CN111300836B - Tire belt positioning and placing device and control method thereof - Google Patents
Tire belt positioning and placing device and control method thereof Download PDFInfo
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- CN111300836B CN111300836B CN202010086118.6A CN202010086118A CN111300836B CN 111300836 B CN111300836 B CN 111300836B CN 202010086118 A CN202010086118 A CN 202010086118A CN 111300836 B CN111300836 B CN 111300836B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
- B29C65/7861—In-line machines, i.e. feeding, joining and discharging are in one production line
- B29C65/787—In-line machines, i.e. feeding, joining and discharging are in one production line using conveyor belts or conveyor chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7802—Positioning the parts to be joined, e.g. aligning, indexing or centring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/95—Measuring or controlling the joining process by measuring or controlling specific variables not covered by groups B29C66/91 - B29C66/94
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Abstract
Description
技术领域technical field
本发明涉及一种轮胎带定位放置装置及其控制方法,属于车辆制造技术领域。The invention relates to a tire belt positioning and placing device and a control method thereof, belonging to the technical field of vehicle manufacturing.
背景技术Background technique
电动车轮胎生产过程中,先将电动车轮胎带组包装拆开,取出其中的轮胎带;再利用传送带将轮胎带输送至下一工序进行轮胎带与轮毂等部件的组装,生产出电动车轮胎。由于轮胎带与轮毂等部件的组装工序由机器自动完成,为确保轮胎带与轮毂、气门芯等部件相互间的准确定位,以利于提高生产效率,通常需人工将轮胎带按预设间距卧式放置于传送带的中间位置,当抵达组装工位时,机器自动完成轮胎带与轮毂等部件的组装。同时,为确保组装工序轮胎安装方向正确,操作人员在放置轮胎带时,需要密切观察轮胎带上的纹路方向,以避免组装工序中轮胎带装反,影响电动车轮胎的防滑和雨天排水效果。In the production process of electric vehicle tires, first unpack the electric vehicle tire belt group, and take out the tire belt; then use the conveyor belt to transport the tire belt to the next process to assemble the tire belt and wheel hub and other components to produce electric vehicle tires . Since the assembly process of the tire belt and the hub and other components is automatically completed by the machine, in order to ensure the accurate positioning of the tire belt, the wheel hub, the valve core and other components, so as to improve the production efficiency, it is usually necessary to manually place the tire belt horizontally at a preset spacing. It is placed in the middle of the conveyor belt. When it arrives at the assembly station, the machine automatically completes the assembly of tire belts and hubs and other components. At the same time, in order to ensure the correct installation direction of the tires in the assembly process, the operator needs to closely observe the direction of the lines on the tire belt when placing the tire belt, so as to avoid the reverse installation of the tire belt during the assembly process, which will affect the anti-skid and rainwater drainage effects of electric vehicle tires.
人工将轮胎带放置于传送带上费时费力,不利于确保轮胎带准确放置于传送带的中间位置,且肉眼观察轮胎带纹方向容易发生偏差,进而对后续工序产生不利影响。Manually placing the tire belt on the conveyor belt is time-consuming and labor-intensive, which is not conducive to ensuring that the tire belt is accurately placed in the middle of the conveyor belt, and the direction of the tire belt pattern is prone to deviation when observed with the naked eye, which will adversely affect subsequent processes.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明的目的在于提供一种轮胎带定位放置装置及其控制方法,以解决现有技术中人工将轮胎带卧式放置于传送带的中间位置费时费力,不利于确保轮胎带放置精度,进而对后续工序产生不利影响的技术问题。In view of the deficiencies of the prior art, the purpose of the present invention is to provide a tire belt positioning and placing device and a control method thereof, so as to solve the problem that manually placing the tire belt horizontally in the middle position of the conveyor belt is time-consuming and laborious in the prior art, which is not conducive to ensuring the tires. The technical problem of belt placement accuracy, which in turn adversely affects subsequent processes.
为解决上述技术问题,本发明所采用的技术方案是:For solving the above-mentioned technical problems, the technical scheme adopted in the present invention is:
一种轮胎带定位放置装置,包括输送设备、定位块、推倒设备,所述输送设备设有挂放轮胎带的挂杆,所述挂杆的端部位于定位块的正上方;所述定位块设于传送带上并沿竖直方向与其活动连接;所述推倒设备设有底座,所述底座上沿水平方向设有与其活动连接的推杆。A tire belt positioning and placing device, comprising conveying equipment, a positioning block, and a pushing-down equipment, wherein the conveying equipment is provided with a hanging rod for hanging the tire belt, and the end of the hanging rod is located directly above the positioning block; the positioning block It is arranged on the conveyor belt and is movably connected to it along the vertical direction; the pushing down device is provided with a base, and the base is provided with a push rod movably connected to it along the horizontal direction.
