CN111320431A - Marine concrete and preparation method thereof - Google Patents
Marine concrete and preparation method thereof Download PDFInfo
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- CN111320431A CN111320431A CN202010204093.5A CN202010204093A CN111320431A CN 111320431 A CN111320431 A CN 111320431A CN 202010204093 A CN202010204093 A CN 202010204093A CN 111320431 A CN111320431 A CN 111320431A
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- marine
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- 239000004567 concrete Substances 0.000 title claims abstract description 153
- 238000002360 preparation method Methods 0.000 title abstract description 7
- 239000000835 fiber Substances 0.000 claims abstract description 50
- 239000004743 Polypropylene Substances 0.000 claims abstract description 47
- -1 polypropylene Polymers 0.000 claims abstract description 47
- 229920001155 polypropylene Polymers 0.000 claims abstract description 47
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 40
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 35
- 239000012188 paraffin wax Substances 0.000 claims abstract description 33
- 239000000843 powder Substances 0.000 claims abstract description 23
- 239000004576 sand Substances 0.000 claims abstract description 21
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000011863 silicon-based powder Substances 0.000 claims abstract description 16
- 239000002994 raw material Substances 0.000 claims abstract description 15
- 230000003487 anti-permeability effect Effects 0.000 claims abstract description 14
- 238000005086 pumping Methods 0.000 claims abstract description 13
- 239000004568 cement Substances 0.000 claims abstract description 10
- 238000011049 filling Methods 0.000 claims abstract description 10
- 239000010881 fly ash Substances 0.000 claims abstract description 10
- 239000002893 slag Substances 0.000 claims abstract description 10
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 9
- 239000012779 reinforcing material Substances 0.000 claims abstract description 5
- 238000003756 stirring Methods 0.000 claims description 101
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 30
- 238000002156 mixing Methods 0.000 claims description 28
- 229910021487 silica fume Inorganic materials 0.000 claims description 24
- 239000000203 mixture Substances 0.000 claims description 22
- 239000011265 semifinished product Substances 0.000 claims description 19
- 239000004575 stone Substances 0.000 claims description 16
- 238000001035 drying Methods 0.000 claims description 15
- 229920001495 poly(sodium acrylate) polymer Polymers 0.000 claims description 14
- NNMHYFLPFNGQFZ-UHFFFAOYSA-M sodium polyacrylate Chemical compound [Na+].[O-]C(=O)C=C NNMHYFLPFNGQFZ-UHFFFAOYSA-M 0.000 claims description 14
- KDJNNYXXPNIWGP-UHFFFAOYSA-N 2-methylprop-1-ene triethoxysilane Chemical compound C(C)O[SiH](OCC)OCC.C=C(C)C KDJNNYXXPNIWGP-UHFFFAOYSA-N 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 10
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 9
- 229910052791 calcium Inorganic materials 0.000 claims description 9
- 239000011575 calcium Substances 0.000 claims description 9
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 8
- 239000010453 quartz Substances 0.000 claims description 8
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 7
- 229920005552 sodium lignosulfonate Polymers 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 5
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 4
- CBOCVOKPQGJKKJ-UHFFFAOYSA-L Calcium formate Chemical compound [Ca+2].[O-]C=O.[O-]C=O CBOCVOKPQGJKKJ-UHFFFAOYSA-L 0.000 claims description 4
- 239000001110 calcium chloride Substances 0.000 claims description 4
- 229910001628 calcium chloride Inorganic materials 0.000 claims description 4
- 239000004281 calcium formate Substances 0.000 claims description 4
- 229940044172 calcium formate Drugs 0.000 claims description 4
- 235000019255 calcium formate Nutrition 0.000 claims description 4
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 4
- 239000000292 calcium oxide Substances 0.000 claims description 4
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 4
- 239000003365 glass fiber Substances 0.000 claims description 4
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 4
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 4
- 235000010265 sodium sulphite Nutrition 0.000 claims description 4
- 235000018553 tannin Nutrition 0.000 claims description 4
- 239000001648 tannin Substances 0.000 claims description 4
- 229920001864 tannin Polymers 0.000 claims description 4
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 3
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 3
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 claims description 3
- 239000004202 carbamide Substances 0.000 claims description 3
- 229910052593 corundum Inorganic materials 0.000 claims description 3
- 239000010431 corundum Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 3
- 229960001436 calcium saccharate Drugs 0.000 claims description 2
- UGZVNIRNPPEDHM-SBBOJQDXSA-L calcium;(2s,3s,4s,5r)-2,3,4,5-tetrahydroxyhexanedioate Chemical compound [Ca+2].[O-]C(=O)[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O UGZVNIRNPPEDHM-SBBOJQDXSA-L 0.000 claims description 2
