CN111336091A - Portable Inflator - Google Patents
Portable Inflator Download PDFInfo
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- CN111336091A CN111336091A CN202010195294.3A CN202010195294A CN111336091A CN 111336091 A CN111336091 A CN 111336091A CN 202010195294 A CN202010195294 A CN 202010195294A CN 111336091 A CN111336091 A CN 111336091A
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- 238000005096 rolling process Methods 0.000 claims abstract description 23
- 230000033001 locomotion Effects 0.000 claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 18
- 230000005540 biological transmission Effects 0.000 claims abstract description 16
- 238000005086 pumping Methods 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 9
- 230000002349 favourable effect Effects 0.000 abstract description 2
- 230000007774 longterm Effects 0.000 abstract description 2
- 238000009423 ventilation Methods 0.000 description 20
- 229910000831 Steel Inorganic materials 0.000 description 14
- 239000010959 steel Substances 0.000 description 14
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- 239000000243 solution Substances 0.000 description 9
- 230000002441 reversible effect Effects 0.000 description 5
- 238000004891 communication Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 239000003638 chemical reducing agent Substances 0.000 description 3
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- 230000009471 action Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000001351 cycling effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000000338 in vitro Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
- F04B35/04—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0005—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0005—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons
- F04B39/0022—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons piston rods
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
- F04B39/121—Casings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/14—Provisions for readily assembling or disassembling
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- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
Abstract
本发明揭示了便携式充气机,包括设置进气口、出气口的壳体,电机,活塞及由它们形成的腔体;活塞与电机通过一将电机的旋转运动切换为直线运动的传扭机构连接,传扭机构包括由所述电机驱动自转的输出轴,输出轴与活塞中的一个的侧壁上形成有一回旋驱动槽,另一个上形成有限位孔或槽,限位孔或槽中限定有在输出轴自转过程中于回旋驱动槽中移动并不断切换与电机间距的滚动件。本方案在保留自动打气功能的基础上,采用滚动件在回旋驱动槽内往复移动的方式,结构简单,占用空间小,为整机的微型化创造了有利条件,为随身携带提供了可能性。更巧妙的是,滚动连接的方式能够有效的降低活塞与输出轴之间的磨损和发热,有利于保持设备长期、稳定地使用。
The invention discloses a portable inflator, which comprises a casing provided with an air inlet and an air outlet, a motor, a piston and a cavity formed by them; the piston and the motor are connected by a torque transmission mechanism that switches the rotary motion of the motor to a linear motion , the torque transmission mechanism includes an output shaft driven by the motor to rotate, a rotary drive slot is formed on the side wall of one of the output shaft and the piston, and a limit hole or slot is formed on the other, and the limit hole or slot is defined with a During the rotation of the output shaft, the rolling element moves in the rotary drive slot and constantly switches the distance from the motor. On the basis of retaining the automatic pumping function, this scheme adopts the method of reciprocating movement of the rolling element in the rotary drive groove. The structure is simple and the space is small, which creates favorable conditions for the miniaturization of the whole machine and provides the possibility to carry it with you. More ingeniously, the rolling connection method can effectively reduce the wear and heat between the piston and the output shaft, which is conducive to maintaining the long-term and stable use of the equipment.
Description
技术领域technical field
本发明涉及充气设备领域,尤其是便携式充气机。The present invention relates to the field of inflatable equipment, in particular to a portable inflator.
背景技术Background technique
充气设备,是给气囊、气球、轮胎等产品充气的专用设备,与人们的日常生活息息相关。Inflatable equipment is a special equipment for inflating airbags, balloons, tires and other products, and is closely related to people's daily life.
现在的打气设备种类很多,主要有手动打气设备和电动打气设备。手动式打气设备为了达到便于携带的功能,在打气设备的形态上,尽可能地将打气设备的体积缩小。但是,手动式打气设备因体积缩小化的缘故,其充气腔较小,在进行充气时,使用者手持该手动式打气设备难以施力打气,一次充的气体体积也很小,完成一次充气费时费力。There are many types of pumping equipment, mainly manual pumping equipment and electric pumping equipment. In order to achieve the function of being easy to carry, the manual inflating device reduces the size of the inflating device as much as possible in the form of the inflating device. However, due to the reduced volume of the manual inflating device, the inflatable cavity is small. When inflating, it is difficult for the user to hold the manual inflating device to inflate the air. laborious.
