CN111330525A - Lignocellulose biomass hydrothermal liquefaction device and system thereof - Google Patents
Lignocellulose biomass hydrothermal liquefaction device and system thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及绿色可再生能源技术领域,尤其涉及一种木质纤维素类生物质水热液化装置及其系统。The invention relates to the technical field of green renewable energy, in particular to a lignocellulosic biomass hydrothermal liquefaction device and a system thereof.
背景技术Background technique
生物质是储存太阳能能量的载体,也是可循环再生的有机碳资源。其中木质纤维素类生物质包含纤维素(35~50wt%)、半纤维素(20~30wt%)和木质素(20~30wt%),占植物类生物质的90wt%以上,是地球上最主要的可再生碳资源。我国是一个农业大国,每年农作物秸秆产量约9亿吨,资源丰富具有广阔的发展潜力。但是因为秸秆分布广泛、利用率不高,且大部分因为未得到合理利用引起大气及水质污染,危害巨大。与此同时,目前可利用的石油资源在日益耗竭,许多国家纷纷开始寻找石油的替代品。水热液化技术是近年来发展比较迅速的一种生物质“Wet-thermochemical”(译为:湿-热化学)转化技术,可以实现含一定水分的生物质在相对较低的反应温度(250~400℃)、高压(5~30MPa)及一定的反应时间下,经溶剂作用将大分子热裂解为小分子碎片。水热液化技术能使秸秆等木质纤维素类生物质转化为液体燃料,对缓解我国液体资源短缺的现状具有重要意义。Biomass is a carrier for storing solar energy and a recyclable organic carbon resource. Among them, lignocellulosic biomass includes cellulose (35-50wt%), hemicellulose (20-30wt%) and lignin (20-30wt%), accounting for more than 90wt% of plant biomass, and it is the largest biomass on earth. major renewable carbon source. my country is a big agricultural country, with an annual output of about 900 million tons of crop stalks. It is rich in resources and has broad development potential. However, because the straw is widely distributed, the utilization rate is not high, and most of it causes air and water pollution due to the unreasonable utilization, and the harm is huge. At the same time, the currently available oil resources are increasingly exhausted, and many countries have begun to look for substitutes for oil. Hydrothermal liquefaction technology is a biomass "Wet-thermochemical" (translated as: wet-thermochemical) conversion technology that has developed rapidly in recent years. It can achieve a relatively low reaction temperature (250~ 400°C), high pressure (5-30MPa) and a certain reaction time, the macromolecules are thermally cracked into small molecular fragments by the action of the solvent. Hydrothermal liquefaction technology can convert lignocellulosic biomass such as straw into liquid fuel, which is of great significance for alleviating the current shortage of liquid resources in my country.
生物质水热液化(超临界流体)转化为液体燃料和高附加值能源化学品,是能源化学研究前沿之一。随着理论进步及技术创新,新型高效的反应器也成为当前研究人员关注的重点。反应釜作为最常见的为生物质水热液化制生物油/化学品提供高温高压反应环境的设备,对其进行新的加工和改造对木质纤维素类生物质水热液化产业推广和应用具有极其重要的意义。由于水热液化工艺需要高温高压,导致对设备的要求比较高,从而提高了设备生产成本。因此,目前水热液化制备生物油/化学品,大多处于实验室研究阶段,工业应用较少。如何降低对反应设备和条件的要求、实现工业化连续生产,尚需进一步的研究。Hydrothermal liquefaction of biomass (supercritical fluid) into liquid fuels and high value-added energy chemicals is one of the frontiers of energy chemistry research. With theoretical progress and technological innovation, new and efficient reactors have also become the focus of current researchers. As the most common equipment that provides high temperature and high pressure reaction environment for biomass hydrothermal liquefaction to bio-oil/chemicals, the new processing and transformation of the reactor is extremely important for the promotion and application of lignocellulosic biomass hydrothermal liquefaction industry. Significance. Since the hydrothermal liquefaction process requires high temperature and high pressure, the requirements for the equipment are relatively high, thereby increasing the production cost of the equipment. Therefore, the preparation of bio-oil/chemicals by hydrothermal liquefaction is mostly in the laboratory research stage, with few industrial applications. How to reduce the requirements for reaction equipment and conditions and realize industrialized continuous production still needs further research.
