CN111303782A - Packaging adhesive film for photovoltaic module and preparation method thereof - Google Patents
Packaging adhesive film for photovoltaic module and preparation method thereof Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/10—Adhesives in the form of films or foils without carriers
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- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
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- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- C09J123/00—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
- C09J123/02—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
- C09J123/04—Homopolymers or copolymers of ethene
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- C09J123/02—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
- C09J123/04—Homopolymers or copolymers of ethene
- C09J123/08—Copolymers of ethene
- C09J123/0807—Copolymers of ethene with unsaturated hydrocarbons only containing more than three carbon atoms
- C09J123/0815—Copolymers of ethene with aliphatic 1-olefins
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- C09J123/00—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
- C09J123/02—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
- C09J123/04—Homopolymers or copolymers of ethene
- C09J123/08—Copolymers of ethene
- C09J123/0846—Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
- C09J123/0853—Vinylacetate
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- C09J123/00—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
- C09J123/02—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
- C09J123/04—Homopolymers or copolymers of ethene
- C09J123/08—Copolymers of ethene
- C09J123/0846—Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
- C09J123/0869—Acids or derivatives thereof
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- C09J4/00—Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
- C09J4/06—Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09J159/00 - C09J187/00
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- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
- H10F19/804—Materials of encapsulations
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F77/00—Constructional details of devices covered by this subclass
- H10F77/40—Optical elements or arrangements
- H10F77/42—Optical elements or arrangements directly associated or integrated with photovoltaic cells, e.g. light-reflecting means or light-concentrating means
- H10F77/488—Reflecting light-concentrating means, e.g. parabolic mirrors or concentrators using total internal reflection
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2237—Oxides; Hydroxides of metals of titanium
- C08K2003/2241—Titanium dioxide
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- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
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- C08K2003/265—Calcium, strontium or barium carbonate
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- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/322—Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of solar panels
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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- Y02E10/52—PV systems with concentrators
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Abstract
本发明公开了一种光伏组件用封装胶膜及其制备方法。该光伏组件用封装胶膜至少包括两层胶膜层,各胶膜层中反射率最高的胶膜层靠近电池片设置,所述反射率最高的胶膜层对400nm‑1100nm波长范围的光的反射率≥90%。该光伏组件用封装胶膜通过如下方法制备而成:将光伏组件用封装胶膜各层的原料分别混匀后,加入不同的挤出机,然后注入同一模头,由T模头挤出、收卷、进行预交联。本发明的光伏封装胶膜具有多层结构,能够解决反射效率低、成本高等问题,且制备工艺简单高效。
The invention discloses an encapsulation adhesive film for photovoltaic modules and a preparation method thereof. The encapsulating adhesive film for photovoltaic modules includes at least two adhesive film layers, and the adhesive film layer with the highest reflectivity in each adhesive film layer is arranged close to the cell, and the adhesive film layer with the highest reflectivity is sensitive to light in the wavelength range of 400nm-1100nm. Reflectivity ≥ 90%. The encapsulation film for photovoltaic modules is prepared by the following method: after mixing the raw materials of each layer of the encapsulation film for photovoltaic modules respectively, add them to different extruders, and then inject them into the same die, and extrude them from the T die. Winding, pre-crosslinking. The photovoltaic encapsulation adhesive film of the invention has a multi-layer structure, can solve the problems of low reflection efficiency and high cost, and has a simple and efficient preparation process.
Description
技术领域technical field
本发明属于光伏组件技术领域,特别是涉及一种光伏组件用封装胶膜及其制备方法。The invention belongs to the technical field of photovoltaic modules, and in particular relates to a packaging adhesive film for photovoltaic modules and a preparation method thereof.
背景技术Background technique
光伏发电由于其清洁环保、可再生等特性越来越受到人们欢迎,并在近年来得到快速发展。用于光伏组件的封装胶膜对于光伏组件的性能以及使用寿命具有重要影响。Photovoltaic power generation has become more and more popular due to its clean, environmentally friendly and renewable characteristics, and has developed rapidly in recent years. The encapsulation film used for photovoltaic modules has an important influence on the performance and service life of photovoltaic modules.
