CN111301767A - A file automatic packaging device - Google Patents
A file automatic packaging device Download PDFInfo
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- CN111301767A CN111301767A CN202010219407.9A CN202010219407A CN111301767A CN 111301767 A CN111301767 A CN 111301767A CN 202010219407 A CN202010219407 A CN 202010219407A CN 111301767 A CN111301767 A CN 111301767A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
- B65B41/16—Feeding webs from rolls by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/28—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
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Abstract
本发明提供一种文件自动封装装置,包括:工作台、自动控制系统、支架、输送模块、进料模块、封装模块、卸料模块,封装模块包括升降装置和封边装置,升降装置上连接有封边装置,封边装置形成文件的限位区域,工作台上设有文件卸料模块,封装好的文件从卸料模块卸料。本发明公开的文件封装装置,封装方便,设置一卷封装材料进料即可满足封装需求,设置链轮、传输带及夹紧装置实现对文件包裹,封装模块的设计兼具封边与限位功能,且封装好的文件储存方便。
The invention provides an automatic document packaging device, comprising: a workbench, an automatic control system, a bracket, a conveying module, a feeding module, a packaging module, and a discharging module. The packaging module includes a lifting device and an edge sealing device, and the lifting device is connected with a The edge-sealing device forms the limit area of the file, and a file unloading module is arranged on the worktable, and the packaged files are unloaded from the unloading module. The document encapsulation device disclosed in the invention is convenient to encapsulate, and can meet the encapsulation requirement by setting a roll of encapsulating material to feed the material. The sprocket, the conveyor belt and the clamping device are arranged to realize the encapsulation of the document, and the design of the encapsulation module has both edge sealing and position limit. function, and the packaged files are easy to store.
Description
技术领域technical field
本发明涉及一种自动化封装装置,具体涉及一种文件打包用的自动封装装置。The invention relates to an automatic packaging device, in particular to an automatic packaging device for document packaging.
背景技术Background technique
文件进行报销时,文件都是采用人工贴在纸上的方式对文件进行整理,贴好的文件容易散落、丢失和损坏。When the documents are reimbursed, the documents are sorted by manually pasting them on the paper, and the pasted documents are easy to be scattered, lost and damaged.
将贴好的文件采用薄膜封装是防止文件散落、丢失和损坏的有效措施。专利CN103398609A公布了一种传统的包装机,包括下膜传送机构、产品传送机构、上膜传送机构和裁切机构,结构简单,但是无法完全满足机器换人的自动化高要求。专利CN103398609A对专利CN103398609A公布的包装机进行了改进,其公布了一种自动化文件封装机,其由机架、传送机构、热封机构、压口机构和裁断机构构成,虽然提高了文件自动化封装程度,但是结构复杂。Packaging the pasted documents with film is an effective measure to prevent documents from being scattered, lost and damaged. Patent CN103398609A discloses a traditional packaging machine, including a lower film conveying mechanism, a product conveying mechanism, an upper film conveying mechanism and a cutting mechanism. The structure is simple, but it cannot fully meet the high automation requirements of machine replacement. Patent CN103398609A improves the packaging machine disclosed in patent CN103398609A, which discloses an automatic document packaging machine, which is composed of a frame, a transfer mechanism, a heat sealing mechanism, a crimping mechanism and a cutting mechanism, although the degree of automatic document packaging is improved. , but the structure is complex.
发明内容SUMMARY OF THE INVENTION
为了解决上述问题,本发明提供一种文件自动封装装置,其解决了文件封装装置没有储存功能且结构复杂,自动化程度不够高,需要设置多卷封装薄膜同时进料,文件放入需要设计单独限位和运输结构,文件封装之后不好卸料难以储存的问题。In order to solve the above problems, the present invention provides an automatic document packaging device, which solves the problem that the document packaging device has no storage function and has a complex structure, the degree of automation is not high enough, multiple rolls of packaging films need to be set for simultaneous feeding, and the document insertion needs to be designed separately. Position and transport structure, the problem of unloading and storage after document packaging is not easy.