- GNHOJBNSNUXZQA-UHFFFAOYSA-J potassium aluminium sulfate dodecahydrate Chemical compound O.O.O.O.O.O.O.O.O.O.O.O.[Al+3].[K+].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O GNHOJBNSNUXZQA-UHFFFAOYSA-J 0.000 claims description 2
- 230000002787 reinforcement Effects 0.000 claims description 2
- 239000002671 adjuvant Substances 0.000 claims 2
- 235000001465 calcium Nutrition 0.000 claims 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 abstract description 19
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000003628 erosive effect Effects 0.000 abstract description 3
- 238000012545 processing Methods 0.000 abstract description 3
- 230000002035 prolonged effect Effects 0.000 abstract description 3
- 239000013535 sea water Substances 0.000 abstract description 2
- 239000012466 permeate Substances 0.000 abstract 1
- 238000012360 testing method Methods 0.000 description 20
- 239000013538 functional additive Substances 0.000 description 10
- 230000000052 comparative effect Effects 0.000 description 9
- 235000012239 silicon dioxide Nutrition 0.000 description 8
- 239000012752 auxiliary agent Substances 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 238000009792 diffusion process Methods 0.000 description 5
- 238000013329 compounding Methods 0.000 description 4
- 239000000523 sample Substances 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000036571 hydration Effects 0.000 description 3
- 238000006703 hydration reaction Methods 0.000 description 3
- 230000035515 penetration Effects 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 239000011398 Portland cement Substances 0.000 description 2
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- DDKJQJYTUAWSPY-UHFFFAOYSA-H bis(2,2-dioxo-1,3,2,4-dioxathialumetan-4-yl) sulfate dodecahydrate Chemical compound O.O.O.O.O.O.O.O.O.O.O.O.[Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DDKJQJYTUAWSPY-UHFFFAOYSA-H 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 2
- 239000008116 calcium stearate Substances 0.000 description 2
- 235000013539 calcium stearate Nutrition 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000002209 hydrophobic effect Effects 0.000 description 2
- 230000010220 ion permeability Effects 0.000 description 2
- 239000003607 modifier Substances 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000012744 reinforcing agent Substances 0.000 description 2
- 229910000077 silane Inorganic materials 0.000 description 2
- 229920002748 Basalt fiber Polymers 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical class [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 206010016807 Fluid retention Diseases 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910001860 alkaline earth metal hydroxide Inorganic materials 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000013068 control sample Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- YDEXUEFDPVHGHE-GGMCWBHBSA-L disodium;(2r)-3-(2-hydroxy-3-methoxyphenyl)-2-[2-methoxy-4-(3-sulfonatopropyl)phenoxy]propane-1-sulfonate Chemical compound [Na+].[Na+].COC1=CC=CC(C[C@H](CS([O-])(=O)=O)OC=2C(=CC(CCCS([O-])(=O)=O)=CC=2)OC)=C1O YDEXUEFDPVHGHE-GGMCWBHBSA-L 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 229910001653 ettringite Inorganic materials 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 150000007974 melamines Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000005543 nano-size silicon particle Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 235000002639 sodium chloride Nutrition 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000007655 standard test method Methods 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00241—Physical properties of the materials not provided for elsewhere in C04B2111/00
- C04B2111/00293—Materials impermeable to liquids
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/24—Sea water resistance
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/27—Water resistance, i.e. waterproof or water-repellent materials
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The invention discloses marine concrete and a preparation method thereof, relates to the technical field of concrete production and processing, and solves the problem that the service life of the concrete is greatly reduced because chloride ions in a seawater environment easily permeate into the concrete in a large amount to damage the internal structure of the concrete, wherein the marine concrete comprises the following components in parts by weight: 210 portions and 230 portions of cement raw materials; 65-75 parts of slag micro powder; 50-60 parts of fly ash; 150 portions of water and 170 portions of water; 780 portions of middling sand and 810 portions; 1010 and 1050 portions of gravel; 4-5 parts of pumping agent; 3-5 parts of a water reducing agent; 4-8 parts of an anti-permeability agent; 2-6 parts of an expanding agent; 10-15 parts of filling reinforcing material; 2-5 parts of polypropylene fiber; 1-3 parts of micro silicon powder; 3-5 parts of paraffin. When the marine concrete is applied to a marine environment, the marine concrete can exert good and stable chlorine ion erosion resistance, the whole structure is not easy to damage, and the service life is greatly prolonged.
Description
Technical Field
The invention relates to the technical field of concrete production and processing, in particular to marine concrete and a preparation method thereof.
