CN111289391A - Reciprocating movement loading test system and test method for testing deformation of subgrade and pavement - Google Patents
Reciprocating movement loading test system and test method for testing deformation of subgrade and pavement Download PDFInfo
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Abstract
本发明公开了一种测试路基路面变形的往复移动加载试验系统及其试验方法,试验系统包括路基路面系统、驱动装置、移动车轮荷载模拟装置和测量系统;驱动装置包括转动圆盘,沿转动圆盘半径方向设置有卡槽;移动车轮荷载模拟装置包括加载轮,加载轮与路面‑路基结构模型接触,加载轮上方安装有水平设置的顶板,加载轮的轴中部通过加载轴与顶板固定连接,顶板上安装有承载盘,承载盘上放置有砝码,顶板靠近驱动装置的一端设有旋转支撑,旋转支撑通过螺栓与连杆一端铰接,连杆另一端与卡槽上的铰接孔连接。本发明的驱动装置和移动车轮荷载模拟装置构成动力加载系统,更高程度模拟车辆行进的真实状态,提高预测车辆荷载作用下路基路面变形的准确性。
The invention discloses a reciprocating loading test system and a test method for testing the deformation of subgrade and pavement. The test system includes a subgrade pavement system, a driving device, a mobile wheel load simulation device and a measuring system; A clamping slot is arranged in the radial direction of the disc; the mobile wheel load simulation device includes a loading wheel, the loading wheel is in contact with the road-subgrade structure model, a horizontally arranged top plate is installed above the loading wheel, and the middle part of the shaft of the loading wheel is fixedly connected with the top plate through the loading shaft, A carrying plate is installed on the top plate, and weights are placed on the carrying plate. The end of the top plate close to the driving device is provided with a rotating support. The driving device and the mobile wheel load simulating device of the present invention constitute a dynamic loading system, which simulates the real state of the vehicle to a higher degree and improves the accuracy of predicting the deformation of the roadbed and pavement under the action of the vehicle load.
Description
技术领域technical field
本发明属于交通工程技术领域,涉及一种测试路基路面变形的往复移动加载试验系统及其试验方法。The invention belongs to the technical field of traffic engineering, and relates to a reciprocating movement loading test system and a test method for testing the deformation of roadbed and pavement.
背景技术Background technique
随着国民经济的快速发展,公路货、客运量大幅增长,车辆大型化及重载现象层出不穷。重载车辆由于车重大,车速快,数量多,对路基的承载能力以及路面的抗剪强度提出了很大的挑战。在重载交通条件下,路基的不均匀沉降加剧,路面行车道轮迹带产生车辙与裂缝。与此同时,水对路基路面也有很大的危害。地面水对路面产生冲刷,造成水毁现象,水分渗入路基,使路基土体过湿而降低路基强度。地下水轻者能使路基湿软,降低路基强度,重者能引起冻胀、翻浆或边坡滑塌,甚至整个路基沿倾斜基底滑动。重载和水是造成路基路面变形,导致道路在设计使用年限内即无法正常使用的主要原因。道路遭受损伤破坏,不仅维修养护成本高昂,对已有的路面交通也会造成不便。With the rapid development of the national economy, highway freight and passenger traffic have increased significantly, and the phenomenon of large-scale vehicles and heavy loads has emerged one after another. Heavy-duty vehicles pose a great challenge to the bearing capacity of the roadbed and the shear strength of the pavement due to its heavy weight, high speed and large number. Under heavy traffic conditions, the uneven settlement of the roadbed is aggravated, and rutting and cracks occur in the wheel track belt of the road surface. At the same time, water also has great harm to the roadbed and pavement. Surface water scours the pavement, causing water damage, and water seeps into the subgrade, making the subgrade soil too wet and reducing the subgrade strength. The light groundwater can make the subgrade wet and soft, reducing the strength of the subgrade, while the heavier groundwater can cause frost heave, pulping or slope slump, and even the entire subgrade slides along the inclined base. Heavy loads and water are the main reasons for the deformation of the subgrade and pavement, which lead to the failure of the road to be used normally within the designed service life. Damaged roads are not only expensive to maintain and repair, but also inconvenient to existing road traffic.
目前,所存在的测试路基路面变形多采用常规三轴试验和电液伺服加载试验等,在实现本发明的过程中,发明人发现现有技术中至少存在以下缺点:At present, conventional triaxial tests and electro-hydraulic servo loading tests are mostly used to test the deformation of roadbed and pavement. In the process of realizing the present invention, the inventor found that there are at least the following shortcomings in the prior art:
1.上述两种方法均未考虑水对路基路面性能的影响,不同的地下水位和不同的降雨情况都会影响路基路面的整体受力情况以及土体强度,进而影响路基路面变形结果。1. The above two methods do not consider the influence of water on the performance of the subgrade and pavement. Different groundwater levels and different rainfall conditions will affect the overall stress and soil strength of the subgrade and pavement, thereby affecting the deformation of the subgrade and pavement.
2.常规三轴试验须将路面路基层制成圆柱体试样,边界条件受到限制,且厚度无法按照实际工程情况还原。2. In the conventional triaxial test, the pavement base must be made into a cylinder sample, the boundary conditions are limited, and the thickness cannot be restored according to the actual engineering situation.