一种文件自动封装装置,包括:工作台、进料模块、输送模块、封装模块;所述进料模块、输送模块、封装模块分别与自动控制系统电连接;进料模块位于输送模块一端,进料模块将封装薄膜的端头传递至输送模块;输送模块设于工作台上,所述输送模块包括:两条传输带、链轮及夹紧装置;两条传输带平行架设于工作台相对的两侧边;每一传输带两端套设于链轮外侧,所述链轮通过输送电机驱动旋转;所述夹紧装置横跨两条传输带之间,夹紧装置的两端分别固定于传输带上;所述链轮单向旋转,驱动所述传输带带动所述夹紧装置同步移动,夹紧装置夹取进料模块递送的封装薄膜端头所述夹紧装置在传输带下侧向远离进料模块的方向移动将封装薄膜覆盖于工作台底部上表面,夹紧装置在传输带上侧面向进料模块的方向移动将牵引出来的封装薄膜对折;一文件封装区域,位于两条传输带之间靠近进料模块一端的部分区域,所述文件封装区域上方设有封装模块,封装模块包括封边装置和升降装置,封边装置与升降装置相连接,升降装置固定于工作台上方,升降装置驱动所述封边装置上升或下降;所述封边装置包括多个封边刀,每一封边刀首尾依次相接围合形成有上下贯穿的空腔,空腔顶部形成文件入口,空腔下方正投影区域为文件封边区域;文件由封边装置的文件入口放入,文件经封边装置的空腔落入文件封装区域。An automatic document packaging device, comprising: a workbench, a feeding module, a conveying module, and a packaging module; the feeding module, the conveying module, and the packaging module are respectively electrically connected with an automatic control system; the feeding module is located at one end of the conveying module, and the feeding module The material module transfers the end of the packaging film to the conveying module; the conveying module is arranged on the worktable, and the conveying module includes: two conveying belts, sprockets and clamping devices; the two conveying belts are erected in parallel on opposite sides of the worktable. Both sides; both ends of each conveyor belt are sleeved on the outside of the sprocket, and the sprocket is driven to rotate by the conveying motor; the clamping device spans between the two conveyor belts, and the two ends of the clamping device are respectively fixed on On the conveyor belt; the sprocket rotates in one direction, driving the conveyor belt to drive the clamping device to move synchronously, and the clamping device clamps the end of the packaging film delivered by the feeding module. The clamping device is on the lower side of the conveyor belt Move to the direction away from the feeding module to cover the packaging film on the top surface of the bottom of the worktable, and the clamping device moves on the upper side of the conveyor belt towards the direction of the feeding module to fold the drawn packaging film in half; a document packaging area, located on two Part of the area between the conveyor belts close to one end of the feeding module, a packaging module is arranged above the document packaging area, the packaging module includes an edge sealing device and a lifting device, the edge sealing device is connected with the lifting device, and the lifting device is fixed above the worktable , the lifting device drives the edge banding device to rise or fall; the edge banding device includes a plurality of edge banding knives, each edge banding knife is connected end to end to form a cavity that runs through up and down, and the top of the cavity forms a document entrance , the orthographic projection area below the cavity is the document edge sealing area; the document is put in by the document entrance of the edge sealing device, and the document falls into the document packaging area through the cavity of the edge sealing device.
其中,所述夹紧装置包括上夹紧磁条、下夹紧磁条、限位销,所述下夹紧磁条的两端分别固定于两侧的传输带上,上夹紧磁条设置于下夹紧磁条上侧,上夹紧磁条与下夹紧磁条之间形成夹口,所述夹口夹取进料模块传递的封装薄膜端头;所述上夹紧磁条和下夹紧磁条分别与自动控制系统电连接。The clamping device includes an upper clamping magnetic strip, a lower clamping magnetic strip, and a limit pin, two ends of the lower clamping magnetic strip are respectively fixed on the conveyor belts on both sides, and the upper clamping magnetic strip is provided with On the upper side of the lower clamping magnetic strip, a clamping opening is formed between the upper clamping magnetic strip and the lower clamping magnetic strip, and the clamping opening clamps the end of the packaging film transmitted by the feeding module; the upper clamping magnetic strip and the lower clamping magnetic strip are clamped. The lower clamping magnetic strips are respectively electrically connected with the automatic control system.
其中,下夹紧磁条两端设有限位销,上夹紧磁条两端设有通孔,上夹紧磁条通过所述通孔与限位销滑动配合。Wherein, both ends of the lower clamping magnetic strip are provided with limit pins, both ends of the upper clamping magnetic strip are provided with through holes, and the upper clamping magnetic strip is slidably matched with the limit pins through the through holes.
其中,所述限位销的上端设有挡止块。Wherein, the upper end of the limit pin is provided with a stop block.