Background
The marine concrete is also called marine concrete, and is developed and prepared under special environment aiming at marine structure application because the marine concrete structure is influenced by multiple factors such as water quality, strong tide, typhoon, ice and the like in marine environment.
The invention discloses a marine concrete material and a preparation method thereof in Chinese patent application with the publication number of CN109851294A, wherein each cubic meter of concrete comprises the following components by weight: 400 KG of ordinary portland cement, 800KG of sand 600, 1200KG of pebble 1000, 10-100KG of admixture, 3-10KG of modifier, 1-10KG of compacting agent, 10-20KG of hydrophobic impervious agent, 1-5KG of basalt fiber and 0.1-1KG of modified graphene. Wherein, the modifier comprises the following raw materials: the weight ratio of the melamine/modified melamine to the polycarboxylic acid water reducing agent is 1: 2; the densification agent comprises nano calcium carbonate and nano silicon dioxide in a weight ratio of 1: 1; the hydrophobic anti-permeability agent comprises silane-based powder and calcium stearate, and the weight ratio of the silane-based powder to the calcium stearate is 1:1-1: 3.
In the above application documents, the adopted compacting agent and modifying agent can effectively prevent and inhibit the segregation tendency of concrete, and can significantly reduce or even completely eliminate cracks generated after concrete pouring, and only by means of fibers and various fillers, although the compactness of concrete can be improved, so that the concrete has good water seepage resistance, but the seawater environment is rich in chloride ions, and when the content of the chloride ions permeating into the concrete is high, the internal structure of the concrete is easily damaged, so that the service life of the concrete is greatly reduced, therefore, a new scheme needs to be provided to solve the above problems.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a marine concrete, which can achieve good and stable chloride ion corrosion resistance, is not easy to damage the whole structure and greatly prolongs the service life when being applied to a marine environment.
In order to achieve the first purpose, the invention provides the following technical scheme:
the marine concrete comprises the following components in parts by weight:
210 portions and 230 portions of cement raw materials;
65-75 parts of slag micro powder;
50-60 parts of fly ash;
150 portions of water and 170 portions of water;
780 portions of middling sand and 810 portions;
1010 and 1050 portions of gravel;
4-5 parts of pumping agent;
3-5 parts of a water reducing agent;
4-8 parts of an anti-permeability agent;
2-6 parts of an expanding agent;
10-15 parts of filling reinforcing material;
2-5 parts of polypropylene fiber;
1-3 parts of micro silicon powder;
3-5 parts of paraffin.
By adopting the technical scheme, the fly ash and calcium hydroxide or other alkaline earth metal hydroxides are subjected to chemical reaction to generate a compound with hydraulic gelation performance, so that the marine concrete keeps good and stable structural strength. The slag micropowder can effectively improve the compressive strength of the marine concrete, reduce the cost of the marine concrete, inhibit alkali aggregate reaction, reduce hydration heat, reduce early temperature cracks of a marine concrete structure, improve the compactness of the marine concrete, and has obvious effects on improving the anti-seepage and anti-erosion capabilities. The pumping agent can introduce a large amount of micro bubbles into the marine concrete, improve the fluidity and water retention of the marine concrete, reduce slump loss, improve the anti-seepage and anti-freezing durability of the marine concrete, and ensure that the marine concrete has good fluidity in the pumping process and better stability under the condition of pumping pressure.
The polypropylene fiber and the silica fume have good dispersibility and filling property, the integral density and the structure strength of the marine concrete can be improved, and the polypropylene fiber and the silica fume can play a good complementary fit relation, so that the impermeability and the early-stage crack resistance of the marine concrete can be improved. The paraffin can improve the waterproof and anti-permeability capability of the marine concrete, and the paraffin can play a good role in compounding and synergism with the polypropylene fiber and the silica fume, so that the paraffin is melted and wrapped on the polypropylene fiber and the silica fume by utilizing the generated heat of hydration of the marine concrete in the solidification process, the integral dispersity and filling property of the polypropylene fiber and the silica fume are improved, the integral density of the marine concrete is greatly improved, and the paraffin wrapped on the polypropylene fiber and the silica fume can play a good role in blocking the penetration of chloride ions in the marine environment after being re-solidified, so that when the marine concrete is applied to the marine environment, the marine concrete can play a good and stable role in resisting the corrosion of the chloride ions, the integral structure is not easy to damage, and the service life is greatly prolonged.
More preferably, the particle size of the micro silicon powder is selected to be 100-200 nm; the diameter of the polypropylene fiber is 0.2-0.3mm, and the length of the polypropylene fiber is 3-12 mm; the molecular weight of the paraffin is selected to be 500-1500.
