CN111306568A - Device and method for relieving blockage of rotary air preheater by preheating heat storage element through hot air - Google Patents
Device and method for relieving blockage of rotary air preheater by preheating heat storage element through hot air Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L15/00—Heating of air supplied for combustion
- F23L15/04—Arrangements of recuperators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J3/00—Removing solid residues from passages or chambers beyond the fire, e.g. from flues by soot blowers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F19/00—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
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Abstract
本发明公开了一种热一风预热蓄热元件缓解回转式空预器堵塞的装置及方法,其结构包括热一次风引出管道、调节风门、关断风门、预热仓热端扇形板、预热仓冷端扇形板和预热冷风引出管道等。预热仓热端扇形板和预热仓冷端扇形板之间形成一个独立的蓄热元件预热仓,该预热仓位于回转式空预器转向烟气分仓之前的风分仓和烟气分仓之前,使用热一次风由上至下预热蓄热元件,提高蓄热元件进入烟气分仓时的温度,从而达到降低硫酸氢铵(简称ABS)沉积区域的目的,使其更容易被吹灰器清除,解决燃煤电厂锅炉回转式空预器因ABS粘附造成的空预器堵塞严重问题。
The invention discloses a device and method for relieving the clogging of a rotary air preheater by a hot-air preheating heat storage element. The fan-shaped plate at the cold end of the preheating bin and the outlet pipe for the preheating cold air, etc. An independent heat storage element preheating chamber is formed between the fan-shaped plate at the hot end of the preheating chamber and the fan-shaped plate at the cold end of the preheating chamber. Before the gas separation bin, use the hot primary air to preheat the heat storage element from top to bottom, increase the temperature of the heat storage element when it enters the flue gas separation bin, so as to achieve the purpose of reducing the deposition area of ammonium hydrogen sulfate (abbreviated as ABS) and make it more efficient. It is easy to be removed by the soot blower, which solves the serious problem of air preheater blockage caused by ABS adhesion in the rotary air preheater of coal-fired power plant boilers.
Description
技术领域technical field
本发明涉及一种缓解回转式空预器堵塞的装置及方法,属于回转式空预器堵塞防治领域。The invention relates to a device and a method for alleviating clogging of a rotary air preheater, belonging to the field of preventing and controlling the clogging of a rotary air preheater.
背景技术Background technique
选择性催化还原技术(简称SCR)是目前广泛应用于火电机组中的脱硝技术,其技术原理为在烟气中喷入氨(NH3),在催化剂的作用和在氧气存在的条件下,NH3优先和烟气中的氮氧化物(NOx)发生还原脱除反应,生成氮气和水,除了上述主反应,还会伴随着少量二氧化硫(SO2)氧化成三氧化硫(SO3),进而与 SCR 脱硝过程中未完全反应的氨在一定的反应条件下生成硫酸氢铵(NH4HSO4,又称ABS)。ABS在液态下具有很强的粘性,在烟气中ABS会在146℃~220℃温度窗口下出现结露。Selective Catalytic Reduction (SCR) is a denitrification technology widely used in thermal power plants. Its technical principle is to inject ammonia (NH 3 ) into the flue gas. 3. Reduction and removal reaction occurs preferentially with nitrogen oxides (NOx) in the flue gas to generate nitrogen and water. In addition to the above main reaction, it will also be accompanied by a small amount of sulfur dioxide (SO 2 ) oxidation to sulfur trioxide (SO 3 ), and then Ammonium hydrogen sulfate (NH 4 HSO 4 , also known as ABS) is generated under certain reaction conditions with ammonia that is not completely reacted with SCR denitration process. ABS has strong viscosity in liquid state, and ABS will condense in the flue gas under the temperature window of 146℃~220℃.