目前,市面上反应釜正常运转动力来源均为常规电力,业内认为生物质水热液化获得生物油入不敷出。替代能源的成本竞争力在不断提高,储能技术也大有可为,因此,使用常规电力和替代能源互为补充,甚至只使用可再生能源作为动力来源将有效推动行业发展。但是目前这方面研究鲜有发表。At present, the normal operating power source of the reactor on the market is conventional electricity, and the industry believes that the biomass hydrothermal liquefaction obtained bio-oil cannot make ends meet. The cost competitiveness of alternative energy sources is increasing, and energy storage technology is also promising. Therefore, the use of conventional electricity and alternative energy sources to complement each other, or even use only renewable energy as a power source, will effectively promote the development of the industry. However, little research has been published so far.
生物质转化为液体燃料路线众多,诸如快速热解液化、高压液化、水解发酵等。但这些工艺技术都存在着一些共同的问题,如转化过程中碳资源利用不完全,产物品位不高,难以直接替代现有的交通燃料,产物成分复杂提纯作为化学品成本高等。利用催化技术,将可再生生物质转化以碳氢燃料为目标产物和高附加值化学品是人们关注的重点,尤其是使用固体非均相催化剂。但是现在固体(液化残渣、固体催化剂)和液体(生物油)一般以混合物形式存在在反应釜内,这使得分离成本高。There are many routes for converting biomass into liquid fuels, such as rapid pyrolysis liquefaction, high pressure liquefaction, hydrolysis fermentation, etc. However, these process technologies all have some common problems, such as incomplete utilization of carbon resources in the conversion process, low product quality, difficulty in directly replacing existing transportation fuels, complicated product components and high cost of purification as chemicals. The conversion of renewable biomass to hydrocarbon fuels as target products and high value-added chemicals is the focus of attention using catalytic technologies, especially the use of solid heterogeneous catalysts. But now solids (liquefaction residues, solid catalysts) and liquids (bio-oils) are generally present in the reactor as a mixture, which makes the separation cost high.
木质纤维素类生物质水热液化转化为生物油/化学品具有较大潜力,但受限于高能耗和产物分离困难等问题,至今仍停留于实验室阶段,无法推广应用。为了实现木质纤维素类生物质能源化和资源化产业化推广与应用,开发、设计一种新型反应釜使之便于固液分离,并且应用可再生能源替代常规电力的液化系统是当前亟待解决的。Hydrothermal liquefaction of lignocellulosic biomass into bio-oil/chemicals has great potential, but limited by high energy consumption and difficulty in product separation, it is still in the laboratory stage and cannot be popularized and applied. In order to realize the promotion and application of lignocellulosic biomass energy and resource industrialization, it is urgent to develop and design a new type of reactor to facilitate solid-liquid separation, and to use renewable energy to replace conventional power liquefaction systems. .
发明内容SUMMARY OF THE INVENTION
本发明的主要目的在于提供一种木质纤维素类生物质水热液化装置及其系统,以期解决上述提及的技术问题。The main purpose of the present invention is to provide a lignocellulosic biomass hydrothermal liquefaction device and a system thereof, in order to solve the above-mentioned technical problems.
作为本发明的一个方面,提供一种木质纤维素类生物质水热液化装置,包括:As an aspect of the present invention, a lignocellulosic biomass hydrothermal liquefaction device is provided, comprising:
反应釜,所述反应釜包括釜体,在所述釜体内部形成反应釜釜腔;a reaction kettle, the reaction kettle comprises a kettle body, and a reaction kettle chamber is formed inside the kettle body;
加热层,设置于所述釜体外侧,所述加热层内设置加热油和电阻丝,用于对所述反应釜釜腔进行加热;A heating layer is arranged on the outside of the kettle body, and heating oil and resistance wires are arranged in the heating layer for heating the chamber of the reaction kettle;
内衬,设置于所述反应釜釜腔内,且所述内衬与反应釜釜腔之间形成夹层;其中,所述内衬镂空并在所述内衬的内壁上设置螺旋折流板;The inner lining is arranged in the reaction kettle chamber, and an interlayer is formed between the inner lining and the reaction kettle chamber; wherein, the inner lining is hollowed out and a spiral baffle is arranged on the inner wall of the inner lining;
磁力搅拌器,包括搅拌桨和磁力传动器,所述磁力传动器设置于所述搅拌桨的端部;所述搅拌桨的另一端延伸至所述内衬内部;a magnetic stirrer, comprising a stirring paddle and a magnetic driver, the magnetic driver is arranged at the end of the stirring paddle; the other end of the stirring paddle extends to the inside of the lining;
其中,水热液化反应在所述内衬内部进行,反应后的固体被截留于所述内衬内,而反应后的液体能通过所述内衬的镂空处排入所述夹层内,实现固液分离。The hydrothermal liquefaction reaction is carried out inside the inner lining, the reacted solid is trapped in the inner lining, and the reacted liquid can be discharged into the interlayer through the hollow of the inner lining to realize solidification liquid separation.
