[go: up one dir, main page]

CN111318835B - Nickel-based alloy welding wire for high-temperature alloy fusion welding and preparation method and application thereof - Google Patents

Nickel-based alloy welding wire for high-temperature alloy fusion welding and preparation method and application thereof Download PDF

Info

Publication number
CN111318835B
CN111318835B CN202010257452.3A CN202010257452A CN111318835B CN 111318835 B CN111318835 B CN 111318835B CN 202010257452 A CN202010257452 A CN 202010257452A CN 111318835 B CN111318835 B CN 111318835B
Authority
CN
China
Prior art keywords
welding
welding wire
nickel
alloy
wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202010257452.3A
Other languages
Chinese (zh)
Other versions
CN111318835A (en
Inventor
孙元
侯星宇
王龙
杨彦红
周亦胄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Institute of Metal Research of CAS
Original Assignee
Institute of Metal Research of CAS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Institute of Metal Research of CAS filed Critical Institute of Metal Research of CAS
Priority to CN202010257452.3A priority Critical patent/CN111318835B/en
Publication of CN111318835A publication Critical patent/CN111318835A/en
Application granted granted Critical
Publication of CN111318835B publication Critical patent/CN111318835B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/24Selection of soldering or welding materials proper
    • B23K35/30Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
    • B23K35/3033Ni as the principal constituent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/02Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape
    • B23K35/0255Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by mechanical features, e.g. shape for use in welding
    • B23K35/0261Rods, electrodes, wires
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/40Making wire or rods for soldering or welding

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)

Abstract

The invention discloses a nickel-based alloy welding wire for high-temperature alloy fusion welding and a preparation method and application thereof, belonging to the technical field of high-temperature alloy fusion welding materials. The welding wire comprises the following chemical components (wt.%): 0-1% of C, 5.0-25.0% of Cr, 1.5-25.5% of Co, 1-12.5% of Al, 0.5-20.5% of W, 1.5-10.5% of Mo, 0.8-12.5% of Nb, 0-1.0% of Y, 0-1.0% of Fe, 0-2.0% of Si, and the balance of Ni. The welding wire is prepared by adopting a directional solidification method and is used for high-temperature alloy fusion welding connection. The welding current is 20-35A, and the voltage is 10-12V. The invention solves the problem of casting defect repair of the precipitation strengthening nickel-based superalloy and the current situation that the nickel-based superalloy welding wire is difficult to prepare due to strong deformation resistance of the nickel-based superalloy, and has important application value.