而各种电动打气设备,是利用电机等作为动力源驱动活塞移动从而实现打气,如申请号为200820169983.1揭示的“一种电动打气设备”,是一种典型的电动打气设备,它包括筒身和筒身内的气缸,气缸上设有用于连接气嘴的气缸螺母,电池包和马达组成动力源,其中马达输出轴连接齿轮副,齿轮副通过连杆连接气缸的活塞实现活塞往复运动。这样的电动打气设备的体积较大,不方便携带。现有的电动打气设备大多数的电动机的轴向都与活塞的往复运动方向都是垂直关系,因此电动机和气缸分处于两个不同的轴向上,呈直角分布,相应地电动充气泵体积较大,占用的空间较大,不便于随身携带,尤其是对于骑行爱好者,便携式且便于使用的打气设备是它们所亟需的。Various electric inflating devices use motors as a power source to drive the piston to move to achieve inflating. For example, "an electric inflating device" disclosed in the application number 200820169983.1 is a typical electric inflating device, which includes a barrel body and a The cylinder in the barrel is provided with a cylinder nut for connecting the air nozzle. The battery pack and the motor form a power source. The motor output shaft is connected to the gear pair, and the gear pair is connected to the piston of the cylinder through the connecting rod to realize the reciprocating motion of the piston. Such an electric pumping device is bulky and inconvenient to carry. The axial direction of most of the motors in the existing electric air pumping equipment is perpendicular to the reciprocating direction of the piston. Therefore, the motor and the cylinder are located in two different axial directions, which are distributed at right angles. Accordingly, the volume of the electric air pump is relatively small. It is large, takes up a lot of space, and is not easy to carry around. Especially for cycling enthusiasts, portable and easy-to-use pumping equipment is what they need.
虽然也有一些尺寸相对较小的电动打气设备,如申请号为2014202418421所揭示的结构,但是这种结构的驱动结构采用齿轮结构来将电机的旋转运动转换为活塞的直线移动,由于从动齿轮由于轴线与筒体的轴线垂直且位于筒体的下方,另外还需要一定的支撑结构使其可自转,因此,造成筒体相应区域的面积要足够大才能有效的实现从动齿轮的安装,这就造成整个筒体的内径尺寸增大,从而为整机机构的进一步微型化带来阻碍。Although there are also some relatively small-sized electric pumping devices, such as the structure disclosed in the application number 2014202418421, the driving structure of this structure adopts a gear structure to convert the rotary motion of the motor into the linear movement of the piston. The axis is perpendicular to the axis of the cylinder and is located below the cylinder. In addition, a certain support structure is required to enable it to rotate. Therefore, the area of the corresponding area of the cylinder must be large enough to effectively realize the installation of the driven gear. This results in an increase in the inner diameter of the entire cylinder, which hinders further miniaturization of the entire machine mechanism.
另外,活塞杆与活塞筒之间形成的气腔的体积较小,活塞往复移动一次所能向待充气物体充入的气体量小,充气效率低。In addition, the volume of the air cavity formed between the piston rod and the piston cylinder is small, the amount of gas that can be filled into the object to be inflated by one reciprocating movement of the piston is small, and the inflating efficiency is low.
发明内容SUMMARY OF THE INVENTION
本发明的目的就是为了解决现有技术中存在的上述问题,提供一种便携式充气机。The purpose of the present invention is to provide a portable inflator in order to solve the above problems existing in the prior art.
本发明的目的通过以下技术方案来实现:The object of the present invention is achieved through the following technical solutions:
便携式充气机, 包括Portable inflator including
壳体,其上设置有进气口、出气口;The shell is provided with an air inlet and an air outlet;
电机,设置于所述壳体内用以提供动力;a motor, arranged in the casing to provide power;
活塞,可伸缩地设置于所述壳体内并由电机驱动,活塞与壳体之间形成有腔体;a piston, which is telescopically arranged in the casing and driven by a motor, and a cavity is formed between the piston and the casing;
所述活塞与电机通过一将电机的旋转运动切换为直线运动的传扭机构连接,所述传扭机构包括由所述电机驱动自转的输出轴,所述输出轴与活塞中的一个的侧壁上形成有一回旋驱动槽,另一个上形成有限位孔或槽,所述限位孔或槽中限定有在输出轴自转过程中于回旋驱动槽中移动并不断切换与电机间距的滚动件。The piston and the motor are connected by a torque transmission mechanism that switches the rotary motion of the motor into linear motion, the torque transmission mechanism includes an output shaft driven by the motor to rotate, and the output shaft is connected to the side wall of one of the pistons. A swivel drive slot is formed on the other, and a limit hole or slot is formed on the other. The limit hole or slot defines a rolling element that moves in the swivel drive slot and constantly switches the distance from the motor during the rotation of the output shaft.
优选的,所述的便携式充气机中,所述壳体为直筒状。Preferably, in the portable inflator, the casing is in the shape of a straight cylinder.
优选的,所述的便携式充气机中,整机直径/长度比在 14/150到30/100 之间,优选所述壳体的外径小于25mm和/或所述壳体的长度不超过200mm。Preferably, in the portable inflator, the diameter/length ratio of the whole machine is between 14/150 and 30/100, preferably the outer diameter of the casing is less than 25mm and/or the length of the casing is not more than 200mm .
优选的,所述的便携式充气机中,所述壳体、电机、活塞及出气口共轴。Preferably, in the portable inflator, the casing, the motor, the piston and the air outlet are coaxial.
