CN111351441A - Vision-based thickness measurement device and method - Google Patents
Vision-based thickness measurement device and method Download PDFInfo
- Publication number
- CN111351441A CN111351441A CN201811590780.4A CN201811590780A CN111351441A CN 111351441 A CN111351441 A CN 111351441A CN 201811590780 A CN201811590780 A CN 201811590780A CN 111351441 A CN111351441 A CN 111351441A
- Authority
- CN
- China
- Prior art keywords
- bar
- light sources
- thickness measurement
- image
- detected object
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/02—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness
- G01B11/06—Measuring arrangements characterised by the use of optical techniques for measuring length, width or thickness for measuring thickness ; e.g. of sheet material
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
Description
技术领域technical field
本发明涉及厚度测量领域,具体而言,涉及一种基于视觉的厚度测量方法及设备。The present invention relates to the field of thickness measurement, in particular, to a vision-based thickness measurement method and device.
背景技术Background technique
工件厚度的测量大体上分为接触式和非接触式的测量方式。在目前的测量中,基本上是在某测量点上获取厚度,而难以获得较大的测量区域内的厚度分布。同时,在目前的非接触式的测量方式中,还存在由于被检测物体本身的振动所导致的测量偏差。因此,高度需求一种可以获取较大的测量区域内的厚度分布的设备和方法。The measurement of workpiece thickness is generally divided into contact and non-contact measurement methods. In the current measurement, the thickness is basically obtained at a certain measurement point, and it is difficult to obtain the thickness distribution in a larger measurement area. At the same time, in the current non-contact measurement method, there is still measurement deviation caused by the vibration of the detected object itself. Therefore, there is a high need for an apparatus and method that can obtain the thickness distribution within a larger measurement area.
发明内容SUMMARY OF THE INVENTION
为克服上述问题以及其它尚待解决的技术问题,做出了本发明。The present invention has been made to overcome the above-mentioned problems and other unsolved technical problems.
本发明的一个目的在提供一种基于视觉的厚度测量设备及方法,其能够获取较大的测量区域内的厚度分布,即单次测量可以获取一个曲面区域的厚度。An object of the present invention is to provide a vision-based thickness measurement device and method, which can obtain the thickness distribution in a larger measurement area, that is, a single measurement can obtain the thickness of a curved surface area.
本发明的另一目的在于提供一种基于视觉的厚度测量设备及方法,其能够高精度地测量整体工件的厚度、具备抗干扰和振动的特性。Another object of the present invention is to provide a vision-based thickness measurement device and method, which can measure the thickness of the entire workpiece with high precision and have the characteristics of anti-interference and vibration.
本发明的又一目的在于提供一种基于视觉的厚度测量设备及方法,其能够从对整体工件的3D厚度进行检测,从而依据3D表面信息的分析,对工件中的包、坑、尺寸偏差进行检测。Another object of the present invention is to provide a vision-based thickness measurement device and method, which can detect the 3D thickness of the entire workpiece, so as to analyze the 3D surface information for the bag, pit and dimensional deviation in the workpiece. detection.
根据本发明的一个方面,提供了一种基于视觉的厚度测量设备,包括:According to one aspect of the present invention, there is provided a vision-based thickness measurement device, comprising:
厚度测量传感器,所述厚度测量传感器包括位于虚拟的基准平面的一侧的两个第一条形光源和一个第一图像采集装置、以及位于所述基准平面的相反一侧的两个第二条形光源和一个第二图像检测装置,其中,所述两个第一条形光源相对于与所述基准平面垂直的一平面分别以预定的第一倾斜角度和第二倾斜角度向所述基准平面的一侧发射条形光线,所述两个第二条形光源相对于与所述基准平面垂直的所述平面以预定的第三倾斜角度和第四倾斜角度向所述基准平面的另一侧发射条形光线,所述第一图像采集装置位于所述两个第一条形光源之间以捕获所述基准平面的一侧的图像,并且所述第二图像采集装置位于所述两个第二条形光源之间以捕获所述基准平面的另一侧的图像;和a thickness measurement sensor comprising two first strip light sources and a first image acquisition device on one side of a virtual reference plane, and two second strips on opposite sides of the reference plane shape light source and a second image detection device, wherein the two first strip light sources are inclined to the reference plane at a predetermined first tilt angle and a second tilt angle respectively with respect to a plane perpendicular to the reference plane One side of the light source emits strip light, and the two second strip light sources are directed to the other side of the reference plane at a predetermined third and fourth inclination angles with respect to the plane perpendicular to the reference plane. A strip light is emitted, the first image acquisition device is located between the two first strip light sources to capture an image of one side of the reference plane, and the second image acquisition device is located between the two first strip light sources. between two light bars to capture an image of the other side of the reference plane; and
图像处理单元,所述图像处理单元接收来自所述第一图像采集装置和所述第二图像采集装置的图像,并根据所述图像得到被检测物体的厚度,an image processing unit, the image processing unit receives images from the first image acquisition device and the second image acquisition device, and obtains the thickness of the detected object according to the images,
其中,当被检测物体沿着所述基准平面的方向移动穿过所述厚度测量传感器时,所述两个第一条形光源的条形光线在所述被检测物体的一侧形成第一条形图案,所述两个第二条形光源的条形光线在所述被检测物体的另一侧形成第二条形图案;Wherein, when the detected object moves through the thickness measurement sensor along the direction of the reference plane, the bar-shaped rays of the two first bar-shaped light sources form a first bar on one side of the detected object The strip light of the two second strip light sources forms a second strip pattern on the other side of the detected object;
其中,所述图像处理单元根据所述第一条形图案和所述第二条形图案来确定所述第一图像采集装置与所述被检测物体的所述一侧之间的第一距离以及所述第二图像采集装置与所述被检测物体的所述另一侧之间的第二距离,并且通过从所述第一图像采集装置与所述第二图像采集装置之间的距离减去所述第一距离和所述第二距离而得到所述被检测物体的厚度。Wherein, the image processing unit determines a first distance between the first image acquisition device and the one side of the detected object according to the first strip pattern and the second strip pattern, and a second distance between the second image capture device and the other side of the detected object, and by subtracting the distance between the first image capture device and the second image capture device The thickness of the detected object is obtained from the first distance and the second distance.
