CN111307932B - Detection device for long-distance amusement equipment load-bearing ropes and its use method - Google Patents
Detection device for long-distance amusement equipment load-bearing ropes and its use method Download PDFInfo
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Abstract
Description
技术领域Technical field
本发明涉及承载索检测装置，特别是针对远距离游乐设施承载索的检测装置及其使用方法。The present invention relates to a load-bearing rope detection device, in particular to a detection device for a long-distance amusement facility load-bearing rope and a method of using the same.
背景技术Background technique
滑索是属于无动力类游乐设施，设备一般安装在景区、度假区等野外位置，其承载索即主钢丝绳较长且距离地面较高，有的可达数百米，由于其承载索两端分别固定于上站和下站，承载索除上站和下站位置外的绝大部分位置，检测人员均难以接近，导致检测人员无法对钢丝绳是否有断丝、磨损、腐蚀等缺陷进行有效检测，因此对钢丝绳的全段检测极为困难。The zipline is a non-powered amusement equipment. The equipment is generally installed in outdoor locations such as scenic spots and resorts. Its load-bearing rope, the main steel wire rope, is long and high from the ground, and some can reach hundreds of meters. Due to the two ends of the load-bearing rope They are fixed at the upper station and lower station respectively. Most of the positions of the load-bearing rope except the upper station and lower station are inaccessible to inspectors, which makes it impossible for inspectors to effectively detect whether there are broken wires, wear, corrosion and other defects in the wire rope. , so it is extremely difficult to detect the entire length of the wire rope.
发明内容Contents of the invention
本发明的目的在于提供针对人员无法接近的游乐设施承载索进行有效检测的检测装置。The object of the present invention is to provide a detection device that can effectively detect the carrying ropes of amusement facilities that are inaccessible to people.
本发明采用以下方式来实现，针对远距离游乐设施承载索的检测装置，包括探伤仪和电动回收装置，所述探伤仪包括智能采集器和检测探头，其特征在于：还包括采集器放置篮和套设于承载索上的检测探头导向套，所述采集器放置篮设置于所述电动回收装置的牵引索上；所述智能采集器与所述检测探头导向套之间通过可调节长度的连接杆连接，所述检测探头导向套与所述检测探头之间通过一连接板连接；所述检测探头导向套包括第一半圆板与第二半圆板，所述第一半圆板与所述第二半圆板的一端通过导向套活页进行连接，所述第一半圆板与所述第二半圆板的另一端通过销轴固定。The present invention is implemented in the following manner. The detection device for the carrying rope of a long-distance amusement facility includes a flaw detector and an electric recovery device. The flaw detector includes an intelligent collector and a detection probe, and is characterized in that: it also includes a collector placement basket and an electric recovery device. The detection probe guide sleeve is set on the load-bearing rope, and the collector placement basket is provided on the traction rope of the electric recovery device; the intelligent collector and the detection probe guide sleeve are connected by an adjustable length. Rod connection, the detection probe guide sleeve and the detection probe are connected through a connecting plate; the detection probe guide sleeve includes a first semicircular plate and a second semicircular plate, the first semicircular plate and the second semicircular plate One end of the semicircular plate is connected through a guide sleeve hinge, and the other ends of the first semicircular plate and the second semicircular plate are fixed through a pin.