3.常规三轴试验未考虑车辆的往复移动加载作用,以及车辆的加速减速过程对路基路面带来的影响。3. The conventional triaxial test does not consider the loading effect of the reciprocating movement of the vehicle and the influence of the acceleration and deceleration process of the vehicle on the roadbed.
4.电液伺服加载试验采用微机控制,用有规律的简谐波模拟交通荷载的振动波形,忽视了随着车辆反复加载,路面有所破损,车辆与路面产生耦合作用的情况。4. The electro-hydraulic servo loading test adopts microcomputer control, and uses regular simple harmonics to simulate the vibration waveform of traffic load, ignoring the situation that the road surface is damaged and the coupling effect between the vehicle and the road surface is ignored as the vehicle is repeatedly loaded.
5.上述两种方法均未考虑车辆所载物体的物体加速度对车辆受力情况的影响。5. The above two methods do not consider the influence of the acceleration of the object carried by the vehicle on the force of the vehicle.
因此,为满足研究重载交通荷载作用下和水作用下路基与路面长期性能需要,提出一种测试路基路面变形的往复移动加载试验系统是十分必要的。Therefore, in order to meet the needs of studying the long-term performance of subgrade and pavement under the action of heavy traffic loads and water, it is necessary to propose a reciprocating loading test system for testing the deformation of subgrade and pavement.
发明内容SUMMARY OF THE INVENTION
为了解决上述问题,本发明提供一种测试路基路面变形的往复移动加载试验系统,驱动装置和移动车轮荷载模拟装置构成动力加载系统,通过模拟试验获得不同情况下路基路面的整体变形情况,综合研究往复移动荷载作用下路基路面变形的规律,更高程度的模拟车辆行进真实状态,提高预测车辆荷载作用下路基路面变形的准确性,解决了现有技术中存在的问题。In order to solve the above problems, the present invention provides a reciprocating loading test system for testing the deformation of subgrade and pavement. The driving device and the mobile wheel load simulation device constitute a dynamic loading system, and the overall deformation of the subgrade and pavement under different conditions is obtained through the simulation test. Comprehensive research The law of the deformation of the subgrade and pavement under the action of the reciprocating moving load can simulate the real state of the vehicle to a higher degree, improve the accuracy of predicting the deformation of the subgrade and pavement under the action of the vehicle load, and solve the problems existing in the prior art.
本发明的另一目的是,提供一种测试路基路面变形的往复移动加载试验方法。Another object of the present invention is to provide a reciprocating loading test method for testing the deformation of subgrade pavement.
本发明所采用的技术方案是,一种测试路基路面变形的往复移动加载试验系统,包括路基路面系统、驱动装置、移动车轮荷载模拟装置和测量系统;The technical scheme adopted in the present invention is a reciprocating moving loading test system for testing the deformation of subgrade and pavement, including a subgrade pavement system, a driving device, a mobile wheel load simulation device and a measurement system;
所述路基路面系统包括透明玻璃箱,透明玻璃箱内铺设路面-路基结构模型,路面-路基结构模型内安设有测量系统;The roadbed pavement system includes a transparent glass box, a pavement-subgrade structure model is laid in the transparent glass box, and a measurement system is installed in the pavement-subgrade structure model;
所述驱动装置包括转动圆盘,沿转动圆盘的半径方向设置有卡槽,卡槽上设有多个铰接孔,转动圆盘通过电机驱动绕圆心转动;The driving device comprises a rotating disc, a clamping slot is arranged along the radial direction of the rotating disc, a plurality of hinge holes are arranged on the clamping slot, and the rotating disc is driven by a motor to rotate around the center of the circle;
所述移动车轮荷载模拟装置包括加载轮,加载轮与路面-路基结构模型接触,加载轮上方安装有水平设置的顶板,两个加载轮同轴连接,轴中部通过加载轴与顶板固定连接,顶板上安装有承载盘,承载盘上放置有砝码,顶板靠近驱动装置的一端设有旋转支撑,旋转支撑通过螺栓与连杆的一端铰接,连杆的另一端与卡槽上的铰接孔连接。The mobile wheel load simulation device includes a loading wheel, the loading wheel is in contact with the road surface-subgrade structure model, a horizontally arranged top plate is installed above the loading wheel, the two loading wheels are coaxially connected, the middle of the shaft is fixedly connected with the top plate through the loading shaft, and the top plate is A bearing plate is installed on the bearing plate, and weights are placed on the bearing plate. The end of the top plate close to the driving device is provided with a rotating support.
进一步的,所述顶板上连接有竖直的螺杆,砝码为圆环形,套设于螺杆外部,圆环形的砝码与螺杆之间存在间隙,间隙宽度范围在0.075m-0.15m。Further, a vertical screw is connected to the top plate, the weight is annular, and is sleeved on the outside of the screw. There is a gap between the annular weight and the screw, and the width of the gap ranges from 0.075m to 0.15m.