优选的,所述的便携式充气机中,所述活塞与壳体的内壁之间形成有限定活塞自转的防扭转结构。Preferably, in the portable inflator, an anti-twist structure for limiting the rotation of the piston is formed between the piston and the inner wall of the housing.
优选的,所述的便携式充气机中,所述防扭转结构使活塞与所述壳体的内壁滑动连接和/或滚动连接。Preferably, in the portable inflator, the anti-twist structure enables the piston to be slidably connected and/or rolled to the inner wall of the housing.
优选的,所述的便携式充气机中,所述防扭转结构至少包括所述壳体的内壁上形成的与其延伸方向平行的导向槽,所述传扭机构中的滚动件嵌入到所述导向槽中。Preferably, in the portable inflator, the anti-twist structure at least includes a guide groove formed on the inner wall of the casing and parallel to its extending direction, and the rolling element in the torsion transmission mechanism is embedded in the guide groove middle.
优选的,所述的便携式充气机中,所述防扭转结构包括所述壳体的内壁上形成的多条与其延伸方向平行的导向槽及滚动嵌入在所述导向槽中的滚珠或滚针,所述滚珠或滚针限定于所述活塞的侧壁上形成的限定孔或槽中。Preferably, in the portable inflator, the anti-twist structure includes a plurality of guide grooves formed on the inner wall of the casing and parallel to the extending direction thereof, and rolling balls or needles embedded in the guide grooves, The balls or needles are defined in defined holes or grooves formed in the side walls of the piston.
优选的,所述的便携式充气机中,所述壳体内设置有用于为电机供电的电池,所述电池的轴线与所述电机的轴线至少平行。Preferably, in the portable inflator, a battery for supplying power to the motor is provided in the casing, and the axis of the battery is at least parallel to the axis of the motor.
优选的,所述的便携式充气机中,所述壳体的电路板与所述电机的轴线平行或共轴。Preferably, in the portable inflator, the circuit board of the casing is parallel to or coaxial with the axis of the motor.
本发明技术方案的优点主要体现在:The advantages of the technical solution of the present invention are mainly reflected in:
1.本方案在保留自动打气功能的基础上,采用多种方式来将电机扭矩转换为活塞的直线移动,可以根据不同的需要选择具体的驱动结构,应用灵活,并且这些驱动结构简单,占用空间小,为整机的微型化创造了有利条件,为随身携带提供了可能性。滚动件在回旋驱动槽内往复移动的驱动方式除了兼具上述的优点,更巧妙的是,滚动连接的方式能够有效的降低活塞与输出轴之间的磨损和发热,有利于保持设备长期、稳定地使用。通过电子控制电机的正反转,结合滚珠丝杠驱动结构和螺纹驱动结构,均采用螺旋槽与滚动连接或滑动连接结构,为小尺寸的驱动结构提供了有效的实现方式,同时,滚珠丝杠驱动结构同样兼具减小磨损和发热的优点;而螺纹驱动结构可以使整体结构更简单,更小,最大程度地缩小尺寸。采用多种方式来将电机扭矩转换为活塞的直线移动,可以根据不同的需要选择具体的驱动结构,应用灵活,并且这些驱动。1. On the basis of retaining the automatic pumping function, this scheme adopts a variety of methods to convert the motor torque into the linear movement of the piston. The specific driving structure can be selected according to different needs, and the application is flexible, and these driving structures are simple and occupy space. It is small, which creates favorable conditions for the miniaturization of the whole machine and provides the possibility for carrying it around. In addition to the above advantages, the driving method of the rolling element reciprocating in the rotary drive groove is more ingenious. The rolling connection method can effectively reduce the wear and heat between the piston and the output shaft, which is conducive to maintaining long-term and stable equipment. used. Through the electronic control of the forward and reverse rotation of the motor, combined with the ball screw drive structure and the screw drive structure, both the helical groove and the rolling connection or the sliding connection structure are used, which provides an effective implementation method for the small size drive structure. At the same time, the ball screw The drive structure also has the advantages of reducing wear and heat; and the threaded drive structure can make the overall structure simpler and smaller, and minimize the size. A variety of ways are used to convert the motor torque into the linear movement of the piston, and the specific drive structure can be selected according to different needs, and the application is flexible, and these drives are used.
2.本方案的外壳的长度和外径的设置使得整机的尺寸能够有效的满足口袋式携带的要求,极大地方便了用户的随身、随时携带。2. The length and outer diameter of the shell of this solution are set so that the size of the whole machine can effectively meet the requirements of pocket carrying, which greatly facilitates the user to carry it with him at any time.
3.本方案的整体外形为圆筒笔形,外观大气简约,便于人体工学,利于手持,还可以增加用户的使用趣味性。3. The overall shape of this solution is a cylindrical pen shape, with a simple and elegant appearance, which is convenient for ergonomics, convenient for hand-holding, and can also increase the interest of users.