进一步的，所述连接杆包括第一连接杆与第二连接杆，所述第一连接与所述第二连接杆的一端均开设有第一圆孔，所述第一连接杆与所述第二连接杆的另一端均设置有条形孔；所述第一连接杆与所述第二连接杆通过调节螺钉穿过相应的所述条形孔进行锁付固定，所述检测探头导向套上设置有第一拉耳；所述采集器放置篮上设置有一挂耳，所述检测探头导向套与所述第一连接杆之间通过螺栓穿过所述拉耳与所述第一连接杆上的圆孔进行固定，所述采集器放置篮与所述第二连接杆之间通过螺栓穿过所述第二连接杆上的圆孔与所述挂耳进行固定。Further, the connecting rod includes a first connecting rod and a second connecting rod. A first round hole is opened at one end of the first connecting rod and the second connecting rod. The first connecting rod and the third connecting rod are connected to each other. The other ends of the two connecting rods are provided with strip holes; the first connecting rod and the second connecting rod are locked and fixed by passing adjustment screws through the corresponding strip holes, and the detection probe guide sleeve is A first pulling ear is provided; a hanging ear is provided on the collector placement basket, and a bolt passes through the pulling ear and the first connecting rod between the detection probe guide sleeve and the first connecting rod. The collector placement basket and the second connecting rod are fixed by bolts passing through the round holes on the second connecting rod and the hanging ears.
进一步的，所述第一连接杆与所述第二连接杆的尺寸均为：长度1000mm、宽度10mm、厚度2mm；所述圆孔的直径为6mm，所述条形孔的长度范围为300mm-400mm，所述条形孔的宽度为7mm。Further, the dimensions of the first connecting rod and the second connecting rod are: length 1000mm, width 10mm, thickness 2mm; the diameter of the round hole is 6mm, and the length range of the strip hole is 300mm- 400mm, and the width of the strip hole is 7mm.
进一步的，所述检测探头导向套上设置有第二拉耳，所述第二拉耳与所述连接板的一端通过插销进行固定，所述连接板的另一端固定于所述检测探头的提手上。Further, the detection probe guide sleeve is provided with a second pulling ear. The second pulling ear is fixed to one end of the connecting plate through a plug, and the other end of the connecting plate is fixed to the lifting end of the detection probe. On hand.
进一步的，所述第一半圆板与所述第二半圆板的内侧均设置有一层橡胶衬。Further, a layer of rubber lining is provided on the inside of both the first semicircular plate and the second semicircular plate.
进一步的，所述连接板的厚度为2mm。Further, the thickness of the connecting plate is 2mm.
本发明的另一个目的在于提供一种由权利要求1所述的针对远距离游乐设施承载索的检测装置的使用方法，便于使用人员使用本装置进行检测，其特征在于：Another object of the present invention is to provide a method of using the detection device for long-distance amusement equipment carrying ropes as claimed in claim 1, which facilitates users to use the device for detection, and is characterized by:
步骤S1：将所述智能采集器放置于所述采集器放置篮内，将所述检测探头与检测探头导向套套设于所述牵引绳上，检测探头导向套与所述检测探头之间通过所述连接板进行连接，所述采集器放置篮与所述检测探头导向套之间通过所述连接杆连接，所述检测探头与所述智能采集器进行连接；Step S1: Place the intelligent collector in the collector placement basket, set the detection probe and the detection probe guide sleeve on the traction rope, and pass the detection probe guide sleeve and the detection probe through The connecting plate is connected, the collector placement basket and the detection probe guide sleeve are connected through the connecting rod, and the detection probe is connected to the intelligent collector;
步骤S2：开启所述智能采集器，设置所述承载索的直径参数；Step S2: Turn on the intelligent collector and set the diameter parameter of the load-bearing cable;
步骤S3：调整所述电动回收装置的运行速度，使其运行的速度在所述智能采集器的适用范围；Step S3: Adjust the operating speed of the electric recovery device so that the operating speed is within the applicable range of the intelligent collector;
步骤S4：启动所述电动回收装置，带动所述检测运输移动，所述智能采集器自动采集数据；Step S4: Start the electric recovery device to drive the detection transportation movement, and the intelligent collector automatically collects data;
步骤S5：检测完成后，将所述智能采集器采集的数据导入电脑，用与所述探伤仪相匹配的软件进行分析判断，分析的数值呈现一组波形图，若所述波形图为有一定规则的波形，则承载索全段为无缺陷；若波形图呈现局部突变或波幅出息偏离规则波幅的波型，则承载索存在断丝、断股或严重磨损缺陷，由软件读取缺陷出现的位置，完成检测全部过程。Step S5: After the detection is completed, import the data collected by the intelligent collector into the computer, and use software matching the flaw detector to analyze and judge. The analyzed values present a set of waveforms. If the waveforms have a certain If the waveform is a regular waveform, then the entire section of the load-bearing cable is defect-free; if the waveform shows a local mutation or the amplitude deviates from the regular wave pattern, then the load-bearing cable has broken wires, broken strands or severe wear defects, and the software will read the occurrence of defects. position to complete the entire detection process.
