CN111334060A - Preparation method of bamboo fiber polylactic acid composite plastic capable of being rapidly refined and degraded - Google Patents
Preparation method of bamboo fiber polylactic acid composite plastic capable of being rapidly refined and degraded Download PDFInfo
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- 229920003023 plastic Polymers 0.000 title claims abstract description 61
- 239000004033 plastic Substances 0.000 title claims abstract description 61
- 239000000835 fiber Substances 0.000 title claims abstract description 54
- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 49
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 49
- 241001330002 Bambuseae Species 0.000 title claims abstract description 49
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 49
- 239000011425 bamboo Substances 0.000 title claims abstract description 49
- 239000002131 composite material Substances 0.000 title claims abstract description 49
- 229920000747 poly(lactic acid) Polymers 0.000 title claims abstract description 47
- 239000004626 polylactic acid Substances 0.000 title claims abstract description 47
- 238000002360 preparation method Methods 0.000 title claims abstract description 20
- 239000000843 powder Substances 0.000 claims abstract description 24
- 238000002156 mixing Methods 0.000 claims abstract description 16
- ZFOZVQLOBQUTQQ-UHFFFAOYSA-N Tributyl citrate Chemical compound CCCCOC(=O)CC(O)(C(=O)OCCCC)CC(=O)OCCCC ZFOZVQLOBQUTQQ-UHFFFAOYSA-N 0.000 claims description 18
- 230000015556 catabolic process Effects 0.000 claims description 16
- 238000006731 degradation reaction Methods 0.000 claims description 16
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 13
- 239000002245 particle Substances 0.000 claims description 13
- 229940057995 liquid paraffin Drugs 0.000 claims description 12
- 238000001125 extrusion Methods 0.000 claims description 8
- 238000005469 granulation Methods 0.000 claims description 8
- 230000003179 granulation Effects 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 7
- 150000001875 compounds Chemical class 0.000 claims description 6
- 239000008187 granular material Substances 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
- XQAMSKBUGFVQFY-UHFFFAOYSA-N 2-[1-[(4-methyl-1,3-thiazol-2-yl)sulfanyl]ethyl]-5-phenyl-3h-thieno[2,3-d]pyrimidin-4-one Chemical compound N=1C=2SC=C(C=3C=CC=CC=3)C=2C(=O)NC=1C(C)SC1=NC(C)=CS1 XQAMSKBUGFVQFY-UHFFFAOYSA-N 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 238000009472 formulation Methods 0.000 claims description 2
- 239000002689 soil Substances 0.000 abstract description 6
- 241000196324 Embryophyta Species 0.000 abstract description 4
- 230000007062 hydrolysis Effects 0.000 abstract description 4
- 238000006460 hydrolysis reaction Methods 0.000 abstract description 4
- 230000003647 oxidation Effects 0.000 abstract description 4
- 238000007254 oxidation reaction Methods 0.000 abstract description 4
- 238000006303 photolysis reaction Methods 0.000 abstract description 4
- 230000015843 photosynthesis, light reaction Effects 0.000 abstract description 4
- 244000005700 microbiome Species 0.000 abstract description 3
- 229920002472 Starch Polymers 0.000 description 12
- 235000019698 starch Nutrition 0.000 description 12
- 239000008107 starch Substances 0.000 description 12
- 239000012634 fragment Substances 0.000 description 5
- 239000004743 Polypropylene Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000003912 environmental pollution Methods 0.000 description 3
- 230000000813 microbial effect Effects 0.000 description 3
- -1 polypropylene Polymers 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 230000000593 degrading effect Effects 0.000 description 2
- 230000007071 enzymatic hydrolysis Effects 0.000 description 2
- 238000006047 enzymatic hydrolysis reaction Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000002985 plastic film Substances 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 229920006238 degradable plastic Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 235000013410 fast food Nutrition 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000002362 mulch Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/20—Compounding polymers with additives, e.g. colouring
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- C08J3/226—Compounding polymers with additives, e.g. colouring using masterbatch techniques using a polymer as a carrier
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
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- A01G9/00—Cultivation in receptacles, forcing-frames or greenhouses; Edging for beds, lawn or the like
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- C08J5/18—Manufacture of films or sheets
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- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
- C08J2367/04—Polyesters derived from hydroxy carboxylic acids, e.g. lactones
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- C08J2467/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
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Abstract
Description
技术领域technical field
本发明涉及一种热塑性复合塑料,具体是指用于制作塑料质降解餐具的一种快速细化降解的竹纤维聚乳酸复合塑料制备方法。The invention relates to a thermoplastic composite plastic, in particular to a method for preparing a rapidly refined and degraded bamboo fiber polylactic acid composite plastic used for making plastic degradable tableware.
