CN111342107A - A thermal compound high-speed lamination machine - Google Patents
A thermal compound high-speed lamination machine Download PDFInfo
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- CN111342107A CN111342107A CN202010177026.9A CN202010177026A CN111342107A CN 111342107 A CN111342107 A CN 111342107A CN 202010177026 A CN202010177026 A CN 202010177026A CN 111342107 A CN111342107 A CN 111342107A
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- 238000003475 lamination Methods 0.000 title claims abstract description 62
- 150000001875 compounds Chemical class 0.000 title claims abstract description 19
- 239000002131 composite material Substances 0.000 claims abstract description 90
- 230000007246 mechanism Effects 0.000 claims description 111
- 238000000034 method Methods 0.000 claims description 30
- 238000013329 compounding Methods 0.000 claims description 25
- 229920002799 BoPET Polymers 0.000 claims description 24
- 239000005041 Mylar™ Substances 0.000 claims description 24
- 238000007731 hot pressing Methods 0.000 claims description 24
- 230000008569 process Effects 0.000 claims description 23
- 238000005096 rolling process Methods 0.000 claims description 18
- 238000012360 testing method Methods 0.000 claims description 17
- 238000012546 transfer Methods 0.000 claims description 10
- 238000010030 laminating Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims 4
- 238000009823 thermal lamination Methods 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000000670 limiting effect Effects 0.000 abstract description 8
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 abstract description 2
- 229910052744 lithium Inorganic materials 0.000 abstract description 2
- 238000012937 correction Methods 0.000 description 10
- 238000009499 grossing Methods 0.000 description 5
- 239000000243 solution Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 238000003698 laser cutting Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910001416 lithium ion Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0413—Large-sized flat cells or batteries for motive or stationary systems with plate-like electrodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
- H01M10/0585—Construction or manufacture of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Secondary Cells (AREA)
- Primary Cells (AREA)
Abstract
本发明提供了一种热复合高速叠片机,涉及锂电池制造技术领域,该热复合高速叠片机包括支撑墙板、制片装置和叠片装置,制片装置和叠片装置间隔设置在支撑墙板上,制片装置用于形成复合极片,叠片装置包括摆动辊组件和折页叠台,摆动辊组件设置在折页叠台的上方,用于折页叠放复合极片并形成电芯,折页叠台的两侧设置有限位挡板,以使折页叠台上形成用于容置复合极片的凹槽。由于有限位挡板的限位止挡作用,能够从两侧对电芯进行止挡限位,防止叠片松散,从而提高了叠片质量,此外,由于采用了摆动辊组件折页叠放复合极片,并设置有限位挡板,能有效地固定住折叠的复合极片,从而使得叠片时无需考虑复合极片松散的问题,大大提高了叠片速度。
The invention provides a thermal compound high-speed lamination machine, which relates to the technical field of lithium battery manufacturing. The thermal compound high-speed lamination machine comprises a support wall plate, a tableting device and a stacking device, and the tableting device and the stacking device are arranged at intervals in On the supporting wall plate, the filming device is used to form the composite pole piece. The stacking device includes a swinging roller assembly and a folding table. The swinging roller assembly is arranged above the folding table and is used for folding and stacking the composite pole pieces and forming a folding table. To form the battery core, the two sides of the folding stacking platform are provided with limiting baffles, so that grooves for accommodating the composite pole pieces are formed on the folding stacking platform. Due to the limit stop function of the limit baffle, the cell can be stopped and limited from both sides to prevent the lamination from loosening, thereby improving the quality of the lamination. The pole piece is equipped with a limited baffle plate, which can effectively fix the folded composite pole piece, so that the problem of loose composite pole piece does not need to be considered during lamination, and the lamination speed is greatly improved.
Description
技术领域technical field
本发明涉及锂电池制造技术领域,具体而言,涉及一种热复合高速叠片机。The invention relates to the technical field of lithium battery manufacturing, in particular to a thermal compound high-speed lamination machine.