优选地,所述第一倾斜角度和所述第二倾斜角度是相同的,并且所述第三倾斜角度和所述第四倾斜角度是相同的。进一步优选地,所述第一倾斜角度、所述第二倾斜角度、所述第三倾斜角度和所述第四倾斜角度是相同的。Preferably, the first inclination angle and the second inclination angle are the same, and the third inclination angle and the fourth inclination angle are the same. Further preferably, the first inclination angle, the second inclination angle, the third inclination angle and the fourth inclination angle are the same.
优选的,所述第一倾斜角度、所述第二倾斜角度、所述第三倾斜角度和所述第四倾斜角度中的至少两个是不同的。即,每个条形光源相对于基准平面或与基准平面垂直的上述平面的光发射角度可以不同于其他的条形光源。Preferably, at least two of the first inclination angle, the second inclination angle, the third inclination angle and the fourth inclination angle are different. That is, the light emission angle of each bar-shaped light source with respect to the reference plane or the above-mentioned plane perpendicular to the reference plane may be different from other bar-shaped light sources.
优选地,所述第一条纹光源和所述第二条纹光源是多条纹光源,以提高厚度测量的适用度。Preferably, the first stripe light source and the second stripe light source are multi-stripe light sources to improve the applicability of thickness measurement.
优选地,设置有多个所述厚度测量传感器,所述多个厚度测量传感器被平行地布置在所述基准平面的两侧,使得所述多个厚度测量传感器的所发射的条形光线彼此平行。Preferably, a plurality of the thickness measurement sensors are provided, and the plurality of thickness measurement sensors are arranged in parallel on both sides of the reference plane, so that the strip light rays emitted by the plurality of thickness measurement sensors are parallel to each other .
优选的,设置有多个所述厚度测量传感器,所述多个厚度测量传感器被彼此成角度地布置,使得所述多个厚度测量传感器能够同时检测所述被检测物体的多个表面的厚度。Preferably, a plurality of the thickness measurement sensors are provided, and the plurality of thickness measurement sensors are arranged at an angle to each other, so that the plurality of thickness measurement sensors can simultaneously detect the thicknesses of the plurality of surfaces of the detected object.
优选地,设置有多个所述厚度测量传感器,所述多个厚度测量传感器被以在多个方向上的矩阵形式布置。Preferably, a plurality of the thickness measurement sensors are provided, and the plurality of thickness measurement sensors are arranged in a matrix form in a plurality of directions.
优选地,所述两个第一条形光源分别发射不同颜色的光线,并且所述两个第二条形光源分别发射不同颜色的光线。Preferably, the two first bar-shaped light sources respectively emit light of different colors, and the two second bar-shaped light sources respectively emit light of different colors.
优选的,所述两个第一条形光源的条形光线的交叉点与所述两个第二条形光源的条形光线的交叉点重合。Preferably, the intersection point of the strip light rays of the two first strip light sources coincides with the intersection point of the strip light rays of the two second strip light sources.
优选地,所述两个第一条形光源的条形光线的交叉点与所述两个第二条形光源的条形光线的交叉点相互间隔开指定的距离。Preferably, the intersections of the bar rays of the two first bar light sources and the intersections of the bar rays of the two second bar light sources are spaced apart from each other by a specified distance.
优选地,所述厚度测量传感器被安装在支架上,并且在所述支架上设置有温度补偿单元,其中,所述图像处理单元接收来自所述温度补偿单元的补偿数值以确定所述被检测物体的厚度。Preferably, the thickness measurement sensor is mounted on a bracket, and a temperature compensation unit is provided on the bracket, wherein the image processing unit receives the compensation value from the temperature compensation unit to determine the detected object thickness of.
优选地,所述第一条形图案包括由所述两个第一条形光源形成的两条光线图案,所述第二条形图案包括由所述两个第二条形光源形成的两条光线图案,所述图像处理单元分别根据所述第一条形图案的两条光线图案之间的距离和所述第二条形图案中的两条光线图案之间距离来确定所述第一图像采集装置与所述被检测物体的所述一侧之间的第一距离以及所述第二图像采集装置与所述被检测物体的所述另一侧之间的第二距离。Preferably, the first strip pattern includes two light patterns formed by the two first strip light sources, and the second strip pattern includes two light patterns formed by the two second strip light sources. a ray pattern, the image processing unit determines the first image according to the distance between the two ray patterns in the first strip pattern and the distance between the two ray patterns in the second strip pattern, respectively A first distance between the acquisition device and the one side of the detected object and a second distance between the second image acquisition device and the other side of the detected object.