目前最常见的太阳能光伏组件结构是玻璃/封装胶膜/电池片/封装胶膜/玻璃,在上述光伏组件结构中,正面用胶膜一般要求较高的透光率,使得更多的太阳光能够被电池片吸收,背面用胶膜一般要求较高的反射率,以便从电池片漏过的太阳光经背面用胶膜反射到电池片被二次利用,以提高发电效率,从而降低发电成本。通常的做法如专利JP1994177412A中公开的,通过在封装胶膜中添加高反射填料可以达到提高光伏组件功率的效果,但存在价格较为昂贵的缺陷,因此未被大规模应用。随着光伏行业“531新政”的发布,行业对降本的需求越来越迫切。At present, the most common solar photovoltaic module structure is glass/encapsulation film/cell/encapsulation film/glass. In the above photovoltaic module structure, the front-side adhesive film generally requires higher light transmittance, so that more sunlight It can be absorbed by the battery, and the adhesive film on the back generally requires a higher reflectivity, so that the sunlight leaking from the battery is reflected by the adhesive film on the back to the battery for secondary use, so as to improve the power generation efficiency and reduce the cost of power generation. . The common practice, as disclosed in JP1994177412A, can achieve the effect of improving the power of photovoltaic modules by adding highly reflective fillers to the encapsulation film, but it has the disadvantage of being relatively expensive, so it has not been applied on a large scale. With the release of the "531 New Deal" in the photovoltaic industry, the industry's demand for cost reduction is becoming more and more urgent.
因此,基于现有技术的缺陷和行业发展的需要,本发明开发了一种光伏组件用封装胶膜及其制备方法,该胶膜具有多层结构,根据不同层的功能选择不同的反射填料,能够显著降低胶膜成本,且制备加工方式简单。Therefore, based on the defects of the prior art and the needs of industry development, the present invention develops an encapsulation adhesive film for photovoltaic modules and a preparation method thereof. The adhesive film has a multi-layer structure, and different reflective fillers are selected according to the functions of different layers. The cost of the adhesive film can be significantly reduced, and the preparation and processing method is simple.
发明内容SUMMARY OF THE INVENTION
针对现有技术中存在的技术问题,本发明提供了一种光伏组件用封装胶膜及其制备方法。该光伏封装胶膜具有多层结构,能够解决反射效率低和成本高等问题,且制备工艺简单高效。In view of the technical problems existing in the prior art, the present invention provides an encapsulation film for photovoltaic modules and a preparation method thereof. The photovoltaic encapsulation adhesive film has a multi-layer structure, can solve the problems of low reflection efficiency and high cost, and has a simple and efficient preparation process.
为了达到上述的目的,本发明采取以下技术方案:In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions:
一种光伏组件用封装胶膜,用于光伏组件电池片的下侧胶膜,至少包括两层胶膜层,各胶膜层中反射率最高的胶膜层靠近电池片设置,所述反射率最高的胶膜层对400nm-1100nm波长范围的光的反射率≥90%。An encapsulating adhesive film for photovoltaic modules, which is used for the lower side adhesive film of a photovoltaic module cell, comprising at least two adhesive film layers, and the adhesive film layer with the highest reflectivity in each adhesive film layer is arranged close to the cell, and the reflectance is The highest reflectivity of the film layer to the light in the wavelength range of 400nm-1100nm is ≥90%.
优选的,所述光伏组件用封装胶膜包括第一胶膜层和第二胶膜层,其中,所述第一胶膜层为反射胶膜层,所述第一胶膜层对400nm-1100nm波长范围的光的反射率≥90%。Preferably, the encapsulating adhesive film for photovoltaic modules includes a first adhesive film layer and a second adhesive film layer, wherein the first adhesive film layer is a reflective adhesive film layer, and the first adhesive film layer is 400nm-1100nm The reflectivity of light in the wavelength range is ≥90%.
进一步优选的,所述第一胶膜层对400nm-700nm波长范围的光的反射率≥90%。Further preferably, the reflectivity of the first adhesive film layer to light in the wavelength range of 400nm-700nm is ≥90%.