其中,所述进料模块包括主动压辊、从动压辊、进料电机、导料凸台及放卷辊;放卷辊固定于工作台下方,封装薄膜卷绕于放卷辊外侧,放卷辊释放封装薄膜至主动压辊;主动压辊设于工作台上,邻近输送模块的进料端;从动压辊架设于主动压辊上方,主动压辊和从动压辊之间设有供封装薄膜通过的缝隙,主动压辊带动从动压辊转动,进料电机的输出轴连接主动压辊,所述进料电机与自动控制系统电连接;所述主动压辊与输送模块的进料端之间设置有导料凸台,主动压辊、从动压辊转动牵引封装薄膜经过导料凸台并向输送模块的进料端传递。The feeding module includes an active pressure roller, a driven pressure roller, a feeding motor, a material guide boss and an unwinding roller; the unwinding roller is fixed under the worktable, and the packaging film is wound on the outside of the unwinding roller. The winding roller releases the packaging film to the active pressure roller; the active pressure roller is arranged on the worktable, adjacent to the feeding end of the conveying module; the driven pressure roller is erected above the active pressure roller, and there is a set between the active pressure roller and the driven pressure roller In the gap for the packaging film to pass through, the active pressing roller drives the driven pressing roller to rotate, the output shaft of the feeding motor is connected to the active pressing roller, and the feeding motor is electrically connected to the automatic control system; the active pressing roller is connected to the feed of the conveying module. A material guide boss is arranged between the material ends, and the active pressure roller and the driven pressure roller rotate to pull the packaging film through the material guide boss and transmit it to the feed end of the conveying module.
其中,所述升降装置包括升降电机、螺杆、支架;支架垂直架设于工作台两侧,升降电机固定在支架内侧,升降电机输出端连接有竖直设置的螺杆,所述螺杆下部螺纹连接有封边装置,所述升降电机与自动控制系统电连接。The lifting device includes a lifting motor, a screw rod and a bracket; the bracket is erected vertically on both sides of the worktable, the lifting motor is fixed inside the bracket, the output end of the lifting motor is connected with a vertically arranged screw rod, and the lower part of the screw rod is threadedly connected with a seal A side device, the lift motor is electrically connected with the automatic control system.
其中,所述封边装置的多个封边刀首尾依次连接形成一面开口的上下贯通的空腔,空腔顶部为文件入口;空腔开口一侧设有按压板,按压板的一横向边缘通过一转轴枢接于支架上,所述按压板穿过所述开口上下翻转;一翻转电机的输出轴连接所述转轴,翻转电机与自动控制系统电连接。Wherein, the plurality of edge-sealing knives of the edge-sealing device are connected end to end to form an upper and lower through cavity with an opening on one side, and the top of the cavity is a document entrance; a pressing plate is arranged on one side of the opening of the cavity, and a lateral edge of the pressing plate passes through A rotating shaft is pivoted on the bracket, and the pressing plate is turned up and down through the opening; an output shaft of a turning motor is connected to the rotating shaft, and the turning motor is electrically connected with the automatic control system.
其中,还包括卸料模块,所述卸料模块包括凹槽、卸料皮带、卸料口,文件封边区域下方设有凹槽,凹槽内设有卸料皮带,所述卸料皮带承接封装好的文件;所述凹槽侧壁设有卸料口,卸料皮带转动将封装好的文件送至所述卸料口卸料。Among them, it also includes an unloading module. The unloading module includes a groove, a discharge belt, and a discharge port. There is a groove under the document edge sealing area, and a discharge belt is arranged in the groove. The discharge belt accepts the Packaged documents; the side wall of the groove is provided with a discharge port, and the discharge belt rotates to send the packaged documents to the discharge port for discharge.
其中,还包括卸料模块,所述卸料模块包括凹槽、卸料口,文件封边区域下方设有凹槽,所述卸料凹槽底面设有卸料口,卸料口边缘铰接有卸料板,用于控制所述卸料口开闭。Among them, it also includes a discharge module, the discharge module includes a groove and a discharge port, a groove is provided under the document edge sealing area, a discharge port is provided on the bottom surface of the discharge groove, and the edge of the discharge port is hinged with a discharge port. The discharge plate is used to control the opening and closing of the discharge opening.
其中,所述卸料模块还包括储存抽屉和限位报警器,储存抽屉与所述卸料口相连通用于承接从卸料口落下的文件;所述储存抽屉装有限位报警器,当所述储存抽屉储存量达到预定位置后,所述限位报警器报警并中止文件封装。Wherein, the unloading module further includes a storage drawer and a limit alarm, the storage drawer is communicated with the unloading port and is used for receiving documents dropped from the unloading port; the storage drawer is equipped with a limit alarm, when the After the storage capacity of the storage drawer reaches the predetermined position, the limit alarm will give an alarm and stop the file packaging.