进一步的,所述顶板的四个边角各嵌套一个球体导向轮,球体导向轮相对顶板自由转动,垂直于移动车轮荷载模拟装置运动方向的球体导向轮侧壁与透明玻璃箱内壁接触。Further, each of the four corners of the top plate is nested with a spherical guide wheel, the spherical guide wheel rotates freely relative to the top plate, and the side wall of the spherical guide wheel perpendicular to the movement direction of the mobile wheel load simulation device is in contact with the inner wall of the transparent glass box.
进一步的,所述试验系统还包括地下水位模拟装置,包括水位管,水位管置于透明玻璃箱内远离驱动装置的一端,水位管的管壁设直径6-8mm的滤水孔,外壁用层纱网包裹,管口高出透明玻璃箱,管口安装有管口盖;通过连通水管将水箱与透明玻璃箱底部相连,连通水管上设有进水阀门,水位管上方设有刻度表,刻度表顶部和底部均设有线卡,用于固定电线,电线的下端连接有水位测头,水位测头伸入水位管中,水位测头通过电线内部的导线与水位仪接收器连接。Further, the test system also includes a groundwater level simulation device, including a water level pipe. The water level pipe is placed in the transparent glass box at one end away from the driving device. Wrapped with gauze, the nozzle is higher than the transparent glass box, and the nozzle is installed with a nozzle cover; the water tank is connected to the bottom of the transparent glass box through a connecting water pipe, and a water inlet valve is arranged on the connecting water pipe, and a scale table is arranged above the water level pipe. The top and bottom of the watch are provided with wire clips for fixing the wires. The lower end of the wire is connected with a water level probe, which extends into the water level pipe. The water level probe is connected to the water level meter receiver through the wire inside the wire.
进一步的,所述刻度表通过倒“L”型支杆固定支撑,倒“L”型支杆置于透明玻璃箱外部。Further, the scale is fixed and supported by an inverted "L"-shaped support rod, and the inverted "L"-shaped support rod is placed outside the transparent glass box.
进一步的,所述试验系统还包括地面降雨模拟装置,包括花洒、横梁、立柱、水管、水泵;立柱设于透明玻璃箱两端,花洒固定在横梁上且悬于路基路面系统上部,横梁固定架设在两根立柱上,横梁与立柱之间焊接有两根斜撑杆,形成稳定三角结构;立柱底端焊接有重型底座,分别置于透明玻璃箱两侧;花洒通过水管与水箱连接,水管上设有水泵,控制模拟降雨情况。Further, the test system also includes a ground rainfall simulation device, including a shower, a beam, a column, a water pipe, and a water pump; the column is arranged at both ends of the transparent glass box, and the shower is fixed on the beam and suspended on the upper part of the roadbed pavement system. It is fixedly erected on two columns, and two diagonal struts are welded between the beam and the column to form a stable triangular structure; the bottom end of the column is welded with a heavy-duty base, which is placed on both sides of the transparent glass box; the shower is connected to the water tank through a water pipe , There is a water pump on the water pipe to control the simulated rainfall.
进一步的,所述透明玻璃箱另一端底部有一个出水孔,连接出水孔的管道上设置有出水阀门。Further, there is a water outlet hole at the bottom of the other end of the transparent glass box, and a water outlet valve is arranged on the pipe connecting the water outlet hole.
进一步的,所述路面-路基结构包括地基层、路基层和路面层,从下至上依次铺设于透明玻璃箱内。Further, the pavement-subgrade structure includes a ground base, a road base and a pavement layer, which are sequentially laid in the transparent glass box from bottom to top.
进一步的,所述测量系统包括沉降板、测缝计、车辙深度检测工具、测量裂缝长度的卷尺,所述沉降板包括基板,基板上设有测杆,测杆外部设有套管,套管上端口设有堵头;沉降板埋设在路面层以下深10cm-15cm和深35cm-50cm的位置,每隔0.5m-1m埋设一个,均匀分布,测量道路路基路面沉降值;测缝计埋设在路面层深8cm-12cm位置,测量裂缝宽度;车辙深度检测工具包含检测横杆和直尺。Further, the measurement system includes a settlement plate, a seam gauge, a rutting depth detection tool, and a tape measure for measuring the length of the crack, the settlement plate includes a base plate, a measuring rod is arranged on the base plate, and a casing is provided outside the measuring rod. The upper port is provided with a plug; the settlement plate is buried at a depth of 10cm-15cm and a depth of 35cm-50cm below the pavement layer, and one is buried every 0.5m-1m, evenly distributed, to measure the settlement value of the road subgrade and pavement; The width of the crack is measured at the pavement depth of 8cm-12cm; the rutting depth detection tool includes a detection crossbar and a ruler.