回转式空气预热器(简称“回转式空预器”或“空预器”)是燃煤机组重要的热交换转动设备,回转式空预器蓄热元件吸收脱硝装置出口的高温烟气热量,将进入炉膛的低温空气加热,流过回转式空预器的烟气的温度区间为110℃~400℃,其换热元件的金属壁温一般在80℃~380℃,跨越了ABS结露的温度窗口,因此当烟气中存在ABS时,ABS易结露沉积在空预器蓄热元件表面,较强的粘性也极易粘附烟气中的飞灰,从而造成空气预热器进出口压差逐渐增大、堵塞逐渐加重。Rotary air preheater (referred to as "rotary air preheater" or "air preheater") is an important heat exchange rotating equipment for coal-fired units. , heat the low-temperature air entering the furnace, the temperature range of the flue gas flowing through the rotary air preheater is 110℃~400℃, and the metal wall temperature of the heat exchange element is generally 80℃~380℃, which crosses the ABS condensation Therefore, when there is ABS in the flue gas, the ABS is easy to condense and deposit on the surface of the air preheater heat storage element, and the strong viscosity is also easy to adhere to the fly ash in the flue gas, thus causing the air preheater to enter the air. The outlet pressure difference gradually increases, and the blockage gradually increases.
同时,近年来,由于超净排放改造项目的实施和机组负荷率的降低,燃煤火电厂的空气预热器ABS堵塞与腐蚀问题愈加突出,部分电厂空预器由于ABS堵塞导致进出口压差高达3000~4000Pa,轻则增加风机电耗,经济性下降,重则影响机组带负荷能力,甚至出现风机失速停机的事故发生,严重影响了机组的正常运行。因此如何在线解决或缓解空预器ABS堵塞问题,是亟需解决的技术问题。At the same time, in recent years, due to the implementation of the ultra-clean emission transformation project and the reduction of the unit load rate, the problem of ABS blockage and corrosion in the air preheater of coal-fired thermal power plants has become more and more prominent, and the air preheater in some power plants is blocked due to ABS. As high as 3000~4000Pa, it will increase the power consumption of the fan, and the economy will decrease. In the worst case, it will affect the load capacity of the unit, and even the accident of the fan stall and shutdown occurs, which seriously affects the normal operation of the unit. Therefore, how to solve or alleviate the air preheater ABS clogging problem online is a technical problem that needs to be solved urgently.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决回转式空预器因ABS结露沉积在蓄热元件粘附飞灰造成的堵塞,提供一种结构设计合理,建设成本低,使用安全,调整方便能够起到良好效果的装置及方法。The purpose of the present invention is to solve the clogging of the rotary air preheater caused by ABS condensation deposited on the heat storage element and adhere to the fly ash, and to provide a kind of reasonable structure design, low construction cost, safe use, convenient adjustment and can play a good effect. device and method.
本发明解决上述问题所采用的技术方案是:一种热一风预热蓄热元件缓解回转式空预器堵塞的装置,包括回转式空预器、冷一次风道、热一次风道、冷二次风道、热二次风道、烟气出口风道和烟气入口风道,所述烟气入口风道和烟气出口风道分别与回转式空预器的烟气入口和烟气出口连通,所述冷一次风道和热一次风道分别与回转式空预器的一次风入口和一次风出口连通,所述冷二次风道和热二次风道分别与回转式空预器的二次风入口和二次风出口连通;其特征是,还包括热一次风引出管道和预热冷风引出管道,所述热一次风引出管道的入口和出口分别与热一次风道和回转式空预器连通,所述预热冷风引出管道的入口和出口分别与回转式空预器和冷二次风道连通,所述回转式空预器上设置有一次风热端扇形板、一次风冷端扇形板、二次风热端扇形板、二次风冷端扇形板、烟气热端扇形板、烟气冷端扇形板、预热仓热端扇形板和预热仓冷端扇形板,且一次风热端扇形板、二次风热端扇形板、烟气热端扇形板、预热仓热端扇形板分别与一次风冷端扇形板、二次风冷端扇形板、烟气冷端扇形板、预热仓冷端扇形板对应布置,所述预热仓热端扇形板和预热仓冷端扇形板与烟气热端扇形板和烟气冷端扇形板之间形成一个独立的预热仓,所述热一次风引出管道和预热冷风引出管道与预热仓连通。将热一次风引入预热仓加热即将进入烟气仓的蓄热元件,提高蓄热元件壁温,热一次风自热端向冷端流过蓄热元件后进入预热冷风引出管道,然后汇入冷二次风,整个过程流动的动力由热一次风和冷二次风之间的压差提供,除少量增加一次风机出力,无其他额外耗能。The technical scheme adopted by the present invention to solve the above problems is: a device for relieving the clogging of a rotary air preheater by a hot air preheating heat storage element, comprising a rotary air preheater, a cold primary air duct, a hot primary air duct, a cold primary air duct, and a cooling air preheater. Secondary air duct, hot secondary air duct, flue gas outlet duct and flue gas inlet duct, the flue gas inlet duct and flue gas outlet duct are respectively connected with the flue gas inlet and flue gas of the rotary air preheater. The outlet is connected, the cold primary air duct and the hot primary air duct are