CN111331774A - A Foaming Fixture Mechanism That Can Four-Station Free of Die Change - Google Patents
A Foaming Fixture Mechanism That Can Four-Station Free of Die Change Download PDFInfo
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- CN111331774A CN111331774A CN202010255806.0A CN202010255806A CN111331774A CN 111331774 A CN111331774 A CN 111331774A CN 202010255806 A CN202010255806 A CN 202010255806A CN 111331774 A CN111331774 A CN 111331774A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/35—Component parts; Details or accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
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Abstract
Description
技术领域technical field
本发明涉及机械技术领域,具体地说是一种可四工位免换模的发泡夹具机构。The invention relates to the technical field of machinery, in particular to a foaming clamp mechanism capable of four-station mold-free replacement.
背景技术Background technique
传统发泡箱体的固定式发泡夹具,一般只安装一种模具。当需要更换产品型号,要对设备的进行内模的更换,及相应宽度或长度的调整。对于一些特别产线产品种类相对单一,而市场需求要求经常切换,对传统夹具生产时要经常更换模具,工作量会很大,而且会影响生产效率。The fixed foaming fixture of the traditional foaming box generally only installs one kind of mold. When the product model needs to be changed, the inner mold of the equipment should be replaced, and the corresponding width or length should be adjusted. For some special production lines, the types of products are relatively single, and the market demand requires frequent switching. For traditional fixture production, it is necessary to frequently replace the molds, the workload will be large, and the production efficiency will be affected.
发明内容SUMMARY OF THE INVENTION
本发明为克服现有技术的不足,提供一种可四工位免换模的发泡夹具机构,模具翻转机构能在最多四种模具之间实现自动切换,极大减少了换模工作,及根据产量要求自动切换产品,提高生产效率。In order to overcome the deficiencies of the prior art, the present invention provides a four-station foaming fixture mechanism without mold changing, the mold turning mechanism can automatically switch between four molds at most, greatly reducing the mold changing work, and Automatically switch products according to production requirements to improve production efficiency.
为实现上述目的,设计一种可四工位免换模的发泡夹具机构,包括上部机架、下部机架、锁定气缸、提升装置、模具翻转机构、运动架总成,其特征在于:下部机架的下端与地面固定连接,下部机架的上端连接上部机架,上部机架上连接设有模具翻转机构;位于模具翻转机构下方设有运动架总成,运动架总成的左右两侧分别采用提升机构与下部机架连接;位于模具翻转机构前方的上部机架上设有上部锁定气缸;位于提升机构前后两侧的下部机架上分别设有下部锁定气缸;位于运动架总成前方的下部机架上设有防护板。In order to achieve the above-mentioned purpose, a four-station foam clamp mechanism without mold change is designed, including an upper frame, a lower frame, a locking cylinder, a lifting device, a mold turning mechanism, and a moving frame assembly, which is characterized in that the lower part is: The lower end of the frame is fixedly connected to the ground, the upper end of the lower frame is connected to the upper frame, and the upper frame is connected with a mold turning mechanism; under the mold turning mechanism is a moving frame assembly, the left and right sides of the moving frame assembly are The lifting mechanism is used to connect with the lower frame respectively; the upper frame located in front of the mold turning mechanism is provided with an upper locking cylinder; the lower frames located on the front and rear sides of the lifting mechanism are respectively provided with lower locking cylinders; located in front of the motion frame assembly There is a protective plate on the lower frame of the .