作为本发明的另一个方面,还提供一种木质纤维素类生物质水热液化系统,包括:As another aspect of the present invention, there is also provided a lignocellulosic biomass hydrothermal liquefaction system, comprising:
如上述的木质纤维素类生物质水热液化装置;As above-mentioned lignocellulosic biomass hydrothermal liquefaction device;
光伏发电装置,用于对所述加热层的电阻丝和磁力搅拌器的运行提供电能。A photovoltaic power generation device for providing electrical energy for the operation of the resistance wire of the heating layer and the magnetic stirrer.
基于上述技术方案,本发明相对于现有技术至少具有以下有益效果的其中之一或其中一部分:Based on the above technical solutions, the present invention has at least one or a part of the following beneficial effects relative to the prior art:
该木质纤维素类生物质水热液化装置设计内衬,内衬镂空,用于放置固体原料和固体非均相催化剂等,待反应完毕后可以快速实现固液分离,有效降低分离成本;内衬内壁设计螺旋折流板,可以在生物质水热液化发生反应时提高湍流度,与磁力搅拌器结合有利于物料混合;The lignocellulosic biomass hydrothermal liquefaction device is designed with an inner lining, and the inner lining is hollowed out for placing solid raw materials and solid heterogeneous catalysts. The inner wall is designed with helical baffles, which can improve the turbulence degree when the biomass hydrothermal liquefaction reacts, and the combination with the magnetic stirrer is conducive to the mixing of materials;
木质纤维素类生物质水热液化系统利用光伏发电装置替代常规电力可以有效降低生产成本;The lignocellulosic biomass hydrothermal liquefaction system uses photovoltaic power generation devices to replace conventional electricity, which can effectively reduce production costs;
综上所述,本发明的木质纤维素类生物质水热液化装置及其系统要求低、操作简单、占地少、无二次污染、投资费用少有利于生物质高效清洁高值化利用与推广。To sum up, the lignocellulosic biomass hydrothermal liquefaction device and its system of the present invention have low requirements, simple operation, less land occupation, no secondary pollution, and low investment cost, which is conducive to the efficient, clean, high-value utilization of biomass and the promotion.
附图说明Description of drawings
图1是本发明实施例的反应釜局部半剖示意图;Fig. 1 is the partial half-section schematic diagram of the reactor of the embodiment of the present invention;
图2是本发明实施例的反应釜和内衬局部半剖示意图;Fig. 2 is the partial half-section schematic diagram of the reactor and the inner lining of the embodiment of the present invention;
图3是本发明实施例的木质纤维素类生物质水热液化系统示意图;3 is a schematic diagram of a lignocellulosic biomass hydrothermal liquefaction system according to an embodiment of the present invention;
图4是本发明实施例的木质纤维素类生物质水热液化制备生物油/化学品实验室分离过程示意图。4 is a schematic diagram of a laboratory separation process for preparing bio-oil/chemicals by hydrothermal liquefaction of lignocellulosic biomass according to an embodiment of the present invention.
以上附图中,附图标记含义如下:In the above drawings, the reference signs have the following meanings:
1、釜体;2、第一排气口;3、冷却水进口;4、温度传感器探头;5、压力传感器探头;6、介电常数测试探头;7、进气口;8、冷却水出口;9、第二排气口;10、磁力搅拌器;11、螺母;12、冷却水循环管路;13、进气管;14、内衬;15、磁力传动器壳体;16、内螺纹;17、搅拌桨;18、螺旋折流板;19、法兰盘;20、法兰盖;21、螺柱;22、夹层;23、磁力搅拌器安装口;24、蓄电池;25、气体收集罐;26、固液分离器;27、加热循环器;28、固体储存罐;29、蒸馏釜;30、蠕动泵;31、蒸馏冷凝器;32、液体收集罐;33、太阳能电池板;34、太阳能控制器;35、交直流逆变器。1. Kettle body; 2. First exhaust port; 3. Cooling water inlet; 4. Temperature sensor probe; 5. Pressure sensor probe; 6. Dielectric constant test probe; 7. Air inlet; 8. Cooling water outlet ;9, the second exhaust port; 10, magnetic stirrer; 11, nut; 12, cooling water circulation pipeline; 13, air intake pipe; 14, lining; 15, magnetic drive housing; 16, internal thread; 17 , stirring paddle; 18, spiral baffle; 19, flange plate; 20, flange cover; 21, stud; 22, interlayer; 23, magnetic stirrer installation port; 24, battery; 25, gas collection tank; 26, solid-liquid separator; 27, heating circulator; 28, solid storage tank; 29, distillation still; 30, peristaltic pump; 31, distillation condenser; 32, liquid collection tank; 33, solar panel; 34, solar energy Controller; 35. AC/DC inverter.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚明白,以下结合具体实施例,并参照附图,对本发明作进一步的详细说明。In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings.