Description

Nickel-based alloy welding wire for high-temperature alloy fusion welding and preparation method and application thereof
Technical Field
The invention relates to the technical field of high-temperature alloy connection, in particular to a nickel-based alloy welding wire for high-temperature alloy fusion welding, a preparation method and application thereof.
Background
With the development of the integral precision casting technology, the cast high-temperature alloy is gradually applied to the aerospace industry in a large quantity. However, with the increasing temperatures of the turbine front air inlet and the thrust-weight ratio of the advanced aeroengine, the requirements for weight reduction of the engine are more and more strict. Because the structure of the high-temperature alloy structural part is more and more complex, the precision is more and more high, the manufacturing difficulty is increased, the final structure cannot be realized by the precision casting, and the split casting of the high-temperature alloy structural part can be realized only by combining with a reliable welding technology and other advanced machining and manufacturing technologies. In addition, the fusion welding method can realize the connection of high-temperature alloy structural members and the repair of defects, and effectively improve the working reliability and the economical efficiency of the aeroengine. Generally, the nickel-based superalloy has excellent high-temperature performance, but the superalloy contains high-melting-point elements such as Al, Ti, W, Mo and the like of a higher solder, cracks are easily formed in a fusion welding process, the weldability is poor, and a welding position of a nickel-based superalloy structural part must have excellent temperature bearing capacity and cannot have welding defects. The existing welding wires in China can be used for high-temperature alloys, particularly the welding wires for the melting welding of nickel-based high-temperature alloys with excellent high-temperature performance are few, and the use requirements cannot be met as long as cracks are easily formed in the process of welding the high-temperature alloys. Moreover, the welding wire material for high-performance welding of the high-temperature alloy has the chemical components similar to those of the high-temperature alloy, excellent high-temperature strength and strong high-temperature deformation resistance, and can not be prepared into wire materials by the traditional drawing method. Therefore, the nickel-based alloy welding wire material for the high-temperature alloy fusion welding is urgently needed to be developed to meet the welding requirement of high-temperature alloy parts.
Disclosure of Invention
The invention aims to provide a nickel-based alloy welding wire material for high-temperature alloy fusion welding and a preparation method thereof.
In order to achieve the purpose, the technical scheme of the invention is as follows:
the nickel-based alloy welding wire for the high-temperature alloy fusion welding is a nickel-based alloy wire material, and comprises the following chemical components in percentage by weight:
0-1% of C, 5.0-25.0% of Cr, 1.5-25.5% of Co, 1-12.5% of Al, 0.5-20.5% of W, 1.5-10.5% of Mo, 0.8-12.5% of Nb, 0-1.0% of Y, 0-1.0% of Fe, 0-2.0% of Si, and the balance of Ni.
The welding wire comprises the following preferred chemical components in percentage by weight:
0.1-1% of C, 5.0-25.0% of Cr, 1.5-25.5% of Co, 1-12.5% of Al, 0.5-20.5% of W, 1.5-10.5% of Mo, 0.8-12.5% of Nb, 0.1-1.0% of Y, 0.1-1.0% of Fe, 0.5-2.0% of Si, and the balance of Ni.
The welding wire is a cylindrical wire with the diameter of 1-2mm, and the length of the welding wire is more than 200 mm.
The preparation method of the nickel-based alloy welding wire for the high-temperature alloy fusion welding comprises the following steps:
(1) preparing materials according to the chemical components of the welding wire, and smelting a master alloy ingot by adopting a vacuum induction furnace;
(2) melting a master alloy ingot by adopting a directional solidification furnace, pouring the molten master alloy melt into an alumina ceramic shell, and after the alumina ceramic shell is fully filled, drawing the ceramic shell from the furnace at a certain speed into a room-temperature vacuum chamber to realize directional solidification of a welding wire;
(3) and crushing the solidified and cooled ceramic shell, taking out the welding wire, removing the welding wire, and removing oxide skin on a centerless grinder to obtain the welding wire product.
In the step (1), the smelting process comprises the following steps: heating to 1550-1600 ℃ and preserving heat for 1min, then heating to 1450-1550 ℃ and preserving heat for 10min, then heating to 1300-1400 ℃ and preserving heat for 10min, and pouring at 1400-1450 ℃.