一种测试路基路面变形的往复移动加载试验方法,具体按照以下步骤进行:A reciprocating loading test method for testing the deformation of subgrade and pavement, which is specifically carried out according to the following steps:
S1,将水位管竖直固定在透明玻璃箱内部,按照道路路层实际情况在透明玻璃箱中装填试验用土体,铺设地基层、路基层和路面层,安装测量系统;S1, fix the water level pipe vertically inside the transparent glass box, fill the transparent glass box with soil for testing according to the actual conditions of the road layer, lay the ground base, road base and pavement layer, and install the measurement system;
S2,将水位测头恰好触及水位管管底,在刻度表零刻度位置处的电线上做标记,缓慢拉动电线上端,使电线标记处的刻度对应于模拟水位高度,用线卡固定电线,作为水位测量状态;S2, touch the water level probe just to the bottom of the water level pipe, mark the wire at the zero scale position of the scale, and slowly pull the upper end of the wire so that the scale at the wire mark corresponds to the simulated water level height, and fix the wire with a wire clip as water level measurement status;
S3,打开进水阀门,通过水箱、连通水管缓慢进水,实际水位触及水位测头时,水位仪接收器发出蜂鸣,关闭进水阀门,停止注水,达到试验所需模拟水位;S3, open the water inlet valve, slowly feed water through the water tank and the connecting water pipe, when the actual water level touches the water level probe, the water level meter receiver will beep, close the water inlet valve, stop water injection, and reach the simulated water level required for the test;
S4,安装地面降雨模拟装置,根据气象资料,通过水泵调节花洒水量大小和花洒喷洒时长,模拟实际降雨情况;若地下水位出现大幅上升,可打开出水阀门重新校正地下水位;S4, install the ground rainfall simulation device, according to the meteorological data, adjust the water volume of the shower and the spraying time of the shower through the water pump to simulate the actual rainfall; if the groundwater level rises sharply, the water outlet valve can be opened to recalibrate the groundwater level;
S5,在路面放置移动车轮荷载模拟装置,通过调整砝码规格与数量得到试验所需的垂向荷载,通过加载轮将垂向荷载从路面层扩散至路基层;S5, place a mobile wheel load simulation device on the road surface, obtain the vertical load required for the test by adjusting the specification and quantity of weights, and spread the vertical load from the road surface layer to the road base layer through the loading wheel;
S6,通过螺栓将驱动装置的连杆端部与旋转支撑铰接,将连杆另一端部与转动圆盘的卡槽铰接;S6, the end of the connecting rod of the driving device is hinged with the rotating support through bolts, and the other end of the connecting rod is hinged with the slot of the rotating disc;
S7,将移动车轮荷载模拟装置拉动至离驱动装置较远的一端,打开电机并调节输出频率,控制转动圆盘的角速度ω,测量旋转支撑与转动圆盘圆心之间的距离x、连杆铰接处半径R、连杆长度L,采用余弦定理得到角度θ1(x)与、θ2(x),再由速度计算公式求得移动车轮荷载模拟装置的行进速度V;其中θ1(x)表示卡槽与连杆的夹角,θ2(x)表示旋转支撑与转动圆盘圆心的连线与连杆的夹角;S7, pull the mobile wheel load simulation device to the end farther from the driving device, turn on the motor and adjust the output frequency, control the angular velocity ω of the rotating disk, measure the distance x between the rotating support and the center of the rotating disk, and the connecting rod is hinged Radius R and connecting rod length L, the cosine law is used to obtain the angles θ 1 (x) and θ 2 (x), and then the velocity calculation formula Obtain the travel speed V of the mobile wheel load simulation device; where θ 1 (x) represents the angle between the slot and the connecting rod, and θ 2 (x) represents the angle between the connecting line between the rotating support and the center of the rotating disk and the connecting rod ;
S8,转动圆盘转动一周即代表移动车轮荷载模拟装置往复移动一个周期,控制转动圆盘转动多次后,停止;一次模拟实验结束后,测量收集实验数据,得到路基路面最终沉降值、裂缝宽度、长度以及车辙深度,完成路基路面变形测试。S8, one rotation of the rotating disc means that the mobile wheel load simulation device moves back and forth for one cycle. After the rotating disc is controlled to rotate several times, it stops; after a simulation experiment is completed, the experimental data is measured and collected to obtain the final settlement value of the roadbed and the crack width. , length and rut depth to complete the subgrade pavement deformation test.
本发明的有益效果是:The beneficial effects of the present invention are:
1.本发明在转动圆盘的驱动下,移动车轮荷载模拟装置每往复移动一个来回,车速都要经历一个从零逐渐变大,又逐渐变小至零的过程,能够更准确地模拟车辆的启动与制动。移动车轮荷载模拟装置所获得的速度与转动圆盘角速度ω以及铰接处半径R有关。通过调节连杆铰接位置来更改铰接处半径R的大小,也可通过调节电机的频率来更改转动圆盘角速度ω的大小,使移动车轮荷载模拟装置得到不同的运行速度,全方位模拟低、中、高速车道路基-路面变形情况。同时,本发明还可通过调整砝码数目和重量来控制垂向荷载大小,模拟不同轴重车辆的往返通行。一种装置可以模拟不同运行速度,以及不同轴重的车辆对路基路面的影响情况,更具有灵活性。1. In the present invention, under the drive of the rotating disc, each time the moving wheel load simulation device moves back and forth, the vehicle speed must go through a process of gradually increasing from zero and gradually decreasing to zero, which can more accurately simulate the vehicle's speed. Start and brake. The velocity obtained by the moving wheel load simulation device is related to the angular velocity ω of the rotating disc and the radius R of the hinge. The size of the radius R at the hinge point can be changed by adjusting the hinge position of the connecting rod, and the size of the angular velocity ω of the rotating disc can also be changed by adjusting the frequency of the motor, so that the moving wheel load simulation device can obtain different running speeds, and the omnidirectional simulation of low and medium , High-speed vehicle subgrade-pavement deformation. At the same time, the present invention can also control the vertical load by adjusting the number and weight of the weights, and simulate the round-trip passage of vehicles with different axle loads. A device can simulate the influence of vehicles with different running speeds and different axle loads on the roadbed and pavement, which is more flexible.