By adopting the technical scheme, the silica fume, the polypropylene fiber and the paraffin wax are selected according to the specifications, so that the silica fume and the polypropylene fiber with the specific length-diameter ratio can form closest accumulation according to the optimal proportion, the marine concrete has excellent anti-permeability performance, the paraffin wax can play a good role in limiting the polypropylene and coating the silica fume, the marine concrete keeps good and stable chlorine ion penetration resistance, and the integral structure is not easily damaged in the marine environment.
More preferably, the marine concrete further comprises 4-8 parts by weight of a functional auxiliary agent, and the functional auxiliary agent is prepared by mixing 1 (1.4-1.8) parts by weight of isobutylene triethoxysilane and sodium polyacrylate.
By adopting the technical scheme, the isobutene triethoxysilane can improve the corrosion resistance of the marine concrete and enable the surface of the marine concrete to have lower chloride ion permeability; the sodium polyacrylate can improve the binding capacity among the raw materials of each component, and a film structure formed by the sodium polyacrylate can form a chloride ion barrier net in the marine concrete; meanwhile, when the isobutene triethoxysilane and the sodium polyacrylate are mixed to be used as functional auxiliaries, good compounding synergism can be achieved between the isobutene triethoxysilane and the sodium polyacrylate, and a water seepage-resistant and chloride ion permeation-resistant network in the marine concrete is more perfect by matching the polypropylene fibers and the silica fume, so that the stability of the marine concrete in a marine environment is greatly improved.
Preferably, the water reducing agent is any one of sodium lignosulfonate, sodium sulfite, tannin and sugar calcium.
By adopting the technical scheme, the sodium lignosulfonate, the sodium sulfite, the tannin and the calcium saccharate are good water reducing agents, have good dispersing effects on raw materials of each component of the marine concrete, can reduce unit water consumption, improve the fluidity of the marine concrete, improve the compactness of the marine concrete, further reduce the water permeability of the marine concrete, have good stability and keep good and stable structural strength in an application process.
More preferably, the anti-permeability agent is any one of triethanolamine, calcium formate, calcium chloride and urea.
By adopting the technical scheme, the triethanolamine, the calcium formate, the calcium chloride and the urea are good anti-permeability agents, so that the marine concrete has good anti-permeability capability on the premise of keeping good structural strength, and further the marine concrete can keep good and stable interface bonding strength among the raw materials of each component in the using process, and the stability of the marine concrete is enhanced.
More preferably, the expanding agent is any one of calcium sulphoaluminate, calcium oxide and potassium aluminium sulphate dodecahydrate.
By adopting the technical scheme, the calcium sulphoaluminate, the calcium oxide and the potassium aluminium sulfate dodecahydrate are good expanding agents, and the expanding agents are added, so that the compressive stress generated by shrinkage deformation can be counteracted or partially counteracted by pouring the compressive stress into the concrete, the crack resistance of the marine concrete is improved, the generation of early cracks is avoided, and the integral anti-permeability capability of the marine concrete is further ensured. Meanwhile, the expanding agent generates a large amount of ettringite in the hydration process, so that capillary pores of the marine concrete are blocked, the marine concrete structure is more compact, and the impermeability is more stable.
More preferably, the filling and reinforcing material is any one or a mixture of more of quartz powder, silicon carbide, silicon nitride, corundum powder, aluminum silicate fiber and glass fiber.
By adopting the technical scheme, the quartz powder, the silicon carbide, the silicon nitride, the corundum powder, the aluminum silicate fiber and the glass fiber are good reinforcing agents, have good dispersibility in the marine concrete, and have good bonding property with raw materials of all components, so that the overall structural strength of the marine concrete after being cured and formed is greatly improved. Meanwhile, the reinforcing agent has good strength and filling property, so that the overall compactness and compressive strength of the marine concrete are greatly improved.
The second purpose of the invention is to provide a preparation method of marine concrete, when the marine concrete prepared by the method is applied in a marine environment, the marine concrete can exert good and stable chloride ion erosion resistance, the whole structure is not easy to damage, and the service life is greatly prolonged.
In order to achieve the second purpose, the invention provides the following technical scheme that the preparation method of the marine concrete comprises the following steps:
step one, stirring and drying the medium sand and the crushed stone in corresponding parts by weight in a drying barrel, controlling the temperature at 80-110 ℃, the time at 12-18min and the stirring speed at 300rpm, so as to obtain the dried medium sand and the dried crushed stone;
step two, drying, stirring and mixing the fly ash, the cement raw material, the slag micro powder and the filling reinforcement material in corresponding parts by weight, controlling the temperature at 80-110 ℃, the time at 20-40min, the stirring speed at 300-500rpm, cooling, adding the dried medium sand and the crushed stone, and continuously stirring and mixing for 10-20min to obtain a mixture;
step three, mixing the mixture and water in a stirring station, continuously stirring at the stirring speed of 300-600rpm for 20-30min, adding the corresponding parts by weight of the polypropylene fiber, the micro silicon powder and the paraffin, stirring at the stirring speed of 200-400rpm for 10-20min, and obtaining a semi-finished product;
and step four, adding the water reducing agent, the pumping agent, the anti-permeability agent and the expanding agent in corresponding parts by weight into the semi-finished product, and continuously stirring for 5-10min to obtain the marine concrete.