根据本发明的另一个方面,提供了一种基于视觉的厚度测量方法,包括:According to another aspect of the present invention, a vision-based thickness measurement method is provided, comprising:
使被检测物体沿着虚拟的基准平面移动;Make the detected object move along the virtual reference plane;
随着所述被检测物体的移动,利用位于所述基准平面的一侧的两个第一条形光源相对于与所述基准平面垂直的一平面以预定的第一倾斜角度和第二倾斜角度朝向所述被检测物体的一侧发射条形光线,同时利用位于所述基准平面的另一侧的两个第二条形光源相对于与所述基准平面垂直的所述平面以预定的第三倾斜角度和第四倾斜角度朝向所述被检测物体的另一侧发射条形光线;With the movement of the detected object, two first bar-shaped light sources located on one side of the reference plane are used at predetermined first and second inclination angles with respect to a plane perpendicular to the reference plane. A strip light is emitted toward one side of the detected object, and at the same time, two second strip light sources located on the other side of the reference plane are used to emit light at a predetermined third relative to the plane perpendicular to the reference plane. The inclination angle and the fourth inclination angle emit strip light toward the other side of the detected object;
利用位于所述基准平面的一侧的第一图像采集装置捕获所述被检测物体的一侧的第一条形图案,并且利用位于所述基准平面的另一侧的第二图像采集装置捕获所述被检测物体的另一侧的第二条形图案;和A first stripe pattern on one side of the detected object is captured with a first image acquisition device located on one side of the reference plane, and captured with a second image acquisition device located on the other side of the reference plane a second bar pattern on the other side of the detected object; and
根据所述第一条形图案和所述第二条形图案来确定所述第一图像采集装置与所述被检测物体的一侧之间的第一距离以及所述第二图像采集装置与所述被检测物体的另一侧之间的第二距离,并且通过从所述第一图像采集装置与所述第二图像采集装置之间的距离减去所述第一距离和所述第二距离而得到所述被检测物体的厚度。A first distance between the first image capturing device and one side of the detected object and a first distance between the second image capturing device and the detected object are determined according to the first bar pattern and the second bar pattern. the second distance between the other side of the detected object, and by subtracting the first distance and the second distance from the distance between the first image capturing device and the second image capturing device Then, the thickness of the detected object is obtained.
优选地,所述第一倾斜角度和所述第二倾斜角度是相同的,并且所述第三倾斜角度和所述第四倾斜角度是相同的。进一步优选地,所述第一倾斜角度、所述第二倾斜角度、所述第三倾斜角度和所述第四倾斜角度是相同的。Preferably, the first inclination angle and the second inclination angle are the same, and the third inclination angle and the fourth inclination angle are the same. Further preferably, the first inclination angle, the second inclination angle, the third inclination angle and the fourth inclination angle are the same.
优选的,所述第一倾斜角度、所述第二倾斜角度、所述第三倾斜角度和所述第四倾斜角度中的至少两个是不同的。Preferably, at least two of the first inclination angle, the second inclination angle, the third inclination angle and the fourth inclination angle are different.
优选地,所述第一条纹光源和所述第二条纹光源是多条纹光源。Preferably, the first stripe light source and the second stripe light source are multi-stripe light sources.
优选地,利用多对平行布置的所述两个第一条形光源朝向所述被检测物体的一侧发射条形光线,同时利用多对平行布置的所述两个第二条形光源朝向所述被检测物体的另一侧发射条形光线;并且与多对平行布置的所述两个第一条形光源对应地,利用多个所述第一图像采集装置捕获所述被检测物体的一侧的第一条形图案,并且与多对平行布置的所述两个第二条形光源对应地,利用多个所述第二图像采集装置捕获所述被检测物体的另一侧的第二条形图案。Preferably, a plurality of pairs of the two first bar-shaped light sources arranged in parallel are used to emit bar-shaped light toward one side of the detected object, and at the same time, a plurality of pairs of the two second bar-shaped light sources arranged in parallel are used to emit light toward the detected object. The other side of the detected object emits strip light; and corresponding to the plurality of pairs of the two first strip light sources arranged in parallel, a plurality of the first image acquisition devices are used to capture a portion of the detected object. The first strip pattern on the side, and corresponding to the plurality of pairs of the two second strip light sources arranged in parallel, a plurality of the second image acquisition devices are used to capture the second image on the other side of the detected object bar pattern.
优选地,利用多对成角度布置的所述两个第一条形光源朝向所述被检测物体的多个表面发射条形光线,同时利用多对成角度布置的所述两个第二条形光源朝向所述被检测物体的多个相反表面发射条形光线;并且与多对成角度布置的所述两个第一条形光源对应地,利用多个所述第一图像采集装置捕获所述被检测物体的多个表面的第一条形图案,并且与多对成角度布置的所述两个第二条形光源对应地,利用多个所述第二图像采集装置捕获所述被检测物体的多个相反表面的第二条形图案。Preferably, multiple pairs of the two first strip light sources arranged at an angle are used to emit strip light toward multiple surfaces of the detected object, and at the same time, multiple pairs of the two second strips arranged at an angle are used. The light source emits strip light toward a plurality of opposite surfaces of the detected object; and corresponding to a plurality of pairs of the two first strip light sources arranged at an angle, the plurality of first image acquisition devices are used to capture the A first strip pattern on a plurality of surfaces of a detected object, and corresponding to a plurality of pairs of the two second bar light sources arranged at an angle, the detected object is captured by a plurality of the second image acquisition devices A second stripe pattern of a plurality of opposite surfaces.