优选地,还包括第一驱动源和第二驱动源,所述定位块与第一驱动源的动力输出端传动连接,所述第一驱动源驱动定位块沿竖直方向往复移动;所述推杆与第二驱动源的动力输出端传动连接,所述第二驱动源驱动推杆沿水平方向往复移动。Preferably, it also includes a first driving source and a second driving source, the positioning block is drivingly connected with the power output end of the first driving source, and the first driving source drives the positioning block to reciprocate in the vertical direction; the pushing The rod is in driving connection with the power output end of the second driving source, and the second driving source drives the push rod to reciprocate in the horizontal direction.
优选地,还包括朝向定位块的摄像头,所述摄像头电性连接有视觉识别系统。Preferably, it also includes a camera facing the positioning block, and the camera is electrically connected with a visual recognition system.
优选地,所述定位块两侧设有挡板,所述挡板设于传送带外侧,所述摄像头设于其中一侧挡板上。Preferably, baffles are arranged on both sides of the positioning block, the baffles are arranged outside the conveyor belt, and the camera is arranged on one of the baffles.
优选地,还包括主控制单元,所述主控制单元分别与第一驱动源、第二驱动源、传送带的驱动源、视觉识别系统电性连接。Preferably, it also includes a main control unit, the main control unit is respectively electrically connected with the first driving source, the second driving source, the driving source of the conveyor belt, and the visual recognition system.
优选地,所述第一驱动源为升降气缸,所述升降气缸的活塞杆与定位块连接。Preferably, the first driving source is a lift cylinder, and the piston rod of the lift cylinder is connected to the positioning block.
优选地,所述第二驱动源为伺服电机,所述伺服电机传动连接有沿水平方向布设的丝杆,所述丝杆螺纹连接有滑块,所述滑块与推杆固定连接。Preferably, the second driving source is a servo motor, the servo motor is driven and connected with a screw rod arranged in a horizontal direction, the screw rod is threadedly connected with a slider, and the slider is fixedly connected with the push rod.
优选地,所述挂杆的端部为锥形端头。Preferably, the end of the hanging rod is a tapered end.
为达到上述目的,本发明还提供了一种轮胎带定位放置装置控制方法,包括如下步骤:In order to achieve the above purpose, the present invention also provides a method for controlling a tire belt positioning and placing device, comprising the following steps:
向上移动定位块,直至其凸起于传送带;Move the positioning block up until it protrudes from the conveyor belt;
朝向挂杆的端部移动推杆,直至推倒挂放于挂杆最外端的轮胎带,使所述轮胎带自所述端部掉落并卧式卡接于所述定位块上;Move the push rod toward the end of the hanging rod until the tire belt hanging on the outermost end of the hanging rod is pushed down, so that the tire belt falls from the end and is horizontally clamped on the positioning block;
向下移动定位块,直至其不凸起于传送带;Move the positioning block down until it does not protrude from the conveyor belt;
驱动传送带输送所述轮胎带至预设工位。The driving conveyor belt conveys the tire belt to a preset station.
优选地,在驱动传送带输送所述轮胎带至预设工位之前,还包括:通过视觉识别系统识别所述轮胎带的纹路方向;Preferably, before driving the conveyor belt to transport the tire belt to a preset station, the method further comprises: identifying the direction of the tire belt through a visual recognition system;
驱动传送带输送所述轮胎带至预设工位,包括:基于轮胎带的纹路方向,驱动传送带输送所述轮胎带至与所述纹路方向相对应的预设工位。Driving the conveyor belt to transport the tire belt to a preset station includes: driving the conveyor belt to transport the tire belt to a preset station corresponding to the texture direction based on the tread direction of the tire belt.