进一步的，所述承载索的直径参数为10mm。Further, the diameter parameter of the load-bearing cable is 10mm.
进一步的，所述电动回收装置的运行速度为200mm-300mm。Further, the operating speed of the electric recovery device is 200mm-300mm.
本发明有益效果在于：本发明设置的通过所述电动回收装置带动本装置及所述探伤仪进行承载索的检测，可在所述承载索不拆卸的情况下进行检测，提高检测效率；本发明设置有可调节长度的连接杆，所述连接杆可根据承载索和回收装置的距离并通过调节所述连接杆的长度，确保调整后所述连接杆的长度短于所述检测探头与所述智能采集器的数据线长度，避免扯断数据线；本发明设置有橡胶衬，检测时,为防止所述检测探头可能出现局部不匀速，所述橡胶衬通过适当增加摩擦力来确保检测探头的匀速运行。The beneficial effect of the present invention is that the electric recovery device used in the present invention drives the device and the flaw detector to detect the load-bearing rope, and the detection can be carried out without disassembling the load-bearing rope, thereby improving the detection efficiency; A connecting rod with an adjustable length is provided. The connecting rod can be adjusted according to the distance between the load-bearing cable and the recovery device to ensure that the length of the connecting rod after adjustment is shorter than that between the detection probe and the detection probe. The length of the data line of the intelligent collector is to avoid tearing the data line; the present invention is provided with a rubber lining. During detection, in order to prevent the detection probe from local uneven speed, the rubber lining ensures the detection probe by appropriately increasing friction. Run at a constant speed.
附图说明Description of the drawings
图1为本发明使用步骤图。Figure 1 is a diagram of the steps of using the present invention.
图2为本发明一实施例结构示意图。Figure 2 is a schematic structural diagram of an embodiment of the present invention.
图3为图2中检测探头导向套的AA向剖视图。Figure 3 is a cross-sectional view along AA of the detection probe guide sleeve in Figure 2.
图4为图2中检测探头导向套的俯视图。Figure 4 is a top view of the detection probe guide sleeve in Figure 2.
图5为本发明的连接杆结构示意图。Figure 5 is a schematic structural diagram of the connecting rod of the present invention.
图6为本发明连接板结构示意图。Figure 6 is a schematic structural diagram of the connecting plate of the present invention.
