请再次参考图1,线性滑动机构10还包括第一挡 块103和第二挡块104,第一挡块103与滑块102对应设置于底座3,位于滑 块102滑动方向上的一侧,第二挡块104与滑块102对应设置于底座3,位于 滑块102滑动方向上的另一侧,线性滑动机构10通过第一挡块103及第二挡 块104限位滑块102的位移,进而限位电撑杆弹簧2的行程,但并不以此为 限。In another preferred embodiment, please refer to FIG. 1 again, the linear sliding
本申请的二实施例中,图6是本申请二实施例的用于电撑杆弹簧的耐久 测试装置的测试方法S的步骤流程示意图。如图6所示,用于电撑杆弹簧的 耐久测试装置的测试方法S包括以下步骤S1-S4,其中:In the second embodiment of the present application, Fig. 6 is a schematic flow chart of the steps of the test method S for the durability testing device for the electric strut spring according to the second embodiment of the present application. As shown in Figure 6, the test method S for the endurance test device of the electric strut spring includes the following steps S1-S4, wherein:
步骤S1,安装电撑杆弹簧2。将电撑杆弹簧2套装于内支撑管61上,并 将滑板62与电撑杆弹簧2靠近滑板62的一侧连接。Step S1 , install the
具体的,将电撑杆弹簧2套装于内支撑管61上,并将其一端套装固定在 外支撑管65上。Specifically, the
步骤S2,调整压缩行程。根据电撑杆弹簧2的测量行程,调整滚珠螺母 42做直线往复移动的距离。Step S2, adjusting the compression stroke. According to the measuring stroke of the
具体的,根据电撑杆弹簧2的测量行程,调整第一挡块103及第二挡块 104的位置,并固定,让滚珠螺母42在第一挡块103及第二挡块104之间做 直线往复移动。Specifically, according to the measuring stroke of the
步骤S3,开始测试。启动驱动机构5,让滚珠螺母42带动滑板62挤压 电撑杆弹簧2,并做往直线运动。Step S3, start the test. Activate the drive mechanism 5, let the ball nut 42 drive the sliding
具体的,启动电机51,电机51通过联轴器52驱动丝杆41正向及反向转 动,带动滚珠螺母42沿着丝杆41做轴向运动,带动滑块102沿着线性滑轨 101,在第一挡块103与第二挡块104之间往复滑动,同时还带动滑板62沿 着内支撑管61滑动,往复挤压电撑杆弹簧2,测量电撑杆弹簧2的耐久度。Specifically, the
步骤S4,观察并记录数据。观察压力传感器72及位移传感器82,并记 录其数据。Step S4, observe and record data. Observe
具体的,电撑杆弹簧2在做压缩往复运动时,压力传感器机构72及位移 传感器82实时监控并统计电撑杆弹簧2在不同距离下压力的变化量,并记录 其数据,根据所记录的数据可有效观察弹簧行程与压力值之间的关系,Specifically, when the
上述说明示出并描述了本申请的若干优选实施方式,但如前所述,应当 理解本申请并非局限于本文所披露的形式,不应看作是对其他实施方式的排 除,而可用于各种其他组合、修改和环境,并能够在本文所述申请构想范围 内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行 的改动和变化不脱离本申请的精神和范围,则都应在本申请所附权利要求的 保护范围内。The above description shows and describes several preferred embodiments of the present application, but as mentioned above, it should be understood that the present application is not limited to the form disclosed herein, and should not be regarded as the exclusion of other embodiments, but can be used in various various other combinations, modifications and environments, and can be modified within the scope of the concept of the application described herein, using the above teachings or skill or knowledge in the relevant field. And the modification and change that those skilled in the art carry out do not depart from the spirit and scope of the application, then all should be within the protection scope of the appended claims of the application.
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CN117825032A (en) * | 2024-02-21 | 2024-04-05 | 东莞市理彬五金制品有限公司 | Service life testing equipment for spring |
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CN106596270A (en) * | 2017-01-24 | 2017-04-26 | 佛山佑尔汽车智能技术有限公司 | Test device and test method of attenuation of extension spring and compression spring |
CN209069541U (en) * | 2018-12-07 | 2019-07-05 | 深圳市微特自动化设备有限公司 | Gas spring class manograph |
CN211626899U (en) * | 2020-03-18 | 2020-10-02 | 江苏启达机电有限公司 | Durability testing device for electric stay bar spring |
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CN106596270A (en) * | 2017-01-24 | 2017-04-26 | 佛山佑尔汽车智能技术有限公司 | Test device and test method of attenuation of extension spring and compression spring |
CN209069541U (en) * | 2018-12-07 | 2019-07-05 | 深圳市微特自动化设备有限公司 | Gas spring class manograph |
CN211626899U (en) * | 2020-03-18 | 2020-10-02 | 江苏启达机电有限公司 | Durability testing device for electric stay bar spring |
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CN117825032A (en) * | 2024-02-21 | 2024-04-05 | 东莞市理彬五金制品有限公司 | Service life testing equipment for spring |
CN117825032B (en) * | 2024-02-21 | 2024-06-07 | 东莞市理彬五金制品有限公司 | Service life testing equipment for spring |
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