4.本方案的电机、活塞、出气孔、电池、电路板等同轴设置,能够使内部结构更为紧凑,有利于最大化的减小外壳的长度和管径,有利于进一步使整机结构缩小;同时也有利于接线。4. The coaxial arrangement of the motor, piston, air outlet, battery, circuit board, etc. in this scheme can make the internal structure more compact, which is conducive to maximizing the reduction of the length and pipe diameter of the casing, and is conducive to further improving the structure of the whole machine. Shrink; also facilitates wiring.
5.特制的进气通道结构及通道开关结构有效地保证了进气和排气的实现,提供了稳定可靠的实现方式。5. The special intake channel structure and channel switch structure effectively ensure the realization of intake and exhaust, and provide a stable and reliable implementation.
6.活塞与壳体或输出轴之间采有滚动连接的方式,滚动连接一方面能有效地减小活塞与壳体之间的摩擦力,减小部件之间的磨损和发热,延长使用寿命。6. There is a rolling connection between the piston and the casing or the output shaft. On the one hand, the rolling connection can effectively reduce the friction between the piston and the casing, reduce the wear and heat between the components, and prolong the service life. .
7.驱动结构中的滚动件还可以与壳体内壁的导向槽配合形成防扭转结构,从而即使不设置单独的防扭转结构也能够实现防扭转和驱动的双重功能,有利于简化结构,是整体结构更小。7. The rolling elements in the driving structure can also cooperate with the guide grooves on the inner wall of the housing to form an anti-twist structure, so that even if no separate anti-twist structure is provided, the dual functions of anti-twist and driving can be realized, which is conducive to simplifying the structure and is a better overall structure. Small.
8.本方案的腔体由活塞与外壳直接形成,不需要活塞筒等部件,既简化了结构,又在有限的尺寸条件下最大化的增加气腔的体积,从而增加单次的充气量,能够极大的提高充气效率。8. The cavity of this scheme is directly formed by the piston and the shell, and does not require components such as the piston cylinder, which not only simplifies the structure, but also maximizes the volume of the air cavity under the condition of limited size, thereby increasing the single inflation volume, It can greatly improve the inflation efficiency.
附图说明Description of drawings
图 1 是本发明的剖视图;Figure 1 is a cross-sectional view of the present invention;
图 2 是本发明的主视图;Figure 2 is a front view of the present invention;
图 3是本发明的外壳的立体图;3 is a perspective view of the housing of the present invention;
图4是本发明的输出轴的立体图;Fig. 4 is the perspective view of the output shaft of the present invention;
图5是本发明的传扭机构的第三种实施例的剖视图(图中结构仅是示意,并不是唯一的限定);5 is a cross-sectional view of the third embodiment of the torque transmission mechanism of the present invention (the structure in the figure is only a schematic diagram, not the only limitation);
图6是本发明的本发明的传扭机构的第五种实施例的剖视图(图中结构仅是示意,并不是唯一的限定);6 is a cross-sectional view of the fifth embodiment of the torque transmission mechanism of the present invention (the structure in the figure is only a schematic representation, not the only limitation);
图7是本发明的尾端示意图;Fig. 7 is the tail end schematic diagram of the present invention;
图8是本发明的活塞的立体图;Figure 8 is a perspective view of the piston of the present invention;
图9是图1中A区域的放大图。FIG. 9 is an enlarged view of the area A in FIG. 1 .
具体实施方式Detailed ways
本发明的目的、优点和特点,将通过下面优选实施例的非限制性说明进行图示和解释。这些实施例仅是应用本发明技术方案的典型范例,凡采取等同替换或者等效变换而形成的技术方案,均落在本发明要求保护的范围之内。The objects, advantages and features of the present invention will be illustrated and explained by the following non-limiting description of the preferred embodiments. These embodiments are only typical examples of applying the technical solutions of the present invention, and all technical solutions formed by taking equivalent replacements or equivalent transformations fall within the scope of protection of the present invention.
在方案的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“前”、“后”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。并且,在方案的描述中,以操作人员为参照,靠近操作者的方向为近端,远离操作者的方向为远端。In the description of the scheme, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", " The orientation or positional relationship indicated by "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, which is only for convenience and simplification of description, rather than indicating or implying that the indicated device or element must have a specific orientation , constructed and operated in a specific orientation, and therefore should not be construed as limiting the invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance. In addition, in the description of the solution, with reference to the operator, the direction close to the operator is the proximal end, and the direction away from the operator is the distal end.
下面结合附图对本发明揭示的一种便携式充气机进行阐述,如附图1-附图3所示,其包括壳体1,所述壳体1用于提供安装空间,其可以是各种可行的材质,如塑料、金属等制作而成的内部具有腔体的各种可行的形状,例如可以是常规的手动打气设备的形状,或者可以是枪钻的外壳形状等。A portable inflator disclosed by the present invention will be described below with reference to the accompanying drawings. As shown in Figures 1 to 3, it includes a casing 1, which is used to provide an installation space, which may be various feasible There are various feasible shapes of the cavity inside, such as plastic, metal, etc., for example, it can be the shape of a conventional manual pumping device, or it can be the shell shape of a gun drill, etc.