具体实施方式Detailed ways
下面结合附图对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
请参照图2至图4，本发明一实施例中，针对远距离游乐设施承载索的检测装置，包括探伤仪1和电动回收装置2，所述探伤仪包括智能采集器（未图示）和检测探头3，还包括采集器放置篮4和套设于承载索5上的检测探头导向套6，所述采集器放置篮4设置于所述电动回收装置2的牵引索7上；所述智能采集器与所述检测探头导向套6之间通过可调节长度的连接杆8连接，根据所述承载索5和所述电动回收装置2的距离并通过调节所述连接杆8的长度，确保调整后所述连接杆8的长度短于所述检测探头3与所述智能采集器的数据线长度，避免扯断数据线，所述检测探头导向套6与所述检测探头3之间通过一连接板9连接；所述检测探头导向套6包括第一半圆板10与第二半圆板11，所述第一半圆板10与所述第二半圆板11的一端通过导向套活页12进行连接，所述第一半圆板10与所述第二半圆板11的另一端通过销轴固定，使用时，将检测探头导向套6从打开，套在所述承载索5上，并将所述第一半圆板10与所述第二半圆板11通过销轴固定。使用前，将所述智能采集器放置于所述采集器放置篮4内，将所述检测探头3打开并套设于所述牵引绳7上，所述检测探头3前端的滚轮卡在所述承载索5上，起到导向的作用，所述检测探头导向套6套设与所述承载索5上，所述检测探头导向套6与所述检测探头3之间通过所述连接板9进行连接。使用时，开启所述智能采集器并设置正确各项参数，包含钢丝绳直径；接着，调整所述电动回收装置2的运行速度，使其运行的速度在所述智能采集器的适用范围，然后启动所述电动回收装置2，带动所述采集器放置篮4匀速移动，通过所述连接杆8连接所述采集器放置篮4与所述检测探头导向套6，进而带动所述检测探头导向套6移动，由于所述检测探头导向套6与所述检测探头3之间通过连接板9连接，进而带动所述检测探头3移动，进行所述承载索5的检测，直至完成全部承载索的检测；检测完成后将所述智能采集器采集的数据导入电脑进行分析判断，完成检测全部过程。本发明中所使用的探伤仪为：EMT-C智能钢丝绳探伤仪，当不仅限于此。Please refer to Figures 2 to 4. In one embodiment of the present invention, a detection device for a long-distance amusement facility carrying rope includes a flaw detector 1 and an electric recovery device 2. The flaw detector includes an intelligent collector (not shown) and an electric recovery device 2. The detection probe 3 also includes a collector placement basket 4 and a detection probe guide sleeve 6 set on the load-bearing cable 5. The collector placement basket 4 is provided on the traction rope 7 of the electric recovery device 2; the intelligent The collector and the detection probe guide sleeve 6 are connected through an adjustable-length connecting rod 8. According to the distance between the load-bearing cable 5 and the electric recovery device 2 and by adjusting the length of the connecting rod 8, the adjustment is ensured. The length of the connecting rod 8 is shorter than the length of the data cable between the detection probe 3 and the intelligent collector to avoid breaking the data cable. The detection probe guide sleeve 6 and the detection probe 3 are connected through a connection plate 9 is connected; the detection probe guide sleeve 6 includes a first semicircular plate 10 and a second semicircular plate 11. One ends of the first semicircular plate 10 and the second semicircular plate 11 are connected through a guide sleeve hinge 12, so The other ends of the first semicircular plate 10 and the second semicircular plate 11 are fixed by pins. When in use, the detection probe guide sleeve 6 is opened and put on the load-bearing cable 5, and the first semicircular plate 10 is fixed with a pin. The plate 10 and the second semicircular plate 11 are fixed by pins. Before use, place the intelligent collector in the collector placement basket 4, open the detection probe 3 and set it on the traction rope 7, and the roller at the front end of the detection probe 3 is stuck on the The load-bearing cable 5 plays a guiding role. The detection probe guide sleeve 6 is sleeved on the load-bearing cable 5. The detection probe guide sleeve 6 and the detection probe 3 are connected through the connecting plate 9. connect. When in use, turn on the intelligent collector and set the correct parameters, including the diameter of the wire rope; then adjust the operating speed of the electric recovery device 2 so that its operating speed is within the applicable range of the intelligent collector, and then start The electric recovery device 2 drives the collector placement basket 4 to move at a constant speed, connects the collector placement basket 4 and the detection probe guide sleeve 6 through the connecting rod 8, and then drives the detection probe guide sleeve 6 Movement, since the detection probe guide sleeve 6 and the detection probe 3 are connected through the connecting plate 9, the detection probe 3 is driven to move, and the load-bearing rope 5 is detected until the detection of all the load-bearing ropes is completed; After the detection is completed, the data collected by the intelligent collector is imported into the computer for analysis and judgment, and the entire detection process is completed. The flaw detector used in the present invention is: EMT-C intelligent wire rope flaw detector, but it is not limited to this.