所述的模具翻转机构包括齿轮、齿圈、驱动电机、旋转支架、模具连接板、前挡板、支架连接板、基座、转轴、锁定块,位于上部机架的上方设有旋转支架,所述的旋转支架为矩形框架结构,旋转支架的四周分别采用模具连接板连接模具;位于旋转支架的前端连接支架连接板,支架连接板的中部连接转轴的一端,转轴的另一端通过基座与上部机架的前部连接;位于旋转支架的后端连接齿圈,齿圈啮合连接齿轮,所述的齿轮轴接驱动电机的伸出轴,所述的驱动电机固定于上部机架的后部;位于模具连接板的前端设有前挡板。The mold turning mechanism includes a gear, a ring gear, a driving motor, a rotating bracket, a mold connecting plate, a front baffle, a bracket connecting plate, a base, a rotating shaft, and a locking block, and a rotating bracket is arranged above the upper frame, so the The rotating support is a rectangular frame structure, and the surrounding of the rotating support adopts a mold connecting plate to connect the mold; the front end of the rotating support is connected to the support connecting plate, the middle part of the support connecting plate is connected to one end of the rotating shaft, and the other end of the rotating shaft passes through the base and the upper part. The front part of the frame is connected; the rear end of the rotating bracket is connected to the ring gear, the ring gear is engaged with the connection gear, the gear shaft is connected to the extension shaft of the drive motor, and the drive motor is fixed at the rear of the upper frame; A front baffle is provided at the front end of the die connecting plate.
所述的支架连接板为正方形面板结构,并且位于支架连接板前端面上的上、下、左、右分别连接设有两组锁定块组件,每组的锁定块组件由两个锁定块组成。The bracket connecting plate is a square panel structure, and the upper, lower, left and right on the front end surface of the bracket connecting plate are respectively connected with two groups of locking block assemblies, each group of locking block assemblies is composed of two locking blocks.
所述的前挡板上的左右两侧分别连接双头气缸,双头气缸的头部及尾部分别采用连杆连接插销,所述的插销通过插销连接件与前挡板连接。The left and right sides of the front baffle are respectively connected with double-headed cylinders, and the head and tail of the double-headed cylinders are connected by connecting rods respectively, and the plugs are connected with the front baffle through the plug connectors.
所述的运动架总成包括皮带输送机、左侧板、右侧板、后挡板、侧板连接架、宽度调节丝杆、宽度调节电机,位于下部机架的中部通过连接件连接皮带输送机,皮带输送机的左右两侧分别设有左侧板及右侧板,左侧板及右侧板的后端设有后挡板,所述的后挡板的下端通过连接件连接提升框架,提升框架与提升机构连接;位于左侧板及右侧板的下端分别通过滑块连接宽度调节丝杆,宽度调节丝杆采用链条连接宽度调节电机,宽度调节电机与提升框架的底部固定连接。The motion frame assembly includes a belt conveyor, a left side plate, a right side plate, a rear baffle, a side plate connecting frame, a width adjustment screw, and a width adjustment motor, which is located in the middle of the lower frame and is connected by a connecting piece for belt conveying. The left and right sides of the belt conveyor are respectively provided with a left plate and a right plate, the rear ends of the left plate and the right plate are provided with a rear baffle, and the lower end of the rear baffle is connected to the lifting frame through a connecting piece , the lifting frame is connected with the lifting mechanism; the lower ends of the left plate and the right plate are respectively connected with the width adjustment screw through the slider, the width adjustment screw is connected with the width adjustment motor by the chain, and the width adjustment motor is fixedly connected with the bottom of the lifting frame.
所述的宽度调节电机的驱动轴上轴接宽度调节齿轮,宽度调节齿轮通过链条与宽度调节丝杆连接。The drive shaft of the width adjusting motor is axially connected with a width adjusting gear, and the width adjusting gear is connected with the width adjusting screw rod through a chain.
所述的皮带输送机的皮带由电机驱动。The belt of the belt conveyor is driven by a motor.