如图1和图2所示,一种木质纤维素类生物质水热液化装置,包括:反应釜、加热层、内衬14和磁力搅拌器10;其中,反应釜包括釜体1,在釜体1内部形成反应釜釜腔;加热层(图未示),设置于釜体1外侧,加热层内设置加热油和电阻丝,用于对反应釜釜腔进行加热;内衬14,设置于反应釜釜腔内,且内衬14与反应釜釜腔之间形成夹层22;其中,内衬14镂空并在内衬14的内壁上设置螺旋折流板18;磁力搅拌器10包括搅拌桨17和磁力传动器,磁力传动器设置于搅拌桨17的端部;搅拌桨17的另一端延伸至内衬14内部;其中,水热液化反应在内衬14内部进行,反应后的固体被截留于内衬14内,而反应后的液体能通过内衬14的镂空处排入夹层22内,实现固液分离。As shown in Figures 1 and 2, a lignocellulosic biomass hydrothermal liquefaction device includes: a reaction kettle, a heating layer, a
更为具体地,在本发明的实施例中,进行水热液化反应的物料,一般包括木质纤维素类生物质。其中,木质纤维素类生物质具体定义为含有纤维素组分的原材料,包括木材(如杨树、桉树、松树等)及林产加工废弃物和农业秸秆类废弃物(如玉米秆、小麦秆、稻秆等)、草类等及上述各类的混合物。More specifically, in the embodiments of the present invention, the materials for the hydrothermal liquefaction reaction generally include lignocellulosic biomass. Among them, lignocellulosic biomass is specifically defined as raw materials containing cellulose components, including wood (such as poplar, eucalyptus, pine, etc.), forest processing waste and agricultural straw waste (such as corn stalk, wheat stalk, Rice straw, etc.), grasses, etc., and mixtures of the above.
而进行水热液化反应的物料除上述木质纤维素类生物质外,还具有固体非均相催化剂。固体非均相催化剂因具有热稳定性好、可重复利用、不腐蚀设备和易分离等诸多优点,在生物质催化转化领域显示出广阔的应用前景。本发明实施例中所指的固体非均相催化剂主要包括固体超强酸、氧化物、硫化物、分子筛、金属盐、天然粘土矿、杂多酸、树脂和载体催化剂等,具体粒径大小可以通过催化剂制备工艺进行控制。In addition to the above-mentioned lignocellulosic biomass, the material for the hydrothermal liquefaction reaction also has a solid heterogeneous catalyst. Solid heterogeneous catalysts show broad application prospects in the field of biomass catalytic conversion due to their good thermal stability, reusability, non-corroding equipment, and easy separation. The solid heterogeneous catalysts referred to in the embodiments of the present invention mainly include solid superacids, oxides, sulfides, molecular sieves, metal salts, natural clay minerals, heteropolyacids, resins and supported catalysts, etc. The specific particle size can be determined by The catalyst preparation process is controlled.
当水热液化反应后,反应釜内包括“反应后固体物料”和“生物油/化学品液相产物”,其中“反应后固体物料”包括生物质和固体非均相催化剂及其他固体物质。生物质可以是本领域中已知的任何生物质原料。After the hydrothermal liquefaction reaction, the reactor contains "reacted solid materials" and "bio-oil/chemical liquid-phase products", wherein "post-reacted solid materials" include biomass and solid heterogeneous catalysts and other solid materials. Biomass can be any biomass feedstock known in the art.