优选的,所述壳体1为直筒状,并且所述直筒可以是注塑的方式一体成型,也可以是两个半圆形的构件拼装而成,或者可以是多段管件螺接或焊接或胶接或过盈配合等方式组装而成。Preferably, the casing 1 is in the shape of a straight cylinder, and the straight cylinder can be integrally formed by injection molding, or can be assembled from two semi-circular components, or can be multi-section pipe fittings screwed or welded or glued or interference fit, etc. assembled.
如附图1-附图3所示,所述壳体1优选包括一两端开口的中空管106,所述中空管106的一端设置有端板105,所述中空管106的另一端可拆卸地设置有打气头101,所述打气头101可以通过螺纹连接的方式或过盈配合的方式与中空管106连接。所述打气头与所述中空管101的截面(以平行于所述壳体1的轴线的平面作为剖切面剖切得到的截面)可以是各种可行的形状,例如所述壳体1的截面为圆形或椭圆形或边数不小于4的正多边形,优选的,所述直筒的截面形状以圆形为例,所述壳体1的不同区域的管径可以相同,也可以不同,具体根据所需要的内部结构具体设计。As shown in FIG. 1 to FIG. 3 , the casing 1 preferably includes a
所述壳体1的长度和尺寸是方便携带的重要影响因素,因此,在优选的实施例中,所述外壳1的直径/长度比在 14/150到30/100 之间。更优选的,所述外壳1的直径不超过25mm,进一步优选为不超过20mm;同时,所述外壳1的长度优选在200mm以下,进一步优选在180mm以下,整个装置的尺寸仅仅与一直笔稍大,能够放置于衣物上的口袋中,从而可以方便地进行随身携带。The length and size of the housing 1 are important factors for portability. Therefore, in a preferred embodiment, the diameter/length ratio of the housing 1 is between 14/150 and 30/100. More preferably, the diameter of the casing 1 is not more than 25mm, more preferably not more than 20mm; at the same time, the length of the casing 1 is preferably below 200mm, more preferably below 180mm, and the size of the entire device is only slightly larger than that of a straight pen. , can be placed in the pocket on the clothes, so that it can be easily carried around.
如附图1所示,所述壳体1内设置有电机2及由其驱动沿所述壳体1的延伸方向往复移动的活塞3,所述电机2可以是各种可行的电机,如伺服电机、步进电机等,甚至在一些情况下,可以采用气动马达,所述电机2通过固定座(图中未示出)固定在所述壳体1内,所述固定座不可相对所述壳体1转动。并且所述电机2的转轴与所述壳体1的转轴至少平行,优选为共轴,从而可以有效地缩小壳体1的内腔尺寸,进而缩小整个壳体1的大小。当然在其他实施例中,所述电机2的电机轴也可与所述活塞3的轴线不平行,即处于垂直状态,此时,电机及传扭机构需要的安装空间更大,因而整个打气设备的尺寸会相应增大。As shown in FIG. 1 , the housing 1 is provided with a
如附图1所示,所述电机2与所述活塞3之间设置有减速机10,以便于控制所述电机2的转速并增强驱动力此为现有技术,此处不加赘述,同时,优选所述减速机10的动力输出轴1001与所述电机2的轴线共轴。As shown in FIG. 1 , a
此外,所述电机2通过一将其扭矩转换为直线移动的传扭机构驱动所述活塞3往复移动,所述传扭机构可以有多种实现方式。In addition, the
在第一可行的实施例中,如附图1所示,所述传扭机构包括一输出轴11,所述输出轴11与所述减速机10的动力输出轴1001共轴连接,所述输出轴11与所述动力输出轴1001以螺接、过盈配合连接等方式连接。In a first feasible embodiment, as shown in FIG. 1 , the torque transmission mechanism includes an
如附图1、附图4所示,所述输出轴11的圆周壁上形成有回旋驱动槽1101,并且,所述回旋驱动槽1101为一封闭的环形槽,所述输出轴11的前端插接于所述活塞3上的插槽31内部,同时,所述输出轴11的内部中空,其侧壁具有一开口1102,所述开口1102与所述输出轴11的前端口1103相连通,以便于疏通所述活塞3内部的气压。As shown in FIG. 1 and FIG. 4 , a