本发明具有如下有益效果:The present invention has the following beneficial effects:
1. 本发明所述的一种文件自动封装装置,通过进料模块将封装薄膜的端头传递至输送模块;输送模块包括两条传输带、链轮及夹紧装置,实现对封装薄膜的折叠;封装模块包括封边装置和升降装置,封边装置与升降装置相连接,升降装置驱动所述封边装置上升或下降;所述封边装置包括多个封边刀,每一封边刀首尾依次相接围合形成有上下贯穿的空腔,空腔顶部形成文件入口,空腔下方正投影区域为文件封边区域,封边刀既能对文件放入进行限位又能对封装薄膜封边。1. A file automatic packaging device according to the present invention, the end of the packaging film is transferred to the conveying module through the feeding module; ; The packaging module includes an edge sealing device and a lifting device, the edge sealing device is connected with the lifting device, and the lifting device drives the edge sealing device to rise or fall; the edge sealing device includes a plurality of edge sealing knives, each edge sealing knife end The top of the cavity forms a document entrance, and the orthographic projection area below the cavity is the document edge sealing area. The edge sealing knife can not only limit the document placement, but also seal the packaging film. side.
2. 本发明所述的一种文件自动封装装置,夹紧装置包括上夹紧磁条、下夹紧磁条、限位销,便于自动控制封装薄膜夹紧。2. An automatic document packaging device according to the present invention, the clamping device includes an upper clamping magnetic strip, a lower clamping magnetic strip, and a limit pin, which is convenient for automatically controlling the clamping of the packaging film.
3. 本发明所述的一种文件自动封装装置,下夹紧磁条两端设有限位销,上夹紧磁条两端设有通孔,上夹紧磁条通过所述通孔与限位销滑动配合,通过限位销的设计可以方便的对夹紧磁条进行固定。3. An automatic file packaging device according to the present invention, limit pins are provided at both ends of the lower clamping magnetic strip, through holes are provided at both ends of the upper clamping magnetic strip, and the upper clamping magnetic strip passes through the through holes and the limiting pins. The position pin is slidably matched, and the clamping magnetic strip can be easily fixed through the design of the limit pin.
4. 本发明所述的一种文件自动封装装置,在限位销的上端设有挡止块,可以限制夹紧磁条的张开程度。4. In the automatic document packaging device of the present invention, a stopper is provided on the upper end of the limit pin, which can limit the opening degree of the clamping magnetic strip.
5. 本发明所述的一种文件自动封装装置,所述进料模块包括主动压辊、从动压辊、进料电机、导料凸台及放卷辊,通过主动压辊和从动压辊可以压紧封装薄膜且驱使封装薄膜进料,通过导料凸台可以准确地使封装薄膜进入夹紧装置。5. A document automatic packaging device according to the present invention, the feeding module includes an active pressure roller, a driven pressure roller, a feeding motor, a material guide boss and an unwinding roller. The roller can compress the packaging film and drive the packaging film to feed, and the packaging film can be accurately entered into the clamping device through the material guide boss.
6. 本发明所述的一种文件自动封装装置,升降装置包括升降电机、螺杆,可以方便的控制封边装置升降。6. In the automatic document packaging device of the present invention, the lifting device includes a lifting motor and a screw, which can conveniently control the lifting and lowering of the edge sealing device.
7. 本发明所述的一种文件自动封装装置,所述封边装置的多个封边刀首尾依次连接形成一面开口的上下贯通的空腔,空腔顶部为文件入口;一按压板的一横向边缘通过一转轴枢接于支架上,所述按压板穿过所述开口上下翻转。通过封边刀可以对封装薄膜进行封边,通过封边刀形成的空腔对文件的放入进行限位,使封装薄膜准确地放入封边区域。7. In the automatic document packaging device according to the present invention, a plurality of edge-sealing knives of the edge-sealing device are connected end to end to form an upper and lower through cavity with an opening on one side, and the top of the cavity is the document entrance; The transverse edge is pivotally connected to the bracket through a rotating shaft, and the pressing plate is turned up and down through the opening. The packaging film can be edge-sealed by the edge-sealing knife, and the placing of the document can be limited by the cavity formed by the edge-sealing knife, so that the packaging film can be accurately placed in the edge-sealing area.
8. 本发明所述的一种文件自动封装装置,还包括卸料模块,所述卸料模块包括卸料滚轴、卸料皮带以及卸料口,便于封装好的文件卸料。8. The automatic document packaging device according to the present invention further includes a discharging module, wherein the discharging module includes a discharging roller, a discharging belt and a discharging port, which is convenient for discharging the packaged documents.
9. 本发明所述的一种文件自动封装装置,还包括卸料模块,所述卸料模块包括凹槽、卸料口,文件封边区域下方设有凹槽,所述卸料凹槽底面设有卸料口,卸料口边缘铰接有卸料板,便于控制所述卸料口开闭。9. An automatic document packaging device according to the present invention further includes a discharge module, the discharge module includes a groove and a discharge port, a groove is provided under the document edge sealing area, and the bottom surface of the discharge groove is A discharge port is provided, and the edge of the discharge port is hinged with a discharge plate, which is convenient to control the opening and closing of the discharge port.
