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CN111334060A - Preparation method of bamboo fiber polylactic acid composite plastic capable of being rapidly refined and degraded - Google Patents

Preparation method of bamboo fiber polylactic acid composite plastic capable of being rapidly refined and degraded Download PDF

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CN111334060A
CN111334060A CN202010271609.8A CN202010271609A CN111334060A CN 111334060 A CN111334060 A CN 111334060A CN 202010271609 A CN202010271609 A CN 202010271609A CN 111334060 A CN111334060 A CN 111334060A
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polylactic acid
bamboo fiber
composite plastic
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徐明星
胡鹏华
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Ningbo Create New Material Co ltd
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    • C08J3/226Compounding polymers with additives, e.g. colouring using masterbatch techniques using a polymer as a carrier
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    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
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Abstract

The invention discloses a preparation method of a bamboo fiber polylactic acid composite plastic capable of being rapidly refined and degraded, which comprises a formula and a preparation process. The invention adopts bamboo fiber powder and polylactic acid as a formula, and prepares bamboo fiber polylactic acid composite plastic, called composite plastic for short, for producing degradable tableware by a preparation process of mixing and granulating; the technical scheme is that the bamboo fiber powder has the mechanical strength higher than that of other plant fibers, and the bamboo fiber and the polylactic acid are easily decomposed quickly under the actions of enzymolysis of microorganisms, oxidation of air, hydrolysis of rainwater and photolysis of the sun in the natural environment, so that the bamboo fiber and the polylactic acid are quickly refined, decomposed and blended into soil in the nature, and the pollution to the natural environment is reduced.

Description

一种快速细化降解的竹纤维聚乳酸复合塑料制备方法A kind of preparation method of fast thinning and degrading bamboo fiber polylactic acid composite plastic

技术领域technical field

本发明涉及一种热塑性复合塑料,具体是指用于制作塑料质降解餐具的一种快速细化降解的竹纤维聚乳酸复合塑料制备方法。The invention relates to a thermoplastic composite plastic, in particular to a method for preparing a rapidly refined and degraded bamboo fiber polylactic acid composite plastic used for making plastic degradable tableware.

背景技术Background technique

说明:为了减轻一次性塑料质餐具在使用之后难以降解,对环境形成长期污染的问题,国家要求生产使用降解餐具;降解餐具是采用淀粉改性塑料制作的食品盒、刀叉勺碗等一次性塑料质餐具,降解餐具使用之后,在自然环境的微生物、空气、水、阳光作用下可加速降解风化;所述淀粉改性塑料是在聚乙烯PE树脂或聚丙烯PP树脂中添加食用淀粉进行改性,获得淀粉改性聚乙烯PE和淀粉改性聚丙烯PP塑料材料;降解餐具降解速率的快慢和风化颗粒度的大小取决于淀粉改性塑料中淀粉含量的多少,淀粉含量多,降解速率快、风化颗粒度小;反之,淀粉含量少,降解速率慢、风化颗粒度大;降解餐具的制作成型和使用强度亦受制于淀粉改性塑料中淀粉含量的多少,淀粉含量多,难以制作成型,强度低、易破碎、使用强度差;反之,淀粉含量少,易于成型,强度高,使用强度好;因此,现有技术淀粉改性塑料为了保证降解餐具易于制作成型和使用强度,添加的淀粉比例少,致使淀粉降解餐具制品降解的周期长,速率慢,风化碎片的颗粒度大,对环境的污染大;淀粉降解餐具降解周期约十年,碎片颗粒度约30毫米见方;因此,现有技术存在降解周期长、颗粒度大、环境污染大的问题与不足。Description: In order to alleviate the problem that disposable plastic tableware is difficult to degrade after use and causes long-term pollution to the environment, the state requires the production and use of degradable tableware; degradable tableware is one-time food boxes, knives, forks, spoons and bowls made of starch-modified plastics Plastic tableware, after the degradable tableware is used, the degradation and weathering can be accelerated under the action of microorganisms, air, water and sunlight in the natural environment; the starch-modified plastic is modified by adding edible starch to polyethylene PE resin or polypropylene PP resin. The starch-modified polyethylene PE and starch-modified polypropylene PP plastic materials are obtained; the degradation rate of the degraded tableware and the size of the weathered particle size depend on the starch content in the starch-modified plastic. The starch content is high, and the degradation rate is fast. , The weathered particle size is small; on the contrary, the starch content is small, the degradation rate is slow, and the weathered particle size is large; the production and use strength of degraded tableware is also limited by the starch content in the starch-modified plastic, and the starch content is high. The strength is low, easy to break, and the use strength is poor; on the contrary, the starch content is less, it is easy to form, the strength is high, and the use strength is good; therefore, in order to ensure that the degraded tableware is easy to make, form and use, the starch modified plastics in the prior art are added in the proportion of starch. less starch, resulting in a long degradation cycle and slow rate of starch degradation tableware products, large particle size of weathered fragments, and great pollution to the environment; starch degradation tableware degradation cycle is about ten years, and the particle size of the fragments is about 30 mm square; therefore, the prior art There are problems and shortcomings such as long degradation period, large particle size and large environmental pollution.