在本发明的优选实施例中,内衬14内截留“反应后固体物料”即固体;而“生物油/化学品液相产物”则可通过镂空流入夹层22内。In a preferred embodiment of the present invention, the "reacted solid materials", ie solids, are trapped in the
因此,内衬14的镂空处的孔径小于“反应后固体物料”的粒径,以实现完全的固液分离,为后续的产物的分离提供方便。Therefore, the pore diameter of the hollow portion of the
在本发明的实施例中,如图1和图2所示,内衬14为圆筒筛形式,底部封死,开口处有内螺纹16起固定作用。内衬14的内壁设置螺旋折流板18,与磁力搅拌器10配合,有利于提高湍流度使得物料与溶剂充分混合和接触。In the embodiment of the present invention, as shown in FIG. 1 and FIG. 2 , the
在本发明的实施例中,如图1所示,反应釜的顶部设置带颈对焊法兰,带颈对焊法兰包括法兰盘19和法兰盖20,法兰盘19与釜体1为一整体;法兰盘19与法兰盖20之间通过螺柱21和螺母11连接。但是法兰盘19和法兰盖20之间的封闭方式,并不局限于此,在本发明的其他实施例中,还可以选取快开式,即用卡环及相应的螺栓顶压紧固,开启时只要将每个顶丝松几下即可取下卡环,实现法兰盖20的快速开启。In the embodiment of the present invention, as shown in FIG. 1 , the top of the reaction kettle is provided with a necked butt welding flange, and the necked butt welding flange includes a
在本发明的优选实施例中,反应釜还配置有升降架、升降机构和翻转机构(图未示),其中升降机构采用现有常规技术如丝杠和丝杠螺母带动反应釜进行竖直方向的升降运行。翻转机构采用现有常规技术如转轴和翻转杆带动反应釜进行180°翻转运行。在本发明的实施例中,并不局限于上述升降机构和翻转机构,任何只要能实现反应釜上下移动和翻转的机构均可。In a preferred embodiment of the present invention, the reaction kettle is also equipped with a lifting frame, a lifting mechanism and a turning mechanism (not shown in the figure), wherein the lifting mechanism adopts the existing conventional technology such as a lead screw and a lead screw nut to drive the reactor to carry out the vertical direction. lift operation. The overturning mechanism adopts existing conventional technologies such as rotating shaft and overturning rod to drive the reactor to perform 180° overturning operation. In the embodiment of the present invention, it is not limited to the above-mentioned lifting mechanism and turning mechanism, and any mechanism that can realize the up-and-down movement and turning of the reaction kettle can be used.
在本发明的实施例中,如图2所示,法兰盖20上设置磁力搅拌器安装口23,磁力传动器通过磁力传动器壳体15安装于磁力搅拌器安装口23处。In the embodiment of the present invention, as shown in FIG. 2 , the
在本发明的实施例中,如图2所示,内衬14的顶部内壁设置内螺纹16,伸入到反应釜釜腔的磁力传动器壳体15端部设置外螺纹,内衬14与磁力传动器壳体15通过螺纹连接。In the embodiment of the present invention, as shown in FIG. 2 , an
在本发明的实施例中,反应釜的釜体1外侧设置加热层(图未示),通过夹加热层进行电加热,使水热液化反应在预定的温度下进行;该加热层工作原理是将电能转换成热能,以导热油作为传热介质,利用电阻丝对导热油加热,导热油将热量传递给反应釜釜腔。In the embodiment of the present invention, a heating layer (not shown) is arranged on the outside of the
水热液化反应温度控制与监测通过外置程序控温仪,程序控温仪通过温度传感器分别与加热层和反应釜连接。The temperature of the hydrothermal liquefaction reaction is controlled and monitored through an external program temperature controller, which is respectively connected to the heating layer and the reaction kettle through a temperature sensor.