背景技术Background technique
说明:为了减轻一次性塑料质餐具在使用之后难以降解,对环境形成长期污染的问题,国家要求生产使用降解餐具;降解餐具是采用淀粉改性塑料制作的食品盒、刀叉勺碗等一次性塑料质餐具,降解餐具使用之后,在自然环境的微生物、空气、水、阳光作用下可加速降解风化;所述淀粉改性塑料是在聚乙烯PE树脂或聚丙烯PP树脂中添加食用淀粉进行改性,获得淀粉改性聚乙烯PE和淀粉改性聚丙烯PP塑料材料;降解餐具降解速率的快慢和风化颗粒度的大小取决于淀粉改性塑料中淀粉含量的多少,淀粉含量多,降解速率快、风化颗粒度小;反之,淀粉含量少,降解速率慢、风化颗粒度大;降解餐具的制作成型和使用强度亦受制于淀粉改性塑料中淀粉含量的多少,淀粉含量多,难以制作成型,强度低、易破碎、使用强度差;反之,淀粉含量少,易于成型,强度高,使用强度好;因此,现有技术淀粉改性塑料为了保证降解餐具易于制作成型和使用强度,添加的淀粉比例少,致使淀粉降解餐具制品降解的周期长,速率慢,风化碎片的颗粒度大,对环境的污染大;淀粉降解餐具降解周期约十年,碎片颗粒度约30毫米见方;因此,现有技术存在降解周期长、颗粒度大、环境污染大的问题与不足。Description: In order to alleviate the problem that disposable plastic tableware is difficult to degrade after use and causes long-term pollution to the environment, the state requires the production and use of degradable tableware; degradable tableware is one-time food boxes, knives, forks, spoons and bowls made of starch-modified plastics Plastic tableware, after the degradable tableware is used, the degradation and weathering can be accelerated under the action of microorganisms, air, water and sunlight in the natural environment; the starch-modified plastic is modified by adding edible starch to polyethylene PE resin or polypropylene PP resin. The starch-modified polyethylene PE and starch-modified polypropylene PP plastic materials are obtained; the degradation rate of the degraded tableware and the size of the weathered particle size depend on the starch content in the starch-modified plastic. The starch content is high, and the degradation rate is fast. , The weathered particle size is small; on the contrary, the starch content is small, the degradation rate is slow, and the weathered particle size is large; the production and use strength of degraded tableware is also limited by the starch content in the starch-modified plastic, and the starch content is high. The strength is low, easy to break, and the use strength is poor; on the contrary, the starch content is less, it is easy to form, the strength is high, and the use strength is good; therefore, in order to ensure that the degraded tableware is easy to make, form and use, the starch modified plastics in the prior art are added in the proportion of starch. less starch, resulting in a long degradation cycle and slow rate of starch degradation tableware products, large particle size of weathered fragments, and great pollution to the environment; starch degradation tableware degradation cycle is about ten years, and the particle size of the fragments is about 30 mm square; therefore, the prior art There are problems and shortcomings such as long degradation period, large particle size and large environmental pollution.