如附图1、附图8所示,所述活塞3的插槽31的槽壁上具有一限位孔或槽306,所述限位孔或槽306内可滚动地设有一滚动件12,如钢珠或钢针,所述钢珠或钢针突出于所述限位孔或槽306外,并嵌入至所述回旋驱动槽1101内,从而当所述电机2驱动所述输出轴11自转时,所述钢珠或钢针在所述回旋驱动槽1101中移动并不断切换位置,由于钢珠或钢针在回旋驱动槽1101的不同位置时,其距离所述电机的距离在由远至近,由近至远之间反复变化,同时钢珠或钢针限定于所述活塞3上,因此钢珠或钢针的左右移动带动所述活塞3左右移动,所述钢珠或钢针与活塞3及输出轴11之间为滚动摩擦,可以有效地减少摩擦生热和磨损,避免腔体内过热影响电机等电气元件工作,同时有利于延长零部件的使用寿命。As shown in FIG. 1 and FIG. 8 , the groove wall of the
在第二可行的实施例中,也可以使所述活塞3共轴插接在所述输出轴11的插槽(图中未示出)中,对应的,在活塞3的外壁形成有所述回旋驱动槽1101,所述输出轴11的插槽的槽壁上设置有用于限定滚珠或滚针12的限位槽或孔,此处原理同上述实施例一致,不再赘述。In a second feasible embodiment, the
在第三可行的实施例中,如附图5所示,所述传扭机构包括所述输出轴11,所述输出轴11同样共轴插接在所述活塞3尾部的插槽31中,并且在所述输出轴11的圆周壁形成有外螺纹111(等同于外螺纹槽),在所述活塞3的插槽31的槽壁上形成有上述外螺纹111匹配的内螺纹32,内螺纹与外螺纹之间的连接结构为滑动摩擦连接方式。同时,所述活塞3由一防扭转结构限制而无法相对壳体1自转,具体的防扭转结构将在下面详细阐述。In a third feasible embodiment, as shown in FIG. 5 , the torque transmission mechanism includes the
此时,所述电机2需要通过交错的正反转来驱动所述输出轴11正反转时,输出轴11与活塞3相互咬合的螺纹在输出轴11正反转时可以有效地驱动所述活塞3相对所述输出轴11左右移动。At this time, when the
当然,在第四可行的实施例中,上述第三实施例中的所述外螺纹也可以设置在所述活塞3的外壁,所述内螺纹也可以设置在所述输出轴11上。Of course, in a fourth feasible embodiment, the external thread in the third embodiment can also be provided on the outer wall of the
在第五可行的实施例中,如附图6所示,所述输出轴11与所述活塞3之间形成有滚珠丝杠结构,例如,在所述输出轴11的外壁上形成有回旋驱动槽112,此时,所述回旋驱动槽不是环形的,在所述活塞3的插槽31的槽壁上形成有限位至少一个滚动件12的限位槽或孔34,所述滚动件12使所述活塞与输出轴3之间形成滚动摩擦。同时,所述活塞3由一防扭转结构限制而无法相对壳体1自转,具体的防扭转结构同样将在下面详细阐述。In a fifth feasible embodiment, as shown in FIG. 6 , a ball screw structure is formed between the
此时,所述电机2同样需要通过交错的正反转来驱动所述输出轴11正反转,从而驱动所述活塞3相对所述输出轴11左右移动。并且采用类似丝杠的结构,可以有效地降低输出轴11和活塞3之间的摩擦和发热。当然,所述螺旋槽也可以设置在所述活塞上,所述限位槽或孔设置在所述输出轴11上。At this time, the
当然,在另外的实施例中,所述电机2及传扭机构也可以构成与现有的电动推杆类似的结构,通过推杆与活塞连接,从而推杆的往复移动可以带动活塞的往复直线移动,此处电动推杆的结构为已知技术,此处不作赘述。Of course, in other embodiments, the
进一步,当所述电机2的轴线与所述壳体1的轴线垂直时,此时,所述电机2可以通过曲柄连杆机构等驱动所述活塞3往复移动,此处为已知技术,不作赘述,对应的,整机的尺寸相对于上述共轴实施例的结构要更大一点。Further, when the axis of the
所述活塞3的防扭转结构可以有多中方式,在一种可行的方式中,在所述活塞3的侧壁上形成有至少一个导向块(图中未示出),在所述壳体1的内壁形成有与所述导向块一一对应的导向槽,从而,所述活塞3往复移动时,所述导向块可以在所述导向槽中往复滑动以限制所述活塞3的自转。当然,上述导向块也可以设置在所述壳体1的内壁上,而所述导向槽设置在所述活塞3的侧壁上。The anti-twist structure of the
但是,在上述的防扭转结构中,所述导向块及活塞与所述壳体1的内壁滑动连接,由于活塞3在往复移动过程中与壳体1的内壁之间是存在大量的滑动摩擦,这对于各零件的使用寿命的延长及壳体内的散热显然是不利的,于是,在更优的实施例中,使活塞3与壳体1的内壁之间采用滚动摩擦以减小摩擦显然是必要的。However, in the above-mentioned anti-twist structure, the guide block and the piston are slidably connected to the inner wall of the housing 1, since there is a large amount of sliding friction between the
在一种可行的方式中,如附图5、附图6所示,可以在所述壳体1的内壁上设置有至少一条延伸方向与所述活塞3的轴线平行的导向槽107,优选为多条,进一步优选为至少三条且成多边形分布,所述活塞3的外周壁上形成有与每个所述导向槽107位置对应的限定孔或槽33,所述活塞3上与每个导向槽对应的限定孔或槽33的数量为多个,所述限定孔或槽33中限定有一滚珠或滚针20,所述滚珠或滚针20同时嵌入到与其对应的所述导向槽107中并使壳体1的内壁与活塞3的外壁之间保持微间隙,从而实现活塞3与壳体1的滚动连接。In a feasible manner, as shown in FIG. 5 and FIG. 6 , at least one