背景技术Background technique
目前锂离子电池工艺流程概括来讲分为以下内容:匀浆→涂布→碾压→分切→制片→制作电芯→入壳→注液→化成→分容等。卷绕或者叠片设备是负责制片和电芯的制作,传统的叠片方式各式各样,但大致可分为单片堆叠方式、Z字形摆叠方式等几大类。At present, the lithium-ion battery process is generally divided into the following contents: homogenizing → coating → rolling → slitting → filming → making battery cells → shelling → liquid injection → chemical composition → volume distribution, etc. The winding or lamination equipment is responsible for the production of film and cell production. There are various traditional lamination methods, but they can be roughly divided into several categories such as single-piece stacking method and zigzag swing-stacking method.
现有技术的缺点是因极片处于松散状态无法固定极片,易引发电芯安全问题,而且叠片的效率十分低下,产出的电芯量跟不上市场的需求量。The disadvantage of the prior art is that the pole pieces cannot be fixed because the pole pieces are in a loose state, which may easily lead to cell safety problems, and the efficiency of lamination is very low, and the output cell volume cannot keep up with the market demand.
有鉴于此,为了解决电芯安全隐患和叠片效率低下的问题,研发一种新型的叠片方式,能够提高电芯质量的同时也极大提升了叠片效率就显得尤为重要。In view of this, in order to solve the problems of cell safety hazards and low lamination efficiency, it is particularly important to develop a new lamination method that can improve the quality of the cell and greatly improve the lamination efficiency.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种热复合高速叠片机,极大地提高了叠片时的安全性,提高电芯质量,同时也极大地提高了叠片效率,使得电芯制造效率大大提高。The purpose of the present invention is to provide a thermal composite high-speed lamination machine, which greatly improves the safety of lamination, improves the quality of the cell, and also greatly improves the lamination efficiency, so that the manufacturing efficiency of the cell is greatly improved.
本发明是采用以下的技术方案来实现的。The present invention is realized by adopting the following technical solutions.
本发明提供了一种热复合高速叠片机,包括支撑墙板、制片装置和叠片装置,制片装置和叠片装置间隔设置在支撑墙板上,制片装置用于形成复合极片,叠片装置包括摆动辊组件和折页叠台,摆动辊组件设置在折页叠台的上方,用于折页叠放复合极片并形成电芯,折页叠台的两侧设置有限位挡板,以使折页叠台上形成用于容置复合极片的凹槽。The invention provides a thermal composite high-speed laminating machine, which comprises a supporting wall plate, a tableting device and a stacking device, the tableting device and the stacking device are arranged at intervals on the supporting wall plate, and the tableting device is used to form a composite pole piece , the stacking device includes a swinging roller assembly and a folding table, the swinging roller assembly is arranged above the folding table, used for folding and stacking the composite pole pieces and forming the battery core, and the two sides of the folding table are provided with limited positions baffle plate, so that a groove for accommodating the composite pole piece is formed on the folding stacking table.
进一步地,摆动辊组件包括摆动夹辊和进料辊,进料辊设置在折页叠台的上方,用于向折页叠台输送复合极片,摆动夹辊活动设置在进料辊与折页叠台之间,并能够带动复合极片在折页叠台的两侧上方摆动,以折页叠放复合极片。Further, the swinging roller assembly includes a swinging nip roller and a feeding roller, the feeding roller is arranged above the folding and folding table, and is used for conveying the composite pole piece to the folding and folding table, and the swinging nip roller is movably arranged between the feeding roller and the folding table. Between the sheet stacking tables, the composite pole pieces can be driven to swing above both sides of the folding table, so as to fold and stack the composite pole pieces.