请参照图2，本发明一实施例中，所述连接杆8包括第一连接杆13与第二连接杆14，所述第一连接杆13与所述第二连接杆14的一端均开设有圆孔15，所述第一连接杆13与所述第二连接杆14的另一端均设置有条形孔16；所述第一连接杆13与所述第二连接杆14通过调节螺钉17穿过相应的所述条形孔16进行锁付固定，通过调节所述调节螺钉17进而调节所述连接杆8的长短，确保调整后所述连接杆8的长度短于所述检测探头与所述智能采集器的数据线长度，避免扯断数据线；所述检测探头导向套6上设置有第一拉耳18，所述采集器放置篮4上设置有一挂耳（未图示），所述检测探头导向套6与所述第一连接杆13之间通过螺栓穿过所述第一拉耳18与所述第一连接杆13上的圆孔进行固定，所述采集器放置篮4与所述第二连接杆14之间通过螺栓穿过所述第二连接杆14上的圆孔与所述挂耳进行固定，使得所述采集器放置篮4移动是可带动所述检测探头导向套移动进而带动检测探头移动，进行检测；此外，这些部件均可拆卸，便于替换。Please refer to Figure 2. In one embodiment of the present invention, the connecting rod 8 includes a first connecting rod 13 and a second connecting rod 14. One end of the first connecting rod 13 and the second connecting rod 14 is provided with a Round holes 15, strip holes 16 are provided at the other ends of the first connecting rod 13 and the second connecting rod 14; the first connecting rod 13 and the second connecting rod 14 are passed through the adjusting screw 17 Lock and fix through the corresponding strip hole 16, and adjust the length of the connecting rod 8 by adjusting the adjusting screw 17 to ensure that the length of the connecting rod 8 after adjustment is shorter than the length of the detection probe and the The length of the data cable of the smart collector is to avoid tearing the data cable; the detection probe guide sleeve 6 is provided with a first pulling ear 18, and the collector placement basket 4 is provided with a hanging ear (not shown). The detection probe guide sleeve 6 and the first connecting rod 13 are fixed by bolts passing through the first pulling ears 18 and the round holes on the first connecting rod 13, and the collector placement basket 4 is connected to the first connecting rod 13. The second connecting rods 14 are fixed with the hanging ears by bolts passing through the round holes on the second connecting rods 14, so that the movement of the collector placement basket 4 can drive the detection probe guide sleeve to move. This in turn drives the detection probe to move for detection; in addition, these parts are removable for easy replacement.
请参照图5，本发明一实施例中，所述第一连接杆13与所述第二连接杆14的尺寸均为：长度1000mm、宽度10mm、厚度2mm；所述圆孔15的直径为6mm，所述条形孔16的长度范围为300mm-400mm，所述条形孔16的宽度为7mm。Please refer to Figure 5. In one embodiment of the present invention, the dimensions of the first connecting rod 13 and the second connecting rod 14 are: length 1000mm, width 10mm, thickness 2mm; the diameter of the circular hole 15 is 6mm. , the length range of the strip hole 16 is 300mm-400mm, and the width of the strip hole 16 is 7mm.
请参照图2，本发明一实施例中，所述检测探头导向套6上设置有第二拉耳19，所述第二拉耳19与所述连接板9的一端通过插销进行固定，所述连接板9的另一端固定于所述检测探头3的提手上，使得所述检测探头导向套6移动时，带动所述检测探头移动。Please refer to Figure 2. In one embodiment of the present invention, the detection probe guide sleeve 6 is provided with a second pulling ear 19, and the second pulling ear 19 and one end of the connecting plate 9 are fixed by a pin. The other end of the connecting plate 9 is fixed on the handle of the detection probe 3, so that when the detection probe guide sleeve 6 moves, the detection probe is driven to move.