所述的提升机构包括提升连接架、提升丝杆、升降电机、导向杆、导向块,位于提升框架的左右两侧分别连接提升连接架,提升连接架连接提升丝杆的一端,提升丝杆的另一端连接升降电机的驱动轴;位于提升丝杆的前后两侧分别设有导向杆,导向杆的上端通过导向块与提升框架连接,导向杆的下端与下部机架固定连接。The lifting mechanism includes a lifting connecting frame, a lifting screw, a lifting motor, a guide rod and a guide block. The left and right sides of the lifting frame are respectively connected to the lifting connecting frame. The lifting connecting frame is connected to one end of the lifting screw, and the end of the lifting screw is The other end is connected to the drive shaft of the lifting motor; the front and rear sides of the lifting screw rod are respectively provided with guide rods, the upper end of the guide rod is connected with the lifting frame through the guide block, and the lower end of the guide rod is fixedly connected with the lower frame.
所述的升降电机与下部机架固定连接。The lifting motor is fixedly connected with the lower frame.
本发明同现有技术相比,提供一种可四工位免换模的发泡夹具机构,模具翻转机构能在最多四种模具之间实现自动切换,极大减少了换模工作,及根据产量要求自动切换产品,提高生产效率。Compared with the prior art, the present invention provides a four-station foaming fixture mechanism without mold changing, and the mold turning mechanism can automatically switch between four kinds of molds at most, greatly reducing the work of changing the mold, and according to The output requires automatic switching of products to improve production efficiency.
附图说明Description of drawings
图1为本发明结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图2为本发明结构主视图。Figure 2 is a front view of the structure of the present invention.
图3为模具翻转机构结构示意图。Figure 3 is a schematic structural diagram of a mold turning mechanism.
图4为下部机架结构示意图。Figure 4 is a schematic diagram of the structure of the lower frame.
图5为运动架总成结构示意图。Figure 5 is a schematic diagram of the structure of the motion frame assembly.
图6为前挡板结构示意图。FIG. 6 is a schematic diagram of the structure of the front baffle.
参见图1至图6,1为模具翻转机构,1-1为齿轮,1-2为驱动电机,1-3为齿圈,1-4为旋转支架,1-5为模具连接板,1-6为模具,1-7为前挡板,1-8为支架连接板,1-9为锁定块,1-10为基座,1-11为转轴,1-12为双头气缸,1-13为连杆,1-14为插销,2为上部机架,3为下部锁定气缸,4为运动架总成,4-1为皮带输送机,4-2为左侧板,4-3为右侧板,4-4为后挡板,4-5为提升框架,4-6为宽度调节丝杆,4-7为宽度调节电机,4-8为链条,4-9为宽度调节齿轮,5为提升机构,5-1为提升连接架,5-2为提升丝杆,5-3为升降电机,5-4为导向块,5-5为导向杆,6为下部机架,7为防护板,8为上部锁定气缸。1 to 6, 1 is the mold turning mechanism, 1-1 is the gear, 1-2 is the drive motor, 1-3 is the ring gear, 1-4 is the rotating bracket, 1-5 is the mold connecting plate, 1- 6 is the mold, 1-7 is the front baffle, 1-8 is the bracket connecting plate, 1-9 is the locking block, 1-10 is the base, 1-11 is the rotating shaft, 1-12 is the double-headed cylinder, 1- 13 is the connecting rod, 1-14 is the latch, 2 is the upper frame, 3 is the lower locking cylinder, 4 is the moving frame assembly, 4-1 is the belt conveyor, 4-2 is the left side plate, and 4-3 is the Right side plate, 4-4 is the tailgate, 4-5 is the lifting frame, 4-6 is the width adjustment screw, 4-7 is the width adjustment motor, 4-8 is the chain, 4-9 is the width adjustment gear, 5 is the lifting mechanism, 5-1 is the lifting connecting frame, 5-2 is the lifting screw, 5-3 is the lifting motor, 5-4 is the guide block, 5-5 is the guide rod, 6 is the lower frame, 7 is the Guard plate, 8 is the upper locking cylinder.
具体实施方式Detailed ways
下面根据附图对本发明做进一步的说明。The present invention will be further described below according to the accompanying drawings.