10. 本发明所述的一种文件自动封装装置,所述卸料模块还包括储存抽屉和限位报警器,储存抽屉与所述卸料口相连通用于承接从卸料口落下的文件;所述储存抽屉装有限位报警器,当所述储存抽屉储存量达到预定位置后,所述限位报警器报警并中止文件封装。10. In the automatic document packaging device according to the present invention, the unloading module further comprises a storage drawer and a limit alarm, and the storage drawer is communicated with the unloading port for receiving documents dropped from the unloading port; The storage drawer is equipped with a limit alarm, and when the storage capacity of the storage drawer reaches a predetermined position, the limit alarm gives an alarm and stops the file encapsulation.
附图说明Description of drawings
图1为本发明一实施方式的的结构示意图;1 is a schematic structural diagram of an embodiment of the present invention;
图2为图1中A局部放大图;Fig. 2 is a partial enlarged view of A in Fig. 1;
图3为本发明一实施方式的内部结构示意图;3 is a schematic diagram of the internal structure of an embodiment of the present invention;
图4为本发明一实施方式的内部结构示意图;4 is a schematic diagram of the internal structure of an embodiment of the present invention;
图5为本发明一实施方式的送料准备过程示意图;5 is a schematic diagram of a feeding preparation process according to an embodiment of the present invention;
图6为本发明一实施方式的文件放入过程示意图;6 is a schematic diagram of a file insertion process according to an embodiment of the present invention;
图7为本发明一实施方式的文件放入过程示意图;7 is a schematic diagram of a file insertion process according to an embodiment of the present invention;
图8为本发明一实施方式的封装薄膜折叠示意图;8 is a schematic diagram of the folding of the packaging film according to an embodiment of the present invention;
图9为本发明一实施方式的封装薄膜封装示意图。FIG. 9 is a schematic diagram of a packaging film package according to an embodiment of the present invention.
附图标记为: 101-工作台、102-支架、2-进料模块、201-放卷辊、202-过渡辊、203-主动压辊、204-从动压辊、205-进料电机、206-导料凸台、3-输送模块、301-输送电机、302-链轮、303-传输带、304-挡止块、305-上夹紧磁条、306-压垫、307-夹口、308-下夹紧磁条、309-限位销、310-夹紧装置、4-封装模块、401-封边刀、402-升降电机、403-转轴、404-按压板、405-螺杆、5-卸料模块、501-卸料滚轴、502-卸料皮带、503-卸料口、504-储存抽屉、505-限位报警器。Reference numerals are: 101-worktable, 102-support, 2-feeding module, 201-unwinding roller, 202-transition roller, 203-active pressing roller, 204-driven pressing roller, 205-feeding motor, 206-material guide boss, 3-conveying module, 301-conveying motor, 302-sprocket, 303-conveyor belt, 304-stop block, 305-upper clamping magnetic strip, 306-pressure pad, 307-clamp , 308- Lower clamping magnetic strip, 309- Limit pin, 310- Clamping device, 4- Encapsulation module, 401- Edge banding knife, 402- Lifting motor, 403- Rotating shaft, 404- Pressing plate, 405- Screw, 5-discharge module, 501-discharge roller, 502-discharge belt, 503-discharge port, 504-storage drawer, 505-limit alarm.
具体实施方式Detailed ways
本发明所述的文件不局限于各类发票、单据、凭证,还可以包含各类纸质打印文档、证件、卡片等所有信息的载体。The document described in the present invention is not limited to various types of invoices, documents, and vouchers, and can also include various types of paper-printed documents, certificates, cards, and other carriers of all information.
以下将结合附图所示的具体实施方式对本发明进行详细描述。但这些实施方式并不限制本发明,本领域的普通技术人员根据这些实施方式所做出的结构、方法、或功能上的变换均包含在本发明的保护范围内。The present invention will be described in detail below with reference to the specific embodiments shown in the accompanying drawings. However, these embodiments do not limit the present invention, and structural, method, or functional changes made by those skilled in the art according to these embodiments are all included in the protection scope of the present invention.