在本发明的实施例中,在法兰盖20上还设置温度传感器探头安装口、压力传感器探头安装口和介电常数测试探头安装口,温度传感器探头安装口、压力传感器探头安装口和介电常数测试探头安装口分别竖直对应于夹层23内;如图1所示,温度传感器探头安装口、压力传感器探头安装口和介电常数测试探头安装口分别用于安装温度传感器探头4、压力传感器探头5和介电常数测试探头6。In the embodiment of the present invention, the
其中,值得一提的是,通过在法兰盖20上还设置温度传感器探头安装口、压力传感器探头安装口和介电常数测试探头安装口,即在反应釜上安装压力传感器、温度传感器以及介电常数测试仪,用于实时监测夹层22内反应产物的各个参数。Among them, it is worth mentioning that by setting the temperature sensor probe installation port, the pressure sensor probe installation port and the dielectric constant test probe installation port on the
在本发明的实施例中,如图1和图2所示,木质纤维素类生物质水热液化装置还包括冷却水循环管路12,冷却水循环管路12设置于夹层22内,冷却水循环管路12设置为U型弯折状,冷却水循环管路12的两端分别与法兰盖20的冷却水进口3和冷却水出口8相连。用于在反应完成后对反应釜釜腔进行快速降温。In the embodiment of the present invention, as shown in FIG. 1 and FIG. 2 , the hydrothermal liquefaction device for lignocellulosic biomass further includes a cooling
在本发明的实施例中,木质纤维素类生物质水热液化装置还包括进气管13,进气管13设置于夹层22内,进气管13的一端延伸至反应釜釜腔底部,进气管13的另一端与法兰盖20的进气口7相连。用于在进行木质纤维素类生物质水热液化反应之前的空气置换,一般在进气管内通入氮气作为保护气。In the embodiment of the present invention, the lignocellulosic biomass hydrothermal liquefaction device further includes an
在本发明的实施例中,当反应釜釜腔内水热液化反应结束后,对反应釜进行冷却,当反应釜内温度降至室温后,收集反应釜内的气体,待反应釜内压力接近环境气压时,打开反应釜,“反应后固体物料”随内衬被取出;“生物油/化学品液相产物”进行后续的产物分离及储存处理。In the embodiment of the present invention, after the hydrothermal liquefaction reaction in the reactor chamber is completed, the reactor is cooled, when the temperature in the reactor is lowered to room temperature, the gas in the reactor is collected, and the pressure in the reactor is close to When the ambient air pressure is present, the reactor is opened, and the "post-reaction solid material" is taken out along with the lining; the "bio-oil/chemical liquid-phase product" undergoes subsequent product separation and storage processing.
一般情况下,“生物油/化学品液相产物”并不是纯液相产物,仍然存留一些残渣需要进一步固液分离,然后分离后的液相经蒸馏、萃取等步骤后得到生物油/化学品等;而分离后的固相则通过烘干等操作处理得到残渣。In general, "bio-oil/chemical liquid-phase products" are not pure liquid-phase products, and there are still some residues that require further solid-liquid separation, and then the separated liquid phase is subjected to distillation, extraction and other steps to obtain bio-oil/chemicals etc.; and the separated solid phase is processed by drying and other operations to obtain a residue.
因此,为了适用于本发明的反应釜的水热液化反应,本发明的木质纤维素类生物质水热液化装置还包括固液分离器26、气体收集罐25、液体收集罐32、蒸馏釜29、蒸馏冷凝器31、加热循环器27以及蠕动泵30等用于进行产物后处理的设备。Therefore, in order to be suitable for the hydrothermal liquefaction reaction of the reactor of the present invention, the lignocellulosic biomass hydrothermal liquefaction device of the present invention further comprises a solid-liquid separator 26, a gas collection tank 25, a liquid collection tank 32, and a distillation still 29. , distillation condenser 31, heating circulator 27 and peristaltic pump 30 and other equipment for post-processing of products.
在本发明的实施例中,如图1和图3所示,法兰盖20上还设置有第一排气口2和第二排气口9,第一排气口2和第二排气口9在竖直方向上分别对应于夹层22内;更为具体的,在第一排气口2和第二排气口9上分别设置排气阀,其中一个排气阀通过管路与气体收集罐25连接,用于收集反应釜内的气体;另一个排气阀用于反应前进行反应釜内空气置换用。In the embodiment of the present invention, as shown in FIG. 1 and FIG. 3 , the
在本发明的实施例中,如图3所示,反应釜内的“生物油/化学品液相产物”进入固液分离器26中,用于进行进一步的固液分离。In the embodiment of the present invention, as shown in FIG. 3 , the “bio-oil/chemical liquid-phase product” in the reactor enters the solid-liquid separator 26 for further solid-liquid separation.
固液分离器26的固体出口与加热循环器27相连,加热循环器27与固体储存罐28相连;The solid outlet of the solid-liquid separator 26 is connected with the heating circulator 27, and the heating circulator 27 is connected with the solid storage tank 28;
固液分离器26的液体出口与蒸馏釜29的进口相连,其中,固液分离器26的液体出口与蒸馏釜29的进口之间还设置蠕动泵30,用于进行液相产物的运输;蒸馏釜29的出口依次顺序连接蒸馏冷凝器31和液体收集罐32,用于将液相产物进行进一步蒸馏,得到最终产品储存于液体收集罐32中。The liquid outlet of the solid-liquid separator 26 is connected with the inlet of the still 29, wherein a peristaltic pump 30 is also provided between the liquid outlet of the solid-liquid separator 26 and the inlet of the still 29, for carrying out the transportation of liquid-phase products; distillation; The outlet of the kettle 29 is sequentially connected to the distillation condenser 31 and the liquid collection tank 32 for further distillation of the liquid-phase product, and the final product is obtained and stored in the liquid collection tank 32 .