进一步地,热复合高速叠片机还包括机架、热压台、取料机械手、下料机械手和输送组件,热压台、取料机械手、下料机械手和输送组件均设置在机架上,且热压台靠近折页叠台设置,取料机械手设置在热压台与折页叠台之间,用于将电芯转移至热压台,热压台用于热压电芯,输送组件靠近热压台设置,且下料机械手设置在输送组件的一侧,用于将电芯转移至输送组件进行输送。Further, the thermal composite high-speed lamination machine also includes a frame, a hot pressing table, a reclaiming manipulator, a blanking manipulator and a conveying assembly, and the hot pressing table, the reclaiming manipulator, the blanking manipulator and the conveying assembly are all arranged on the frame, And the hot-pressing table is set close to the folding and stacking table, and the reclaiming manipulator is set between the hot-pressing table and the folding and folding table, which is used to transfer the cells to the hot-pressing table. It is set close to the hot pressing table, and the unloading manipulator is set on one side of the conveying assembly to transfer the battery cells to the conveying assembly for conveying.
进一步地,机架上还设置有测试机构,取料机械手还用于将热压后的电芯转移至测试机构进行测试,下料机械手还用于将合格的电芯转移至输送组件进行输送。Further, a testing mechanism is also provided on the frame, the reclaiming manipulator is also used to transfer the hot-pressed cells to the testing mechanism for testing, and the unloading manipulator is also used to transfer the qualified cells to the conveying assembly for transportation.
进一步地,制片装置包括放卷组件、切片组件和热复合组件,放卷组件设置在支撑墙板并远离折页叠台设置,热复合组件靠近折页叠台设置,切片组件设置在热复合组件和放卷组件之间,放卷组件用于提供极片和隔膜,切片组件用于切割极片,热复合组件用于热复合极片和隔膜并形成复合极片。Further, the filming device includes an unwinding assembly, a slicing assembly and a thermal compounding assembly, the unwinding assembly is arranged on the supporting wall plate and is arranged away from the folding stacking table, the thermal compounding assembly is arranged close to the folding folding table, and the slicing component is arranged on the thermal compounding table. Between the assembly and the unwinding assembly, the unwinding assembly is used to provide the pole piece and the separator, the slicing assembly is used to cut the pole piece, and the thermal compounding component is used to thermally combine the pole piece and the separator and form the composite pole piece.
进一步地,放卷组件包括正极片放卷机构、负极片放卷机构、第一隔膜放卷机构和第二隔膜放卷机构,正极片放卷机构和负极片放卷机构相对设置在支撑墙板的上下侧;第一隔膜放卷机构设置在正极片放卷机构与切片组件之间,用于提供第一层隔膜,第二隔膜放卷机构设置在负极片放卷机构和切片组件之间,用于提供第二层隔膜。Further, the unwinding assembly includes a positive electrode unwinding mechanism, a negative electrode unwinding mechanism, a first diaphragm unwinding mechanism and a second diaphragm unwinding mechanism, and the positive electrode unwinding mechanism and the negative electrode unwinding mechanism are relatively arranged on the supporting wall plate. The upper and lower sides of the diaphragm; the first diaphragm unwinding mechanism is arranged between the positive film unwinding mechanism and the slicing assembly to provide a first layer of diaphragm, and the second diaphragm unwinding mechanism is arranged between the negative film unwinding mechanism and the slicing assembly, Used to provide a second layer of diaphragm.
进一步地,放卷组件还包括第一过程纠偏机构和第二过程纠偏机构,第一过程纠偏机构设置在正极片放卷机构和切片组件之间的极片传输路径上,用于对正极片进行纠偏;第二过程纠偏机构设置在负极片放卷机构和切片组件之间的极片传输路径上,用于对负极片进行纠偏。Further, the unwinding assembly also includes a first process deviation rectification mechanism and a second process deviation rectification mechanism, and the first process deviation rectification mechanism is arranged on the pole piece transmission path between the positive electrode piece unwinding mechanism and the slicing assembly, and is used for the positive electrode piece. Deviation correction; the second process deviation correction mechanism is arranged on the pole piece transmission path between the negative electrode piece unwinding mechanism and the slicing assembly, and is used to rectify the negative electrode piece.