2.移动车轮荷载模拟装置采用的导向轮为球体导向轮,各个方向均可自由转动,在确保移动车轮荷载模拟装置能沿固定横向走向对路基路面进行往复移动加载的同时,又未限制其竖向的运动,能还原随着路基路面的破坏车辆产生颠簸的情形。2. The guide wheel used by the mobile wheel load simulation device is a spherical guide wheel, which can rotate freely in all directions. While ensuring that the mobile wheel load simulation device can reciprocate and load the roadbed and pavement along a fixed lateral direction, it does not limit its vertical direction. The movement in the direction of the road can restore the bumpy situation of the vehicle with the destruction of the roadbed.
3.在加载砝码与车身螺杆之间设置一定间隙,当车辆向往复运动在某方向停止时,车辆加载砝码受惯性力作用继续向进运动一段距离,然后被螺杆阻挡停止运动。这个过程很好的模拟了车载物体受车辆加速度变化影响下的产生的惯性力对车辆作用,解决了现有技术未考虑车辆所载物体的物体加速度对车辆受力情况的影响。3. Set a certain gap between the loading weight and the body screw. When the vehicle stops moving in a certain direction, the loading weight of the vehicle continues to move forward for a certain distance under the action of inertial force, and then is blocked by the screw to stop the movement. This process simulates the effect of the inertial force on the vehicle caused by the vehicle-mounted object under the influence of the vehicle's acceleration change, and solves the problem that the prior art does not consider the impact of the acceleration of the vehicle-borne object on the vehicle's force.
4.本发明采用透明玻璃箱装载路面-路基结构,更直观地观察到路面路基的整体变形情况;路面结构材料为实际使用材料,路基填料为实际使用填料,材料的相似度为100%,路面厚度与路基中各层土体厚度也均以实际情况为准,能够最大限度模拟交通荷载下路基-路面变形情况;同时,地下水位高度与降雨情况的模拟,部分还原了水对路基-路面结构变形程度的影响,更为贴近实际情况。4. In the present invention, a transparent glass box is used to load the pavement-subgrade structure, and the overall deformation of the pavement subgrade can be observed more intuitively; The thickness and the thickness of each layer of soil in the subgrade are also subject to the actual situation, which can simulate the deformation of the subgrade-pavement to the maximum extent under the traffic load. The influence of the degree of deformation is closer to the actual situation.
5.本发明使用模拟试验法,具有经济、易控制、易检验、安全、效率高、可观察等优点,能在未进行大规模投资修路之前,大致预测路基路面变形情况,出现问题可及时调整设计方案,节约投资、时间以及精力。5. The invention uses the simulation test method, which has the advantages of economy, easy control, easy inspection, safety, high efficiency, and observability. Adjust the design to save investment, time and energy.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1为本发明实施例的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present invention.
图2为本发明实施例中动力加载系统的结构示意图。FIG. 2 is a schematic structural diagram of a power loading system in an embodiment of the present invention.
图3a为本发明实施例中驱动装置的主视图。Fig. 3a is a front view of the driving device in the embodiment of the present invention.
图3b为本发明实施例中驱动装置的左视图。Fig. 3b is a left side view of the driving device in the embodiment of the present invention.
图4a为本发明实施例中移动车轮荷载模拟装置的主视图。Fig. 4a is a front view of the moving wheel load simulation device in the embodiment of the present invention.
图4b为本发明实施例中移动车轮荷载模拟装置的俯视图。Fig. 4b is a top view of the mobile wheel load simulation device in the embodiment of the present invention.
图4c为本发明实施例中移动车轮荷载模拟装置的右视图。Figure 4c is a right side view of the moving wheel load simulation device in the embodiment of the present invention.
图4d为本发明实施例中球体导向轮的结构示意图。FIG. 4d is a schematic structural diagram of a ball guide wheel in an embodiment of the present invention.
图5a为本发明实施例中水位测头触及水位管底部时的结构示意图。Fig. 5a is a schematic structural diagram when the water level probe touches the bottom of the water level pipe in the embodiment of the present invention.
图5b为本发明实施例中模拟水位高度时的地下水位测量装置的结构示意图。FIG. 5b is a schematic structural diagram of a groundwater level measuring device when simulating a water level height according to an embodiment of the present invention.
图5c为本发明实施例中地下水位测量装置的整体结构示意图。FIG. 5c is a schematic diagram of the overall structure of the groundwater level measuring device in the embodiment of the present invention.