In the step (2), the melting temperature is 1400-1600 ℃, and the melted mother alloy liquid is injected into the alumina ceramic shell.
In the step (2), 100-200 cylindrical cavities with the diameter of 1.1-2.1mm are distributed in the alumina ceramic shell.
In the step (2), in the process of drawing the ceramic shell, the drawing speed is controlled to be 1-10 mm/min so as to ensure the formability of the welding wire.
The nickel-based alloy welding wire for the high-temperature alloy fusion welding is used for the fusion welding of precipitation strengthening nickel-based high-temperature alloy, the welding wire is placed between two base metals to be welded in the fusion welding connection process, after the welding wire is fixed by a clamp, a sample which is fixedly clamped is placed in a vacuum fusion welding furnace for fusion welding, the welding current is 20-35A, and the voltage is 10-12V.
After fusion welding connection, no crystal boundary exists in the connection joint, the components of a welding seam area are similar to those of the precipitation strengthening nickel-based high-temperature alloy to be connected, the tensile strength can reach more than 80% of that of the precipitation strengthening nickel-based high-temperature alloy, and the lasting life of 980 ℃ and 66MPa is more than or equal to 100 h.
The design idea and principle of the invention are as follows:
in order to solve the problem of casting defect repair of the precipitation strengthening nickel-based superalloy, a high-performance welding wire material for the nickel-based superalloy is developed, and the welding wire has similar components to the precipitation strengthening nickel-based superalloy, so that the welding wire has the welding seam strength matched with the nickel-based superalloy. However, aiming at the current situation that the nickel-based superalloy has strong deformation resistance and is difficult to prepare, in the aspect of component design, elements such as Al and W for increasing crack sensitivity are reduced, elements such as Cr and Co for increasing alloy plasticity and reducing crack sensitivity are improved, in addition, considering that Nb is used for replacing Ta to be beneficial to improving plasticity, the addition of C slightly improves the crack sensitivity of a heat affected zone, the addition of B obviously improves the crack sensitivity, and the content of the elements is properly regulated and controlled, so that the welding wire material with high welding strength and good weldability is obtained.
The invention has the beneficial effects that:
by adopting the nickel-based high-temperature alloy welding wire and the fusion welding process prepared by the invention, cracks do not exist in the obtained welding joint, failure caused by high temperature under the condition of service is avoided, the fusion welding temperature is high, the fluidity is moderate, the corrosion to a base material is small, the mechanical property of the welding joint is close to that of the base material, and compared with the traditional high-temperature fusion welding material, the fusion welding material is more suitable for the fusion welding of the nickel-based single crystal high-temperature alloy.
Drawings
FIG. 1 is a joint microstructure of a fusion welded K4951 alloy using the wire prepared in example 1; wherein: (a) the shape is microscopic; (b) is a macroscopic photograph.
FIG. 2 is a joint microstructure of the fusion welded K4951 alloy of comparative example 1.
FIG. 3 is a joint microstructure of the fusion welded K4951 alloy of comparative example 2.
Detailed Description
The invention is described in detail below with reference to the figures and examples.
Example 1
The parent metal to be welded in the embodiment is nickel-based superalloy K4951.
The welding wire of the embodiment comprises the following chemical components in percentage by weight: 0.8% of C, 15.0% of Cr, 15.5% of Co, 8.5% of Al, 5.5% of W, 4.5% of Mo, 4.5% of Nb, 0.5% of Y, 0.5% of Fe, 0.5% of Si and the balance of Ni, smelting a master alloy ingot through a vacuum smelting furnace, and smelting the master alloy ingot through a vacuum induction furnace, wherein the smelting process is as follows: 1550 ℃/1min → 1450 ℃/10min → 1300 ℃/10min, and 1400 ℃ for casting to prepare the master alloy ingot.
The welding wire preparation method comprises the following steps: melting a master alloy ingot in a directional solidification furnace at 1400 ℃, feeding molten master alloy liquid into an alumina ceramic shell with the cavity diameter of 2.1mm through a liquid outlet, pulling out the ceramic shell at the pulling-out speed of 1mm/min after the alumina ceramic shell is filled with the molten master alloy liquid, and performing directional solidification; and crushing the solidified and cooled ceramic shell, taking out the welding wire, and removing oxide skin of the welding wire on a centerless mill to obtain the welding wire material with the diameter of 2 mm.