作为本发明的另一个方面,如图3所示,还提供一种木质纤维素类生物质水热液化系统,包括:As another aspect of the present invention, as shown in Figure 3, a lignocellulosic biomass hydrothermal liquefaction system is also provided, comprising:
如上述的木质纤维素类生物质水热液化装置;As above-mentioned lignocellulosic biomass hydrothermal liquefaction device;
光伏发电装置,用于对加热层的电阻丝和磁力搅拌器10的运行提供电能。The photovoltaic power generation device is used to provide electrical energy for the operation of the resistance wire of the heating layer and the
光伏发电装置替代常规电力:采用光伏发电作为外供能源提供动力,规避了高能耗带来经济效益不明显的问题。Photovoltaic power generation devices replace conventional power: photovoltaic power generation is used as external energy to provide power, which avoids the problem of insignificant economic benefits caused by high energy consumption.
如图3所示,光伏发电装置为离网发电系统,主要包括太阳能电池板33、太阳能控制器34、储能装置(蓄电池24)和交直流逆变器35等组成,储能装置(蓄电池24),优选为电化学储能器,例如铅酸电池、镍基电池、锂离子电池、高温电池、氧化还原液流电池等。As shown in FIG. 3 , the photovoltaic power generation device is an off-grid power generation system, which mainly includes a
更为具体的,本发明的光伏发电装置为加热层的电阻丝、磁力搅拌器10等耗电设置提供电力负载;另外,光伏发电装置也为蒸馏冷凝器31、加热循环器27以及蠕动泵30等用于进行产物后处理的设备的耗电提供电力负载。More specifically, the photovoltaic power generation device of the present invention provides electrical loads for power consumption settings such as the resistance wire of the heating layer and the
实施例1Example 1
本发明设计的反应釜主要针对的是木质纤维素水热液化科研和中试应用,具体木质纤维素类生物质水热液化系统如图3所示。水热液化反应在新型反应釜中进行,如图1和图2所示,将木质纤维素类生物质破碎到合适粒径,同固体催化剂一并放入内衬14(图2所示)中,并置于反应釜中(催化剂和粒径大于圆形筒筛的筛孔),随后加入一定比例的去离子水,用玻璃棒搅拌均匀后,密封反应釜,用氮气或者其他活性(惰性)气体吹扫置换反应釜釜腔内空气。The reactor designed in the present invention is mainly aimed at scientific research and pilot-scale application of lignocellulose hydrothermal liquefaction. The specific lignocellulose biomass hydrothermal liquefaction system is shown in FIG. 3 . The hydrothermal liquefaction reaction is carried out in a new type of reactor, as shown in Figure 1 and Figure 2, the lignocellulosic biomass is crushed to a suitable particle size, and placed in the lining 14 (shown in Figure 2) together with the solid catalyst , and placed in the reaction kettle (catalyst and particle size larger than the sieve hole of the circular cylindrical sieve), then add a certain proportion of deionized water, stir evenly with a glass rod, seal the reaction kettle, and use nitrogen or other active (inert) The gas purge replaces the air in the reactor chamber.
本实施例1以实验室级微型反应釜为对象的具体使用过程:The concrete use process of the
选择一个正确的材料对压力容器的设计是非常重要的,压力容器不仅需要承受压力,还需要具有承受高温、低温和腐蚀等苛刻的要求。目前,具有持久的可塑性和焊接性的12Cr2Mo是世界各国最常使用的低合金耐热强钢,广泛应用于石化行业、火力和核电发电设备中的高温高压容器。Selecting a correct material is very important for the design of pressure vessels. Pressure vessels not only need to withstand pressure, but also have to withstand harsh requirements such as high temperature, low temperature and corrosion. At present, 12Cr 2 Mo with durable plasticity and weldability is the most commonly used low-alloy heat-resistant high-strength steel in the world. It is widely used in high-temperature and high-pressure vessels in petrochemical industry, thermal power and nuclear power generation equipment.