Through adopting above-mentioned technical scheme, dry the stirring processing with medium sand and rubble, can avoid it each other because moisture and adhesion are in the same place to enable the fracture part to split, and mix the back with other each component raw materials, be favorable to reducing the inside hole of marine concrete, and then make the marine concrete that obtains have higher compactness and compressive strength and environmental erosion resistance ability. Meanwhile, the process for preparing the marine concrete is simple to operate, and can quickly and uniformly mix the components, so that the marine concrete has high production efficiency and environment-friendly performance, and the overall quality can be guaranteed.
In summary, compared with the prior art, the invention has the following beneficial effects:
(1) the paraffin can play a good role in compounding and synergism with the polypropylene fiber and the silica fume, in the application process, the paraffin powder is melted and coated on the polypropylene fiber and the silica fume, the integral dispersibility and filling property of the polypropylene fiber and the silica fume are improved, the integral density of the marine concrete is greatly improved, and the paraffin coated on the polypropylene fiber and the silica fume can play a good role in blocking the penetration of chloride ions in the marine environment after being re-cured;
(2) the silica fume, the polypropylene fiber and the paraffin wax are selected according to the specifications, so that the silica fume and the polypropylene fiber with the specific length-diameter ratio can form closest packing in an optimal proportion, the marine concrete has excellent anti-permeability performance, the marine concrete can keep good and stable anti-chloride ion permeability, and the integral structure is not easily damaged in a marine environment;
(3) when the isobutene triethoxysilane and the sodium polyacrylate are mixed to be used as the functional auxiliary agent, good compound synergism can be achieved between the isobutene triethoxysilane and the sodium polyacrylate, and the polypropylene fiber and the silica fume are matched to improve a water seepage-resistant and chloride ion permeation-resistant network in the marine concrete, so that the stability of the marine concrete in a marine environment is greatly improved.
Drawings
FIG. 1 is a process flow diagram of the present invention.
Detailed Description
The invention is described in detail below with reference to the figures and examples.
Example 1: the marine concrete comprises the following components in parts by weight as shown in Table 1, and is prepared by the following steps:
step one, stirring and drying the medium sand and the crushed stone in corresponding parts by weight in a drying barrel, controlling the temperature at 95 ℃, the time at 15min and the stirring speed at 200rpm to obtain dried medium sand and crushed stone;
step two, drying, stirring and mixing the fly ash, the cement raw material, the slag micro powder and the quartz powder in corresponding parts by weight, controlling the temperature at 95 ℃, the time at 30min and the stirring speed at 400rpm, cooling, adding the dried medium sand and the crushed stone, and continuously stirring and mixing for 15min to obtain a mixture;
mixing the mixture and water in a stirring station, continuously stirring for 25min at the stirring speed of 450rpm, adding the corresponding parts by weight of polypropylene fiber, micro silicon powder and paraffin, stirring for 15min at the stirring speed of 300rpm to obtain a semi-finished product;
and step four, adding sodium lignosulfonate, pumping agent, triethanolamine and calcium sulphoaluminate in corresponding parts by weight into the semi-finished product, and continuously stirring for 7.5min to obtain the marine concrete.
Note: in the steps, the cement raw material is 42.5-grade ordinary portland cement purchased from the southern cement limited company of Qinshan, sea salt; the slag micro powder is S95 grade and purchased from Shanghai Baotian novel building materials Co Ltd; the fly ash is selected from grade II and purchased from Shanghai and Jinjin electrician and trade Co Ltd; medium sand is purchased from Jing Xie sandstone Ming department in Jing county; the specification of the crushed stones is 5-25mm of first-grade ingredients purchased from Jing Xie gravel Ming district; the pumping agent is SH308(A) high-efficiency pumping agent which is purchased from Shanghaibedde concrete admixture company Limited; the particle size of the micro silicon powder is 150 nm; the diameter of the polypropylene fiber is 0.25mm, and the length of the polypropylene fiber is 7.5 mm; the molecular weight of the paraffin wax is selected to be 1000.