进一步地,切片组件包括正极切刀和负极切刀,正极切刀设置在靠近热复合组件的支撑墙板上,负极切刀设置在靠近放卷组件的支撑墙板上,正极切刀的一侧设置有正极剔废件,负极切刀的一侧设置有负极剔废件。Further, the slicing assembly includes a positive electrode cutter and a negative electrode cutter, the positive electrode cutter is arranged on the support wall plate close to the thermal composite assembly, the negative electrode cutter is arranged on the support wall plate close to the unwinding assembly, and one side of the positive electrode cutter A positive electrode scrap piece is provided, and one side of the negative electrode cutter is provided with a negative electrode scrap piece.
进一步地,热复合组件包括第一麦拉放卷机构、第二麦拉放卷机构、热复合烘烤箱和碾压过辊,热复合烘烤箱的进料端靠近切片组件设置,用于形成复合极片,第一麦拉放卷机构设置在热复合烘烤箱的上方,用于提供覆盖在复合极片上侧的麦拉膜,第二麦拉放卷机构设置在热复合烘烤箱的下方,用于提供覆盖在复合极片下侧的麦拉膜,碾压过辊设置在热复合烘烤箱的出料端,用于热碾压复合极片。Further, the thermal compounding assembly includes a first Mylar unwinding mechanism, a second Mylar unwinding mechanism, a thermal compounding baking oven and a rolling over-roller, and the feed end of the thermal compounding baking oven is set close to the slicing assembly for To form a composite pole piece, the first Mylar unwinding mechanism is set above the thermal composite baking oven to provide a Mylar film covering the upper side of the composite pole piece, and the second Mylar unwinding mechanism is set in the thermal composite baking oven Below it, it is used to provide the Mylar film covering the lower side of the composite pole piece, and the rolling roller is arranged at the discharge end of the thermal composite baking oven for thermally rolling the composite pole piece.
进一步地,热复合组件还包括面阵摄像机构和被动缓存机构,面阵摄像机构设置在碾压过辊远离热复合烘烤箱的一侧,用于对走带的复合极片进行图像采集,被动缓存机构设置在碾压过辊与摆动辊组件之间,用于提供叠片时的张力。Further, the thermal composite assembly also includes an area array camera mechanism and a passive buffer mechanism, and the area array camera mechanism is arranged on the side of the rolling over roller away from the thermal composite baking oven, and is used for image acquisition of the composite pole piece that is transported. The passive buffer mechanism is arranged between the rolling over roller and the swing roller assembly to provide tension during lamination.
本发明具有以下有益效果:The present invention has the following beneficial effects:
本发明提供的一种热复合高速叠片机,将摆动辊组件设置在折页叠台上方,且折页叠台的两侧还设置有限位挡板,通过摆动辊组件折页叠放复合极片,在叠片过程中,由于有限位挡板的限位止挡作用,能够从两侧对电芯进行止挡限位,防止叠片松散,从而提高了叠片质量,保证叠片过程的安全性,进而提高了电芯质量,此外,由于采用了摆动辊组件折页叠放复合极片,并设置有限位挡板,能有效地固定住折叠的复合极片,从而使得叠片时无需考虑复合极片松散的问题,大大提高了叠片速度。相较于现有技术,本发明提供的热复合高速叠片机,叠片质量高,叠片效率高,能够极大地提高电芯质量。The present invention provides a thermal compound high-speed lamination machine, wherein the swing roller assembly is arranged above the folding table, and the two sides of the folding table are also provided with limit baffles, and the composite poles are folded and stacked by the swing roller assembly. During the lamination process, due to the limit stop function of the limiting baffle, the cell can be stopped and limited from both sides to prevent the lamination from loosening, thereby improving the quality of the lamination and ensuring the smoothness of the lamination process. Safety, thereby improving the quality of the battery cells. In addition, due to the use of a swing roller assembly to fold and stack the composite pole pieces, and a limited baffle plate, the folded composite pole pieces can be effectively fixed, so that no need to stack the pieces. Considering the problem of loose composite pole pieces, the lamination speed is greatly improved. Compared with the prior art, the thermal composite high-speed lamination machine provided by the present invention has high lamination quality and lamination efficiency, and can greatly improve the quality of the battery cells.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1为本发明实施例提供的热复合高速叠片机的整体结构示意图;1 is a schematic diagram of the overall structure of a thermal composite high-speed lamination machine provided by an embodiment of the present invention;
图2为图1中叠片段的结构示意图;Fig. 2 is the structural representation of the stack segment in Fig. 1;
图3为2中叠片装置的结构示意图;Fig. 3 is the structural representation of the lamination device in 2;
图4为图1中放卷组件与切片组件的连接结构示意图;4 is a schematic diagram of the connection structure of the unwinding assembly and the slicing assembly in FIG. 1;
图5为图1中热复合组件的结构示意图。FIG. 5 is a schematic structural diagram of the thermal composite assembly in FIG. 1 .