发明内容SUMMARY OF THE INVENTION

针对上述现有技术存在的问题与不足,本发明采用由竹纤维粉体和聚乳酸为配方,通过混合和造粒的制备工艺,制备出用于生产制造降解餐具的竹纤维聚乳酸复合塑料,简称复合塑料;利用竹纤维粉体具有高于其他植物纤维的机械强度,且竹纤维和聚乳酸易于在自然环境中受微生物的酶解、空气的氧化、雨水的水解、太阳的光解的作用迅速分解的特性,使由竹纤维聚乳酸复合塑料制造的复合塑料降解餐具使用废弃后,在自然界快速细化分解融入土壤,减轻对自然环境污染的技术方案,提供一种快速细化降解的竹纤维聚乳酸复合塑料制备方法,旨在使所制备的竹纤维聚乳酸复合塑料制造的复合塑料降解餐具使用废弃后,在自然环境中达到快速降解、颗粒细化、减轻环境污染的目的。In view of the problems and deficiencies existing in the above-mentioned prior art, the present invention adopts bamboo fiber powder and polylactic acid as formula, and prepares a bamboo fiber polylactic acid composite plastic for producing degradable tableware through a preparation process of mixing and granulation, It is referred to as composite plastic; the use of bamboo fiber powder has higher mechanical strength than other plant fibers, and bamboo fiber and polylactic acid are easily affected by the enzymatic hydrolysis of microorganisms, the oxidation of air, the hydrolysis of rainwater, and the photolysis of the sun in the natural environment. The characteristic of rapid decomposition enables the composite plastic degradable tableware made of bamboo fiber polylactic acid composite plastic to be quickly refined and decomposed into the soil in nature after being used and discarded, so as to reduce the pollution to the natural environment. The preparation method of fiber polylactic acid composite plastic aims to make the composite plastic degradable tableware made of bamboo fiber polylactic acid composite plastic be used and discarded, and achieve the purpose of rapid degradation, particle refinement and environmental pollution reduction in the natural environment.

本发明的目的是这样实现的:一种快速细化降解的竹纤维聚乳酸复合塑料制备方法,包括配方和制备工艺,其中:The object of the present invention is achieved in this way: a kind of preparation method of the bamboo fiber polylactic acid composite plastic of a kind of rapid refinement and degradation, comprises formula and preparation technology, wherein:

所述的配方为竹纤维粉体、聚乳酸、柠檬酸三丁酯和液体石蜡,其中:Described formula is bamboo fiber powder, polylactic acid, tributyl citrate and liquid paraffin, wherein:

所述竹纤维粉体为由竹纤维纸浆经水磨细化、干燥、筛选再加工,获得的颗粒度为4000~5000目的粉体;The bamboo fiber powder is refined, dried, screened and reprocessed from bamboo fiber pulp, and the obtained particle size is 4000-5000 mesh powder;

所述聚乳酸为工业级聚乳酸颗粒状塑料;Described polylactic acid is industrial grade polylactic acid granular plastic;

所述柠檬酸三丁酯为工业级;Described tributyl citrate is technical grade;

所述液体石蜡为工业级;Described liquid paraffin is industrial grade;

所述的制备工艺为:Described preparation process is:

步骤一、母料Step 1. Masterbatch

1.1、混合,将竹纤维粉体65%、聚乳酸25%、柠檬酸三丁酯8%和液体石蜡2%置于混合搅拌机内进行搅拌混合,获得母混料;1.1, mixing, placing bamboo fiber powder 65%, polylactic acid 25%, tributyl citrate 8% and liquid paraffin 2% in a mixer for stirring and mixing to obtain a master mix;