如图1至图6所示,下部机架6的下端与地面固定连接,下部机架6的上端连接上部机架2,上部机架2上连接设有模具翻转机构1;位于模具翻转机构1下方设有运动架总成4,运动架总成4的左右两侧分别采用提升机构5与下部机架6连接;位于模具翻转机构1前方的上部机架2上设有上部锁定气缸8;位于提升机构5前后两侧的下部机架6上分别设有下部锁定气缸3;位于运动架总成4前方的下部机架6上设有防护板7。As shown in Figures 1 to 6, the lower end of the
模具翻转机构1包括齿轮、齿圈、驱动电机、旋转支架、模具连接板、前挡板、支架连接板、基座、转轴、锁定块,位于上部机架2的上方设有旋转支架1-4,所述的旋转支架1-4为矩形框架结构,旋转支架1-4的四周分别采用模具连接板1-5连接模具1-6;位于旋转支架1-4的前端连接支架连接板1-8,支架连接板1-8的中部连接转轴1-11的一端,转轴1-11的另一端通过基座1-10与上部机架2的前部连接;位于旋转支架1-4的后端连接齿圈1-3,齿圈1-3啮合连接齿轮1-1,所述的齿轮1-1轴接驱动电机1-2的伸出轴,所述的驱动电机1-2固定于上部机架2的后部;位于模具连接板1-5的前端设有前挡板1-7。The mold turning mechanism 1 includes a gear, a ring gear, a driving motor, a rotating bracket, a mold connecting plate, a front baffle, a bracket connecting plate, a base, a rotating shaft, and a locking block, and a rotating bracket 1-4 is arranged above the
支架连接板1-8为正方形面板结构,并且位于支架连接板1-8前端面上的上、下、左、右分别连接设有两组锁定块组件,每组的锁定块组件由两个锁定块1-9组成。The bracket connecting plate 1-8 is a square panel structure, and the upper, lower, left and right on the front end surface of the bracket connecting plate 1-8 are respectively connected with two sets of locking block assemblies, and the locking block assemblies of each group are locked by two Blocks 1-9 are made up.
前挡板1-7上的左右两侧分别连接双头气缸1-12,双头气缸1-12的头部及尾部分别采用连杆1-13连接插销1-14,所述的插销1-14通过插销连接件与前挡板1-7连接。The left and right sides of the front baffle 1-7 are respectively connected to the double-headed cylinders 1-12. The head and tail of the double-headed cylinders 1-12 are connected to the pins 1-14 by connecting rods 1-13 respectively. 14 is connected to the front bezels 1-7 by means of plug connectors.
运动架总成4包括皮带输送机、左侧板、右侧板、后挡板、侧板连接架、宽度调节丝杆、宽度调节电机,位于下部机架6的中部通过连接件连接皮带输送机4-1,皮带输送机4-1的左右两侧分别设有左侧板4-2及右侧板4-3,左侧板4-2及右侧板4-3的后端设有后挡板4-4,所述的后挡板4-4的下端通过连接件连接提升框架4-5,提升框架4-5与提升机构5连接;位于左侧板4-2及右侧板4-3的下端分别通过滑块连接宽度调节丝杆4-6,宽度调节丝杆4-6采用链条4-8连接宽度调节电机4-7,宽度调节电机4-7与提升框架4-5的底部固定连接。The moving frame assembly 4 includes a belt conveyor, a left side plate, a right side plate, a rear baffle, a side plate connecting frame, a width adjustment screw, and a width adjustment motor, which is located in the middle of the
宽度调节电机4-7的驱动轴上轴接宽度调节齿轮4-9,宽度调节齿轮4-9通过链条4-8与宽度调节丝杆4-6连接。The drive shaft of the width adjusting motor 4-7 is connected with the width adjusting gear 4-9, and the width adjusting gear 4-9 is connected with the width adjusting screw 4-6 through the chain 4-8.
皮带输送机4-1的皮带由电机驱动。The belt of the belt conveyor 4-1 is driven by a motor.