图标:10-热复合高速叠片机;100-支撑墙板;200-制片装置;210-放卷组件;211-正极片放卷机构;213-负极片放卷机构;215-第一隔膜放卷机构;217-第二隔膜放卷机构;218-第一过程纠偏机构;219-第二过程纠偏机构;230-切片组件;231-正极切刀;233-负极切刀;235-正极剔废件;237-负极剔废件;239-极片驱动皮带;250-热复合组件;251-第一麦拉放卷机构;253-第二麦拉放卷机构;255-热复合烘烤箱;257-碾压过辊;258-面阵摄像机构;259-被动缓存机构;300-叠片装置;310-摆动辊组件;311-摆动夹棍;313-进料辊;330-折页叠台;350-限位挡板;370-抚平机构;400-机架;500-热压台;600-取料机械手;700-下料机械手;800-输送组件;900-测试机构。Icon: 10-thermal compounding high-speed laminating machine; 100-supporting wall plate; 200-making device; 210-unwinding assembly; 211-positive film unwinding mechanism; 213-negative electrode unwinding mechanism; 215-first diaphragm Unwinding mechanism; 217-Second diaphragm unwinding mechanism; 218-First process rectification mechanism; 219-Second process rectification mechanism; 230-Slice assembly; 231-Positive cutter; 233-Negative cutter; Waste; 237- Negative Rejection; 239- Pole Piece Drive Belt; 250- Thermal Composite Assembly; 251- First Mylar Unwinding Mechanism; 253- Second Mylar Unwinding Mechanism; 255- Thermal Compounding Oven ;257-rolling roller;258-area array camera mechanism;259-passive buffer mechanism;300-stacking device;310-swinging roller assembly;311-swinging clamp; 313-feeding roller;330-folding table 350-limiting baffle; 370-smoothing mechanism; 400-frame; 500-hot pressing table; 600-reclaiming manipulator; 700-cutting manipulator; 800-conveying component;
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Thus, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "vertical", "horizontal", "inner", "outer", etc. The orientation or positional relationship of the invention, or the orientation or positional relationship that is usually placed when the product of the invention is used, is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, It is constructed and operated in a particular orientation and is therefore not to be construed as a limitation of the present invention. Furthermore, the terms "first", "second", etc. are only used to differentiate the description and should not be construed to indicate or imply relative importance.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“相连”、“安装”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise expressly specified and limited, the terms "arranged", "connected", "installed" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
正如背景技术中所公开的,现有技术中由于叠片时没有进行止挡的部件,导致叠片时较为松散,堆积易滑落,影响叠片质量,且边缘对齐度低,影响电芯质量。松散状态的复合极片在叠片时为了降低叠片滑落的概率,需要缓慢叠片,叠片台缓慢下降,这样就导致了叠片效率低下,难以满足生产要求。As disclosed in the Background Art, in the prior art, since there are no stopping parts during lamination, the lamination is relatively loose, and the stacking is easy to slip, which affects the quality of the laminations, and the edge alignment is low, which affects the quality of the cells. In order to reduce the probability of the laminations slipping off, the loose composite pole pieces need to be laminated slowly, and the lamination table is slowly lowered, which leads to low lamination efficiency and difficulty in meeting production requirements.
本发明提供的热复合高速叠片机,能够高效、安全地进行叠片操作,大大提升电芯的质量。The thermal composite high-speed lamination machine provided by the invention can perform lamination operation efficiently and safely, and greatly improve the quality of the electric core.