优选地,在捕获到所述第一条形图案和所述第二条形图案之后,首先根据时间将所述第一条形图案和所述第二条形图案进行匹配。Preferably, after capturing the first strip pattern and the second strip pattern, the first strip pattern and the second strip pattern are first matched according to time.
优选地,根据所述第一条形图案的两条光线图案之间的距离和所述第二条形图案中的两条光线图案之间距离来确定所述第一图像采集装置与所述被检测物体的所述一侧之间的第一距离以及所述第二图像采集装置与所述被检测物体的所述另一侧之间的第二距离。Preferably, according to the distance between the two light patterns of the first strip pattern and the distance between the two light patterns in the second strip pattern, the distance between the first image capturing device and the target is determined. A first distance between the one side of the detected object and a second distance between the second image capturing device and the other side of the detected object.
优选地,预先存储有所述第一距离和第二距离与所述第一条形图案和第二条形图案之间的对应的数据库。Preferably, a database of correspondence between the first distance and the second distance and the first stripe pattern and the second stripe pattern is pre-stored.
优选地,从温度补偿单元接收补偿数值以对检测到的所述被检测物体的厚度进行数据补偿。Preferably, a compensation value is received from the temperature compensation unit to perform data compensation for the detected thickness of the detected object.
优选地,所述第一图像采集装置和所述第二图像采集装置以预定的时间间隔捕获图像,并将所获取的图像数据传输到图像处理单元。Preferably, the first image acquisition device and the second image acquisition device capture images at predetermined time intervals, and transmit the acquired image data to the image processing unit.
优选地,所述两个第一条形光源分别发射不同颜色的光线,并且所述两个第二条形光源分别发射不同颜色的光线。Preferably, the two first bar-shaped light sources respectively emit light of different colors, and the two second bar-shaped light sources respectively emit light of different colors.
附图说明Description of drawings
附图示出了本公开的优选实施例,且连同前述的公开一起用于提供本公开的技术精神的进一步理解。然而,本公开不应该被解释为限于附图中所示的实施例。The accompanying drawings illustrate preferred embodiments of the present disclosure, and together with the foregoing disclosure serve to provide a further understanding of the technical spirit of the present disclosure. However, the present disclosure should not be construed as limited to the embodiments shown in the accompanying drawings.
在附图中:In the attached image:
图1是根据本发明的第一实施例的基于视觉的厚度测量设备的示例性示意图。FIG. 1 is an exemplary schematic diagram of a vision-based thickness measurement apparatus according to a first embodiment of the present invention.
图2是图1所示的厚度测量设备的倾斜透视图。FIG. 2 is an oblique perspective view of the thickness measuring apparatus shown in FIG. 1 .
图3示意性地示出形成在被检测物体的左侧表面上的条形光线图案。FIG. 3 schematically shows a bar-shaped ray pattern formed on the left surface of the detected object.
图4是根据本发明的厚度测量方法的流程图。FIG. 4 is a flow chart of a thickness measurement method according to the present invention.
图5是根据本发明的第二实施例的厚度测量设备的倾斜透视图。5 is an oblique perspective view of a thickness measuring apparatus according to a second embodiment of the present invention.
图6是根据本发明的第三实施例的厚度测量设备的示意性视图。6 is a schematic view of a thickness measuring apparatus according to a third embodiment of the present invention.
具体实施方式Detailed ways
在下文中,将参考附图详细描述本公开的优选实施例。在描述之前,应该理解的是,在本说明书和所附的权利要求书中所使用的术语不应该被解释为限于一般的含义和词典的含义,而是基于与本公开的技术方面对应的含义和概念进行解释,所述含义和概念以允许发明人为了最好的解释而适当地定义术语的原则为基础。Hereinafter, preferred embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. Before the description, it should be understood that the terms used in this specification and the appended claims should not be construed as limited to ordinary meanings and dictionary meanings, but based on meanings corresponding to technical aspects of the present disclosure and concepts based on principles that allow the inventor to define terms appropriately for best explanation.
此外,这里所提出的描述仅是用于说明目的的优选的实例,而不是意在限制本公开的范围,因此,应当理解,可以在不脱离递交本申请时的本公开的精神和范围的情况下对其进行其他的等同和修改。Furthermore, the descriptions set forth herein are preferred examples for illustrative purposes only and are not intended to limit the scope of the present disclosure, therefore, it should be understood that the present disclosure may be made without departing from the spirit and scope of the present disclosure at the time of filing this application. Other equivalents and modifications are made below.