图中,1.路基路面系统;11.透明玻璃箱;12.地基层;13.路基层;14.路面层;2.驱动装置;21.电机;22.转动圆盘;23.卡槽;24.支座;25.连杆;3.移动车轮荷载模拟装置;31.顶板;32.球体导向轮;33.加载轴;35.加载轮;36.承载盘;37.螺杆;38.砝码;39.旋转支撑;4.地下水位模拟装置;41.水箱;42.连通水管;43.进水阀门;44水位管;45.水位测头;46.电线;47.刻度表;48.倒“L”型支杆;49.线卡;50.出水阀门;5.地面降雨模拟装置;51.花洒;52.横梁;53.立柱;54.水管;55.水泵;6.测量系统;61.沉降板。In the figure, 1. Subgrade pavement system; 11. Transparent glass box; 12. Subgrade; 13. Subgrade; 14. Pavement layer; 2. Driving device; 21. Motor; 22. Rotating disc; 23. Card slot; 24. Support; 25. Connecting rod; 3. Moving wheel load simulation device; 31. Top plate; 32. Ball guide wheel; 33. Loading shaft; 35. Loading wheel; 36. Loading plate; 37. Screw; 38. Weight Code; 39. Rotating support; 4. Groundwater level simulation device; 41. Water tank; 42. Connecting water pipe; 43. Inlet valve; 44. Water level pipe; 45. Water level probe; 46. Electric wire; 49. Line card; 50. Water outlet valve; 5. Ground rainfall simulation device; 51. Shower; 52. Beam; 53. Column; 54. Water pipe; 55. Water pump; 6. Measuring system ; 61. Settling plate.
具体实施方式Detailed ways
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明实施例一种测试路基路面变形的往复移动加载试验系统,如图1所示,包括路基路面系统1、驱动装置2、移动车轮荷载模拟装置3、地下水位模拟装置4、地面降雨模拟装置5以及测量系统6;An embodiment of the present invention is a reciprocating loading test system for testing the deformation of subgrade and pavement. As shown in FIG. 1 , it includes a
路基路面系统1包括透明玻璃箱11,透明玻璃箱11内从下至上依次铺设有地基层12、路基层13和路面层14,路基路面系统1内安装有测量系统6;透明玻璃箱11宽1m,高2m,长4m,采用强度大、厚度0.05m的玻璃钢材料制成。按照规范,路面层14厚度控制在18-30cm,路基层13厚度控制在30-80cm,地基层12厚度控制在10-30cm。The
如图2、3a-3b所示,驱动装置2和移动车轮荷载模拟装置3构成动力加载系统,驱动装置2包括转动圆盘22,沿转动圆盘22的半径方向设置有卡槽23,转动圆盘22通过电机21驱动绕圆心转动;微机控制电机21频率,转动圆盘22安装在支座24上。As shown in Figures 2, 3a-3b, the driving
如图4a-4d所示,移动车轮荷载模拟装置3包括加载轮35,加载轮35外包有轮胎橡胶,加载轮35与路面层14接触,加载轮35上方安装有水平设置的顶板31,两个加载轮35同轴连接,轴中部通过加载轴33与顶板31固定连接,顶板31上安装有承载盘36,承载盘36上放置有砝码38,顶板31靠近驱动装置2的一端设有旋转支撑39,旋转支撑39通过螺栓与连杆25的一端铰接,连杆25的另一端与卡槽23上的铰接孔连接;转动圆盘22通过连杆25带动移动车轮荷载模拟装置3在路面层14上往复移动,用于将垂向荷载传递给路面层14继而对路基路面系统1产生影响;螺栓为高强度螺栓,由高强度材料制造,强度等级更高。As shown in Figures 4a-4d, the mobile wheel load simulation device 3 includes a
顶板31中部连接有竖直的螺杆37,砝码38为圆环形,套设于螺杆37外部,顶板31的四个边角各嵌套一个球体导向轮32,球体导向轮32相对顶板31自由转动,垂直于移动车轮荷载模拟装置3运动方向的球体导向轮32侧壁与透明玻璃箱11内壁接触,保证移动车轮荷载模拟装置3作用于路面层14的横向轨迹固定,避免左右偏移,精确对路面层14同一位置的实际加载次数,提高试验准确性;同时,球体导向轮32能够削弱透明玻璃箱11对车辆实际运动轨迹的限制,在确保移动车轮荷载模拟装置3能沿固定横向走向对路基路面进行往复移动加载的同时,又未限制其在竖向的运动,能还原随着路基路面的破坏车辆产生颠簸的情形。A
圆环形的砝码38与螺杆37之间存在间隙,间隙宽度范围在0.075m-0.15m,小于该宽度容易发碰撞,砝码38中心孔径0.2m,螺杆37直径0.05m;当移动车轮荷载模拟装置3模拟车辆往复运动在某点停止、加速、减速或启动等加速度变化时,砝码38与螺杆37之间存在间隙使砝码38受惯性力作用继续运动一段距离,然后在与承载盘36之间的摩擦力、螺杆37的阻挡作用下停止运动;这个过程很好的模拟了车载物体受车辆加速度变化影响下产生的惯性力对车辆的作用。螺杆37相对直杆而言,对砝码38的摩擦阻力更大,当车辆随着路面破坏产生上下颠簸时,砝码38不易被甩出。There is a gap between the