respectively connected with the primary air inlet and the primary air outlet of the rotary air preheater, and the cold secondary air duct and the hot secondary air duct are respectively connected with the rotary air preheater. The secondary air inlet and the secondary air outlet of the device are communicated with each other; it is characterized in that it also includes a hot primary air outlet pipe and a preheated cold air outlet pipe, and the inlet and outlet of the hot primary air outlet pipe are respectively connected with the hot primary air duct and the rotary type air preheater, the inlet and outlet of the preheating cold air outlet pipe are respectively connected with the rotary air preheater and the cold secondary air duct, and the rotary air preheater is provided with a primary air hot end fan plate, a primary air preheater Air-cooled end fan-shaped plate, secondary air hot-end fan-shaped plate, secondary air-cooled end fan-shaped plate, flue gas hot-end fan-shaped plate, flue gas cold-end fan-shaped plate, preheating chamber hot end fan-shaped plate and preheating chamber cold end fan-shaped plate The primary air heating end fan-shaped plate, the secondary air heating end fan-shaped plate, the flue gas hot-end fan-shaped plate, and the preheating bin hot-end fan-shaped plate are respectively connected with the primary air cooling end fan-shaped plate, the secondary air cooling end fan-shaped plate, the smoke The fan-shaped plates at the air cooling end and the fan-shaped plates at the cold end of the preheating chamber are arranged correspondingly, and the fan-shaped plates at the hot end of the preheating chamber and the fan-shaped plates at the cold end of the preheating chamber are formed between the fan-shaped plates at the hot end of the flue gas and the fan-shaped plates at the cold end of the flue gas. An independent preheating bin, the hot primary air drawing out pipe and the preheating cold air drawing out pipe are communicated with the preheating bin. The hot primary air is introduced into the preheating chamber to heat the heat storage element that is about to enter the flue gas chamber, and the wall temperature of the heat storage element is increased. Into the cold secondary air, the power of the whole process flow is provided by the pressure difference between the hot primary air and the cold secondary air. Except for a small increase in the output of the primary fan, there is no other additional energy consumption.
进一步的,当回转式空预器的旋转方向为烟气-一次风-二次风时,所述预热仓位于烟气分仓和二次风分仓之间;当回转式空预器的旋转方向为烟气-二次风-一次风时,所述预热仓位于烟气分仓和一次风分仓之间。Further, when the rotation direction of the rotary air preheater is flue gas-primary air-secondary air, the preheating bin is located between the flue gas sub-silo and the secondary air sub-silo; When the rotation direction is flue gas-secondary air-primary air, the preheating bin is located between the flue gas sub-silo and the primary air sub-silo.
进一步的,所述预热仓的角度为θ,0°≤ θ ≤20°。Further, the angle of the preheating bin is θ, 0°≤θ≤20°.
进一步的,所述热一次风引出管道上安装有热端关断风门和调节风门,用于控制装置的开关和引出一次风量的调节。所述预热冷风引出管道上安装有冷端关断风门,用于减少装置关闭时二次风漏风。Further, a hot-end shut-off damper and an adjustment damper are installed on the hot primary air extraction pipe, which are used to control the switch of the device and adjust the volume of the primary air. The cold-end shut-off damper is installed on the preheated cold air outlet pipe to reduce secondary air leakage when the device is closed.
作为优选,所述热一次风引出管道和预热冷风引出管道上设置的关断风门和调节风门使用电动或气动执行机构在远方进行操作。Preferably, the shut-off damper and the regulating damper provided on the hot primary air extraction duct and the preheated cold air extraction duct are operated remotely by electric or pneumatic actuators.