发明内容SUMMARY OF THE INVENTION
针对上述现有技术存在的问题与不足,本发明采用由竹纤维粉体和聚乳酸为配方,通过混合和造粒的制备工艺,制备出用于生产制造降解餐具的竹纤维聚乳酸复合塑料,简称复合塑料;利用竹纤维粉体具有高于其他植物纤维的机械强度,且竹纤维和聚乳酸易于在自然环境中受微生物的酶解、空气的氧化、雨水的水解、太阳的光解的作用迅速分解的特性,使由竹纤维聚乳酸复合塑料制造的复合塑料降解餐具使用废弃后,在自然界快速细化分解融入土壤,减轻对自然环境污染的技术方案,提供一种快速细化降解的竹纤维聚乳酸复合塑料制备方法,旨在使所制备的竹纤维聚乳酸复合塑料制造的复合塑料降解餐具使用废弃后,在自然环境中达到快速降解、颗粒细化、减轻环境污染的目的。In view of the problems and deficiencies existing in the above-mentioned prior art, the present invention adopts bamboo fiber powder and polylactic acid as formula, and prepares a bamboo fiber polylactic acid composite plastic for producing degradable tableware through a preparation process of mixing and granulation, It is referred to as composite plastic; the use of bamboo fiber powder has higher mechanical strength than other plant fibers, and bamboo fiber and polylactic acid are easily affected by the enzymatic hydrolysis of microorganisms, the oxidation of air, the hydrolysis of rainwater, and the photolysis of the sun in the natural environment. The characteristic of rapid decomposition enables the composite plastic degradable tableware made of bamboo fiber polylactic acid composite plastic to be quickly refined and decomposed into the soil in nature after being used and discarded, so as to reduce the pollution to the natural environment. The preparation method of fiber polylactic acid composite plastic aims to make the composite plastic degradable tableware made of bamboo fiber polylactic acid composite plastic be used and discarded, and achieve the purpose of rapid degradation, particle refinement and environmental pollution reduction in the natural environment.
本发明的目的是这样实现的:一种快速细化降解的竹纤维聚乳酸复合塑料制备方法,包括配方和制备工艺,其中:The object of the present invention is achieved in this way: a kind of preparation method of the bamboo fiber polylactic acid composite plastic of a kind of rapid refinement and degradation, comprises formula and preparation technology, wherein:
所述的配方为竹纤维粉体、聚乳酸、柠檬酸三丁酯和液体石蜡,其中:Described formula is bamboo fiber powder, polylactic acid, tributyl citrate and liquid paraffin, wherein:
所述竹纤维粉体为由竹纤维纸浆经水磨细化、干燥、筛选再加工,获得的颗粒度为4000~5000目的粉体;The bamboo fiber powder is refined, dried, screened and reprocessed from bamboo fiber pulp, and the obtained particle size is 4000-5000 mesh powder;
所述聚乳酸为工业级聚乳酸颗粒状塑料;Described polylactic acid is industrial grade polylactic acid granular plastic;
所述柠檬酸三丁酯为工业级;Described tributyl citrate is technical grade;
所述液体石蜡为工业级;Described liquid paraffin is industrial grade;
所述的制备工艺为:Described preparation process is:
步骤一、母料Step 1. Masterbatch
1.1、混合,将竹纤维粉体65%、聚乳酸25%、柠檬酸三丁酯8%和液体石蜡2%置于混合搅拌机内进行搅拌混合,获得母混料;1.1, mixing, placing bamboo fiber powder 65%, polylactic acid 25%, tributyl citrate 8% and liquid paraffin 2% in a mixer for stirring and mixing to obtain a master mix;
1.2、造粒,使用挤出造粒机对所述母混料进行挤出造粒,获得颗粒状的母料;1.2, granulation, use extrusion granulator to extrude and granulate the masterbatch to obtain granular masterbatch;
步骤二、复合塑料Step 2. Composite plastic
2.1、混合,将聚乳酸40%、所述母料59%和液体石蜡1%置于混合搅拌机中进行搅拌混合,获得复混料;2.1. Mixing, placing 40% of polylactic acid, 59% of the master batch and 1% of liquid paraffin in a mixer for stirring and mixing to obtain a compound material;
2.2、造粒,使用挤出造粒机对所述复混料进行挤出造粒,获得颗粒状、由聚乳酸和竹纤维构成的复合塑料,称为竹纤维聚乳酸复合塑料,简称复合塑料;2.2, granulation, use extrusion granulator to extrude and granulate the compound material to obtain a granular composite plastic composed of polylactic acid and bamboo fiber, called bamboo fiber polylactic acid composite plastic, referred to as composite plastic ;
制备工艺中涉及的百分比为重量百分比。The percentages involved in the preparation process are weight percentages.