The welding method comprises the following steps: before welding, a sample of the solid-solution nickel-based high-temperature alloy K4951 is polished on a surface to be welded by using No. 800 abrasive paper, ultrasonic cleaning is carried out for 15min in acetone to remove oil stains on the surface of the sample to be welded, a welding wire is placed between base materials to be welded, after the welding wire is fixed by a clamp, a flow inhibitor alumina powder is coated on the surface of the sample to prevent solder loss in the fusion welding process, and during welding, the welding current is 20A, and the voltage is 10V. And carrying out aging treatment. After fusion welding connection, no crystal boundary exists in the connection joint, the components of a welding seam area are similar to those of K4951 alloy, the tensile strength is 80% of that of the K4951 alloy, and the endurance life of 980 ℃/66MPa is 125 h.
Example 2
The parent metal to be welded in the embodiment is nickel-based superalloy K4951.
The welding wire of the embodiment comprises the following chemical components in percentage by weight: 0.5% of C, 5.0% of Cr, 1.5% of Co, 2.5% of Al, 2.5% of W, 1.5% of Mo, 1.8% of Nb, 0.5% of Y, 0.5% of Fe, 0.3% of Si and the balance of Ni, smelting a master alloy ingot through a vacuum smelting furnace, and smelting the master alloy ingot through a vacuum induction furnace, wherein the smelting process is as follows: 1600 ℃/1min → 1550 ℃/10min → 1400 ℃/10min, casting at 1450 ℃. And obtaining the master alloy ingot.
The welding wire preparation method comprises the following steps: melting a master alloy ingot in a directional solidification furnace at 1600 ℃, feeding molten master alloy liquid into an alumina ceramic shell with the cavity diameter of 1.1mm through a liquid outlet, pulling out the ceramic shell at the pulling-out speed of 1mm/min after the alumina ceramic shell is filled with the molten master alloy liquid, and performing directional solidification; and crushing the solidified and cooled ceramic shell, taking out the welding wire, and removing oxide skin of the welding wire on a centerless mill to obtain the welding wire material with the diameter of 1 mm.
The welding method comprises the following steps: before welding, a sample of the solid-solution nickel-based high-temperature alloy K4951 is polished on a surface to be welded by using No. 800 abrasive paper, ultrasonic cleaning is carried out for 15min in acetone to remove oil stains on the surface of the sample to be welded, a welding wire is placed between base materials to be welded, after the welding wire is fixed by a clamp, a flow inhibitor alumina powder is coated on the surface of the sample to prevent solder loss in the fusion welding process, and during welding, the welding current is 25A, and the voltage is 12V. And carrying out aging treatment. After fusion welding connection, no crystal boundary exists in the connection joint, the components of a welding seam area are similar to those of K4951 alloy, the tensile strength is 85% of that of the K4951 alloy, and the service life of 980 ℃/66MPa is 120 h.
Example 3
The parent metal to be welded in the embodiment is nickel-based superalloy K4951.
The welding wire of the embodiment comprises the following chemical components in percentage by weight: 0.3% of C, 10.0% of Cr, 2.5% of Co, 4.5% of Al, 7.5% of W, 8.5% of Mo, 7.5% of Nb, 0.5% of Y, 0.3% of Fe, 0.5% of Si and the balance of Ni, smelting a master alloy ingot through a vacuum smelting furnace, and smelting the master alloy ingot through a vacuum induction furnace, wherein the smelting process is as follows: 1575 ℃/1min → 1475 ℃/10min → 1350 ℃/10min → 1450 ℃ to prepare the master alloy ingot.
The welding wire preparation method comprises the following steps: melting a master alloy ingot in a directional solidification furnace at 1500 ℃, feeding molten master alloy liquid into an alumina ceramic shell with the cavity diameter of 1.9mm through a liquid outlet, pulling out the ceramic shell at the pulling-out speed of 1mm/min after the alumina ceramic shell is filled with the molten master alloy liquid, and performing directional solidification; and crushing the solidified and cooled ceramic shell, taking out the welding wire, and removing oxide skin of the welding wire on a centerless mill to obtain the welding wire material with the diameter of 1.8 mm.