与现有技术相比,本发明所达到的有益效果:利用挂杆挂放若干轮胎带,利用推杆将轮胎带推倒并卡接于位于挂杆端部正下方的定位块上,由于定位块凸起于传送带并对轮胎带底部构成阻挡,使轮胎带在掉落过程中发生倾倒,从而确保其卧式卡接于定位块上,再向下移动定位块使其与轮胎带脱离,然后利用视觉识别系统识别轮胎带的纹路方向,将纹路方向正确的轮胎带输送至轮胎带与轮毂的组装工位,将纹路方向反向的轮胎带输送至翻面工位经翻面后,再输送至轮胎带与轮毂的组装工位。本发明装置及其控制方法可以确保所有的轮胎带均按预设间距卧式放置于传送带的中间位置,并且按正确的纹路方向放置,从而消除因轮胎带放置位置及正反向偏差对后续工序产生的不利影响。Compared with the prior art, the present invention has the beneficial effects of hanging several tire belts with hanging rods, and using push rods to push down the tire belts and clamp them on the positioning block directly below the end of the hanging rod. It protrudes from the conveyor belt and forms a block at the bottom of the tire belt, so that the tire belt falls during the falling process, so as to ensure that it is horizontally clamped on the positioning block, and then moves the positioning block downward to separate it from the tire belt, and then use The visual recognition system identifies the tread direction of the tire belt, conveys the tire belt with the correct tread direction to the assembly station of the tire belt and the wheel hub, and transports the tire belt with the reverse tread direction to the turning station. Assembly station for tire belts and wheels. The device and the control method of the present invention can ensure that all tire belts are horizontally placed in the middle of the conveyor belt according to the preset spacing, and are placed in the correct direction of the lines, thereby eliminating the need for subsequent processes due to the tire belt placement position and forward and reverse deviations. adverse effects.
附图说明Description of drawings
图1是本发明装置实施例中轮胎带卡接于定位块上时的结构示意图;Fig. 1 is the structural schematic diagram when the tire belt is clamped on the positioning block in the embodiment of the device of the present invention;
图2是本发明装置实施例中定位块脱离轮胎带后结构示意图FIG. 2 is a schematic structural diagram of the positioning block after being separated from the tire belt in the embodiment of the device of the present invention.
图3是本发明方法实施例中推杆推倒轮胎带的过程示意图。3 is a schematic diagram of the process of pushing down the tire belt by a push rod in an embodiment of the method of the present invention.
图中:11、挂杆;12、锥形端头;21、底座;22、推杆;23、伺服电机;24、丝杆;31、辊筒;32、传送带运转电机;41、定位块;42、升降气缸;5、摄像头;6、挡板;7、轮胎带。In the figure: 11, hanging rod; 12, tapered end; 21, base; 22, push rod; 23, servo motor; 24, screw rod; 31, roller; 32, conveyor belt running motor; 41, positioning block; 42. Lifting cylinder; 5. Camera; 6. Baffle; 7. Tire belt.
具体实施方式Detailed ways
下面结合附图对本发明作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。The present invention will be further described below in conjunction with the accompanying drawings. The following examples are only used to illustrate the technical solutions of the present invention more clearly, and cannot be used to limit the protection scope of the present invention.
需要说明的是,在本发明的描述中,术语“前”、“后”、“左”、“右”、“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图中所示的方位或位置关系,仅是为了便于描述本发明而不是要求本发明必须以特定的方位构造和操作,因此不能理解为对本发明的限制。本发明描述中使用的术语“前”、“后”、“左”、“右”、“上”、“下”指的是附图中的方向,术语“内”、“外”分别指的是朝向或远离特定部件几何中心的方向。It should be noted that, in the description of the present invention, the terms "front", "rear", "left", "right", "upper", "lower", "inner", "outer" and the like indicate the orientation or position The relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention rather than requiring the present invention to be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. The terms "front", "rear", "left", "right", "upper" and "lower" used in the description of the present invention refer to the directions in the drawings, and the terms "inner" and "outer" respectively refer to is the direction toward or away from the geometric center of a particular part.