参阅图1-9所示,本发明实施方式的一种自动封装装置,包括工作台101、进料模块2、输送模块3、封装模块4;所述进料模块2、输送模块3、封装模块4分别与自动控制系统电连接。输送模块3设于工作台101上,输送模块3的一端为进料端,所述进料端与一进料模块2相衔接,进料模块2将封装薄膜的端头传递给输送模块3的进料端,输送模块3拾取封装薄膜端头并使之同步移动牵引封装薄膜覆盖于工作台101上或使封装薄膜对折。1-9, an automatic packaging device according to an embodiment of the present invention includes a
所述进料模块2包括:从动压辊204、主动压辊203、导料凸台206、进料电机205、过渡辊202及放卷辊201;放卷辊201固定于工作台101下方,封装薄膜卷绕于放卷辊201外侧,放卷辊201释放封装薄膜至主动压辊203;主动压辊203设于工作台101上,邻近输送模块3的进料端;从动压辊204架设于主动压辊203上方,主动压辊203和从动压辊204之间设有供封装薄膜通过的缝隙,主动压辊203带动从动压辊204转动,进料电机205的输出轴连接主动压辊203;所述主动压辊203与输送模块3的进料端之间设置有导料凸台206,主动压辊203、从动压辊204转动牵引封装薄膜经过导料凸台并向输送模块3的进料端传递。所述进料电机205与自动控制系统电连接,所述自动控制系统发出的控制信号控制所述进料电机205转动,封装经所述放卷辊201、过渡辊202放料,所述进料电机205带动所述主动压辊203转动,所述主动压辊203和从动压辊204牵动所述封装薄膜,从所述主动压辊203和所述从动压辊204之间进料。所述导料凸台206的形状可根据需要设置成三角形、梯形、矩形、圆柱形。The feeding module 2 includes: a driven
所述输送模块3包括:两条传输带303、链轮302及夹紧装置310;两条传输带303平行的架设于工作台101相对的两侧边,传输带303靠近进料模块2的一端为进料端;每一传输带303两端套设于链轮302外侧,所述链轮302通过输送电机301驱动旋转;一夹紧装置310横跨两条传输带303之间,夹紧装置310的两端分别固定于传输带303上;所述链轮302单向旋转,驱动所述传输带303带动所述夹紧装置310同步移动,所述夹紧装置310在传输带303下侧向远离进料模块2的方向移动将封装薄膜覆盖于工作台101上,夹紧装置310移动至传输带303上侧,向进料模块2的方向移动将牵引出来的封装薄膜对折。参阅图2所示,所述夹紧装置310包括上夹紧磁条305、下夹紧磁条308、限位销309,所述下夹紧磁条308的两端分别固定于两侧的传输带303上,下夹紧磁条308固定在所述传输带303的方式可以是焊接、螺栓连接、铆接、绳索捆扎等方式;上夹紧磁条305设置于下夹紧磁条308上侧,上夹紧磁条305与下夹紧磁条308之间形成夹口307,夹口307夹取进料模块2传递的封装薄膜端头;所述上夹紧磁条305和下夹紧磁条308分别与自动控制系统电连接,所述上夹紧磁条305、下夹紧磁条308通电相吸、断电相斥,使上夹紧磁条305上下运动实现夹口307开合操作。优选的,下夹紧磁条308两端设有限位销309,上夹紧磁条305两端设有通孔,上夹紧磁条305通过所述通孔与限位销309滑动配合实现夹口307开合操作。优选的,所述限位销309的上端设有挡止块304,通过所述挡止块304限制所述上夹紧磁条305运动幅度,从而限制所述夹口307的张开程度,并防止所述上夹紧磁条305脱离所述夹紧模块。可以通过设置位移传感器或者限位开关将所述夹紧装置310的位置信息反馈给所述自动控制系统,以控制其他电气元件动作。也可以通过计算各个动作实施的时间和位移,以编程的方式精确地控制各个电气元件的动作。所述夹紧磁条可以替换成木板、铁、铝等其他材料,相对应的张合驱动力可以选择液压、气压或者螺杆形式,所述夹口307的张开程度的限制方式也可以选择螺栓、铆接等方式。The conveying
在一优选的实施方式中,所述上夹紧磁条305、下夹紧磁条308相对的内侧面分别设有压垫306,所述压垫306为可变形的柔性材料,且能够增大上夹紧磁条305、下夹紧磁条308的表面粗超度,以将所述封装薄膜紧紧压住,所述压垫306的材质优选的为橡胶、海绵等柔性材料。In a preferred embodiment,