提升机构5包括提升连接架、提升丝杆、升降电机、导向杆、导向块,位于提升框架4-5的左右两侧分别连接提升连接架5-1,提升连接架5-1连接提升丝杆5-2的一端,提升丝杆5-2的另一端连接升降电机5-3的驱动轴;位于提升丝杆5-2的前后两侧分别设有导向杆5-5,导向杆5-5的上端通过导向块5-4与提升框架4-5连接,导向杆5-5的下端与下部机架6固定连接。The
升降电机5-3与下部机架6固定连接。The lift motor 5 - 3 is fixedly connected with the
整个机构分上下两部分,下部机架6上通过皮带输送机4-1负责模具的进出,提升机构5通过升降电机5-3及提升丝杆5-2带动提升框架4-5进行上升、下降的工作,升降的锁定由下部锁定气缸3的伸出轴伸出后锁定,左侧板4-2、右侧板4-3及后挡板4-4安装在提升框架4-5上,因此,提升框架4-5从而带动左侧板4-2、右侧板4-3及后挡板4-4的上升、下降的工作,左侧板4-2、右侧板4-3可根据需求完成的宽度调节,宽度调节由度调节电机4-7驱动宽度调节丝杆4-6来完成两块侧板的宽度调节。The whole mechanism is divided into upper and lower parts. The
上部机架2上装有模具翻转机构1,模具翻转机构1上的旋转支架1-4通过驱动电机1-2旋转来选择模具型号,完成产品调整。当完成型号调整后,由上部锁定气缸8的伸出轴贯穿上部机架2插入支架连接板1-8上相邻两个锁定块1-9之间的位置进行锁定,完成换模。模具1-6在模具连接板1-5上的锁定由前挡板1-7上的双头气缸1-12进行控制。在双头气缸1-12伸出时,插销1-14在连杆1-13带动下缩回。当开始发泡时,双头气缸1-12缩回,插销1-14在连杆1-13的带动下伸出,锁住前挡板1-7,即可完成模具1-6在模具连接板1-5上的锁定。The
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Cited By (2)
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CN112372926A (en) * | 2020-10-22 | 2021-02-19 | 吴江创源玩具有限公司 | Automatic mold overturning device and method for polyurethane foaming production line |
CN114290593A (en) * | 2021-12-10 | 2022-04-08 | 安徽鲲鹏装备模具制造有限公司 | Automatic mold changing clamp for box body foaming and with automatic top overturning function |
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CN212097202U (en) * | 2020-04-02 | 2020-12-08 | 亨内基机械(嘉兴)有限公司 | Foaming fixture device capable of realizing four-station die change-free |
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US4664614A (en) * | 1984-10-05 | 1987-05-12 | Crios S.P.A. | Foaming apparatus with rotatable plug-holder drum for refrigerator cabinets |
US4691906A (en) * | 1985-04-19 | 1987-09-08 | Remmele Engineering, Inc. | Apparatus for supporting the walls of appliances and the like during foaming |
EP1778449A1 (en) * | 2004-08-05 | 2007-05-02 | Crios, S.P.A. | Method and rotary drum installation for vacuum foaming of refrigerators |
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CN107530923A (en) * | 2015-05-29 | 2018-01-02 | 克劳斯玛菲科技有限公司 | For the foam device of refrigerator-freezer and the foaming method of correlation |
CN212097202U (en) * | 2020-04-02 | 2020-12-08 | 亨内基机械(嘉兴)有限公司 | Foaming fixture device capable of realizing four-station die change-free |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112372926A (en) * | 2020-10-22 | 2021-02-19 | 吴江创源玩具有限公司 | Automatic mold overturning device and method for polyurethane foaming production line |
CN114290593A (en) * | 2021-12-10 | 2022-04-08 | 安徽鲲鹏装备模具制造有限公司 | Automatic mold changing clamp for box body foaming and with automatic top overturning function |
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Application publication date: 20200626 |