本发明具体实施方式提供了一种轮胎带定位放置装置,具体如图1和图2所示,所述装置包括输送设备、推倒设备、传送带。所述输送设备为一台双柱小车,该双柱小车一侧沿水平方向设有一根用于挂放轮胎带7的挂杆11,该挂杆11的端部为锥形端头12。操作人员拆开电动车轮胎带组包装,取出其中的轮胎带7挂放于该挂杆11上,将该双柱小车推至推倒设备旁。本实施例中,该挂杆11初始共挂放有五个轮胎带7。A specific embodiment of the present invention provides a tire belt positioning and placing device, as shown in FIGS. 1 and 2 , the device includes a conveying device, a knocking device, and a conveyor belt. The conveying device is a double-column trolley. One side of the double-column trolley is provided with a
所述推倒设备包括底座21、安装于底座21上的丝杆系统、与该丝杆系统传动连接的推杆22,所述丝杆系统包括伺服电机23、与伺服电机23转轴传动连接且沿水平方向布设的丝杆24、该丝杆24螺纹连接有滑块,该滑块与推杆22固定连接,推杆22端部正对挂放于挂杆11上的五个轮胎带7。当伺服电机23工作时,带动丝杆24作正向或反向旋转,丝杆24旋转驱动滑块沿丝杆24轴向作直线运动,滑块带动推杆22沿水平方向向左或向右移动,当推杆22向右运动时,可对挂放于挂杆11上的轮胎带7施加推力。The push-down device includes a
所述传送带为辊式传送带,传送带内部设有传送带运转电机32、定位块41和升降气缸42,传送带运转电机32与辊筒31之间连有传动机构,当传送带运转电机32工作时,带动辊筒31转动。定位块41顶部正对挂杆11的锥形端头12,定位块41底部与升降气缸42的活塞杆固定连接,升降气缸42可通过其活塞杆带动定位块41沿竖直方向上下移动。当活塞杆带动定位块41向上运动至预设位置时,定位块41顶面凸起于传送带,当活塞杆带动定位块41向下运动至预设位置时,定位块41顶面与传送带平齐或低于传送带。所述定位块41两侧设有挡板6,该两个挡板6对称设于传送带两侧,其中一侧挡板6设有朝向定位块41的摄像头5,该摄像头5电性连接有视觉识别系统。本实施例中,可以设定前述升降气缸42为第一驱动源、前述伺服电机23为第二驱动源、前述传送带运转电机32为传送带的驱动源。The conveyor belt is a roller conveyor belt. The conveyor belt is provided with a conveyor
本发明装置还包括主控制单元,该主控制单元分别与升降气缸42、伺服电机23、传送带运转电机32的控制电路以及视觉识别系统的输出端电性连接。The device of the present invention also includes a main control unit, which is electrically connected to the
本发明具体实施方式还提供了一种轮胎带定位放置装置控制方法,本发明方法用于对前述发明装置进行控制,所述方法包括如下步骤:The specific embodiment of the present invention also provides a method for controlling a tire belt positioning and placing device. The method of the present invention is used to control the aforementioned device of the present invention, and the method includes the following steps:
首先,主控制单元向升降气缸42发出控制信号,升降气缸42通过其活塞杆带动定位块41向上运动,直至定位块41凸起于传送带;First, the main control unit sends a control signal to the
接着,主控制单元向伺服电机23发出控制信号,伺服电机23驱动丝杆24转动,丝杆24驱动滑块进而带动推杆22向右作直线运动,推杆22推动挂杆11上的轮胎带7向右移动,直至推倒最右边的轮胎带7,挂杆11端部设计为锥形端头12,有利于该轮胎带7的顺利滑落。该轮胎带7自锥形端头12掉落过程中,轮胎带7底部受定位块41的阻挡,从而使轮胎带7发生倾倒,倾倒后的轮胎带7正好呈卧式卡接于定位块41上,如图3所示,是本发明方法实施例中推杆推倒轮胎带的过程示意图。该轮胎带7卡接于定位块上时,本发明装置的结构如图1所示;Next, the main control unit sends a control signal to the servo motor 23, the servo motor 23 drives the
然后,主控制单元向升降气缸42发出控制信号,升降气缸42通过其活塞杆带动定位块41向下运动,直至定位块41不凸起于传送带,实现定位块41与该卧式轮胎带7之间的脱离,从而消除卧式轮胎带7的前进阻碍。定位块41与卧式轮胎带7脱离后,本发明装置的结构如图2所示;Then, the main control unit sends a control signal to the
然后,视觉识别系统通过摄像头5对该卧式轮胎带7的纹路方向进行识别。之所以在定位块41两侧设有挡板6,主要有两个目的,一是为摄像头5提供侧向安装位,有利于提取卡接于定位块41上的轮胎带7的纹路方向;二是遮挡背景杂乱光线,以利于提高轮胎带7纹路方向识别的准确性;Then, the visual recognition system recognizes the grain direction of the
最后,主控制单元根据视觉识别系统发回的纹路方向识别结果,向传送带运转电机32发出控制信号,传送带运转电机32驱动传送带输送该卧式轮胎带7至预定位置。如果该卧式轮胎带7的纹路方向正确,则按正常程序将其输送至轮胎带与轮毂的组装工位;如果该卧式轮胎带7的纹路方向反了,则将其输送至翻面工位,由翻面工位的翻面装置对该轮胎带7翻面后,再由传送带将其输送至轮胎带与轮毂的组装工位。Finally, the main control unit sends a control signal to the conveyor
依照上述步骤进行循环作业,可以确保所有的轮胎带7均按预设间距卧式放置于传送带的中间位置,并且按正确的纹路方向放置。Carrying out the cycle operation according to the above steps can ensure that all the
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the technical principle of the present invention, several improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.
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