1.2、造粒,使用挤出造粒机对所述母混料进行挤出造粒,获得颗粒状的母料;1.2, granulation, use extrusion granulator to extrude and granulate the masterbatch to obtain granular masterbatch;

步骤二、复合塑料Step 2. Composite plastic

2.1、混合,将聚乳酸40%、所述母料59%和液体石蜡1%置于混合搅拌机中进行搅拌混合,获得复混料;2.1. Mixing, placing 40% of polylactic acid, 59% of the master batch and 1% of liquid paraffin in a mixer for stirring and mixing to obtain a compound material;

2.2、造粒,使用挤出造粒机对所述复混料进行挤出造粒,获得颗粒状、由聚乳酸和竹纤维构成的复合塑料,称为竹纤维聚乳酸复合塑料,简称复合塑料;2.2, granulation, use extrusion granulator to extrude and granulate the compound material to obtain a granular composite plastic composed of polylactic acid and bamboo fiber, called bamboo fiber polylactic acid composite plastic, referred to as composite plastic ;

制备工艺中涉及的百分比为重量百分比。The percentages involved in the preparation process are weight percentages.

工作原理及有益效果Working principle and beneficial effects

所述复合塑料中:聚乳酸起粘合剂和塑型剂作用,竹纤维粉体起强化骨架作用;复合塑料可直接经注塑成型制造刀叉勺碗降解餐具;复合塑料可再次混合添加所述母料20%,通过挤出辊轧成型为降解塑料片材,降解塑料片材再经吸塑压制成型制造快餐打包食品盒降解餐具;用所述复合塑料制造的降解餐具统称为复合塑料降解餐具;In the composite plastics: polylactic acid acts as a binder and a molding agent, and the bamboo fiber powder acts as a reinforcing skeleton; 20% of the masterbatch is formed into a degradable plastic sheet by extrusion and rolling, and the degraded plastic sheet is then molded by blister molding to manufacture degradable tableware for fast food packaging food boxes; degradable tableware made of the composite plastic is collectively referred to as composite plastic degradable tableware ;

由于竹纤维粉体具有高于其他植物纤维的机械强度,因此,在满足注塑成型的前提下,复合塑料中能够加大竹纤维粉体的占有比例,并可增强复合塑料的机械强度,满足并增强复合塑料降解餐具的使用强度;复合塑料中的聚乳酸和竹纤维粉体在自然环境中,受微生物酶解、空气氧化、降雨水解、太阳光解作用下会迅速降解,致复合塑料降解餐具使用废弃后在自然环境中迅速分解,即使在埋入土壤中不见阳光的状态下,受微生物酶解的作用亦能够快速分解;Since bamboo fiber powder has higher mechanical strength than other plant fibers, under the premise of satisfying injection molding, the proportion of bamboo fiber powder in composite plastics can be increased, and the mechanical strength of composite plastics can be enhanced, satisfying and enhancing the mechanical strength of composite plastics. The use strength of composite plastic degradable tableware; polylactic acid and bamboo fiber powder in composite plastic will be rapidly degraded under the action of microbial enzymolysis, air oxidation, rainfall hydrolysis, and solar photolysis in the natural environment, resulting in the use of composite plastic degradable tableware. After being abandoned, it decomposes rapidly in the natural environment. Even if it is buried in the soil without sunlight, it can be quickly decomposed by the action of microbial enzymatic hydrolysis;

由于竹纤维粉体能够加强复合塑料的机械强度,竹纤维粉体可以在复合塑料中占有较大比例较大密度,使得复合塑料降解餐具在自然环境下分解后的碎片颗粒度小;实验证明,复合塑料降解餐具在自然环境下降解周期为12~18个月,降解周期短;降解后的碎片颗粒度小于1毫米见方,碎片细化可融入土壤,减轻了对自然环境及土壤的污染和损害。Since the bamboo fiber powder can strengthen the mechanical strength of the composite plastic, the bamboo fiber powder can occupy a large proportion and a large density in the composite plastic, so that the particle size of the fragments of the composite plastic degradation tableware after being decomposed in the natural environment is small; The degradation cycle of composite plastic degradable tableware in the natural environment is 12 to 18 months, and the degradation cycle is short; the particle size of the degraded fragments is less than 1 mm square, and the fragments can be refined into the soil, reducing the pollution and damage to the natural environment and soil. .