Example 2: the marine concrete is different from the concrete in example 1 in that the marine concrete is prepared by the following steps:
step one, stirring and drying the medium sand and the crushed stone in corresponding parts by weight in a drying barrel, controlling the temperature at 80 ℃, the time at 18min and the stirring speed at 300rpm to obtain dried medium sand and crushed stone;
step two, drying, stirring and mixing the fly ash, the cement raw material, the slag micro powder and the quartz powder in corresponding parts by weight, controlling the temperature at 80 ℃, the time at 40min and the stirring speed at 500rpm, cooling, adding the dried medium sand and the crushed stone, and continuously stirring and mixing for 20min to obtain a mixture;
mixing the mixture and water in a stirring station, continuously stirring at the stirring speed of 300rpm for 30min, adding the corresponding parts by weight of polypropylene fiber, micro silicon powder and paraffin, stirring at the stirring speed of 200rpm for 20min to obtain a semi-finished product;
and step four, adding sodium lignosulfonate, pumping agent, triethanolamine and calcium sulphoaluminate in corresponding parts by weight into the semi-finished product, and continuously stirring for 5min to obtain the marine concrete.
Example 3: the marine concrete is different from the concrete in example 1 in that the marine concrete is prepared by the following steps:
step one, stirring and drying the medium sand and the crushed stone in corresponding parts by weight in a drying barrel, controlling the temperature at 110 ℃, the time at 12min and the stirring speed at 100rpm to obtain dried medium sand and crushed stone;
step two, drying, stirring and mixing the fly ash, the cement raw material, the slag micro powder and the quartz powder in corresponding parts by weight, controlling the temperature at 110 ℃, the time at 20min and the stirring speed at 300rpm, cooling, adding the dried medium sand and the crushed stone, and continuously stirring and mixing for 10min to obtain a mixture;
mixing the mixture and water in a stirring station, continuously stirring at the stirring speed of 600rpm for 20min, adding the polypropylene fibers, the micro silicon powder and the paraffin wax in corresponding parts by weight, stirring at the stirring speed of 400rpm for 10min to obtain a semi-finished product;
and step four, adding sodium lignosulfonate, pumping agent, triethanolamine and calcium sulphoaluminate in corresponding parts by weight into the semi-finished product, and continuously stirring for 10min to obtain the marine concrete.
Examples 4 to 5: the marine concrete is different from the concrete in example 1 in that the components and the corresponding parts by weight are shown in Table 1.
TABLE 1 Components and parts by weight of examples 1-5
Example 6: the marine concrete is different from the concrete in the embodiment 1 in that in the step, the particle size of the silica fume is selected to be 100 nm; the diameter of the polypropylene fiber is 0.2mm, and the length of the polypropylene fiber is 3 mm; the molecular weight of the paraffin wax is selected to be 500.
Example 7: the marine concrete is different from the concrete in the embodiment 1 in that in the step, the particle size of the silica fume is 200 nm; the diameter of the polypropylene fiber is 0.3mm, and the length of the polypropylene fiber is 12 mm; the molecular weight of the paraffin wax is 1500.
Example 8: the marine concrete is different from the concrete in the embodiment 1 in that sodium lignosulfonate and the like in the step four are replaced by sodium sulfite.
Example 9: the marine concrete is different from the concrete in the embodiment 1 in that the mass of sodium lignin sulfonate and the like in the step four is replaced by tannin.
Example 10: the marine concrete is different from the concrete in the embodiment 1 in that the triethanolamine and the like in the fourth step are replaced by calcium formate.
Example 11: the marine concrete is different from the concrete in the embodiment 1 in that the triethanolamine and the like in the fourth step are replaced by calcium chloride.
Example 12: the marine concrete is different from the concrete in the embodiment 1 in that calcium sulphoaluminate and the like in the step four are replaced by calcium oxide.
Example 13: the marine concrete is different from the concrete in the embodiment 1 in that the quality of calcium sulphoaluminate and the like in the step four is replaced by potassium aluminium sulphate dodecahydrate.
Example 14: the marine concrete is different from the concrete in the embodiment 1 in that the quartz powder and the like in the step two are replaced by silicon carbide.
Example 15: the marine concrete is different from the marine concrete in the embodiment 1 in that the quartz powder and the like in the step two are replaced by glass fiber.
Example 16: the marine concrete is different from the concrete in the embodiment 1 in that the step three is specifically set as mixing the mixture and water in a stirring station, continuously stirring at the stirring speed of 450rpm for 25min, adding corresponding parts by weight of polypropylene fibers, micro silicon powder, paraffin and 6 functional additives, wherein the functional additives are obtained by mixing isobutene triethoxysilane and sodium polyacrylate according to the weight part ratio of 1:1.6, the stirring speed is 300rpm, and the stirring time is 15min, so as to obtain a semi-finished product.