优选的,所述第二胶膜层为透明层或反射胶膜层。Preferably, the second adhesive film layer is a transparent layer or a reflective adhesive film layer.
更优选的,所述第二胶膜层为反射胶膜层时,第一胶膜层的反射率大于第二胶膜层的反射率。最优选的,所述第二胶膜层在400nm-1100nm波长范围的反射率为40-65%。More preferably, when the second adhesive film layer is a reflective adhesive film layer, the reflectivity of the first adhesive film layer is greater than the reflectivity of the second adhesive film layer. Most preferably, the reflectivity of the second adhesive film layer in the wavelength range of 400nm-1100nm is 40-65%.
更优选的,所述透明层包括基体树脂,不需要添加白色填料对光线的反射不做要求。More preferably, the transparent layer includes a matrix resin, and there is no need to add a white filler, and there is no requirement for reflection of light.
优选的,所述光伏组件用封装胶膜还包括第三胶膜层,第一胶膜层和第三胶膜层分设于第二胶膜层的两面,所述第三胶膜层为反射胶膜层或透明层。Preferably, the encapsulating adhesive film for photovoltaic modules further comprises a third adhesive film layer, the first adhesive film layer and the third adhesive film layer are located on both sides of the second adhesive film layer, and the third adhesive film layer is a reflective adhesive film or transparent layer.
更优选的,所述第一胶膜层的反射率大于等于第三胶膜层的反射率。More preferably, the reflectivity of the first adhesive film layer is greater than or equal to the reflectivity of the third adhesive film layer.
优选的,所述反射胶膜层包括基体树脂和反射填料,所述反射填料选自钛白粉、碳酸钙、硅灰石、云母粉、氢氧化镁、氢氧化铝、复合钛白、滑石粉、硫酸钡、玻璃微珠和硫化锌中的一种或多种。Preferably, the reflective adhesive film layer comprises a matrix resin and a reflective filler, and the reflective filler is selected from titanium dioxide, calcium carbonate, wollastonite, mica powder, magnesium hydroxide, aluminum hydroxide, composite titanium dioxide, talc, One or more of barium sulfate, glass beads and zinc sulfide.
优选的,所述反射填料的粒径D50≤1μm。Preferably, the particle size D50 of the reflective filler is less than or equal to 1 μm.
更优选的,所述第一胶膜层的反射填料为钛白粉;所述第二胶膜层或第三胶膜层的反射填料为碳酸钙、硅灰石、滑石粉、云母粉或玻璃微珠。More preferably, the reflective filler of the first adhesive film layer is titanium dioxide; the reflective filler of the second adhesive film layer or the third adhesive film layer is calcium carbonate, wollastonite, talc, mica powder or glass microparticles. beads.
优选的,所述基体树脂为一种或多种选自以下的聚合物:乙烯-醋酸乙烯酯共聚物、茂金属催化聚乙烯、茂金属催化乙烯丁烯共聚物、茂金属催化乙烯辛烯共聚物、茂金属催化乙烯戊烯共聚物、乙烯丙烯共聚物、乙烯丙烯酸甲酯共聚物、乙烯甲基丙烯甲酯共聚物。更优选的,所述基体树脂为EVA或POE。Preferably, the matrix resin is one or more polymers selected from the group consisting of ethylene-vinyl acetate copolymer, metallocene-catalyzed polyethylene, metallocene-catalyzed ethylene butene copolymer, and metallocene-catalyzed ethylene octene copolymer compounds, metallocene-catalyzed ethylene pentene copolymers, ethylene propylene copolymers, ethylene methyl acrylate copolymers, and ethylene methyl methacrylate copolymers. More preferably, the matrix resin is EVA or POE.
优选的,所述第一胶膜层和第二胶膜层还包括增粘剂、交联剂和助剂。Preferably, the first adhesive film layer and the second adhesive film layer further include a tackifier, a crosslinking agent and an auxiliary agent.
优选的,所述增粘剂可以为硅烷偶联剂和烷氧基硅烷低聚物中的一种或多种。Preferably, the tackifier may be one or more of a silane coupling agent and an alkoxysilane oligomer.