有益设计拓展Beneficial design development

本发明制备的竹纤维聚乳酸复合塑料亦可用于制造快速细化降解的农用育秧地膜和农用大棚薄膜。The bamboo fiber polylactic acid composite plastic prepared by the invention can also be used to manufacture agricultural mulch film for raising seedlings and agricultural greenhouse film which are rapidly refined and degraded.

上述,本发明采用由竹纤维粉体和聚乳酸为配方,通过混合、造粒的制备工艺,制备出用于生产制造降解餐具的竹纤维聚乳酸复合塑料,简称复合塑料;利用竹纤维粉体具有高于其他植物纤维的机械强度,且竹纤维和聚乳酸易于在自然环境中受微生物的酶解、空气的氧化、雨水的水解、太阳的光解的作用迅速分解的特性,使由竹纤维聚乳酸复合塑料制造的复合塑料降解餐具使用废弃后,在自然界快速细化分解融入土壤,减轻对自然环境污染的技术方案,克服了现有技术存在降解周期长、颗粒度大、环境污染大的问题与不足,所提供的一种快速细化降解的竹纤维聚乳酸复合塑料制备方法,使所制备的竹纤维聚乳酸复合塑料制造的复合塑料降解餐具使用废弃后,在自然环境中达到了快速降解、颗粒细化、减轻环境污染的目的。Above, the present invention adopts bamboo fiber powder and polylactic acid as a formula, and prepares a bamboo fiber polylactic acid composite plastic for producing degradable tableware through a preparation process of mixing and granulation, which is called composite plastic for short; using bamboo fiber powder It has higher mechanical strength than other plant fibers, and bamboo fiber and polylactic acid are easily decomposed by microbial enzymolysis, air oxidation, rainwater hydrolysis, and solar photolysis in the natural environment. After the composite plastic degradable tableware made of polylactic acid composite plastic is used and discarded, it is rapidly refined and decomposed into the soil in nature, so as to reduce the pollution to the natural environment. Problems and deficiencies, the provided method for preparing a rapidly refined and degraded bamboo fiber polylactic acid composite plastic enables the composite plastic degradable tableware made of the prepared bamboo fiber polylactic acid composite plastic to be used and discarded. The purpose of degradation, particle refinement, and alleviation of environmental pollution.

实施例说明Example description

以下通过具体实施例对本发明的一种快速细化降解的竹纤维聚乳酸复合塑料制备方法作进一步详细说明,所属领域的技术人员可以参照实施例的配方及工艺方法制得具有快速细化降解功能的竹纤维聚乳酸复合塑料,但不应理解为对本发明的任何限制。The following is a further detailed description of a method for preparing a fast thinning and degrading bamboo fiber polylactic acid composite plastic of the present invention through specific examples. Those skilled in the art can refer to the formulas and process methods of the examples to obtain a rapid thinning and degrading function. The bamboo fiber polylactic acid composite plastic, but should not be construed as any limitation to the present invention.

具体实施方式Detailed ways

实施例Example

品名:竹纤维聚乳酸复合塑料Name: Bamboo fiber polylactic acid composite plastic

配方:formula:

配方为竹纤维粉体、聚乳酸、柠檬酸三丁酯和液体石蜡,其中:The formula is bamboo fiber powder, polylactic acid, tributyl citrate and liquid paraffin, including:

所述竹纤维粉体为由竹纤维纸浆经水磨细化、干燥、筛选再加工,获得的颗粒度为4000~5000目的粉体;The bamboo fiber powder is refined, dried, screened and reprocessed from bamboo fiber pulp, and the obtained particle size is 4000-5000 mesh powder;

所述聚乳酸为工业级聚乳酸颗粒状塑料;Described polylactic acid is industrial grade polylactic acid granular plastic;

所述柠檬酸三丁酯为工业级;Described tributyl citrate is technical grade;

所述液体石蜡为工业级;Described liquid paraffin is industrial grade;

制备preparation

制备条件:Preparation conditions:

环境气压:一个大气压Ambient pressure: one atmosphere

环境温度:室温Ambient temperature: room temperature

制备主要设备:混合搅拌机、挤出造粒机;Preparation of main equipment: mixing mixer, extrusion granulator;

制备工艺:Preparation Process:

步骤一、母料Step 1. Masterbatch

1.1、混合,将竹纤维粉体65%、聚乳酸25%、柠檬酸三丁酯8%和液体石蜡2%置于混合搅拌机内进行搅拌混合,获得母混料;1.1, mixing, placing bamboo fiber powder 65%, polylactic acid 25%, tributyl citrate 8% and liquid paraffin 2% in a mixer for stirring and mixing to obtain a master mix;