The welding method comprises the following steps: before welding, a sample of the solid-solution nickel-based high-temperature alloy K4951 is polished on a surface to be welded by using No. 800 abrasive paper, ultrasonic cleaning is carried out for 15min in acetone to remove oil stains on the surface of the sample to be welded, a welding wire is placed between base materials to be welded, after the welding wire is fixed by a clamp, a flow inhibitor alumina powder is coated on the surface of the sample to prevent solder loss in the fusion welding process, and during welding, the welding current is 22A, and the voltage is 10V. And carrying out aging treatment. After fusion welding connection, no crystal boundary exists in the connection joint, the components of a welding seam area are similar to those of K4951 alloy, the tensile strength is 90% of that of the K4951 alloy, and the endurance life of 980 ℃/66MPa is 110 h.
Comparative example 1
The parent metal to be welded in this example is nickel-based superalloy K4951.
The welding wire preparation method comprises the following steps: melting K4951 ingot in a directional solidification furnace at 1450 deg.C, introducing the molten mother alloy liquid into an alumina ceramic shell with a cavity diameter of 2.1mm via a liquid outlet, and pulling out the ceramic shell at a speed of 1mm/min for directional solidification; and crushing the solidified and cooled ceramic shell, taking out the welding wire, and removing oxide skin of the welding wire on a centerless mill to obtain the welding wire material with the diameter of 2 mm.
Before welding, a sample of the solid-solution nickel-based high-temperature alloy K4951 is polished on a surface to be welded by using No. 800 abrasive paper, ultrasonic cleaning is carried out for 15min in acetone to remove oil stains on the surface of the sample to be welded, a welding wire is placed between base materials to be welded, after the welding wire is fixed by a clamp, a flow inhibitor alumina powder is coated on the surface of the sample to prevent solder loss in the fusion welding process, and during welding, the welding current is 22A, and the voltage is 10V. And carrying out aging treatment. After fusion welding connection, no crystal boundary exists in the connection joint, the components of a welding seam area are similar to those of K4951 alloy, the tensile strength is 50% of that of the K4951 alloy, and the service life of 980 ℃/66MPa is 60 h.
Comparative example 2
The parent metal to be welded in this example is nickel-based superalloy K4951.
The welding wire preparation method comprises the following steps: and (4) mechanically processing the K4951 ingot to obtain a welding wire material.
Before welding, a sample of the solid-solution nickel-based high-temperature alloy K4951 is polished on a surface to be welded by using No. 800 abrasive paper, ultrasonic cleaning is carried out for 15min in acetone to remove oil stains on the surface of the sample to be welded, a welding wire is placed between base materials to be welded, after the welding wire is fixed by a clamp, a flow inhibitor alumina powder is coated on the surface of the sample to prevent solder loss in the fusion welding process, and during welding, the welding current is 22A, and the voltage is 10V. And carrying out aging treatment. After fusion welding connection, no crystal boundary exists in the connection joint, the components of a welding seam area are similar to those of K4951 alloy, the tensile strength is 40% of that of the K4951 alloy, and the endurance life of 980 ℃/66MPa is 40 h.
As can be seen from the microstructure and the macro-photograph of the sample fusion welding joint in the embodiment (figure 1), no crack exists in the welding joint, and the failure under the condition of high temperature service is avoided. The components of the welded area of the sample after welding are similar to those of the K4951 alloy, the tensile strength reaches more than 80% of that of the K4951 alloy, and the endurance life of 980 ℃/66MPa is longer than 100 h. Compared with the traditional high-temperature alloy melting welding material, the melting welding wire is more suitable for melting welding of the nickel-based single crystal high-temperature alloy.
As can be seen from the microstructure diagrams (fig. 2 to 3) of the melt-welded joint of the sample of the above comparative example, there were more cracks in the melt-welded joint compared to the example, which resulted in a reduction in the high-temperature performance of the joint. As can be seen from the tensile strength test results of the samples after connection in the comparative example, the tensile strength and the endurance life of the welded joint after connection can not meet the tensile strength requirement of the joint.