所述的热一风预热蓄热元件缓解回转式空预器堵塞的装置的工作方法,其特征是,利用热一次风由预热仓的热端至冷端预热蓄热元件,提高蓄热元件进入烟气分仓时的温度,从而使硫酸氢铵(简称ABS)的沉积区域下移,避免出现跨层积聚,且更容易被吹灰有效清扫,缓解回转式空预器堵塞。The working method of the device for relieving the blockage of the rotary air preheater by using the hot primary air to preheat the heat storage element is characterized in that the heat storage element is preheated by the hot primary air from the hot end to the cold end of the preheating chamber, so as to improve the storage capacity. The temperature of the heating element when it enters the flue gas sub-silo, so that the deposition area of ammonium hydrogen sulfate (abbreviated as ABS) moves down, avoids cross-layer accumulation, and is easier to be effectively cleaned by soot blowing, so as to relieve the clogging of the rotary air preheater.
本发明与现有技术相比,具有以下优点和效果:使用热一次风预热即将进入烟气分仓的回转式空预器蓄热元件,使ABS沉积区域下移,原本沉积区域较高,吹灰器无法覆盖或吹灰效果差,沉积区下移后会提高吹灰效果,减轻堵塞程度。同时预热冷风汇入冷二次风会提高进入空预器的二次风温,同样会提高蓄热元件壁温,强化缓解堵塞的效果。且装置整个过程流动的动力由热一次风和冷二次风之间的压差提供,除少量增加一次风机出力,无其他额外耗能。管道可根据现场情况灵活布置,方便安装与施工。Compared with the prior art, the invention has the following advantages and effects: using the hot primary air to preheat the rotary air preheater heat storage element that is about to enter the flue gas sub-silo, so that the ABS deposition area is moved down, and the original deposition area is higher, The soot blower cannot be covered or the soot blowing effect is poor. After the deposition area moves down, the soot blowing effect will be improved and the degree of clogging will be reduced. At the same time, the preheating cold air and the cold secondary air will increase the temperature of the secondary air entering the air preheater, and will also increase the wall temperature of the heat storage element, enhancing the effect of relieving blockage. In addition, the power for the flow of the whole process of the device is provided by the pressure difference between the hot primary air and the cold secondary air. Except for a small increase in the output of the primary fan, there is no other additional energy consumption. The pipeline can be flexibly arranged according to the site conditions, which is convenient for installation and construction.
附图说明Description of drawings
图1是本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;
图2是本发明实施例中三分仓空预器扇形板布置俯视图;2 is a plan view of the arrangement of the fan-shaped plates of the three-silo air preheater in the embodiment of the present invention;
图3是本发明实施例中工作流程示意图。FIG. 3 is a schematic diagram of a work flow in an embodiment of the present invention.
图中:回转式空预器1、中心桁架2、一次风热端扇形板3、一次风冷端扇形板3-1、二次风热端扇形板4、二次风冷端扇形板4-1、烟气热端扇形板5、烟气冷端扇形板5-1、预热仓热端扇形板6、预热仓冷端扇形板6-1、冷一次风道7、热一次风道8、冷二次风道9、热二次风道10、烟气出口风道11、烟气入口风道12、热一次风引出管道13、预热冷风引出管道14、热端关断风门15、调节风门16、冷端关断风门17、预热仓18。In the figure:
具体实施方式Detailed ways
下面结合附图并通过实施例对本发明作进一步的详细说明,以下实施例是对本发明的解释而本发明并不局限于以下实施例。The present invention will be further described in detail below in conjunction with the accompanying drawings and through the examples. The following examples are to explain the present invention and the present invention is not limited to the following examples.