优选的,所述交联剂可以为过氧化物交联剂和光引发剂中的一种或多种。Preferably, the crosslinking agent may be one or more of a peroxide crosslinking agent and a photoinitiator.
优选的,所述助剂可以为抗氧剂、受阻胺光稳定剂、紫外吸收剂和塑化剂中的一种或多种。Preferably, the auxiliary agent may be one or more of antioxidants, hindered amine light stabilizers, ultraviolet absorbers and plasticizers.
优选的,所述光伏组件用封装胶膜的预交联度为0.5-70%。封装胶膜根据配方不同,耐热性会有一些差异,如选择一些非低流动性的胶膜时会在胶膜层压过程中引起高反射率胶膜上溢而污染电池片,预交联会降低胶膜的流动性进而解决上溢问题。Preferably, the pre-crosslinking degree of the encapsulating film for photovoltaic modules is 0.5-70%. The heat resistance of the encapsulation film varies according to the formula. For example, when some non-low fluidity film is selected, the high reflectivity film will overflow during the film lamination process and contaminate the cell. Pre-crosslinking It will reduce the fluidity of the film and solve the overflow problem.
本发明还提供一种光伏组件用封装胶膜的制备方法,具体步骤如下:将光伏组件用封装胶膜各层的原料分别混匀后,加入不同的挤出机,然后注入同一模头,由T模头挤出、收卷、进行预交联,得到所述光伏组件用封装胶膜。The invention also provides a preparation method of the encapsulation film for photovoltaic modules, the specific steps are as follows: after mixing the raw materials of each layer of the encapsulation film for photovoltaic modules respectively, add them into different extruders, and then inject into the same die head, T-die extrusion, winding, and pre-crosslinking are performed to obtain the encapsulating film for photovoltaic modules.
优选的,所述挤出机的温度均为60~110℃,T模头温度为70~110℃。Preferably, the temperature of the extruder is 60-110°C, and the temperature of the T-die is 70-110°C.
优选的,所述预交联方式为紫外交联、辐照交联或者微波交联。Preferably, the pre-crosslinking manner is ultraviolet cross-linking, irradiation cross-linking or microwave cross-linking.
本发明的光伏组件用封装胶膜具有多层结构,利用反射率不同的填料相配合使用,能够显著降低光伏组件用封装胶膜的成本,提高光伏组件用封装胶膜的反射率,从而达到提高光伏组件功率的效果,且本发明的光伏组件用封装胶膜的制备方法简单易行,利于大规模生产。The encapsulating adhesive film for photovoltaic modules of the present invention has a multi-layer structure, and is used in combination with fillers with different reflectances, which can significantly reduce the cost of the encapsulating adhesive film for photovoltaic modules, and improve the reflectivity of the encapsulating adhesive film for photovoltaic modules, thereby improving the The effect of the power of the photovoltaic module, and the preparation method of the encapsulation film for the photovoltaic module of the present invention is simple and easy to implement, which is beneficial to large-scale production.
附图说明Description of drawings
图1 具体实施方式中光伏组件用封装胶膜的示意图之一。FIG. 1 is one of the schematic diagrams of the encapsulation film for photovoltaic modules in the specific embodiment.
图2 具体实施方式中光伏组件用封装胶膜的示意图之二。FIG. 2 is the second schematic diagram of the encapsulation film for photovoltaic modules in the specific embodiment.
附图标记说明:Description of reference numbers:
100-封装胶膜,101-第一胶膜层,102-第二胶膜层,103-第三胶膜层。100-encapsulation adhesive film, 101-first adhesive film layer, 102-second adhesive film layer, 103-third adhesive film layer.
具体实施方式Detailed ways
以下具体实施例是对本发明提供的方法与技术方案的进一步说明,但不应理解成对本发明的限制。The following specific examples are further descriptions of the methods and technical solutions provided by the present invention, but should not be construed as limiting the present invention.