图1是根据本发明的第一实施例的基于视觉的厚度测量设备的示例性示意图,并且图2是图1所示的厚度测量设备的倾斜透视图。根据本发明的厚度测量设备可以包括厚度测量传感器和图像处理单元。参考图1,第一左侧光源10R、第二左侧光源10G、左侧图像采集装置10C、第一右侧光源20R、第二右侧光源20G以及右侧图像采集装置20C。上述光源分别为条形光源。优选地,上述光源为激光光源。上述图像采集装置可以为摄像机。但是,本发明不限于此。1 is an exemplary schematic diagram of a vision-based thickness measurement apparatus according to a first embodiment of the present invention, and FIG. 2 is an oblique perspective view of the thickness measurement apparatus shown in FIG. 1 . The thickness measurement apparatus according to the present invention may include a thickness measurement sensor and an image processing unit. 1 , a first left
根据图1和图2所示的实施例,该被检测物体100被示例性示出为大致板状,但是,被检测物体100可以为各种形状。被检测物体100所在的平面可以被当做虚拟的基准平面。第一左侧光源10R和第二左侧光源10G被布置在基准平面的左侧。第一左侧光源10R和第二左侧光源10G相对于与基准平面垂直的垂直平面以预定的第一倾斜角度和第二倾斜角度向基准平面的一侧发射条形光线。第一倾斜角度和第二倾斜角度可以是相同的,也可以是不同的。优选地,第一左侧光源10R和第二左侧光源10G发射不同颜色的光线。在第一实施例中,第一左侧光源10R发射红色光线,第二左侧光源10G发射绿色光线。优选地,第一左侧光源10R和第二左侧光源10G的条形光线在纵向方向上彼此平行,即,当第一左侧光源10R和第二左侧光源10G的条形光线发射到基准平面时,条形光线图案是平行或重合的。左侧图像采集装置10C被布置在第一左侧光源10R和第二左侧光源10G之间,并且优选地位于二者之间的中心位置处。优选地,左侧图像采集装置10C正对着基准平面的左侧获取图像。According to the embodiments shown in FIGS. 1 and 2 , the detected
优选地,第一左侧光源10R、第二左侧光源10G和左侧图像采集装置10C被固定地设置在左侧支架上。在左侧支架上设置有温度补偿单元,以在厚度测量时消除由于温度导致的误差。Preferably, the first left
类似地,第一右侧光源20R和第二右侧光源20G被布置在基准平面的右侧。第一右侧光源20R和第二右侧光源20G相对于与基准平面垂直的上述平面分别以预定的第三倾斜角度和第四倾斜角度向基准平面的另一侧发射条形光线,第一右侧光源20R和第二右侧光源20G的条形光线的交叉点与第一左侧光源10R和第二左侧光源10G的条形光线的交叉点位于相同的平面中。优选地,第一右侧光源20R和第二右侧光源20G的预定的倾斜角度与第一左侧光源10R和第二左侧光源10G相同。但是,本发明不限于此,例如,第一右侧光源20R和第二右侧光源20G的预定的倾斜角度可以与第一左侧光源10R和第二左侧光源10G不同。同样,第三倾斜角度和第四倾斜角度也可以是相同或不同的,并且第一右侧光源20R和第二右侧光源20G发射不同颜色的光线。在第一实施例中,第一右侧光源20R发射红色光线,第二右侧光源20G发射绿色光线。优选地,第一右侧光源20R和第二右侧光源20G的条形光线在纵向方向上彼此平行,并且与第一左侧光源10R和第二左侧光源10G的条形光线在纵向方向上也平行。右侧图像采集装置20C被布置在第一右侧光源20R和第二右侧光源20G之间,并且优选地位于二者之间的中心位置处。优选地,右侧图像采集装置20C也正对着基准平面的右侧获取图像。Similarly, the first right
优选地,第一右侧光源20R、第二右侧光源20G和右侧图像采集装置20C被固定地设置在右侧支架上。此时,左侧图像采集装置10C和右侧图像采集装置20C之间的距离是相对固定的。在右侧支架上也设置有温度补偿单元,以在厚度测量时消除由于温度导致的误差。Preferably, the first right
参考图1,第一左侧光源10R和第二左侧光源10G的条形光线的交叉点与第一右侧光源20R和第二右侧光源20G的条形光线的交叉点重合,即,第一左侧光源10R与第二右侧光源20G正好相对设置,第二左侧光源10G交叉点与第一右侧光源20R正好相对设置。但是,本发明不限于此。例如,根据需要,第一左侧光源10R和第二左侧光源10G的条形光线的交叉点可以与第一右侧光源20R和第二右侧光源20G的条形光线的交叉点间隔开与被检测物体的大体厚度对应的距离。Referring to FIG. 1 , the intersection of the bar rays of the first left
参考图1,第一左侧光源10R和第二左侧光源10G所发射的条形光线在被检测物体100的左侧表面Sa上形成两条条形图案,所述两条条形图案之间的距离为Da。第一右侧光源20R和第二右侧光源20G所发射的条形光线在被检测物体100的右侧表面Sb上形成两条条形图案,所述两条条形图案之间的距离为Db。例如,图3示意性地示出形成在被检测物体的左侧表面上的条形光线图案。但是,本发明不限于此,例如,本申请中的条形光源可以是多条纹光源。Referring to FIG. 1 , the strip light emitted by the first left
优选地,由于在本申请中左右各侧的两个光源发射不同颜色的条形光线,因此,形成在被检测物体上的两条条形图案是不同颜色的。通过图像处理单元识别不同颜色的图案能够准确地获得上述距离Da和Db。两条条形光线图案在交叉点之前和交叉点之后形成时所呈现的不同颜色图案的位置是不同的。例如,在图6中所示的Db2所指示的位置是在交叉点之后形成的光线图案,其显然不同于在交叉点之前形成的光线图案。本发明中采用不同颜色的光线,能够容易地对上述距离的不同进行识别。Preferably, since the two light sources on the left and right sides in the present application emit strip light of different colors, the two strip patterns formed on the detected object are of different colors. The above-mentioned distances D a and D b can be accurately obtained by identifying patterns of different colors by the image processing unit. The positions of the different color patterns presented when the two bar-shaped ray patterns are formed before the intersection and after the intersection are different. For example, the position indicated by D b2 shown in FIG. 6 is the ray pattern formed after the intersection, which is obviously different from the ray pattern formed before the intersection. In the present invention, light of different colors can be used to easily identify the difference of the above-mentioned distances.