两条传输带303之间靠近进料模块2一端的区域为文件封装区域,所述封装区域上方设有封装模块4,所述封装模块包括封边装置和升降装置。进一步的,封边装置通过升降装置固定于工作台101上方,升降装置驱动所述封边装置上升或下降。参阅图1、5所示,所述升降装置包括支架102、升降电机402、螺杆405;支架102垂直架设于工作台101两侧,升降电机402固定在支架102内侧面,升降电机402输出端连接有竖直设置的螺杆405,所述螺杆405下部螺纹连接有封边装置,所述升降电机402与自动控制系统电连接。所述自动控制系统发出的控制信号控制所述升降电机402旋转,所述升降电机402带动所述螺杆405转动,从而带动所述封边装置升降。在一些实施方式中,控制所述封边装置升降的方式也可以选择液压缸、气压缸、电推杆等。The area between the two
参阅图3所示,所述封边装置包括多个封边刀401,每一封边刀401首尾依次相接围合形成有上下贯穿的空腔,空腔顶部形成文件入口,空腔下方正投影区域为封边区域,文件从空腔顶部的入口落入到工作台101的封边区域。所述空腔可以设计成适合封边的长条状,或者根据封边的形状设置成与封边形状相适应的形状。所述自动控制系统生成封装指令,所述封边装置受控下降,当所述封边装置下降至底部时,所述封边装置的内侧面与所述工作台101的部分区域合围形成供文件落入的文件封装区域。在一实施方式中,所述封边装置的多个封边刀401可以根据需要一体形成或者各自独立运动,从而根据需要控制所述封边装置整体或者单独的升降,所述封边装置的封边刀401可以选择超声波封边或者热封边,所述封边刀401底部封边部位通过超声波振动产生的热量进行封边,或者将封边刀401的底部封边部位设置成能产生热量的零件,如热电阻进行封边,所述自动控制系统发出的控制信号控制封边刀401封边功能开启和关闭。Referring to FIG. 3 , the edge banding device includes a plurality of
在一优选的实施方式中,所述封边装置的多个封边刀401首尾依次连接形成一面开口的上下贯通的空腔,空腔顶部为文件入口;所述开口的一侧设有按压板,按压板404的一横向边缘通过一转轴403枢接于支架102上,所述按压板404穿过所述开口上下翻转;一翻转电机的输出轴连接所述转轴403,翻转电机与自动控制系统电连接,控制所述按压板404旋转。In a preferred embodiment, the plurality of edge-sealing
参阅图3所示,在所述工作台101封边区域下侧设置有文件卸料模块5,用于将粘合完毕的封装文件的卸料;所述自动控制系统控制所述卸料模块5进行卸料。在一实施方式中,所述卸料模块5包括卸料滚轴501、卸料皮带502以及卸料口503, 文件封边区域下方设有凹槽506,卸料滚轴501枢接于凹槽506侧壁并通过卸料电机驱动旋转,驱动电机与所述自动控制系统电连接;卸料辊轴501驱动卸料皮带运动,卸料皮带502转动将封装好的文件送至所述卸料口503卸料;卸料滚轴501至少为两根且平行设置于凹槽506侧边,卸料皮带502套设在卸料滚轴501上,并通过卸料滚轴501进行张紧。卸料电机驱动卸料滚轴501旋转从而驱动卸料皮带502转动,通过卸料皮带502的摩擦力将封边区域上封装好的文件送至所述卸料口503卸料。在另一实施方式中,所述卸料凹槽底面设有卸料口503,卸料口边缘铰接有卸料板,用于控制所述卸料口503开闭。所述卸料口503设为单开门结构,卸料板的一侧边铰接于卸料口503一边缘,所述卸料板打开时,所述卸料板相对水平面有一定角度的翻转,实现文件卸料,卸料完成后,所述卸料板关闭所述卸料口503;在一优选的实施方式中,所述卸料口503设置成双开门结构,两块卸料板的侧边缘分别与卸料口503相对的两边铰接,卸料时所述卸料板相对水平面有一定角度的翻转,文件卸料,卸料完成后所述卸料板关闭所述卸料口503。可以通过翻转电机驱动所述卸料板翻转,所述翻转电机与所述自动控制系统电连接。Referring to FIG. 3 , a
在一实施方式中,所述卸料模块5还包括储存抽屉504,储存抽屉504与所述卸料口503相连通用于承接从卸料口503落下的文件。所述储存抽屉504装有限位报警器505,当所述储存抽屉504储存量达到预定位置后,所述限位报警器505报警并中止文件封装。出于安全性的考虑,在用户交互模块上,操作人员输入口令或者密码才能拉出所述储存抽屉504。In one embodiment, the
所述自动控制系统可以选择PLC、单片机等,所述自动控制系统还连接一用户交互模块作为输入端。The automatic control system can select PLC, single-chip microcomputer, etc. The automatic control system is also connected with a user interaction module as an input terminal.