Example 17: the marine concrete is different from the concrete in the embodiment 1 in that the step three is specifically set as mixing the mixture and water in a stirring station, continuously stirring at the stirring speed of 450rpm for 25min, adding corresponding parts by weight of polypropylene fiber, micro silicon powder, paraffin and 4 functional additives, wherein the functional additives are obtained by mixing isobutene triethoxysilane and sodium polyacrylate according to the weight part ratio of 1:1.4, the stirring speed is 300rpm, and the stirring time is 15min, so as to obtain a semi-finished product.
Example 18: the marine concrete is different from the concrete in the embodiment 1 in that the step three is specifically set as mixing the mixture and water in a stirring station, continuously stirring at the stirring speed of 450rpm for 25min, adding corresponding parts by weight of polypropylene fibers, micro silicon powder, paraffin and 8 functional additives, wherein the functional additives are obtained by mixing isobutene triethoxysilane and sodium polyacrylate according to the weight part ratio of 1:1.8, the stirring speed is 300rpm, and the stirring time is 15min, so as to obtain a semi-finished product.
Comparative example 1: the marine concrete is different from the marine concrete in example 1 in that the third specific step is that the mixture and water are mixed in a stirring station, stirring is continuously carried out, the stirring speed is 450rpm, the stirring is carried out for 25min, the corresponding parts by weight of polypropylene fibers are added, the stirring speed is 300rpm, and the stirring time is 15min, so that a semi-finished product is obtained.
Comparative example 2: the marine concrete is different from the marine concrete in example 1 in that the third specific step is that the mixture and water are mixed in a stirring station, stirring is continuously carried out, the stirring speed is 450rpm, stirring is carried out for 25min, and after corresponding parts by weight of silica fume are added, the stirring speed is 300rpm, and the stirring time is 15min, so that a semi-finished product is obtained.
Comparative example 3: the marine concrete is different from the marine concrete in example 1 in that the third concrete step is that the mixture and water are mixed in a stirring station, stirring is continuously carried out, the stirring speed is 450rpm, stirring is carried out for 25min, paraffin wax with the corresponding weight part is added, the stirring speed is 300rpm, and the stirring time is 15min, so that a semi-finished product is obtained.
Comparative example 4: the marine concrete is different from the marine concrete in example 1 in that the step three is specifically set to mix the mixture and water in a mixing station, continuously stir at the stirring speed of 450rpm for 25min to obtain a semi-finished product.
Comparative example 5: the marine concrete is different from the marine concrete in the embodiment 1 in that the particle size of the silica fume in the step is 90 nm; the diameter of the polypropylene fiber is 0.15mm, and the length of the polypropylene fiber is 2.5 mm; the molecular weight of the paraffin wax is selected to be 1600.
Comparative example 6: the marine concrete is different from the concrete in the embodiment 1 in that in the step, the particle size of the silica fume is 210 nm; the diameter of the polypropylene fiber is 0.35mm, and the length of the polypropylene fiber is 12.5 mm; the molecular weight of the paraffin wax is selected to be 1600.
Comparative example 7: the marine concrete is different from the concrete in the embodiment 16 in that the third step is specifically set as mixing the mixture and water in a stirring station, continuously stirring at the stirring speed of 450rpm for 25min, adding corresponding parts by weight of polypropylene fibers, micro silicon powder, paraffin and 6 functional additives, wherein the functional additives are isobutylene triethoxysilane, the stirring speed is 300rpm, and the stirring time is 15min to obtain a semi-finished product.
Comparative example 8: the marine concrete is different from the concrete in the embodiment 16 in that the step three is specifically set as mixing the mixture and water in a stirring station, continuously stirring at the stirring speed of 450rpm for 25min, adding the corresponding parts by weight of polypropylene fiber, micro silicon powder, paraffin and 6 functional additives, wherein the stirring speed of the functional additives is 300rpm for sodium polyacrylate, and the stirring time is 15min, so as to obtain a semi-finished product.
Performance testing
Test samples: the marine concrete obtained in examples 1 to 18 was used as test samples 1 to 18, and the marine concrete obtained in comparative examples 1 to 8 was used as control samples 1 to 8.
The test method comprises the following steps: preparing standard samples from the test samples 1-18 and the comparison samples 1-8 according to contents in the statement of methods for testing the chloride ion diffusion coefficient of concrete, the development of construction technology, No. 36, No. 11 and No. 11 in 2009, and then measuring the apparent chloride ion diffusion coefficient Da (E-12 square meters per second), wherein the Da value is a test value when the samples are soaked for 90 days and recording the Da value; and then, preparing a standard sample according to GB/T50082-2009 Standard test method for the long-term performance and the durability of the common concrete, measuring the water seepage height (mm) under the maximum water seepage pressure of 2.5MPa, and recording.