下面结合附图,对本发明的一些实施方式作详细说明。在不冲突的情况下,下述的实施例中的特征可以相互组合。Some embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The features of the embodiments described below may be combined with each other without conflict.
第一实施例first embodiment
结合参见图1至图3,本发明提供了一种热复合高速叠片机10,其叠片效率高,且电芯质量高,能够有效避免复合极片滑落的情况。Referring to FIG. 1 to FIG. 3 , the present invention provides a thermal composite high-
本实施例提供的热复合高速叠片机10,包括支撑墙板100、制片装置200、叠片装置300、机架400、热压台500、取料机械手600、下料机械手700和输送组件800,制片装置200和叠片装置300间隔设置在支撑墙板100上,制片装置200用于形成复合极片,叠片装置300包括摆动辊组件310和折页叠台330,摆动辊组件310设置在折页叠台330的上方,用于折页叠放复合极片并形成电芯,折页叠台330的两侧设置有限位挡板350,以使折页叠台330上形成用于容置复合极片的凹槽。热压台500、取料机械手600、下料机械手700和输送组件800均设置在机架400上,且热压台500靠近折页叠台330设置,取料机械手600设置在热压台500与折页叠台330之间,用于将电芯转移至热压台500,热压台500用于热压电芯,输送组件800靠近热压台500设置,且下料机械手700设置在输送组件800的一侧,用于将电芯转移至输送组件800进行输送。The thermal composite high-
在本实施例中,制片装置200和叠片装置300设置在支撑墙板100上,支撑墙板100处于竖直放置状态,制片装置200和叠片装置300的各个部件间隔且合理分布在支撑墙板100上,使得制片装置200和叠片装置300的各部件均在竖直方向上进行运作。而后端的热压台500、取料机械手600、下料机械手700和输送组件800则设置在机架400上,结合叠片装置300形成叠片段,机架400处于水平放置状态,使得热压台500、取料机械手600、下料机械手700和输送组件800均设置在水平方向上,取料机械手600和下料机械手700用于在水平方向上平移电芯,输送组件800用于在水平方向上输送电芯。In this embodiment, the
摆动辊组件310包括摆动夹辊和进料辊313,进料辊313设置在折页叠台330的上方,用于向折页叠台330输送复合极片,摆动夹辊活动设置在进料辊313与折页叠台330之间,并能够带动复合极片在折页叠台330的两侧上方摆动,以折页叠放复合极片。具体地,进料辊313可转动地设置在支撑墙板100上,摆动夹棍311活动设置在支撑墙板100上,并能够相对进料辊313在左右方向上摆动,实现折页叠放复合极片。The swinging
在本实施例中,折页叠台330上方还设置有抚平机构370,抚平机构370包括抚平辊、转轴和抚平臂,转轴转动设置在支撑墙板100上,抚平臂的一端与转轴连接,另一端与抚平辊连接,通过抚平辊对电芯的两侧进行抚平动作,提高电芯的整体度。In this embodiment, a
需要说明的是,折页叠放复合极片,指的是以Z字叠放方式对复合极片进行叠放,同时由于复合极片上正极片交错设置在负极片两侧,使得叠片时能够最大程度的减小两侧边缘处的应力,避免复合极片的层叠边缘处影响叠片质量。It should be noted that folding and stacking the composite pole pieces refers to stacking the composite pole pieces in a Z-shaped stacking manner. The stress at the edges on both sides is minimized, and the lamination edge of the composite pole piece is prevented from affecting the quality of the lamination.
还需要说明的是,本实施例中的复合极片,在负极片的上下两侧分别覆盖有第一层隔膜和第二层隔膜,同时在第一层隔膜上间隔设置有正极片,在第二层隔膜上间隔设置有正极片,上下两侧的正极片交错设置,相邻两个正极片之间至少间隔一个负极片的距离,从而方便后续进行叠片。It should also be noted that the composite pole piece in this embodiment is covered with a first layer of diaphragm and a second layer of diaphragm on the upper and lower sides of the negative electrode plate, and positive plates are arranged on the first layer of diaphragm at intervals. Positive plates are arranged at intervals on the two-layer separator, the positive plates on the upper and lower sides are alternately arranged, and two adjacent positive plates are separated by a distance of at least one negative plate, so as to facilitate subsequent lamination.