1.2、造粒,使用挤出造粒机对所述母混料进行挤出造粒,获得颗粒状的母料;1.2, granulation, use extrusion granulator to extrude and granulate the masterbatch to obtain granular masterbatch;

步骤二、复合塑料Step 2. Composite plastic

2.1、混合,将聚乳酸40%、所述母料59%和液体石蜡1%置于混合搅拌机中进行搅拌混合,获得复混料;2.1. Mixing, placing 40% of polylactic acid, 59% of the master batch and 1% of liquid paraffin in a mixer for stirring and mixing to obtain a compound material;

2.2、造粒,使用挤出造粒机对所述复混料进行挤出造粒,获得颗粒状、由聚乳酸和竹纤维构成的复合塑料,称为竹纤维聚乳酸复合塑料,简称复合塑料;2.2, granulation, use extrusion granulator to extrude and granulate the compound material to obtain a granular composite plastic composed of polylactic acid and bamboo fiber, called bamboo fiber polylactic acid composite plastic, referred to as composite plastic ;

制备工艺中涉及的百分比为重量百分比。The percentages involved in the preparation process are weight percentages.

Claims (1)

1.一种快速细化降解的竹纤维聚乳酸复合塑料制备方法,包括配方和制备工艺,其特征在于:1. a bamboo fiber polylactic acid composite plastic preparation method of rapid refinement and degradation, comprising formula and preparation technique, is characterized in that: 所述的配方为竹纤维粉体、聚乳酸、柠檬酸三丁酯和液体石蜡,其中:Described formula is bamboo fiber powder, polylactic acid, tributyl citrate and liquid paraffin, wherein: 所述竹纤维粉体为由竹纤维纸浆经水磨细化、干燥、筛选再加工,获得的颗粒度为4000~5000目的粉体;The bamboo fiber powder is refined, dried, screened and reprocessed from bamboo fiber pulp, and the obtained particle size is 4000-5000 mesh powder; 所述聚乳酸为工业级聚乳酸颗粒状塑料;Described polylactic acid is industrial grade polylactic acid granular plastic; 所述柠檬酸三丁酯为工业级;Described tributyl citrate is technical grade; 所述液体石蜡为工业级;Described liquid paraffin is industrial grade; 所述的制备工艺为:Described preparation process is: 步骤一、母料Step 1. Masterbatch 1.1、混合,将竹纤维粉体65%、聚乳酸25%、柠檬酸三丁酯8%和液体石蜡2%置于混合搅拌机内进行搅拌混合,获得母混料;1.1, mixing, placing bamboo fiber powder 65%, polylactic acid 25%, tributyl citrate 8% and liquid paraffin 2% in a mixer for stirring and mixing to obtain a master mix; 1.2、造粒,使用挤出造粒机对所述母混料进行挤出造粒,获得颗粒状的母料;1.2, granulation, use extrusion granulator to extrude and granulate the masterbatch to obtain granular masterbatch; 步骤二、复合塑料Step 2. Composite plastic 2.1、混合,将聚乳酸40%、所述母料59%和液体石蜡1%置于混合搅拌机中进行搅拌混合,获得复混料;2.1. Mixing, placing 40% of polylactic acid, 59% of the master batch and 1% of liquid paraffin in a mixer for stirring and mixing to obtain a compound material; 2.2、造粒,使用挤出造粒机对所述复混料进行挤出造粒,获得颗粒状的竹纤维聚乳酸复合塑料;2.2, granulation, use extrusion granulator to extrude and granulate the compound material to obtain granular bamboo fiber polylactic acid composite plastic; 制备工艺中涉及的百分比为重量百分比。The percentages involved in the preparation process are weight percentages.
CN202010271609.8A 2020-03-27 2020-03-27 Preparation method of bamboo fiber polylactic acid composite plastic capable of being rapidly refined and degraded Withdrawn CN111334060A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114989627A (en) * 2022-07-18 2022-09-02 上海富朋环保科技集团有限公司 Degradable bamboo pulp sugarcane pulp biscuit box and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114989627A (en) * 2022-07-18 2022-09-02 上海富朋环保科技集团有限公司 Degradable bamboo pulp sugarcane pulp biscuit box and preparation method thereof

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