Claims (6)

1.一种高温合金熔化焊用镍基合金焊丝,其特征在于:该焊丝为镍基合金丝材,按重量百分含量计,该焊丝的化学成分如下:1. a nickel-based alloy welding wire for high-temperature alloy fusion welding, is characterized in that: this welding wire is a nickel-based alloy wire, and by weight percentage, the chemical composition of this welding wire is as follows: C 0.3~1%,Cr 5.0~15.0%,Co 1.5~15.5%,Al 1~12.5%,W 2.5~20.5%,Mo 1.5~10.5%,Nb0.8~12.5%,Y 0.1~1.0%,Fe 0~1.0%,Si 0.3~2.0%,Ni为余量;C 0.3~1%, Cr 5.0~15.0%, Co 1.5~15.5%, Al 1~12.5%, W 2.5~20.5%, Mo 1.5~10.5%, Nb0.8~12.5%, Y 0.1~1.0%, Fe 0~1.0%, Si 0.3~2.0%, Ni is the balance; 所述焊丝为直径1-2mm的圆柱形丝材,长度大于200mm;The welding wire is a cylindrical wire with a diameter of 1-2mm and a length greater than 200mm; 所述高温合金熔化焊用镍基合金焊丝的制备方法,包括如下步骤:The preparation method of the nickel-based alloy welding wire for high-temperature alloy fusion welding includes the following steps: (1)按照所述焊丝的化学成分配料,采用真空感应炉熔炼出母合金锭;(1) According to the chemical composition of the welding wire, use a vacuum induction furnace to smelt the master alloy ingot; (2)将母合金锭采用定向凝固炉熔化,熔化温度为1400~1600℃,熔化后的母合金液注入氧化铝陶瓷型壳中,注满后,将陶瓷型壳以一定速度从炉中抽拉进入室温真空室内,实现焊丝的定向凝固;型壳抽拉过程,控制抽拉速度为1~10mm/min,以保证焊丝的成型性;(2) The master alloy ingot is melted in a directional solidification furnace, the melting temperature is 1400~1600 ℃, the molten master alloy liquid is injected into the alumina ceramic shell, and after filling, the ceramic shell is pumped from the furnace at a certain speed. Pull into the room temperature vacuum chamber to realize the directional solidification of the welding wire; during the shell pulling process, control the pulling speed to be 1~10mm/min to ensure the formability of the welding wire; (3)将凝固冷却的陶瓷型壳破碎,取出焊丝,去除焊丝在无心磨上去除氧化皮,即获得所述焊丝产品。(3) Crushing the solidified and cooled ceramic shell, taking out the welding wire, removing the welding wire and removing the oxide scale on the centerless grinding, thus obtaining the welding wire product. 2.根据权利要求1所述的高温合金熔化焊用镍基合金焊丝,其特征在于:按重量百分含量计,该焊丝的化学成分如下:2. The nickel-based alloy welding wire for fusion welding of superalloys according to claim 1, characterized in that: by weight percentage, the chemical composition of the welding wire is as follows: C 0.3~1%,Cr 5.0~15.0%,Co 1.5~15.5%,Al 1~12.5%,W 2.5~20.5%,Mo 1.5~10.5%,Nb0.8~12.5%,Y 0.1~1.0%,Fe 0.1~1.0%,Si 0.5~2.0%,Ni为余量。C 0.3~1%, Cr 5.0~15.0%, Co 1.5~15.5%, Al 1~12.5%, W 2.5~20.5%, Mo 1.5~10.5%, Nb0.8~12.5%, Y 0.1~1.0%, Fe 0.1~1.0%, Si 0.5~2.0%, Ni is the balance. 3.根据权利要求1所述的高温合金熔化焊用镍基合金焊丝,其特征在于:步骤(1)中,所述熔炼过程为:先升温至1550 ~ 1600 ℃保温1 min,然后升温至1450 ~ 1550℃保温10min,再升温至1300 ~ 1400℃保温10 min,1400~1450 ℃浇注。3. The nickel-based alloy welding wire for fusion welding of superalloys according to claim 1, characterized in that: in step (1), the smelting process is: firstly heating to 1550-1600 °C for 1 min, and then heating to 1450 °C ~ 1550 ℃ for 10 minutes, then heat up to 1300 ~ 1400 ℃ for 10 minutes, and pour at 1400 ~ 1450 ℃. 4.根据权利要求1所述的高温合金熔化焊用镍基合金焊丝,其特征在于:步骤(2)中,所述氧化铝陶瓷型壳内部分布100-200个直径1.1-2.1mm的圆柱形空腔。4 . The nickel-based alloy welding wire for fusion welding of superalloys according to claim 1 , wherein in step (2), 100-200 cylindrical shapes with diameters of 1.1-2.1 mm are distributed inside the alumina ceramic shell. 5 . cavity. 5.根据权利要求1所述的高温合金熔化焊用镍基合金焊丝的应用,其特征在于:采用所述焊丝进行沉淀强化镍基高温合金的熔化焊,熔化焊连接过程中,将焊丝放置在两个待焊母材之间,用夹具固定后,将固定夹装好的样品放置于真空熔化焊炉内进行熔化焊,焊接电流为20-35A,电压为10-12V。5. The application of the nickel-based alloy welding wire for fusion welding of superalloys according to claim 1, wherein the welding wire is used to carry out the fusion welding of the precipitation-strengthened nickel-based superalloy, and during the fusion welding process, the welding wire is placed in the Between the two base metals to be welded, after fixing with a clamp, place the clamped sample in a vacuum fusion welding furnace for fusion welding with a welding current of 20-35A and a voltage of 10-12V. 6.根据权利要求5所述的高温合金熔化焊用镍基合金焊丝的应用,其特征在于:所述熔化焊连接后,连接接头内无晶界,抗拉强度能够达到沉淀强化镍基高温合金的80%以上,980℃、66MPa的持久寿命≥100h。6. The application of the nickel-based alloy welding wire for fusion welding of superalloys according to claim 5, characterized in that: after the fusion welding is connected, there is no grain boundary in the connection joint, and the tensile strength can reach the precipitation-strengthened nickel-based superalloy More than 80% of the lasting life at 980℃ and 66MPa is ≥100h.
CN202010257452.3A 2020-04-03 2020-04-03 Nickel-based alloy welding wire for high-temperature alloy fusion welding and preparation method and application thereof Active CN111318835B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010257452.3A CN111318835B (en) 2020-04-03 2020-04-03 Nickel-based alloy welding wire for high-temperature alloy fusion welding and preparation method and application thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010257452.3A CN111318835B (en) 2020-04-03 2020-04-03 Nickel-based alloy welding wire for high-temperature alloy fusion welding and preparation method and application thereof