对于连杆25而言,其端部速度由转动圆盘22转动速度与铰接处离转动圆盘22圆心的距离R决定;卡槽23上设有多个铰接孔,间距为0.5m;实施例中转动圆盘22半径1.5m,卡槽23上有三个铰接孔,将连杆25铰接在不同铰接孔内,连杆25长2m,在转动圆盘22转动角速度不变的情况下,由于连杆25端部与转动圆盘22圆心之间的距离R改变获得不同线速度,从而改变模拟车辆行进速度,连杆25端部铰接在不同卡位处得到不同的切速度ν=ωR,ω为转动圆盘22的角速度。For the connecting
如图5a-5c所示,地下水位模拟装置4,包括水位管44,水位管44置于透明玻璃箱11内远离驱动装置2的一端,避免限制移动车轮荷载模拟装置3的往复移动;水位管44的管壁设直径6-8mm的滤水孔,外壁用3-5层纱网包裹,管口高出透明玻璃箱11,管口安装有管口盖;水位管44通过连通水管42将水箱41与透明玻璃箱11底部相连,连通水管42上设有进水阀门43,水位管44上方设有竖直的刻度表47,刻度表47通过倒“L”型支杆48固定支撑,倒“L”型支杆48置于透明玻璃箱11外部,倒“L”型支杆48高2.5m,刻度表47顶部和底部均设有线卡49,电线46通过线卡49固定,电线46的下端连接有水位测头45,水位测头45伸入水位管44中,通过拉动电线46使得水位测头45在水位管44中上下移动,水位测头45通过电线46内部的导线与水位仪接收器连接,通过调节水位测头45悬挂高度控制模拟水位高度。水位仪接收器采用单水位控制器DZC-101,带有报警器,操作简单,价格便宜。As shown in Figures 5a-5c, the groundwater
水位管44采用直径50mm的PVC塑料管,管壁设直径6-8mm的滤水孔,外壁用3-5层纱网包裹,绑扎牢固,管口高出透明玻璃箱11至少40mm,并安装管口盖,防止地表水及杂物入内。透明玻璃箱11另一端底部有一个出水孔,连接出水孔的管道上设置有出水阀门50,当水位发生超高时,打开出水阀门进行放水,可随时重新调节地下水位。The
现有的地下水位模拟多为先注水,然后用地下水位测量仪器测量,根据测量结果注水或放水进行多次地下水位修正。而本发明地下水位模拟装置4,是可以将水位测头45拉高至所需模拟地下水位高度,之后打开进水阀门43进行注水直至水位仪接收器发出报警信号再手动关闭进水阀门43,即可一次性达到所需模拟水位;操作简单,节约时间。Most of the existing groundwater level simulations are to inject water first, then measure with a groundwater level measuring instrument, and perform multiple groundwater level corrections according to the measurement results by injecting or releasing water. The groundwater
地面降雨模拟装置5,包括花洒51、横梁52、立柱53、水管54、水泵55;立柱53设于透明玻璃箱11两端,花洒51固定在横梁52上且悬于路基路面系统1上部,横梁52固定架设在两根立柱53上,横梁52与立柱53之间焊接有两根斜撑杆,形成稳定三角结构;立柱53底端焊接有重型底座,分别置于透明玻璃箱11两侧;花洒51通过水管54与水箱41连接,水管54上设有水泵55,控制模拟降雨情况。The ground rainfall simulation device 5 includes a
测量系统6包括沉降板61以及图中未表示出的测缝计、车辙深度检测工具、测量裂缝长度的卷尺,测缝计采用VWJ型振弦式测缝计,测缝计埋设在路面层14深8cm-12cm位置,测量裂缝宽度;车辙深度检测工具包含检测横杆和直尺。The
沉降板61包括基板,采用300×300(mm),厚20(mm)的钢筋混凝土,基板上设有测杆,测杆使用直径12mm的圆钢,测杆外部设有套管,套管采用直径32mm的PVC塑料管,套管上端口设有堵头;不测量时套管上口用管堵封住,避免填料落入管内影响测杆自由下沉;安装前压实路层,测量沉降板61底部标高,记录初始值,之后填料压实,实验完毕后打开管堵测定管头标高,两次标高差值即为沉降量。沉降板61埋设在路面层14以下深10cm-15cm和深35cm-50cm的位置,每隔0.5m-1m埋设一个,均匀分布,测量道路路基路面沉降值;车辙深度检测工具是在车辙产生后,检测横杆水平放置在车辙上方,直尺垂直直立于车辙最深处位置,记录与横杆相交处的直尺读数即为该车辙深度;卷尺属于直接测量工具,在裂缝产生后期直接沿裂缝延展方向量测裂缝长度。The
本发明实施例一种测试路基路面变形的往复移动加载试验方法,具体按照以下步骤进行:The embodiment of the present invention is a reciprocating loading test method for testing the deformation of roadbed and pavement, which is specifically carried out according to the following steps:
S1,将水位管44竖直固定在透明玻璃箱11内部,按照道路路层实际情况在透明玻璃箱11中装填试验用土体,铺设地基层12、路基层13和路面层14,安装测量系统6;S1, fix the
S2,安装地下水位模拟装置4;将水位测头45恰好触及水位管44管底,在刻度表47底端零刻度位置处的电线46上做标记,缓慢拉动电线46上端,使电线46标记处的刻度对应于模拟水位高度,用线卡49固定电线46,作为水位测量状态;S2, install the groundwater
S3,打开进水阀门43,通过水箱41、连通水管42缓慢进水,实际水位触及水位测头45时,水位仪接收器发出蜂鸣,关闭进水阀门43,停止注水,达到试验所需模拟水位;S3, open the
S4,安装地面降雨模拟装置5,根据气象资料,通过水泵55调节花洒水量大小和花洒喷洒时长,模拟实际降雨情况;若地下水位出现大幅上升,可打开出水阀门50重新校正地下水位;S4, install the ground rainfall simulation device 5, according to the meteorological data, adjust the water volume of the shower and the spraying time of the shower through the