工作原理及有益效果Working principle and beneficial effects
所述复合塑料中:聚乳酸起粘合剂和塑型剂作用,竹纤维粉体起强化骨架作用;复合塑料可直接经注塑成型制造刀叉勺碗降解餐具;复合塑料可再次混合添加所述母料20%,通过挤出辊轧成型为降解塑料片材,降解塑料片材再经吸塑压制成型制造快餐打包食品盒降解餐具;用所述复合塑料制造的降解餐具统称为复合塑料降解餐具;In the composite plastics: polylactic acid acts as a binder and a molding agent, and the bamboo fiber powder acts as a reinforcing skeleton; 20% of the masterbatch is formed into a degradable plastic sheet by extrusion and rolling, and the degraded plastic sheet is then molded by blister molding to manufacture degradable tableware for fast food packaging food boxes; degradable tableware made of the composite plastic is collectively referred to as composite plastic degradable tableware ;
由于竹纤维粉体具有高于其他植物纤维的机械强度,因此,在满足注塑成型的前提下,复合塑料中能够加大竹纤维粉体的占有比例,并可增强复合塑料的机械强度,满足并增强复合塑料降解餐具的使用强度;复合塑料中的聚乳酸和竹纤维粉体在自然环境中,受微生物酶解、空气氧化、降雨水解、太阳光解作用下会迅速降解,致复合塑料降解餐具使用废弃后在自然环境中迅速分解,即使在埋入土壤中不见阳光的状态下,受微生物酶解的作用亦能够快速分解;Since bamboo fiber powder has higher mechanical strength than other plant fibers, under the premise of satisfying injection molding, the proportion of bamboo fiber powder in composite plastics can be increased, and the mechanical strength of composite plastics can be enhanced, satisfying and enhancing the mechanical strength of composite plastics. The use strength of composite plastic degradable tableware; polylactic acid and bamboo fiber powder in composite plastic will be rapidly degraded under the action of microbial enzymolysis, air oxidation, rainfall hydrolysis, and solar photolysis in the natural environment, resulting in the use of composite plastic degradable tableware. After being abandoned, it decomposes rapidly in the natural environment. Even if it is buried in the soil without sunlight, it can be quickly decomposed by the action of microbial enzymatic hydrolysis;
由于竹纤维粉体能够加强复合塑料的机械强度,竹纤维粉体可以在复合塑料中占有较大比例较大密度,使得复合塑料降解餐具在自然环境下分解后的碎片颗粒度小;实验证明,复合塑料降解餐具在自然环境下降解周期为12~18个月,降解周期短;降解后的碎片颗粒度小于1毫米见方,碎片细化可融入土壤,减轻了对自然环境及土壤的污染和损害。Since the bamboo fiber powder can strengthen the mechanical strength of the composite plastic, the bamboo fiber powder can occupy a large proportion and a large density in the composite plastic, so that the particle size of the fragments of the composite plastic degradation tableware after being decomposed in the natural environment is small; The degradation cycle of composite plastic degradable tableware in the natural environment is 12 to 18 months, and the degradation cycle is short; the particle size of the degraded fragments is less than 1 mm square, and the fragments can be refined into the soil, reducing the pollution and damage to the natural environment and soil. .
有益设计拓展Beneficial design development
本发明制备的竹纤维聚乳酸复合塑料亦可用于制造快速细化降解的农用育秧地膜和农用大棚薄膜。The bamboo fiber polylactic acid composite plastic prepared by the invention can also be used to manufacture agricultural mulch film for raising seedlings and agricultural greenhouse film which are rapidly refined and degraded.
上述,本发明采用由竹纤维粉体和聚乳酸为配方,通过混合、造粒的制备工艺,制备出用于生产制造降解餐具的竹纤维聚乳酸复合塑料,简称复合塑料;利用竹纤维粉体具有高于其他植物纤维的机械强度,且竹纤维和聚乳酸易于在自然环境中受微生物的酶解、空气的氧化、雨水的水解、太阳的光解的作用迅速分解的特性,使由竹纤维聚乳酸复合塑料制造的复合塑料降解餐具使用废弃后,在自然界快速细化分解融入土壤,减轻对自然环境污染的技术方案,克服了现有技术存在降解周期长、颗粒度大、环境污染大的问题与不足,所提供的一种快速细化降解的竹纤维聚乳酸复合塑料制备方法,使所制备的竹纤维聚乳酸复合塑料制造的复合塑料降解餐具使用废弃后,在自然环境中达到了快速降解、颗粒细化、减轻环境污染的目的。Above, the present invention adopts bamboo fiber powder and polylactic acid as a formula, and prepares a bamboo fiber polylactic acid composite plastic for producing degradable tableware through a preparation process of mixing and granulation, which is called composite plastic for short; using bamboo fiber powder It has higher mechanical strength than other plant fibers, and bamboo fiber and polylactic acid are easily decomposed by microbial enzymolysis, air oxidation, rainwater hydrolysis, and solar photolysis in the natural environment. After the composite plastic degradable tableware made of polylactic acid composite plastic is used and discarded, it is rapidly refined and decomposed into the soil in nature, so as to reduce the pollution to the natural environment. Problems and deficiencies, the provided method for preparing a rapidly refined and degraded bamboo fiber polylactic acid composite plastic enables the composite plastic degradable tableware made of the prepared bamboo fiber polylactic acid composite plastic to be used and discarded. The purpose of degradation, particle refinement, and alleviation of environmental pollution.