图4是根据本发明的厚度测量方法的流程图。以下,将结合图4对使用本发明第一实施例的厚度测量设备对被检测物体进行厚度测量的过程进行描述。FIG. 4 is a flow chart of a thickness measurement method according to the present invention. Hereinafter, the process of using the thickness measuring apparatus of the first embodiment of the present invention to measure the thickness of the detected object will be described with reference to FIG. 4 .
首先,被检测物体沿着基准平面的方向被移动到检测区域中(S1)。当检测到物体时,本发明的厚度测量设备开始进行检测(S2)。此时,第一左侧光源10R与第二右侧光源20G朝向被检测物体100的一侧发射条形光线,同时第一右侧光源20R和第二右侧光源20G朝向被检测物体100的另一侧发射条形光线,左侧图像采集装置10C和右侧图像采集装置20C同步地捕获被检测物体100的左侧表面和右侧表面的图像(S3、S4)。优选地,被检测物体100的移动方向与条形光线的纵向方向垂直。First, the detected object is moved into the detection area along the direction of the reference plane (S1). When an object is detected, the thickness measuring apparatus of the present invention starts detection (S2). At this time, the first left
随着被检测物体的移动,左侧图像采集装置10C和右侧图像采集装置20C以预定时间间隔捕获图像,并且将所获取的图像数据传输到图像处理单元(S5)。As the detected object moves, the left
在图像处理单元处,根据左侧图像和右侧图像上的条形光线图案,获得了左侧图像上的距离Da的数据和右侧图像上的距离Db的数据,并且根据时间将左侧图像和右侧图像的数据进行匹配(S6)。At the image processing unit, the data of the distance D a on the left image and the data of the distance D b on the right image are obtained according to the bar-shaped ray pattern on the left image and the right image, and the left image is divided according to time. The data of the side image and the right image are matched (S6).
基于匹配的左侧图像和右侧图像的数据Da和Db,图像处理单元可以计算出被检测物体在相应位置处的厚度(S7)。特别地,在左侧和右侧图像采集装置10C、20C与对应的条形光线交叉点之间的距离是特定的,并且左侧图像采集装置10C和右侧图像采集装置20C之间的距离是特定的。因此,根据左侧图像得到的距离Da,图像处理单元能够得到被检测物体的左侧表面相对于左侧图像采集装置10C的距离。同样,根据右侧图像得到的距离Db,图像处理单元能够得到被检测物体的右侧表面相对于右侧图像采集装置20C的距离。通过从左侧图像采集装置10C和右侧图像采集装置20C之间的距离中除去被检测物体的左侧表面和右侧表面相对于左侧图像采集装置10C和右侧图像采集装置20C的距离,能够获得在预定位置处被检测物体的厚度。Based on the matched data D a and D b of the left and right images, the image processing unit can calculate the thickness of the detected object at the corresponding position ( S7 ). In particular, the distances between the left and right
当被检测物体移出检测区域时,检测结束(S8)。When the detected object moves out of the detection area, the detection ends (S8).
图5是根据本发明的第二实施例的厚度测量设备的倾斜透视图。为了方便起见,对于相同或等同部件,在本发明的第二实施例中采用了与第一实施例类似的附图标记,并且将省略其详细描述。5 is an oblique perspective view of a thickness measuring apparatus according to a second embodiment of the present invention. For the sake of convenience, reference numerals similar to those of the first embodiment are used in the second embodiment of the present invention for the same or equivalent components, and detailed descriptions thereof will be omitted.
根据本发明的第二实施例的厚度测量设备可以包括平行布置的多组厚度测量传感器。例如,图5中包括了两组厚度测量传感器,即,第一组厚度测量传感器包括第一左侧光源11R、第二左侧光源11G、左侧图像采集装置11C、第一右侧光源21R、第二右侧光源21G以及右侧图像采集装置21C。第二组厚度测量传感器包括第一左侧光源12R、第二左侧光源12G、左侧图像采集装置12C、第一右侧光源22R、第二右侧光源22G以及右侧图像采集装置22C。但是,根据需要,厚度测量传感器的数量可以多于两组。The thickness measurement apparatus according to the second embodiment of the present invention may include a plurality of sets of thickness measurement sensors arranged in parallel. For example, FIG. 5 includes two groups of thickness measurement sensors, that is, the first group of thickness measurement sensors includes a first left
与第一实施例类似地,第一组厚度测量传感器和第二组厚度测量传感器的构造类似于第一实施例中的厚度测量传感器的布置方式和类型。因此,为了简化起见,将不详细描述第一组厚度测量传感器和第二组厚度测量传感器的具体构造。Similar to the first embodiment, the configurations of the first group of thickness measurement sensors and the second group of thickness measurement sensors are similar to the arrangement and type of the thickness measurement sensors in the first embodiment. Therefore, for the sake of simplicity, the specific configurations of the first group of thickness measurement sensors and the second group of thickness measurement sensors will not be described in detail.