And (3) test results: the test results of the test samples 1 to 18 and the control samples 1 to 8 are shown in Table 2. As can be seen from Table 2, the comparison of the test results of the test samples 1-3 and the comparison samples 1-4 shows that the paraffin can play a good role in compounding and synergism with the polypropylene fiber and the silica fume, and can greatly reduce the apparent chloride ion diffusion coefficient and the water seepage height of the marine concrete. The test results of the test samples 16-18 and the test sample 1 are compared to obtain the functional auxiliary agent, the functional auxiliary agent formed by mixing the isobutylene triethoxysilane and the sodium polyacrylate is added, the apparent chloride ion diffusion coefficient and the water seepage height of the marine concrete can be greatly reduced, the test results of the test sample 16 and the control sample 7-8 are compared to obtain the functional auxiliary agent, the isobutylene triethoxysilane and the sodium polyacrylate can be compounded and synergized, and when the functional auxiliary agent is singly used, the improvement effect is not good. The test results of the test sample 1 and the comparison samples 5-6 are compared to obtain the marine concrete, the specifications of the silicon powder, the polypropylene fiber and the paraffin wax selected by the invention are in the optimal mixing ratio, and the marine concrete with lower apparent chloride ion diffusion coefficient and lower water seepage height can be obtained.
TABLE 2 test results of test samples 1-18 and control samples 1-8
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (8)
1. The marine concrete is characterized by comprising the following components in parts by weight:
210 portions and 230 portions of cement raw materials;
65-75 parts of slag micro powder;
50-60 parts of fly ash;
150 portions of water and 170 portions of water;
780 portions of middling sand and 810 portions;
1010 and 1050 portions of gravel;
4-5 parts of pumping agent;
3-5 parts of a water reducing agent;
4-8 parts of an anti-permeability agent;
2-6 parts of an expanding agent;
10-15 parts of filling reinforcing material;
2-5 parts of polypropylene fiber;
1-3 parts of micro silicon powder;
3-5 parts of paraffin.
2. The marine concrete as claimed in claim 1, wherein the particle size of the silica fume is selected from 100-200 nm; the diameter of the polypropylene fiber is 0.2-0.3mm, and the length of the polypropylene fiber is 3-12 mm; the molecular weight of the paraffin is selected to be 500-1500.
3. The marine concrete according to claim 1, wherein the marine concrete further comprises 4-8 parts by weight of a functional adjuvant, and the functional adjuvant is obtained by mixing 1 (1.4-1.8) parts by weight of isobutylene triethoxysilane and sodium polyacrylate.
4. The marine concrete according to claim 1, wherein the water reducing agent is selected from any one of sodium lignosulfonate, sodium sulfite, tannin and calcium saccharate.
5. The marine concrete according to claim 1, wherein the anti-permeability agent is any one of triethanolamine, calcium formate, calcium chloride and urea.
6. The marine concrete according to claim 1, wherein the expansive agent is selected from any one of calcium sulfoaluminate, calcium oxide and potassium aluminum sulfate dodecahydrate.
7. The marine concrete according to claim 1, wherein the filler-reinforcing material is selected from one or more of quartz powder, silicon carbide, silicon nitride, corundum powder, aluminum silicate fiber and glass fiber.
8. A method of preparing a marine concrete according to claim 1, comprising the steps of:
step one, stirring and drying the medium sand and the crushed stone in corresponding parts by weight in a drying barrel, controlling the temperature at 80-110 ℃, the time at 12-18min and the stirring speed at 300rpm, so as to obtain the dried medium sand and the dried crushed stone;
step two, drying, stirring and mixing the fly ash, the cement raw material, the slag micro powder and the filling reinforcement material in corresponding parts by weight, controlling the temperature at 80-110 ℃, the time at 20-40min, the stirring speed at 300-500rpm, cooling, adding the dried medium sand and the crushed stone, and continuously stirring and mixing for 10-20min to obtain a mixture;
step three, mixing the mixture and water in a stirring station, continuously stirring at the stirring speed of 300-600rpm for 20-30min, adding the corresponding parts by weight of the polypropylene fiber, the micro silicon powder and the paraffin, stirring at the stirring speed of 200-400rpm for 10-20min, and obtaining a semi-finished product;
and step four, adding the water reducing agent, the pumping agent, the anti-permeability agent and the expanding agent in corresponding parts by weight into the semi-finished product, and continuously stirring for 5-10min to obtain the marine concrete.
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