实施例说明Example description
以下通过具体实施例对本发明的一种快速细化降解的竹纤维聚乳酸复合塑料制备方法作进一步详细说明,所属领域的技术人员可以参照实施例的配方及工艺方法制得具有快速细化降解功能的竹纤维聚乳酸复合塑料,但不应理解为对本发明的任何限制。The following is a further detailed description of a method for preparing a fast thinning and degrading bamboo fiber polylactic acid composite plastic of the present invention through specific examples. Those skilled in the art can refer to the formulas and process methods of the examples to obtain a rapid thinning and degrading function. The bamboo fiber polylactic acid composite plastic, but should not be construed as any limitation to the present invention.
具体实施方式Detailed ways
实施例Example
品名:竹纤维聚乳酸复合塑料Name: Bamboo fiber polylactic acid composite plastic
配方:formula:
配方为竹纤维粉体、聚乳酸、柠檬酸三丁酯和液体石蜡,其中:The formula is bamboo fiber powder, polylactic acid, tributyl citrate and liquid paraffin, including:
所述竹纤维粉体为由竹纤维纸浆经水磨细化、干燥、筛选再加工,获得的颗粒度为4000~5000目的粉体;The bamboo fiber powder is refined, dried, screened and reprocessed from bamboo fiber pulp, and the obtained particle size is 4000-5000 mesh powder;
所述聚乳酸为工业级聚乳酸颗粒状塑料;Described polylactic acid is industrial grade polylactic acid granular plastic;
所述柠檬酸三丁酯为工业级;Described tributyl citrate is technical grade;
所述液体石蜡为工业级;Described liquid paraffin is industrial grade;
制备preparation
制备条件:Preparation conditions:
环境气压:一个大气压Ambient pressure: one atmosphere
环境温度:室温Ambient temperature: room temperature
制备主要设备:混合搅拌机、挤出造粒机;Preparation of main equipment: mixing mixer, extrusion granulator;
制备工艺:Preparation Process:
步骤一、母料Step 1. Masterbatch
1.1、混合,将竹纤维粉体65%、聚乳酸25%、柠檬酸三丁酯8%和液体石蜡2%置于混合搅拌机内进行搅拌混合,获得母混料;1.1, mixing, placing bamboo fiber powder 65%, polylactic acid 25%, tributyl citrate 8% and liquid paraffin 2% in a mixer for stirring and mixing to obtain a master mix;
1.2、造粒,使用挤出造粒机对所述母混料进行挤出造粒,获得颗粒状的母料;1.2, granulation, use extrusion granulator to extrude and granulate the masterbatch to obtain granular masterbatch;
步骤二、复合塑料Step 2. Composite plastic
2.1、混合,将聚乳酸40%、所述母料59%和液体石蜡1%置于混合搅拌机中进行搅拌混合,获得复混料;2.1. Mixing, placing 40% of polylactic acid, 59% of the master batch and 1% of liquid paraffin in a mixer for stirring and mixing to obtain a compound material;
2.2、造粒,使用挤出造粒机对所述复混料进行挤出造粒,获得颗粒状、由聚乳酸和竹纤维构成的复合塑料,称为竹纤维聚乳酸复合塑料,简称复合塑料;2.2, granulation, use extrusion granulator to extrude and granulate the compound material to obtain a granular composite plastic composed of polylactic acid and bamboo fiber, called bamboo fiber polylactic acid composite plastic, referred to as composite plastic ;
制备工艺中涉及的百分比为重量百分比。The percentages involved in the preparation process are weight percentages.
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