在本实施例中,机架400上还设置有测试机构900,取料机械手600还用于将热压后的电芯转移至测试机构900进行测试,下料机械手700还用于将合格的电芯转移至输送组件800进行输送。具体地,测试机构900包括贴胶测试器和短路测试器,贴胶测试器用于对电芯进行贴胶测试,检测电芯的结构质量,短路测试器用于对电芯进行短路测试,以检测电芯的电学性能。关于贴胶测试和短路测试的具体原理可参见现有的测试原理。In this embodiment, a
在实际叠片过程中,通过摆动夹棍311折页叠放复合极片,复合极片在折页叠台330的凹槽中堆积,由于设置有限位挡板350,能够对电芯两侧进行止挡,防止复合极片滑落,用这种方法做出来的电芯不仅对齐精度高,而且电芯产出的效率较其他方式快好几倍。取料机械手600将折叠好的电芯取下放置到热压台500上进行热压,待热压完成后,取料机械手600再将电芯取出放置到测试机构900上进行贴胶和短路测试,热压平台设置两组,提高效率。若电芯合格则由下料机械手700夹取放置到输送组件800上,具体地,由皮带输送至人工取料位,若电芯不合格则由下料机械手700放置到NG下料区。In the actual stacking process, the composite pole pieces are folded and stacked by swinging the
制片装置200包括放卷组件210、切片组件230和热复合组件250,放卷组件210设置在支撑墙板100并远离折页叠台330设置,热复合组件250靠近折页叠台330设置,切片组件230设置在热复合组件250和放卷组件210之间,放卷组件210用于提供极片和隔膜,切片组件230用于切割极片,热复合组件250用于热复合极片和隔膜并形成复合极片。The film-making
参见图4,放卷组件210包括正极片放卷机构211、负极片放卷机构213、第一隔膜放卷机构215和第二隔膜放卷机构217,正极片放卷机构211和负极片放卷机构213相对设置在支撑墙板100的上下侧;第一隔膜放卷机构215设置在正极片放卷机构211与切片组件230之间,用于提供第一层隔膜,第二隔膜放卷机构217设置在负极片放卷机构213和切片组件230之间,用于提供第二层隔膜。Referring to FIG. 4, the unwinding
在本实施例中,正极片放卷机构211和负极片放卷机构213均为两个,其中支撑墙板100的上部设置有一个正极片放卷机构211和一个负极片放卷机构213,支撑墙板100的下部设置有一个正极片放卷机构211和一个负极片放卷机构213,通过两个正极片放卷机构211和两个负极片放卷机构213,能够极大地提高放卷速度。In this embodiment, there are two positive
需要说明的是,每个正极片放卷机构211的出料侧和每个负极片放卷机构213的出料侧还设置有张力控制机构,张力控制机构用于在极片输送时提供张力,保证极片的输送效果。It should be noted that a tension control mechanism is also provided on the discharge side of each positive electrode
进一步地,放卷组件210还包括第一过程纠偏机构218和第二过程纠偏机构219,第一过程纠偏机构218设置在正极片放卷机构211和切片组件230之间的极片传输路径上,用于对正极片进行纠偏;第二过程纠偏机构219设置在负极片放卷机构213和切片组件230之间的极片传输路径上,用于对负极片进行纠偏。在本实施例中,第一过程纠偏机构218和第二过程纠偏机构219均为两根,能够实现对两个正极片放卷机构211的纠偏和两个负极片放卷机构213的纠偏,保证走带精度。Further, the unwinding
切片组件230包括正极切刀231和负极切刀233,正极切刀231设置在靠近热复合组件250的支撑墙板100上,负极切刀233设置在靠近放卷组件210的支撑墙板100上,正极切刀231的一侧设置有正极剔废件235,负极切刀233的一侧设置有负极剔废件237。The slicing