图1-2示意性地示出本实施方式的光伏封装胶膜的结构的横截面。需要说明的是,图1-2中各结构的厚度表示的是其中一例,本发明的光伏封装胶膜的各结构的尺寸不限于图1-2所示的尺寸。1-2 schematically show cross sections of the structure of the photovoltaic encapsulation adhesive film of the present embodiment. It should be noted that the thickness of each structure in Fig. 1-2 represents one example, and the size of each structure of the photovoltaic encapsulation adhesive film of the present invention is not limited to the size shown in Fig. 1-2.
本实施方式中所用的试剂、材料等,如无特殊说明,均可从商业途径得到。实施例中的钛白粉为D50≤1μm,采用Screen 3#过滤网(孔径约10μm)测试,过滤压力值<0.5bar/g的钛白粉(采用双螺杆挤出机将钛白粉与线性低密度聚乙烯(LLDPE)混合制成70%浓度的色母粒,按照欧洲标准EN13900-5:2005的要求采用低密度聚乙烯(LDPE)作为基础树脂将色母粒稀释至8%的钛白粉浓度检测过滤压力值)。The reagents, materials, etc. used in this embodiment can be obtained from commercial sources unless otherwise specified. The titanium dioxide in the example is D50≤1μm, which is tested by Screen 3# filter screen (with a pore size of about 10μm), and the titanium dioxide with a filter pressure value of <0.5bar/g (titanium dioxide and linear low-density polymer are mixed with a twin-screw extruder. Ethylene (LLDPE) is mixed to make a 70% concentration of color masterbatch. According to the requirements of European standard EN13900-5:2005, low density polyethylene (LDPE) is used as the base resin to dilute the color masterbatch to 8%. The concentration of titanium dioxide is detected and filtered. Pressure value).
本具体实施方式各实施例中,按照重量份数,反射胶膜层中,基体树脂 100重量份,反射填料5-50重量份,交联剂0.01-5重量份,增粘剂0.01-10重量份,助剂0-5重量份。透明层中,基体树脂100重量份,交联剂0.01-5重量份,增粘剂0.01-10重量份,助剂0-5重量份。In each example of this specific implementation manner, in the reflective adhesive film layer, 100 parts by weight of matrix resin, 5-50 parts by weight of reflective filler, 0.01-5 parts by weight of crosslinking agent, and 0.01-10 parts by weight of tackifier parts, 0-5 parts by weight of additives. In the transparent layer, the matrix resin is 100 parts by weight, the crosslinking agent is 0.01-5 parts by weight, the tackifier is 0.01-10 parts by weight, and the auxiliary agent is 0-5 parts by weight.