参见图1至图3,本实施例中,一种热一风预热蓄热元件缓解回转式空预器堵塞的装置,包括回转式空预器1、冷一次风道7、热一次风道8、冷二次风道9、热二次风道10、烟气出口风道11和烟气入口风道12,烟气入口风道12和烟气出口风道11分别与回转式空预器1的烟气入口和烟气出口连通,冷一次风道7和热一次风道8分别与回转式空预器1的一次风入口和一次风出口连通,冷二次风道9和热二次风道10分别与回转式空预器1的二次风入口和二次风出口连通;还包括热一次风引出管道13和预热冷风引出管道14,热一次风引出管道13的入口和出口分别与热一次风道8和回转式空预器1连通,预热冷风引出管道14的入口和出口分别与回转式空预器1和冷二次风道9连通,回转式空预器1上设置有一次风热端扇形板3、一次风冷端扇形板3-1、二次风热端扇形板4、二次风冷端扇形板4-1、烟气热端扇形板5、烟气冷端扇形板5-1、预热仓热端扇形板6和预热仓冷端扇形板6-1,且一次风热端扇形板3、二次风热端扇形板4、烟气热端扇形板5、预热仓热端扇形板6分别与一次风冷端扇形板3-1、二次风冷端扇形板4-1、烟气冷端扇形板5-1、预热仓冷端扇形板6-1对应布置,预热仓热端扇形板6和预热仓冷端扇形板6-1与烟气热端扇形板5和烟气冷端扇形板5-1之间形成一个独立的预热仓18,热一次风引出管道13和预热冷风引出管道14与预热仓18连通。将热一次风引入预热仓18加热即将进入烟气仓的蓄热元件,提高蓄热元件壁温,热一次风自热端向冷端流过蓄热元件后进入预热冷风引出管道14,然后汇入冷二次风,整个过程流动的动力由热一次风和冷二次风之间的压差提供,除少量增加一次风机出力,无其他额外耗能。Referring to FIGS. 1 to 3 , in this embodiment, a device for relieving clogging of a rotary air preheater with a hot-air preheating heat storage element includes a
本实施例中,当回转式空预器1的旋转方向为烟气-一次风-二次风时,预热仓18位于烟气分仓和二次风分仓之间;当回转式空预器1的旋转方向为烟气-二次风-一次风时,预热仓18位于烟气分仓和一次风分仓之间。预热仓18的角度为θ,0°≤ θ ≤20°。In this embodiment, when the rotation direction of the
本实施例中,热一次风引出管道13上安装有热端关断风门15和调节风门16,用于控制装置的开关和引出一次风量的调节。预热冷风引出管道14上安装有冷端关断风门17,用于减少装置关闭时二次风漏风。In this embodiment, the hot-end shut-
本实施例中,热一次风引出管道13和预热冷风引出管道14上设置的关断风门和调节风门使用电动或气动执行机构在远方进行操作。In this embodiment, the shut-off damper and the regulating damper provided on the hot primary
工作方法,利用热一次风由预热仓18的热端至冷端预热蓄热元件,提高蓄热元件进入烟气分仓时的温度,从而使硫酸氢铵(简称ABS)的沉积区域下移,避免出现跨层积聚,且更容易被吹灰有效清扫,缓解回转式空预器1堵塞。The working method is to use the hot primary air to preheat the heat storage element from the hot end to the cold end of the
本说明书中未作详细描述的内容均属于本领域专业技术人员公知的现有技术。Contents not described in detail in this specification belong to the prior art known to those skilled in the art.
虽然本发明已以实施例公开如上,但其并非用以限定本发明的保护范围,任何熟悉该项技术的技术人员,在不脱离本发明的构思和范围内所作的更动与润饰,均应属于本发明的保护范围。Although the present invention has been disclosed as above with examples, it is not intended to limit the protection scope of the present invention. Any changes and modifications made by those skilled in the art without departing from the concept and scope of the present invention should be It belongs to the protection scope of the present invention.
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CN111810982A (en) * | 2020-06-24 | 2020-10-23 | 东方电气集团东方锅炉股份有限公司 | Rotary air preheater system and its working method |
CN112128793A (en) * | 2020-07-31 | 2020-12-25 | 华电电力科学研究院有限公司 | Blockage clearing system and method for air preheater |
CN112577064A (en) * | 2020-11-11 | 2021-03-30 | 湖南华电常德发电有限公司 | Air preheater anti-blocking structure capable of introducing hot air in sections and working method thereof |
CN112628792A (en) * | 2020-12-29 | 2021-04-09 | 连云港虹洋热电有限公司 | Separation type air preheating system for preventing ABS (anti-lock brake System) of air preheater from being blocked and operation method |
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CN112628792B (en) * | 2020-12-29 | 2021-09-28 | 连云港虹洋热电有限公司 | Separation type air preheating system for preventing ABS (anti-lock brake System) of air preheater from being blocked and operation method |
CN113503556A (en) * | 2021-05-28 | 2021-10-15 | 大唐长春第三热电厂 | Heating and purging system for heat transfer element of independent bin-divided type air preheater |
CN113958964A (en) * | 2021-11-10 | 2022-01-21 | 浙江兴核智拓科技有限公司 | Low-temperature economizer with dynamically adjustable downstream wall temperature of rotary air preheater |
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