在本实施例中,正极切刀231和负极切刀233之间设置有极片驱动皮带239,同时正极切刀231和热复合组件250之间也设置有极片驱动皮带239,通过极片驱动皮带239来驱动极片运动。In this embodiment, a pole
为了实现极片切断入片的效率(最高走带速度600mm/s),故设置上下两组切刀交替工作。由于空间限制,负极切刀233跟正极切刀231之间设置极片驱动皮带239来驱动极片,每组切刀右方各设置一组极片剔废件,以剔除那些极耳缺失、贴标签(激光分切后有问题的极片会贴标签)、极片撕裂等问题的极片,正极切刀231后设置了一组短的极片驱动皮带239与热复合组件250对接,保证过完切刀的复合极片更加精确的进入到热复合组件250中进行复合。In order to realize the efficiency of cutting and feeding the pole pieces (the maximum belt running speed is 600mm/s), two sets of upper and lower cutters are set up to work alternately. Due to space limitations, a pole
参见图5,热复合组件250包括第一麦拉放卷机构251、第二麦拉放卷机构253、热复合烘烤箱255、碾压过辊257、面阵摄像机构258和被动缓存机构259,热复合烘烤箱255的进料端靠近切片组件230设置,用于形成复合极片,第一麦拉放卷机构251设置在热复合烘烤箱255的上方,用于提供覆盖在复合极片上侧的麦拉膜,第二麦拉放卷机构253设置在热复合烘烤箱255的下方,用于提供覆盖在复合极片下侧的麦拉膜,碾压过辊257设置在热复合烘烤箱255的出料端,用于热碾压复合极片。面阵摄像机构258为面阵CCD,设置在碾压过辊257远离热复合烘烤箱255的一侧,用于对走带的复合极片进行图像采集,被动缓存机构259设置在碾压过辊257与摆动辊组件310之间,用于提供叠片时的张力。Referring to FIG. 5 , the
需要说明的是,热复合烘烤箱255的工作原理是利用高温条件,在麦拉膜的带动下将正负极片与隔膜进行融合(隔膜带胶),然后在碾压过辊257下将正负极片与隔膜紧紧贴合。第一麦拉放卷机构251、第二麦拉放卷机构253设置在热复合烘烤箱255的上方和下方,均有张力控制组件来控制张力。为了确保叠片精度,在碾压过辊257后设置面阵CCD对走带的复合极片进行拍摄,将捕捉的信号发给放卷组件210的纠偏机构,纠偏机构再执行相关动作。被动缓存的作用是节省了叠片的辅助时间,起到连续供料的作用,并且为叠片装置300叠片时提供张力。It should be noted that the working principle of the thermal
还需要说明的是,本实施例中由于制片装置200的各部件均设置在支撑墙板100上,支撑墙板100呈竖直设置,故制片装置200的各部件之间需用隔板进行隔开,防止正负极片和隔膜在走带过程中掉粉影响电芯的生产质量(极片表面有碳粉等各种复合材料)。It should also be noted that, in this embodiment, since all the components of the film-making
综上所述,本实施例提供的一种热复合高速叠片机10,将摆动辊组件310设置在折页叠台330上方,且折页叠台330的两侧还设置有限位挡板350,通过摆动辊组件310折页叠放复合极片,在叠片过程中,由于有限位挡板350的限位止挡作用,能够从两侧对电芯进行止挡限位,防止叠片松散,从而提高了叠片质量,保证叠片过程的安全性,进而提高了电芯质量,此外,由于采用了摆动辊组件310折页叠放复合极片,并设置有限位挡板350,能有效地固定住折叠的复合极片,从而使得叠片时无需考虑复合极片松散的问题,大大提高了叠片速度。此外,通过对制片装置200的各部件之间的合理布局,使得结构更加紧凑,大大降低了整体的占用空间。To sum up, in the thermal composite high-
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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