当然,上述的导向槽107同样可以设置在所述活塞3的侧壁,所述限定孔或槽33也可以设置在所述壳体1的内壁上。Of course, the above-mentioned
在更优的实施例中,如附图1所示,上述的位于所述回旋驱动槽1101中的滚动件12还凸出到所述活塞3上形成的固定通孔306的两个开口外,并嵌入到所述壳体1的内壁上形成的所述导向槽107中,此时就可以省去部分的限定槽或孔33和滚珠或滚针。In a more preferred embodiment, as shown in FIG. 1 , the above-mentioned
如附图1所示,所述活塞3与所述外壳1及位于所述外壳1前端设置的出气头101中的仅允许气体由壳体1内向所述出气头101外排放的单向控制结构4之间形成一腔体5,所述活塞3的往复移动不断地将外部的气体吸入到所述腔体5中并压缩后从所述出气头101的出气口排出。As shown in FIG. 1 , the
要使外部气体进入到所述腔体5可以用多种结构来实现,在一种可行的方式中,例如在壳体1上形成有一个进气口(图中未示出),所述进气口位于所述壳体1的侧壁上且位于所述活塞3和出气口101之间,并且所述进气口在所述活塞3移动至最前端时仍与活塞3保持间距,所述进气口连接位于所述壳体1内的单向阀(图中未示出),所述单向阀是气体仅能从壳体外部流入壳体1内,而无法由壳体内流出到壳体外,此处为已知技术,不作赘述。To allow the external air to enter the
在又一可选的实施例中,如附图1所示,外部空气通过一进气通道6引入到所述腔体5中,即所述腔体5通过进气通道6与所述壳体1上的进气口102连接,所述进气通道6在所述活塞3于第一位置处导通,在所述活塞3于第二位置处关断。In yet another optional embodiment, as shown in FIG. 1 , external air is introduced into the
此处,所述进气通道6的结构及其通断的控制结构是本方案实现的难点,发明人经过大量的创造性劳动得到了一可行的结构,详细如下:Here, the structure of the
如附图3、附图7、附图8所示,所述壳体1的端板105上设置的进气口102,所述进气通道6包括所述壳体1的内壁上形成的至少一进气槽103,优选所述进气槽103为多条,并且它们的形状可以是三角形槽或弧形槽,其中三角形槽可以作为限位结构,以安装相应的安装座并防止它们自转。所述进气槽103与所述活塞3的外壁上的第一通气槽301连通,此处,是通过所述进气槽103的出气端与所述壳体1的内腔连通,所述第一通气槽301的进气端与所述壳体1的内腔连通来实现进气槽103与第一通气槽301的连通。As shown in FIG. 3 , FIG. 7 , and FIG. 8 , the
并且,如附图8所示,所述活塞3上还设置有位于所述第一通气槽301前端的凹槽302,所述凹槽302的槽底设置有第二通气槽303,所述第二通气槽303与所述活塞3的前端的顶板304上的通气孔305连通。外界气体从所述进气口102进入所述壳体1内,并通过所述进气槽103进入壳体1的内腔,当所述第一通气槽301与第二通气槽303连通时,所述进气通道6导通,壳体1内腔的空气再从所述第一通气槽301、所述第二通气槽303,最后由所述通气孔305进入所述腔体5内。Moreover, as shown in FIG. 8 , the
反之,当所述第一通气槽301与第二通气槽303无法连通时,所述进气通道6被关断,壳体1内腔的空气无法进入到腔体5内。On the contrary, when the
如附图1、附图9所示,所述进气通道6通过一位于所述凹槽302中且宽度小于所述凹槽302宽度的密封圈7实现通断,具体是通过密封圈7封堵所述第一通气槽的出气端来实现。如图2和图3所示,所述密封圈7可以是各种可行的密封材料制作而成,其与所述壳体1的内壁紧贴从而实现密封,且由于所述密封圈7的宽度小于所述凹槽302的宽度,所以所述密封圈7在所述活塞3做往复移动的过程中,除了在所述凹槽302内往复移动,还会跟随活塞3进行一定的位移。As shown in FIG. 1 and FIG. 9 , the
当所述活塞3左移时(移动到第一位置),所述密封圈7与所述凹槽302的第一侧面3022紧贴,此时,所述第一通气槽301和第二通气槽303之间连通,气体进入到所述腔体5内,即类似于传统打气设备的向外拉活塞使腔体内抽气的动作。When the
当所述活塞3右移时(移动至第二位置),所述密封圈7与所述凹槽302的第二侧面3021紧贴,所述密封圈7封住所述第一通气槽301的出气端,所述第一通气槽301无法与第二通气槽302连通,此时所述通气管道6关断,此时,活塞3对位于腔体5的气体进行压缩,气体从所述出气头101排出,实现打气。When the
当然,在其他实施例中,所述密封圈7也可以不与所述活塞3同步移动,而是恰好可与凹槽302的两侧面贴合Of course, in other embodiments, the sealing
如图1所示,所述出气头101中设置的单向控制结构4是一个单向阀,其包括阀体401和弹簧402,所述阀体401与所述弹簧402相连接,并在所述弹簧402的弹力作用下与所述腔体5的出气口相抵接。为了安装拆卸的方便,所述出气头101与所述壳体1螺纹连接。所述出气头101的中央的出气口内壁具有螺纹,以适配不同类型的连接头用于打气。As shown in FIG. 1, the one-way control structure 4 provided in the