图1示出一种光伏封装胶膜的示例,该封装胶膜100包括第一胶膜层101和第二胶膜层102。FIG. 1 shows an example of a photovoltaic encapsulation adhesive film. The encapsulation
实施例1Example 1
一种光伏组件用封装胶膜100,结构如图1所示,包括第一胶膜层101和第二胶膜102,其中第一胶膜层101为反射胶膜层,第二胶膜层102为透明层。An encapsulation
第一胶膜层101为反射胶膜层,原料组成如下:VA质量分数为33%乙烯-醋酸乙烯酯共聚物,钛白粉,交联剂叔丁基过氧化碳酸异丙酯,助交联剂三羟甲基丙烷三丙烯酸酯和增粘剂γ-氨丙基三乙氧基硅烷。The first
所述第二胶膜层102为透明层,由VA质量分数为24%乙烯-醋酸乙烯酯共聚物,交联剂叔丁基过氧化碳酸异丙酯,助交联剂三羟甲基丙烷三丙烯酸酯,受阻胺类光稳定剂癸二酸双-2,2,6,6-四甲基哌啶醇酯, 紫外吸收剂2,2-四亚甲基双(3,1-苯并噁嗪-4-酮),增粘剂γ-氨丙基三乙氧基硅烷组成。The second
将第一胶膜层101树脂组合物及第二胶膜层102的树脂组合物,各自充分混合后加入不同的挤出机,挤出机的温度均为85℃,T模头温度为90℃;上述第一胶膜层101的挤出物料及第二胶膜层102的挤出物料熔融后通过分配器进入T模头挤出成膜,经冷却传送至80keV能量的电子辐射设备下方,对上述胶膜进行电子辐射,强度为30kGy,辐射后收卷得到双层共挤封装胶膜E1。E1胶膜厚度为0.5mm,第一胶膜层101为0.1mm(通过分配器计算得到),第二胶膜层102为0.4mm(通过分配器计算得到),测得E1胶膜的预交联度为10%。The resin composition of the first
实施例2Example 2
一种光伏组件用封装胶膜100,结构如图1所示,包括第一胶膜层101和第二胶膜,其中第一胶膜层101和第二胶膜层102均为反射胶膜层。An
第一胶膜层101,原料组成如下:VA质量分数为28%乙烯-醋酸乙烯酯共聚物,钛白粉,交联剂2,5-二甲基-2,5-双(叔丁过氧基)己烷,助交联剂三羟甲基丙烷三甲基丙烯酸酯/季戊四醇三丙烯酸酯的复配物(质量比为3:2),受阻胺类光稳定剂癸二酸双-2,2,6,6-四甲基哌啶醇酯和增粘剂乙烯基三甲氧基硅烷。The first
第二胶膜层102由VA质量分数为33%乙烯-醋酸乙烯酯共聚物,碳酸钙,交联剂叔丁基过氧化碳酸异丙酯,助交联剂三烯丙基异氰脲酸酯,受阻胺类光稳定剂癸二酸双-2,2,6,6-四甲基哌啶醇酯, 紫外吸收剂2,2-四亚甲基双(3,1-苯并噁嗪-4-酮),增粘剂γ-氨丙基三乙氧基硅烷组成。The second
将上述第一胶膜层101树脂组合物及第二胶膜层102的树脂组合物,各自充分混合后加入不同的挤出机,挤出机的温度均为80℃,T模头温度为95℃;上述第一胶膜层101的挤出物料及第二胶膜层102的挤出物料熔融后通过分配器进入T模头挤出成膜,经冷却传送至1.0MeV能量的电子辐射设备下方,对上述胶膜进行电子辐射,强度为20kGy,辐射后收卷得到双层共挤封装胶膜E2。E2胶膜厚度为0.7mm,第一胶膜层101为0.3mm(通过分配器计算得到),第二胶膜层102为0.4mm(通过分配器计算得到),测得E2胶膜的预交联度为40%。单独分别挤出相应厚度的E2第一胶膜层101和E2第二胶膜层102,其反射率(400-1100nm)分别为93%和50%。The above-mentioned resin composition of the first
实施例3Example 3
一种光伏组件用封装胶膜,结构如图2所示,包括第一胶膜层101、第二胶膜层102和第三胶膜层103,其中,第一胶膜层101和第二胶膜层102均为反射胶膜层,第三胶膜层103为透明层。An encapsulation adhesive film for photovoltaic modules, the structure is shown in FIG. 2, including a first