请参照图3，本发明一实施例中，所述第一半圆板10与所述第二半圆板11的内侧均设置有一层橡胶衬20，所述橡胶衬20用于防止所述检测探头导向套6使用过程中被承载索5磨损。Please refer to Figure 3. In one embodiment of the present invention, a layer of rubber lining 20 is provided on the inside of the first semicircular plate 10 and the second semicircular plate 11. The rubber lining 20 is used to prevent the detection probe from being guided. The cover 6 is worn by the load-bearing cable 5 during use.
本发明一实施例中，所述连接板9的厚度为2mm。In one embodiment of the present invention, the thickness of the connecting plate 9 is 2 mm.
请参照图1，本发明的另一个目的在于提供由权利要求1所述的针对远距离游乐设施承载索的检测装置的使用方法，便于使用人员使用本装置进行检测，其特征在于：Please refer to Figure 1. Another object of the present invention is to provide a method of using the detection device for long-distance amusement facility carrying ropes described in claim 1 to facilitate users to use the device for detection, which is characterized by:
步骤S1：将所述智能采集器放置于所述采集器放置篮内，将所述检测探头与检测探头导向套套设于所述牵引绳上，检测探头导向套与所述检测探头之间通过所述连接板进行连接，所述采集器放置篮与所述检测探头导向套之间通过所述连接杆连接，所述检测探头与所述智能采集器进行连接；Step S1: Place the intelligent collector in the collector placement basket, set the detection probe and the detection probe guide sleeve on the traction rope, and pass the detection probe guide sleeve and the detection probe through The connecting plate is connected, the collector placement basket and the detection probe guide sleeve are connected through the connecting rod, and the detection probe is connected to the intelligent collector;
步骤S2：开启所述智能采集器，设置所述承载索的直径参数；Step S2: Turn on the intelligent collector and set the diameter parameter of the load-bearing cable;
步骤S3：调整所述电动回收装置的运行速度，使其运行的速度在所述智能采集器的适用范围；Step S3: Adjust the operating speed of the electric recovery device so that the operating speed is within the applicable range of the intelligent collector;
步骤S4：启动所述电动回收装置，带动所述检测运输移动，所述智能采集器自动采集数据；Step S4: Start the electric recovery device to drive the detection transportation movement, and the intelligent collector automatically collects data;
步骤S5：检测完成后，将所述智能采集器采集的数据导入电脑，用与所述探伤仪相匹配的软件进行分析判断，分析的数值呈现一组波形图，若所述波形图为有一定规则的波形，则承载索全段为无缺陷；若波形图呈现局部突变或波幅出息偏离规则波幅的波型，则承载索存在断丝、断股或严重磨损缺陷，由软件读取缺陷出现的位置，完成检测全部过程。Step S5: After the detection is completed, import the data collected by the intelligent collector into the computer, and use software matching the flaw detector to analyze and judge. The analyzed values present a set of waveforms. If the waveforms have a certain If the waveform is a regular waveform, then the entire section of the load-bearing cable is defect-free; if the waveform shows a local mutation or the amplitude deviates from the regular wave pattern, then the load-bearing cable has broken wires, broken strands or severe wear defects, and the software will read the occurrence of defects. position to complete the entire detection process.
本发明一实施例中，所述承载索5的直径参数为10mm。In one embodiment of the present invention, the diameter parameter of the load-bearing cable 5 is 10 mm.
本发明一实施例中，所述电动回收装置2的运行速度为200mm-300mm。In one embodiment of the present invention, the operating speed of the electric recovery device 2 is 200mm-300mm.
以上所述仅为本发明的较佳实施例，凡依本发明申请专利范围所做的均等变化与修饰，皆应属本发明的涵盖范围。The above are only preferred embodiments of the present invention, and all equivalent changes and modifications made in accordance with the patentable scope of the present invention shall fall within the scope of the present invention.
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