文件自动封装装置的工作原理:The working principle of the automatic file encapsulation device:
送料准备:Preparation for delivery:
如图5所示,启动所述自动封装装置,操作人员通过用户交互模块输入控制命令,所述自动控制系统发出控制信号控制所述输送模块3的输送电机301转动,带动所述输送模块的链轮302转动,从而带动所述传输带303运动,使所述夹紧装置310跟随传输带303同步移动,当所述夹紧装置310移动至靠近进料模块一端的链轮302下方时,参阅图5附图标记为310的位置,输送电机301中止转动,所述夹紧装置310受自动控制系统发出的控制信号控制夹口307张开。所述自动控制系统控制所述进料电机205转动,从而带动所述主动压辊203转动,所述封装薄膜经所述放卷辊201、过渡辊202,从所述主动压辊203与所述从动压辊204之间的缝隙进料,通过所述导料凸台206引导将封装薄膜送入所述夹紧装置310的所述夹口307中,所述封装薄膜进入夹紧装置310的夹口307之后,所述自动控制系统控制所述夹口307闭合,将所述封装薄膜紧紧压住。接着输送模块3继续带动夹紧装置310向远离进料模块方向移动,牵引封装薄膜的端头向前移动,拉出一定长度的封装薄膜,覆盖在工作平台底部上表面。As shown in FIG. 5 , when the automatic packaging device is activated, the operator inputs control commands through the user interaction module, and the automatic control system sends out control signals to control the rotation of the conveying
文件放入:file into:
如图6-7所示,经过所述自动控制系统的程序设定或者用户交互模块的手动命令输入,所述自动控制系统控制所述升降电机402转动,所述升降电机402带动所述螺杆405旋转,所述螺杆405带动所述封边刀401下降抵达工作台101,此时所述封边刀401的封边功能为关闭状态。As shown in FIGS. 6-7 , through the program setting of the automatic control system or the manual command input of the user interaction module, the automatic control system controls the rotation of the
文件放入封边装置的封边刀顶部的文件入口,经过封边刀的空腔层叠在已覆有封装薄膜的工作台101上。文件落入至工作台101后,通过用户交互模块输入控制指令,使所述升降电机402转动使所述封边刀401上升,封边刀回位到支架102上端。The document is put into the document inlet on the top of the edge-sealing knife of the edge-sealing device, and is stacked on the
封装薄膜折叠和封边:Packaging film folding and edge sealing:
如图8所示,所述输送电机301以同一方向继续转动,使所述夹紧装置310绕过链轮302翻转至输送带303上侧,接着夹紧装置310朝向进料模块2方向移动,带着所述封装薄膜一端朝向进料模块2方向移动,使牵引出来的封装薄膜折叠,当所述夹紧装置310位置越过封边区域时,参阅图8中附图标记310位置,所述输送电机301中止转动,此时所述封装薄膜将文件包裹,同时所述夹口307受所述自动控制系统发出的控制信号控制张开,所述封装薄膜与所述夹口307分离。如图9所示,所述升降电机402带动所述螺杆405旋转,带动封边装置的封边刀401下降压紧所述封装薄膜,此时所述封边刀401封边功能开启,对所述封装薄膜至少三个边缘进行封边并切断所述封装薄膜。为了防止在封边的时候文件发生移动,可以使用按压板404将文件压紧,优选的,在所述封边刀401下降进行封边之前,所述翻转电机旋转带动所述按压板404向下旋转压住文件及封装薄膜。As shown in FIG. 8 , the conveying
卸料、储存及复位:Unloading, storage and reset:
封边完成后所述翻转电机旋转带动所述按压板404向上翻转回至原位。随后,所述封边刀401上升复位。所述自动控制系统控制所述卸料滚轴501旋转,从而驱动所述卸料皮带502转动将封装好的文件送至所述卸料口503,通过卸料板控制所述卸料口503开启。封装好的文件从所述卸料口503卸料,落入所述储存抽屉504。所述输送电机301继续转动,带动所述夹紧装置310回到输送模块3进料端一侧链轮302的下方,进行下一次封边。当所述储存抽屉504储存量达到预定位置后,所述限位报警器13.2报警并中止文件封装。After the edge sealing is completed, the turning motor rotates to drive the
应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施方式中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。It should be understood that although this specification is described in terms of embodiments, not every embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole, and each The technical solutions in the embodiments can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
上文所列出的一系列的详细说明仅仅是针对本发明的可行性实施方式的具体说明,它们并非用以限制本发明的保护范围,凡未脱离本发明技艺精神所作的等效实施方式或变更均应包含在本发明的保护范围之内。The series of detailed descriptions listed above are only specific descriptions for the feasible embodiments of the present invention, and they are not used to limit the protection scope of the present invention. Changes should all be included within the protection scope of the present invention.
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CN113772143A (en) * | 2021-09-16 | 2021-12-10 | 南京商集企业服务有限公司 | Improved automatic file packaging equipment |
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CN113772143A (en) * | 2021-09-16 | 2021-12-10 | 南京商集企业服务有限公司 | Improved automatic file packaging equipment |
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