第一胶膜层101,原料组成如下:茂金属催化聚乙烯、叔丁基过氧化碳酸异丙酯、钛白粉、敏化剂三烯丙基异氰脲酸酯/季戊四醇三丙烯酸酯的复配物(质量比为3:2)、受阻胺类光稳定剂癸二酸双-2,2,6,6-四甲基哌啶醇酯和乙烯基三甲氧基硅烷。The first
第二胶膜层102由VA质量分数为33%乙烯-醋酸乙烯酯共聚物,玻璃微珠(折射率为1.93),助交联剂三烯丙基异氰脲酸酯,受阻胺类光稳定剂癸二酸双-2,2,6,6-四甲基哌啶醇酯, 紫外吸收剂2,2-四亚甲基双(3,1-苯并噁嗪-4-酮),增粘剂乙烯基三乙氧基硅烷低聚物组成。The second
第三胶膜层103由茂金属催化乙烯丁烯共聚物,交联剂叔丁基过氧化碳酸异丙酯,助交联剂三羟甲基丙烷三丙烯酸酯,受阻胺类光稳定剂癸二酸双-2,2,6,6-四甲基哌啶醇酯, 紫外吸收剂2,2-四亚甲基双(3,1-苯并噁嗪-4-酮),增粘剂γ-甲基丙烯酰氧基丙基三甲氧基硅烷和乙烯基三(2-甲氧基乙氧基)硅烷单体共聚混合物组成。The third
将上述第一胶膜层101树脂组合物、第二胶膜层102及第三胶膜层103的树脂组合物,各自充分混合后加入不同的挤出机,挤出机的温度均为80℃,T模头温度为95℃;上述第一胶膜层101的挤出物料、第二胶膜层102的挤出物料及第三胶膜层103的挤出物料熔融后通过分配器进入T模头挤出成膜,经冷却传送至0.8MeV能量的电子辐射设备下方,对上述胶膜进行电子辐射,强度为250kGy,辐射后收卷得到三层共挤封装胶膜E3。E3胶膜厚度为0.7mm,第一胶膜层101为0.3mm(通过分配器计算得到),第二胶膜层102为0.3mm(通过分配器计算得到),第三胶膜层103为0.1mm(通过分配器计算得到),测得E3胶膜的预交联度为70%。单独分别挤出相应厚度的E3第一胶膜层101和E3第二胶膜层102,其反射率(400-1100nm)分别为92%和55%。The resin composition of the first
实施例4Example 4
一种光伏组件用封装胶膜100,结构如图2所示,包括第一胶膜层101、第二胶膜层102和第三胶膜层103,其中,第一胶膜层101、第二胶膜层102和第三胶膜层103均为反射胶膜层。An encapsulating
第一胶膜层101,原料组成如下:VA质量分数为33%乙烯-醋酸乙烯酯共聚物、叔丁基过氧化碳酸异丙酯、钛白粉、敏化剂三烯丙基异氰脲酸酯/季戊四醇三丙烯酸酯的复配物(质量比为3:2)、受阻胺类光稳定剂癸二酸双-2,2,6,6-四甲基哌啶醇酯和乙烯基三甲氧基硅烷。The first
第二胶膜层102由乙烯丙烯酸甲酯共聚物,硫酸钡,助交联剂三烯丙基异氰脲酸酯,受阻胺类光稳定剂癸二酸双-2,2,6,6-四甲基哌啶醇酯, 紫外吸收剂2,2-四亚甲基双(3,1-苯并噁嗪-4-酮),增粘剂乙烯基三乙氧基硅烷低聚物组成。The second
第三胶膜层103由VA质量分数为28%乙烯-醋酸乙烯酯共聚物,硅灰石,交联剂叔丁基过氧化碳酸异丙酯,助交联剂三羟甲基丙烷三丙烯酸酯,受阻胺类光稳定剂癸二酸双-2,2,6,6-四甲基哌啶醇酯, 紫外吸收剂2,2-四亚甲基双(3,1-苯并噁嗪-4-酮),增粘剂γ-甲基丙烯酰氧基丙基三甲氧基硅烷和乙烯基三(2-甲氧基乙氧基)硅烷单体共聚混合物组成。The third
将上述第一胶膜层101树脂组合物、第二胶膜层102及第三胶膜层103的树脂组合物,各自充分混合后加入不同的挤出机,挤出机的温度均为85℃,T模头温度为95℃;上述第一胶膜层101的挤出物料、第二胶膜层102的挤出物料及第三胶膜层103的挤出物料熔融后通过分配器进入T模头挤出成膜,经冷却传送至0.8MeV能量的电子辐射设备下方,对上述胶膜进行电子辐射,强度为30kGy,辐射后收卷得到三层共挤封装胶膜E4。E4胶膜厚度为0.7mm,第一胶膜层101为0.3mm(通过分配器计算得到),第二胶膜层102为0.2mm(通过分配器计算得到),第三胶膜层103为0.2mm(通过分配器计算得到),测得E4胶膜的预交联度为30%。单独分别挤出相应厚度的E4第一胶膜层101、E4第二胶膜层102、E4第二胶膜层103,其反射率(400-1100nm)分别为92%、65%和40%。The above-mentioned resin composition of the first