与第一实施例不同地,由于多组厚度测量传感器被并列布置,因此,在检测较大宽度的检测物体时,能够在有限的空间内采用较窄的条形光源来实现整个检测物体的厚度测量。因此,能够使得本发明的厚度测量传感器的结构更紧凑。Different from the first embodiment, since multiple sets of thickness measurement sensors are arranged side by side, when detecting a detection object with a larger width, a narrower strip light source can be used in a limited space to realize the thickness of the entire detection object. Measurement. Therefore, the structure of the thickness measurement sensor of the present invention can be made more compact.
图6是根据本发明的第三实施例的厚度测量设备的示意性视图。根据本发明的第三实施例的厚度测量设备可以包括彼此成角度布置的多组厚度测量传感器。例如,图6中包括了彼此垂直布置的两组厚度测量传感器。6 is a schematic view of a thickness measuring apparatus according to a third embodiment of the present invention. The thickness measurement apparatus according to the third embodiment of the present invention may include a plurality of sets of thickness measurement sensors arranged at an angle to each other. For example, Figure 6 includes two sets of thickness measurement sensors arranged perpendicular to each other.
参考图6,被检测物体100具有垂直弯曲的形状,即水平部分和竖直部分。第一组厚度测量传感器包括第一左侧光源13R、第二左侧光源13G、左侧图像采集装置13C、第一右侧光源23R、第二右侧光源23G以及右侧图像采集装置23C。第二组厚度测量传感器包括第一上侧光源24R、第二上侧光源24G、上侧图像采集装置24C、第一下侧光源23R、第二下侧光源23G以及下侧图像采集装置23C。第一组厚度测量传感器用于测量被检测物体100的竖直部分的厚度,并且第二组厚度测量传感器用于测量被检测物体100的水平部分的厚度。Referring to FIG. 6 , the detected
但是,根据被检测物体的形状,厚度测量传感器的数量和布置方式可以是不同的。例如,厚度测量传感器可以在不同方向上形成阵列,从而在不同方向上、以不同的精度对被检测物体的厚度进行检测。However, the number and arrangement of the thickness measurement sensors may be different depending on the shape of the detected object. For example, the thickness measurement sensors can be arrayed in different directions, so as to detect the thickness of the detected object in different directions and with different accuracy.
由于多组厚度测量传感器被成角度地布置,因此,本发明能够容易地检测具有多个平面的被检测物体的厚度。Since the plurality of sets of thickness measurement sensors are arranged at an angle, the present invention can easily detect the thickness of a detected object having a plurality of planes.
尽管已经结合上述实施例对本发明进行了描述,但是,本发明的范围显然不限制于上述实施例。本发明的上述实施例中的特定部件能够被重新组合而形成新的实施例。因此,本领域的技术人员将会认识到,在不脱离如随附的权利要求书中公开的本发明的精神和范围的情况下,各种变型、添加和替代是可能的。Although the present invention has been described in conjunction with the above-described embodiments, it is apparent that the scope of the present invention is not limited to the above-described embodiments. Certain components of the above-described embodiments of the invention can be recombined to form new embodiments. Accordingly, those skilled in the art will recognize that various modifications, additions and substitutions are possible, without departing from the spirit and scope of the invention as disclosed in the appended claims.
Claims (24)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811590780.4A CN111351441A (en) | 2018-12-20 | 2018-12-20 | Vision-based thickness measurement device and method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811590780.4A CN111351441A (en) | 2018-12-20 | 2018-12-20 | Vision-based thickness measurement device and method |
Publications (1)
Publication Number | Publication Date |
---|---|
CN111351441A true CN111351441A (en) | 2020-06-30 |
Family
ID=71195589
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201811590780.4A Pending CN111351441A (en) | 2018-12-20 | 2018-12-20 | Vision-based thickness measurement device and method |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN111351441A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113532277A (en) * | 2021-09-13 | 2021-10-22 | 江苏中车数字科技有限公司 | Method and system for detecting plate-shaped irregular curved surface workpiece |
Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3619070A (en) * | 1967-05-05 | 1971-11-09 | Centre Nat Rech Metall | Method and apparatus for measuring thickness |
JPH09257437A (en) * | 1996-03-26 | 1997-10-03 | Matsushita Electric Works Ltd | Shape detection method for surface of object |
US20020082801A1 (en) * | 2000-12-27 | 2002-06-27 | Nikon Corporation | Shape measuring method, shape measuring unit, exposure method, exposure apparatus and device manufacturing method |
DE10328537A1 (en) * | 2003-06-24 | 2003-12-11 | Pixargus Gmbh | Metrology device comprises an optical arrangement for object dimension determination, whereby the object and the measurement device can be moved along an axis relative to each other and a light source and sensor are provided |
CN1942735A (en) * | 2004-04-19 | 2007-04-04 | 西克Ivp股份公司 | Measuring apparatus and method in a distribution system |
CN101825438A (en) * | 2010-05-26 | 2010-09-08 | 华中科技大学 | Laser measuring device for measuring thickness of plate |
US20140036096A1 (en) * | 2012-08-06 | 2014-02-06 | Axis Ab | Image sensor positioning apparatus and method |
WO2015062594A1 (en) * | 2013-10-28 | 2015-05-07 | Micro-Epsilon Messtechnik Gmbh & Co. Kg | Method for thickness measurement on measurement objects and device for applying the method |