Publications (2)

Publication Number Publication Date
CN111318835A CN111318835A (en) 2020-06-23
CN111318835B true CN111318835B (en) 2022-03-15

Family

ID=71166332

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010257452.3A Active CN111318835B (en) 2020-04-03 2020-04-03 Nickel-based alloy welding wire for high-temperature alloy fusion welding and preparation method and application thereof

Country Status (1)

Country Link
CN (1) CN111318835B (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111958193B (en) * 2020-09-14 2022-05-24 北京北冶功能材料有限公司 Preparation method of alloy wire difficult to deform
CN112410617B (en) * 2020-11-17 2022-04-12 丹阳润泽新材料科技有限公司 Nickel alloy welding wire and preparation method thereof
CN112522544B (en) * 2020-11-19 2022-02-01 中国科学院金属研究所 Grain boundary regulation and control method for improving weldability of cast high-temperature alloy and welding process
CN112518172A (en) * 2020-11-24 2021-03-19 中国华能集团有限公司 Nickel-cobalt-based high-temperature alloy welding wire
CN113249619B (en) * 2021-06-24 2021-11-02 北京科技大学 Matrix composition design method for delta phase strengthened nickel-based superalloys
CN113857718B (en) * 2021-11-01 2022-11-01 中国航发沈阳黎明航空发动机有限责任公司 Welding material for repairing directional alloy blade, preparation method and fusion welding repair method
CN114888482B (en) * 2022-05-09 2023-06-06 西南交通大学 A Design Method of Aluminum Alloy Welding Wire

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105014258A (en) * 2015-06-26 2015-11-04 北京北冶功能材料有限公司 Nickel-base superalloy welding wire for 700 DEG C-above ultra-supercritical coal power generation equipment
CN105215572A (en) * 2015-09-22 2016-01-06 机械科学研究院哈尔滨焊接研究所 A kind of nuclear island primary device anti-crack defect nickel-based welding wire and preparation method

Family Cites Families (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101439430B (en) * 2008-12-30 2010-12-01 沈阳黎明航空发动机(集团)有限责任公司 Brazing method
CN101780612A (en) * 2009-01-19 2010-07-21 中国科学院金属研究所 NiCoCrWMoNbAlBC foil-shaped brazing material
JP5703177B2 (en) * 2011-09-12 2015-04-15 株式会社東芝 Ni-base alloy for welding and filler metal
US10414003B2 (en) * 2013-09-30 2019-09-17 Liburdi Engineering Limited Welding material for welding of superalloys
CN103831546A (en) * 2014-03-25 2014-06-04 江苏双勤民生冶化设备制造有限公司 Welding material for Incone1600 alloy
JP6396574B2 (en) * 2014-04-04 2018-09-26 スペシャル メタルズ コーポレーションSpecial Metals Corporation High-strength Ni—Cr—Mo—W—Nb—Ti welding product, welding method and welded material using the same
CN106541222B (en) * 2015-09-22 2021-03-26 中国科学院金属研究所 High-temperature high-strength nuclear power nickel-based welding wire without crack defects and preparation and application thereof
CN108067763A (en) * 2016-11-15 2018-05-25 张宇 Nickel-based welding wire
US10632572B2 (en) * 2017-03-03 2020-04-28 General Electric Company Weld filler additive and method of welding
CN107042370B (en) * 2017-03-16 2019-04-02 南京航空航天大学 A kind of high-Cr Ni-base high-temperature alloy welding wire and preparation process
CN108406164A (en) * 2018-04-11 2018-08-17 丹阳市华龙特钢有限公司 Ni-based extraordinary welding wire of a kind of high-performance stainless steel built-up welding and preparation method thereof
CN108500500A (en) * 2018-07-27 2018-09-07 李泳澎 A kind of welding material for ZG45Cr25Ni35
CN109371288A (en) * 2018-09-30 2019-02-22 东方电气集团东方汽轮机有限公司 The nickel-base high-temperature single crystal alloy and its manufacturing method of low rhenium, high-intensitive corrosion and heat resistant