实施例5Example 5
一种光伏组件用封装胶膜100,结构如图2所示,包括第一胶膜层101和第二胶膜层102和第三胶膜层103,其中,第一胶膜层101和第三胶膜层103成分相同、厚度相同,三个胶膜层均为反射胶膜层。An encapsulating
第一胶膜层101,原料组成如下:VA质量分数为28%乙烯-醋酸乙烯酯共聚物、叔丁基过氧化碳酸异丙酯、钛白粉、敏化剂三烯丙基异氰脲酸酯/季戊四醇三丙烯酸酯的复配物(质量比为1:3)、受阻胺类光稳定剂癸二酸双-2,2,6,6-四甲基哌啶醇酯和乙烯基三甲氧基硅烷和甲基乙烯基二乙氧基硅烷单体共聚混合物。The first
第二胶膜层102由茂金属催化乙烯辛烯共聚物,硫酸钡,助交联剂三烯丙基异氰脲酸酯,受阻胺类光稳定剂癸二酸双-2,2,6,6-四甲基哌啶醇酯,紫外吸收剂2,2-四亚甲基双(3,1-苯并噁嗪-4-酮),增粘剂乙烯基三乙氧基硅烷低聚物组成。The second
将上述第一胶膜层101树脂组合物、第二胶膜层102的树脂组合物,各自充分混合后加入不同的挤出机,挤出机的温度均为80℃,T模头温度为95℃;上述第一胶膜层101的挤出物料熔融后经分配器分成两层,与第二胶膜层102的熔融挤出物料一起进入T模头挤出成膜,经冷却传送至0.6MeV能量的电子辐射设备下方,对上述辐射预交联面进行电子辐射,强度为20kGy,辐射后收卷得到三层共挤封装胶膜E5。E5胶膜厚度为0.5mm,第一胶膜层101为0.2mm(通过分配器计算得到),第二胶膜层102为0.1mm(通过分配器计算得到),第三胶膜层103为0.2mm(通过分配器计算得到),测得E5胶膜的预交联度为4%。单独分别挤出相应厚度的E5第一胶膜层101和E5第二胶膜层102,其反射率(400-1100nm)分别为91%和44%。The resin composition of the first
实施例6Example 6
一种光伏组件用封装胶膜101,包括第一胶膜层101和第二胶膜层102,其中,第一胶膜层101为反射胶膜层,第二胶膜层102为透明层。An
第一胶膜层101,原料组成如下:VA质量分数为33%乙烯-醋酸乙烯酯共聚物,钛白粉,光引发剂二苯甲酮和的光引发剂2-甲基-2-(4-吗啉基)-1-[4-(甲硫基)苯基]-1-丙酮,热引发剂叔丁基过氧化碳酸异丙酯和热引发剂2,5-二甲基-2,5-双(叔丁过氧基)己烷,助交联剂三羟甲基丙烷三丙烯酸酯和增粘剂γ-氨丙基三乙氧基硅烷。The first
第二胶膜层102由VA质量分数为28%乙烯-醋酸乙烯酯共聚物,交联剂叔丁基过氧化碳酸异丙酯和光引发剂安息香双甲醚,助交联剂三羟甲基丙烷三丙烯酸酯,增粘剂γ-氨丙基三乙氧基硅烷组成。The second
将上述第一胶膜层101树脂组合物及第二胶膜层102的树脂组合物,各自充分混合后加入不同的挤出机,挤出机的温度均为85℃,T模头温度为90℃;上述第一胶膜层101的挤出物料及第二胶膜层102的挤出物料熔融后通过分配器进入T模头挤出成膜,在70℃烘道中使用辐照强度为1800W/m2的紫外灯对胶膜两面先后辐照100s,后经冷却、分切、卷取工序,收卷得到双层共挤封装胶膜E6。E6胶膜厚度为0.3mm,第一胶膜层101为0.2mm(通过分配器计算得到),第二胶膜层102为0.1mm(通过分配器计算得到),测得E6胶膜的预交联度为10%。The resin composition of the first
以上实施例的说明只是用于帮助理解本发明方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求保护范围内。The descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and modifications can also be made to the present invention, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.
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