本反应釜容量500mL,材料为12Cr2Mo,最高工作压力30MPa,设计压力35MPa,程序控温额定温度500℃,功率3kW,磁力搅拌器10额定转速3000rpm,内衬孔径100目(150mm)。The capacity of this reactor is 500mL, the material is 12Cr2Mo , the maximum working pressure is 30MPa, the design pressure is 35MPa, the rated temperature of programmed temperature is 500℃, the power is 3kW, the rated speed of
选择水稻秸秆作为木质纤维素类生物质代表,经粉碎和筛分后选择30~50目(0.300~0.600mm)(注:保证<100目(150mm))。选取颗粒状HZSM-5分子筛催化剂作为固体非均相催化剂代表(注:保证<100目(150mm))。2g HZSM-5分子筛催化剂和15g水稻秸秆粉末放入反应釜内衬14中并固定反应釜中,随后加入150mL去离子水,用玻璃棒搅拌均匀后,密封反应釜,用氮气吹扫置换反应釜内空气。Choose rice straw as the representative of lignocellulosic biomass, and choose 30-50 mesh (0.300-0.600mm) after crushing and sieving (note: ensure <100 mesh (150mm)). The granular HZSM-5 molecular sieve catalyst was selected as the representative of the solid heterogeneous catalyst (note: ensure <100 mesh (150mm)). 2g HZSM-5 molecular sieve catalyst and 15g rice straw powder were put into the
通过反应釜连接光伏发电装置(功率3kW,现下费用预计在3万元)提供电力加热反应釜,并保持一定的反应时间2h,设定合适的磁力搅拌器10转速,例如100r/min,保证物料充分混合。反应结束后,对反应釜实行冷却。当反应釜内温度降至室温时,打开排气阀收集气体,待反应釜内压力接近环境气压时打开反应釜,取出内衬14并用丙酮清洗残渣。值得说明的是,现行反应釜均无内衬,残渣遍布反应釜内部和管线,清洗过程浪费清洗溶剂增加成本、耗时且难以清洗干净。应用本发明反应釜,反应产生的残渣只存在内衬14中,相比较而言有内衬14易于拆卸、面积小清洗起来方便快捷且清洗溶剂(丙酮)用量少。使用丙酮先后冲洗内衬14和搅拌桨17,最终得到固液混合物。将混合物经过固液分离装置丙酮抽滤,从中分离出的固体在105℃下烘干至恒重,定义为残渣。液相(水和油)#1和#2混合在蒸馏釜29蒸发后得到油(轻油及重油)水混合物,经二氯甲烷萃取分液获得二氯甲烷相很合物和水,二氯甲烷相在恒温旋转水浴下蒸发去除二氯甲烷得到30~50wt%收率生物油,生物油可以进一步提炼做化学品,具体流程见图4。Connect the photovoltaic power generation device (power 3kW, the current cost is expected to be 30,000 yuan) through the reactor to provide electricity to heat the reactor, and maintain a certain reaction time of 2h, set a suitable
根据本实施例进行成本核算估计,如表1所示,整个工艺每次反应的原料量为15g,3kW用电负荷2h,生物油收率为30~50wt%左右。每次反应时间和处理时间大约为2.5h,假设每天大约可以进行4次实验。水稻秸秆的价格大约为200~300元/t。反应过程中还需要使用氮气气体、水、丙酮、二氯甲烷等所有的材料费用、水费用等都考虑在内,估算生产1t的生物油的成本为1000元,而目前生物油的价格是1900~2000元/t,通过对比可见本发明的收益是相当可观的。According to the cost calculation and estimation in this example, as shown in Table 1, the raw material amount of each reaction of the whole process is 15g, the electricity load of 3kW is 2h, and the yield of bio-oil is about 30-50wt%. Each reaction time and treatment time is about 2.5h, assuming that about 4 experiments can be performed per day. The price of rice straw is about 200-300 yuan/t. In the reaction process, it is necessary to use nitrogen gas, water, acetone, dichloromethane, etc. All material costs, water costs, etc. are taken into account. It is estimated that the cost of producing 1t of bio-oil is 1,000 yuan, and the current price of bio-oil is 1,900 yuan. ~ 2000 yuan/t, it can be seen from the comparison that the benefits of the present invention are considerable.
综上所述,本发明在生成成本和分离过程上具有明显优势。To sum up, the present invention has obvious advantages in production cost and separation process.
表1本发明与现行常规电力驱动的现行反应釜液化系统成本对比Table 1 Cost comparison of the present invention and the current conventional electric-driven current reactor liquefaction system
注:以实施例为基准制备1t生物油所产生的成本。Note: The cost of preparing 1 t of bio-oil is based on the example.
以上所述的具体实施例,对本发明的目的、技术方案和有益效果进行了进一步详细说明,应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above further describe the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above-mentioned specific embodiments are only specific embodiments of the present invention, and are not intended to limit the present invention. Within the spirit and principle of the present invention, any modifications, equivalent replacements, improvements, etc. made should be included within the protection scope of the present invention.
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