如附图1所示,为了给所述电机2提供电能,所述壳体1内设置有用于为电机2供电的电池8,所述电池8的轴线与所述电机2的轴线平行,当所述电池8为一个时,其与所述电机2同轴设置;当所述电池8为多个时,它们即成环形分布。并且,优选所述电池8位于所述电机2和端板105之间。所述电池8可以是已知的各种电池,优选为可充电电池。As shown in FIG. 1 , in order to provide electrical energy to the
如附图7所示,所述壳体1上设置有与所述电池8电性连接的充电口104,所述充电口104可以是已知的各种电源接口,例如各种USB接口,更优选为type-c接口、lignting接口等,所述充电口104也可以用于直接连接外部电源给所述电机2供电。可充电电池使用更加环保,充电口的设置避免了多次更换电池,更方便使用者的日常使用,有利于保护环境。当然,所述充电接口除了可以为所述电池8进行充电外,和可以通过电路板上的电路结构直接为电机供电,即在通过连接线连接市电和充电口104连接时,通过市电为电机供电,同时为电池8充电,反之没有连接线时,则由电池8为电机供电,此处的电路结构为已知技术,不作赘述。As shown in FIG. 7 , the housing 1 is provided with a charging
充电口104的存在对于防水防尘显然是不利的,当然在其他实施例中,所述充电口104也可以省去,因而可以采用将电池从壳体中取出的方式对电池进行充电,此处为已知技术,不作赘述。The existence of the charging
如图7所示,所述壳体1上具有启停开关9,所述电机2与所述启停开关9电性连接并受其控制。为了美观,所述充电口104和所述启停开关9均和所述进气口102一起设置于所述壳体1的尾盖105上。在其他实施例中,所述充电口104和所述启停开关9也可以设置于其他部位。As shown in FIG. 7 , the casing 1 is provided with a start-
同时,在其他实施中,还可以省去相应的启停开关,而采取远程遥控的方式来控制电机的启停,例如通过红外遥控或无线通讯或蓝牙通讯等常规的物联网系统的远程控制系统的方式来控制电机启停,甚至可以采用语言控制等方式来进行电机的启停控制,此处的,远程遥控、语言控制等控制方式的具体实现结构均为已知技术,并不是本方案的创新点,此处不作赘述。At the same time, in other implementations, the corresponding start-stop switch can also be omitted, and the start-stop of the motor can be controlled by remote control, for example, the remote control system of conventional Internet of Things systems such as infrared remote control or wireless communication or Bluetooth communication. The start and stop of the motor can be controlled by means of the control method, and even the start and stop of the motor can be controlled by means of language control. The innovative point will not be repeated here.
如附图1所示,所述启停开关9及充电结构均连接电路板30,并且,所述电路板位于所述电池8和端板105之间,并且其轴线至少与所述壳体1的轴线平行,从而电路板、电池及电机的布置结构能够有效地方便接线及使内部结构更紧凑从而有利于整机的微型化。As shown in FIG. 1 , the start-
本发明结构简单精巧,使用电机2控制活塞3快速打气,提高了打气设备的打气效率,减少了使用难度,省时省力。打气设备直筒型的外观便于人体工学,利于手持,方便携带。The invention has a simple and delicate structure, and uses the
本发明尚有多种实施方式,凡采用等同变换或者等效变换而形成的所有技术方案,均落在本发明的保护范围之内。The present invention still has multiple embodiments, and all technical solutions formed by using equivalent transformations or equivalent transformations fall within the protection scope of the present invention.
Claims (10)
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CN115671446A (en) * | 2022-11-02 | 2023-02-03 | 河北鸟巢科技有限公司 | Infusion apparatus, infusion tube assembly and infusion apparatus assembly |
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