EP2913631A1 (en) * | 2014-02-27 | 2015-09-02 | Ricoh Company, Ltd. | Test apparatus and method |
US20160169812A1 (en) * | 2014-12-15 | 2016-06-16 | Test Research, Inc. | Optical inspection system |
EP3217191A1 (en) * | 2016-03-08 | 2017-09-13 | Continental Automotive GmbH | Distance measuring apparatus and method for measuring a distance |
-
2018
- 2018-12-20 CN CN201811590780.4A patent/CN111351441A/en active Pending
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3619070A (en) * | 1967-05-05 | 1971-11-09 | Centre Nat Rech Metall | Method and apparatus for measuring thickness |
JPH09257437A (en) * | 1996-03-26 | 1997-10-03 | Matsushita Electric Works Ltd | Shape detection method for surface of object |
US20020082801A1 (en) * | 2000-12-27 | 2002-06-27 | Nikon Corporation | Shape measuring method, shape measuring unit, exposure method, exposure apparatus and device manufacturing method |
DE10328537A1 (en) * | 2003-06-24 | 2003-12-11 | Pixargus Gmbh | Metrology device comprises an optical arrangement for object dimension determination, whereby the object and the measurement device can be moved along an axis relative to each other and a light source and sensor are provided |
CN1942735A (en) * | 2004-04-19 | 2007-04-04 | 西克Ivp股份公司 | Measuring apparatus and method in a distribution system |
CN101825438A (en) * | 2010-05-26 | 2010-09-08 | 华中科技大学 | Laser measuring device for measuring thickness of plate |
US20140036096A1 (en) * | 2012-08-06 | 2014-02-06 | Axis Ab | Image sensor positioning apparatus and method |
WO2015062594A1 (en) * | 2013-10-28 | 2015-05-07 | Micro-Epsilon Messtechnik Gmbh & Co. Kg | Method for thickness measurement on measurement objects and device for applying the method |
EP2913631A1 (en) * | 2014-02-27 | 2015-09-02 | Ricoh Company, Ltd. | Test apparatus and method |
US20160169812A1 (en) * | 2014-12-15 | 2016-06-16 | Test Research, Inc. | Optical inspection system |
EP3217191A1 (en) * | 2016-03-08 | 2017-09-13 | Continental Automotive GmbH | Distance measuring apparatus and method for measuring a distance |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113532277A (en) * | 2021-09-13 | 2021-10-22 | 江苏中车数字科技有限公司 | Method and system for detecting plate-shaped irregular curved surface workpiece |
CN113532277B (en) * | 2021-09-13 | 2021-12-07 | 江苏中车数字科技有限公司 | Method and system for detecting plate-shaped irregular curved surface workpiece |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
EP1739391B1 (en) | Image obtaining apparatus | |
EP3158731B1 (en) | System and method for adjusting a baseline of an imaging system with microlens array | |
CN113554697B (en) | Accurate measurement method of cabin contour based on line laser | |
KR102424135B1 (en) | Structured light matching of a set of curves from two cameras | |
KR101149513B1 (en) | Apparatus for measuring linearity and flatness of rail | |
JP5418176B2 (en) | Pantograph height measuring device and calibration method thereof | |
CN208863003U (en) | A kind of double patterning optics 3D size marking component and its system | |
CN110596139A (en) | Screen defect detection method and system | |
JP2015017921A (en) | Slider shape measurement apparatus | |
CN110268221A (en) | Cord measuring device and cord measuring method | |
US20170018071A1 (en) | Method and system for imaging a lumber board, method of calibrating an imaging system and calibration implement therefore | |
US9746317B2 (en) | Image processing method and device | |
JP2017203744A (en) | Aircraft panel appearance inspection method | |
JP2008275366A (en) | Stereo 3D measurement system | |
US20140176703A1 (en) | Device and method for measuring the running gear of a motor vehicle | |
CN111351441A (en) | Vision-based thickness measurement device and method | |
CN104321614B (en) | Method and apparatus for carrying out the process for the orientation of at least one rail that determines measuring station | |
CN209147948U (en) | Profile measurement device based on line light source | |
JP2017198470A (en) | Measurement device, measurement method, system, and goods manufacturing method | |
US20210156881A1 (en) | Dynamic machine vision sensor (dmvs) that performs integrated 3d tracking | |
KR101626089B1 (en) | Apparatus for correcting tilt of lens and method thereof | |
CA2962809C (en) | System and method for color scanning a moving article | |
CN102721372B (en) | Bi-linear CCD-based strip width measurement method and system | |
US7420196B2 (en) | Multiple axis multipoint non-contact measurement system | |
CN107835931A (en) | Method for monitoring linear dimensions of three-dimensional solids |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
AD01 | Patent right deemed abandoned |
Effective date of abandoning: 20230228 |
|
AD01 | Patent right deemed abandoned |