S5,在路面放置移动车轮荷载模拟装置3,通过调整砝码38规格与数量得到试验所需的垂向荷载,通过加载轮35将垂向荷载从路面层14扩散至路基层13;S5, place the mobile wheel load simulation device 3 on the road surface, obtain the vertical load required for the test by adjusting the size and quantity of the
砝码38累加至试验所需加载重量,通过承载盘36将重力传递至所述加载轴33,进而传递给加载轮35。砝码38包括大小两种型号,大砝码重15kg,小砝码重5kg,路面设计标准轴载为双轮组单轴100KN,实际超载30%以上即视为严重超载,暂时不予考虑,故实际模拟加载重量取100-130KN之间。The
S6,通过螺栓将驱动装置2的连杆25端部与旋转支撑39铰接,将连杆25另一端部与卡槽23铰接;S6, the end of the connecting
S7,将移动车轮荷载模拟装置3拉动至离驱动装置2较远的一端,打开电机21并调节输出频率,控制转动圆盘22转速,ω为转动圆盘22的角速度,测量旋转支撑39与转动圆盘22圆心之间的距离x,在已知连杆25铰接处半径R与连杆25长L的情况下,采用余弦定理cosA=(b2+c2-a2)/2bc,cosB=(c2+a2-b2)/2ca,cosC=(a2+b2-c2)/2ab得到角度θ1(x)与、θ2(x),其中θ1(x)表示卡槽23与连杆25的夹角,θ2(x)表示旋转支撑39与转动圆盘22圆心的连线与连杆25的夹角,如图2所示;再由速度计算公式求得移动车轮荷载模拟装置3的行进速度V。S7, pull the mobile wheel load simulation device 3 to the end farther from the driving
S8,转动圆盘22转动一周即代表移动车轮荷载模拟装置3往复移动一个周期,控制转动圆盘22转动五千次之后,即停止;一次模拟实验结束后,测量收集实验数据,得到路基路面最终沉降值、裂缝宽度、长度以及车辙深度,完成路基路面变形测试。S8, one rotation of the
本发明将重载和水环境对路堤的作用同时考虑,通过驱动装置2、移动车轮荷载模拟装置3、地下水位模拟装置4、地面降雨模拟装置5可同时调节路堤的荷载及水环境作用,克服了现有装置无法做到同时考虑多因素的技术难点。此外,圆环形的砝码38与螺杆37之间的间隙宽度设置,能更好的地模拟荷载在某方向上速度发生变化时,受惯性作用继续往前运动一段距离,解决了现有装置无法模拟车辆行驶过程中惯性作用对路堤影响的问题。The present invention considers the effect of heavy load and water environment on the embankment at the same time, through the
本发明能在未进行大规模投资修路之前,按照道路设计方案和当地气象状况,模拟路层填充情况和水环境,预测路基路面变形情况,针对出现的问题及时更改设计方案,节约投资、时间以及精力。同时可通过试验获取道路承载能力,提出限流设计方案,合理利用资源又对道路做到一定程度的保护。本发明可按照实际道路路层情况填充土体,从而可以多次模拟遭到破坏已无法正常运营的各类实际道路工程,设计出针对于模拟实验的道路破坏程度评判标准。The present invention can simulate road layer filling and water environment according to road design scheme and local weather conditions before large-scale investment in road construction is carried out, predict the deformation of roadbed and pavement, change the design scheme in time according to the problems that occur, and save investment and time. and energy. At the same time, the bearing capacity of the road can be obtained through the test, and the current limiting design scheme can be proposed to make reasonable use of resources and achieve a certain degree of protection for the road. The invention can fill the soil according to the actual road layer conditions, so that various actual road projects that are damaged and cannot be operated normally can be simulated many times, and the road damage degree evaluation standard for the simulation experiment is designed.
以上所述仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。凡在本发明的精神和原则之内所作的任何修改、等同替换、改进等,均包含在本发明的保护范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention are included in the protection scope of the present invention.
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