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105014258A (en) * 2015-06-26 2015-11-04 北京北冶功能材料有限公司 Nickel-base superalloy welding wire for 700 DEG C-above ultra-supercritical coal power generation equipment
CN105215572A (en) * 2015-09-22 2016-01-06 机械科学研究院哈尔滨焊接研究所 A kind of nuclear island primary device anti-crack defect nickel-based welding wire and preparation method

Also Published As

Publication number Publication date
CN111318835A (en) 2020-06-23

Similar Documents

Publication Publication Date Title
CN111318835B (en) Nickel-based alloy welding wire for high-temperature alloy fusion welding and preparation method and application thereof
JP4125462B2 (en) Die-cast material
EP2679333B1 (en) Method of manufacturing impeller
CN111215787B (en) A kind of nickel-based foil brazing filler metal for superalloy connection and its preparation method and application
CN109420862B (en) A kind of powder brazing filler metal for nickel-based single crystal superalloy connection and its preparation method and application
JP2019181572A (en) Ceramic core compositions, methods for making cores, methods for casting hollow titanium-containing articles, and hollow titanium-containing articles
CN109909641B (en) Cobalt-based powder brazing filler metal for high-temperature alloy connection and preparation method and application thereof
JP2016532566A (en) Ceramic core composition, method for making a core, method for casting a hollow titanium-containing article, and hollow titanium-containing article
CN104152781B (en) A kind of preparation method of AlCoCuFeNiSi high-entropy alloy
CN102689109A (en) High-entropy brazing filler metal for brazing non-oxide ceramics and non-oxide ceramic composite material and preparation method of brazing filler metal
CN104736271B (en) Al alloy-steel casting compressor impeller and manufacture method thereof
CN110484776A (en) A kind of Ni-base Superalloy Powder and application method of increasing material manufacturing
CN112643245B (en) Cobalt-based alloy welding wire for welding high-temperature alloy and preparation method and application thereof
CN110438387A (en) Precipitation of Silicide strengthens infusibility high-entropy alloy and preparation method thereof
WO2015141191A1 (en) Compressor impeller cast from al alloy and method for producing same
KR101832654B1 (en) Ni-Ir-BASED HEAT-RESISTANT ALLOY AND PROCESS FOR PRODUCING SAME
Zhao et al. Elimination of misrun and gas hole defects of investment casting TiAl alloy turbocharger based on numerical simulation and experimental study
JP2012025986A (en) Aluminum-alloy cast compressor impeller and its manufacturing method
CN111020290A (en) Casting titanium alloy material suitable for 650-plus-750 ℃ high temperature and preparation method thereof
CN114055010A (en) A copper-based alloy brazing material containing trace Ge, preparation method and brazing method thereof
CN106239036B (en) A kind of preparation process of sheet porous structural single crystal super alloy part
CN107723517A (en) A Ti-Al-based alloy with good additive manufacturing formability and its application
TWI387656B (en) Preparation of Low Lead Brass Alloy and Its
CN106736035A (en) The solder and method for welding of soldering 3D printing stainless steel and silicon nitride ceramics
CN106141496B (en) A kind of copper phosphor tin nickel solder and its preparation method and application

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant