CN111268962A - A kind of dark Portland cement concrete for inducing the attachment of marine sessile organisms and preparation method thereof - Google Patents
A kind of dark Portland cement concrete for inducing the attachment of marine sessile organisms and preparation method thereof Download PDFInfo
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- CN111268962A CN111268962A CN201911210606.7A CN201911210606A CN111268962A CN 111268962 A CN111268962 A CN 111268962A CN 201911210606 A CN201911210606 A CN 201911210606A CN 111268962 A CN111268962 A CN 111268962A
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Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00758—Uses not provided for elsewhere in C04B2111/00 for agri-, sylvi- or piscicultural or cattle-breeding applications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/24—Sea water resistance
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/74—Underwater applications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/80—Optical properties, e.g. transparency or reflexibility
- C04B2111/82—Coloured materials
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Artificial Fish Reefs (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种诱导海洋固着生物附着的技术,尤其涉及一种诱导海洋固着生物附着的深色硅酸盐水泥混凝土及制备方法,属于海洋固着生物与海洋混凝土交叉领域。The invention relates to a technology for inducing the attachment of marine sessile organisms, in particular to a dark Portland cement concrete for inducing the attachment of marine sessile organisms and a preparation method, belonging to the cross field of marine sessile organisms and marine concrete.
背景技术Background technique
钢筋混凝土广泛应用于海洋基础设施建设中,如海港码头、跨海大桥、海洋平台和海底隧道等。然而,因氯离子侵蚀导致的钢筋锈蚀问题极大的缩短了钢筋混凝土结构的服役寿命,给社会带来巨大的经济负担。迄今为止,对于海洋环境下的钢筋混凝土工程,具有代表性的防腐蚀技术主要包括高性能混凝土、表面涂层、FRP筋、钢筋阻锈剂和电化学防护技术等。这些防腐蚀技术都存在一些缺点或不足,如施工难度大、材料易老化耐久性不足、长期不可预见性、成本高等中的一个或多个。此外,目前的防腐蚀技术大多数是针对于浪溅区,而对于潮差区的防腐蚀,存在措施少、成本高以及防腐蚀效果差的问题。Reinforced concrete is widely used in the construction of marine infrastructure, such as harbour terminals, sea-crossing bridges, marine platforms and undersea tunnels. However, the corrosion of steel bars caused by chloride ion corrosion greatly shortens the service life of reinforced concrete structures and brings a huge economic burden to the society. So far, for reinforced concrete engineering in marine environment, the representative anti-corrosion technologies mainly include high-performance concrete, surface coating, FRP reinforcement, steel rust inhibitor and electrochemical protection technology. These anti-corrosion technologies all have some shortcomings or deficiencies, such as difficult construction, insufficient durability of materials easy to age, long-term unpredictability, and high cost. In addition, most of the current anti-corrosion technologies are aimed at the splash zone, while the anti-corrosion in the tidal zone has the problems of few measures, high cost and poor anti-corrosion effect.
潮差区混凝土工程表面常覆盖着大量的固着生物,如牡蛎、藤壶等。研究表明,牡蛎和藤壶分泌的生物胶能堵塞混凝土表层毛细孔,阻碍离子和气体的出入,提高混凝土的抗渗性,进而提高其耐久性,且固着生物附着越致密,防护的效果越明显。利用海洋固着生物防腐不仅具有主动、经济、环保的特点,而且弥补了当下钢筋混凝土防腐蚀技术在潮差区和水下区的局限性。这是海洋混凝土与海洋固着生物学科交叉,开创了钢筋混凝土结构防腐蚀新兴研究领域。然而,在一些海域,固着生物受外界环境的影响,经常出现附着稀疏、松散甚至无附着的现象。因此,诱导固着生物快速、致密地附着在混凝土表面是实现固着生物防腐蚀关键。The surface of concrete works in the tidal zone is often covered with a large number of sessile organisms, such as oysters and barnacles. Studies have shown that the bio-glue secreted by oysters and barnacles can block the capillary pores on the concrete surface, hinder the entry and exit of ions and gases, improve the impermeability of concrete, and then improve its durability. . The use of marine sessile biological anticorrosion is not only active, economical and environmentally friendly, but also makes up for the limitations of the current reinforced concrete anticorrosion technology in the tidal zone and underwater area. This is the intersection of marine concrete and marine sessile biology, creating an emerging research field of reinforced concrete structure corrosion protection. However, in some sea areas, sessile organisms often appear sparsely attached, loosely attached or even without attachment due to the influence of the external environment. Therefore, inducing sessile organisms to attach quickly and densely to the concrete surface is the key to realize sessile organisms anti-corrosion.
同时,由于近几十年沿海经济的快速发展且不注重环境保护,已造成沿海生态大规模破坏,并且已对我国海岸的生态和经济造成了巨大影响。而目前国家一系列相关政策的出台,我国海洋工程建设也将迎来一个高峰期,同时大规模建设的海洋工程及保障其周围海域稳定的防波堤使海洋本就脆弱的生态系统进一步破坏。若不采取适当的生态环境保护,必将给海洋沿岸的生态带来更大的灾难。同时大多数沿海基础设施无法拆除,且所在海域的生态需要修复,使得人们逐渐意识到在大量的基础设施上进行生态化技术的应用,可以有效改善或修复海域的生态。因此,建设具有良好生态效应的混凝土工程,或者对现有的混凝土工程生态化等来改善近海生态环境是非常重要和迫切的。但是截至到目前为止,防波堤等处在潮差区位置的工程,其生态化技术在国内仍处于空白状态。At the same time, due to the rapid development of coastal economy in recent decades and the lack of attention to environmental protection, large-scale destruction of coastal ecology has been caused, and it has had a huge impact on the ecology and economy of my country's coastal areas. At present, with the introduction of a series of relevant national policies, my country's marine engineering construction will also usher in a peak period. At the same time, large-scale construction of marine engineering and breakwaters to ensure the stability of the surrounding sea areas will further damage the already fragile ecosystem of the ocean. If proper ecological protection is not taken, it will bring greater disaster to the ecology along the coast of the ocean. At the same time, most of the coastal infrastructure cannot be dismantled, and the ecology of the sea area needs to be restored, which makes people gradually realize that the application of ecological technology on a large number of infrastructure can effectively improve or restore the ecology of the sea area. Therefore, it is very important and urgent to construct concrete projects with good ecological effects, or to ecologicalize existing concrete projects to improve the offshore ecological environment. However, as of now, the ecological technology of projects in the tidal range such as breakwaters is still blank in China.
牡蛎是“生态工程师”,并且其主要集中在潮差区及水下30米以内,同时牡蛎喜欢附着在同类的贝壳上,形成厚厚的牡蛎礁,因此使牡蛎致密的附着于防波堤上,可以实现防波堤的生态化;另外现在的牡蛎礁破坏严重,大部分需要重新让牡蛎大规模附着实现生态修复。因此,进行海洋生态工程建设和牡蛎礁修复都可以通过牡蛎的大量繁殖来实现其生态功能。因此,如何让牡蛎快速、致密地在这些工程上附着、变态及快速生长是至关重要的。目前国内外的相关研究如下:Oysters are "ecological engineers", and they are mainly concentrated in the tidal range and within 30 meters of water. At the same time, oysters like to attach to similar shells to form thick oyster reefs. Therefore, oysters are densely attached to the breakwater. Realize the ecologicalization of the breakwater; in addition, the current oyster reefs are severely damaged, and most of them need to be re-attached on a large scale to achieve ecological restoration. Therefore, both the construction of marine ecological engineering and the restoration of oyster reefs can realize their ecological functions through the mass reproduction of oysters. Therefore, how to make oysters attach, metamorphose and grow rapidly on these projects is crucial. The current domestic and foreign related researches are as follows:
一、离子对海洋固着生物幼虫附着、变态的影响1. Effects of ions on the attachment and metamorphosis of marine sessile larvae
国内外对于海洋固着生物幼虫附着、变态诱导的研究主要集中在溶液中的离子浓度对其的影响,深入研究的离子和物质有K+、NH3、Ca2+和Cu2+,前三种离子或者物质在适宜的浓度下均可促进牡蛎的附着或变态,但Cu2+促进作用不明显,甚至大浓度时会增加幼虫的死亡率。K+则通过影响细胞膜的行为,诱导幼虫变态;NH3则是进入细胞内,导致了细胞内的pH值上升,随后引起行为通路的神经元去极化,进而诱导固着变态。尽管在溶液中进行了较多的固着生物在聚乙烯板、贝壳、瓦片等不同物质表面的附着、变态研究,但在实际海洋混凝土工程中应用时,此类方法不容易实现或者成本太高。Domestic and foreign research on marine sessile larvae attachment and metamorphosis induction mainly focus on the effect of ion concentration in solution on it. Ions or substances can promote the attachment or metamorphosis of oysters at appropriate concentrations, but Cu 2+ has no obvious promoting effect, and even increases the mortality of larvae at high concentrations. K + induces larval metamorphosis by affecting the behavior of the cell membrane; NH 3 enters the cell, leading to an increase in intracellular pH, which subsequently causes depolarization of neurons in the behavioral pathway, thereby inducing sessile metamorphosis. Although many studies on the attachment and metamorphosis of sessile organisms on the surfaces of polyethylene boards, shells, tiles and other materials have been carried out in solution, such methods are not easy to implement or the cost is too high when applied in actual marine concrete projects. .
目前随着混凝土在海洋工程中的大量应用,特别是近期的牡蛎礁修复工程等,混凝土已经成为一种使用最普遍的海洋固着生物附着的底质材料。但是混凝土材料与传统的贝壳、石灰石、橡胶轮胎以及塑料板等有很大的不同。混凝土碱度高、钙离子高,还含有丰富的其它离子,如钾、钠离子等,对牡蛎的附着和生长有很大的影响。目前虽然有一些牡蛎礁修复工程等采用新制作的混凝土构件、废弃的混凝土等作为修复底物,但是效果并不理想。At present, with the extensive application of concrete in marine engineering, especially the recent oyster reef restoration project, concrete has become the most commonly used substrate material for marine sessile organisms. But concrete materials are very different from traditional shells, limestone, rubber tires, and plastic panels. Concrete has high alkalinity, high calcium ions, and is also rich in other ions, such as potassium and sodium ions, which have a great impact on the attachment and growth of oysters. At present, although some oyster reef restoration projects use newly made concrete components and waste concrete as restoration substrates, the effect is not ideal.
二、不同类型水泥的混凝土对海洋植物和固着生物的影响2. Effects of different types of cement concrete on marine plants and sessile organisms
目前海洋混凝土工程几乎都采用硅酸盐水泥混凝土,其具有高的碱度(孔溶液的pH值一般在12.0~13.0),而海水的PH值通常为7.9~8.4。由于存在碱浓度梯度,与海水接触的混凝土会持续释放出碱,进而提高这一海域海水的PH值,破坏局部的生态系统。对于其表面的固着生物附着生长具有较大的抑制作用,特别是对于碱度敏感的生物,影响极大。目前的国内外研究表明:不同水泥类型混凝土人工鱼礁对生物附着效果有显著差异,铝酸盐水泥及粉煤灰硅酸盐水泥人工鱼礁生物附着效果好,其相对于普通硅酸盐水泥混凝土,碱度较低[1]。同样,水泥混凝土中掺加40%-60%的粉煤灰以及矿渣粉具有较好的生态效果。此外,凝石胶凝材料混凝土比水泥混凝土上附着生物的种类和数量更多,并且凝石胶凝材料含量越高,其生态化效果就越好。美国建造生态化混凝土工程采用低碱度的水泥混凝土,如铝酸盐类水泥,特别是使用矿渣硅酸盐水泥,其中矿渣取代量达50%,具有较好富集海洋植物、动物等的生态效果[2,3]。通过采用碱度较低的水泥配制混凝土,可以有效地提高对碱敏感的生物量(主要为海洋植物),但对牡蛎的附着量和附着密度提高有限。At present, almost all marine concrete projects use Portland cement concrete, which has high alkalinity (the pH value of the pore solution is generally 12.0 to 13.0), while the pH value of seawater is usually 7.9 to 8.4. Due to the presence of an alkali concentration gradient, concrete in contact with seawater will continue to release alkali, thereby increasing the pH of seawater in this area and destroying local ecosystems. It has a great inhibitory effect on the adhesion and growth of sessile organisms on its surface, especially for alkali-sensitive organisms, which has a great impact. Current research at home and abroad shows that different types of cement concrete artificial reefs have significant differences in the biofouling effect. Concrete has low alkalinity [1] . Similarly, adding 40%-60% fly ash and slag powder to cement concrete has a good ecological effect. In addition, there are more types and quantities of organisms attached to the cement concrete than cement concrete, and the higher the content of the cement cement, the better the ecological effect. The construction of ecological concrete projects in the United States uses low-alkalinity cement concrete, such as aluminate cement, especially slag Portland cement, of which 50% of the slag is replaced, which has a good ecological environment for enriching marine plants, animals, etc. Effects [2,3] . By formulating concrete with cement with lower alkalinity, alkali-sensitive biomass (mainly marine plants) can be effectively increased, but the increase in attachment amount and attachment density to oysters is limited.
三、钙类物质对海洋固着生物附着的影响3. Effects of calcium substances on the attachment of marine sessile organisms
国内外的研究表明,附着底物的化学元素组成显著影响牡蛎幼虫附着、变态及后期的生长。最常用的含钙底物(石灰石和混凝土)能有效的诱导牡蛎幼虫的附着,其诱导效应与贝壳相当。这表明钙元素对牡蛎幼虫的附着、变态及生长具有至关重要的作用。Studies at home and abroad have shown that the chemical element composition of the attached substrate significantly affects the attachment, metamorphosis and later growth of oyster larvae. The most commonly used calcium-containing substrates (limestone and concrete) can effectively induce the attachment of oyster larvae, and the induction effect is comparable to that of shells. This indicates that calcium plays a crucial role in the attachment, metamorphosis and growth of oyster larvae.
最近,除了常规底物外,人们研究在水泥基材料中加入钙类物质,通过提高混凝土中钙元素的含量,研究牡蛎幼虫的附着情况。文献中采用80目的牛骨粉、碳酸钙粉以及石膏粉(掺量为水泥重量的62.5%和375%)单掺到砂浆中进行牡蛎附着实验,得到了相同条件下钙赋形态对牡蛎幼虫附着的诱导能力大小顺序为:牛骨粉>碳酸钙=硫酸钙;碳酸钙粉掺量为砂浆重量的5%~60%(水泥重量的41.7%~500.0%),其在掺量20%(为水泥重量的166.7%)时效果最好。虽然通过掺加牛骨粉、碳酸钙粉及石膏粉,可以增加牡蛎的附着量,但是所掺加的比例太大(钙质粉体的重量均大于水泥重量的41.7%,甚至达到了500.0%),严重影响混凝土的力学性能以及耐久性,不适合海洋环境下的混凝土工程使用。另外,虽然牛骨粉对牡蛎的附着有较好的诱导效果,但是掺量超过水泥的10%时,都会让混凝土发霉。所以目前虽然在混凝土中掺入牛骨粉、碳酸钙等钙质物质,但是没有考虑海洋环境对混凝土结构耐久性的影响,使之根本无法在恶劣的海洋环境下应用。Recently, in addition to conventional substrates, calcium substances have been added to cement-based materials to study the attachment of oyster larvae by increasing the calcium content in concrete. In the literature, 80-mesh bovine bone meal, calcium carbonate powder, and gypsum powder (with a dosage of 62.5% and 375% of the cement weight) were used alone in the mortar to conduct oyster attachment experiments. The order of induction ability is: bovine bone meal > calcium carbonate = calcium sulfate; the calcium carbonate powder dosage is 5% to 60% of the mortar weight (41.7% to 500.0% of the cement weight), and its dosage is 20% (for the cement weight) 166.7%) is the best. Although the adhesion of oysters can be increased by adding bovine bone meal, calcium carbonate powder and gypsum powder, the proportion of the added amount is too large (the weight of the calcium powder is greater than 41.7% of the cement weight, even reaching 500.0%) , which seriously affects the mechanical properties and durability of concrete, and is not suitable for concrete engineering in marine environment. In addition, although the bovine bone meal has a good induction effect on the adhesion of oysters, when the amount exceeds 10% of the cement, it will make the concrete moldy. Therefore, although bovine bone meal, calcium carbonate and other calcareous substances are mixed into concrete at present, the influence of marine environment on the durability of concrete structure is not considered, so that it cannot be used in harsh marine environment at all.
CN104529286专利中:从废弃物利用角度出发,在人工鱼礁中掺入水泥质量10%~20%的5mm~8mm牡蛎壳碎,得到了一种不影响生物附着、不会污染环境的混凝土。CN104938384 在人工鱼礁中同时掺入水泥质量的10%~20%的150~200目生物碳酸钙粉(鱼骨、珊瑚、蛋壳和贝壳=1:1:1:1)和贝壳碎,表现为随着碳酸钙掺量的增加,诱导的生物量逐渐增加,掺量最大(为水泥重量20%)时生物碳酸钙诱集的生物量(海洋植物、海洋生物)最多。同样为降低混凝土人工鱼礁表面碱度,使微生物和藻类更容易附着,增加了生物量和种群数量,集鱼效果更佳。生物碳酸钙水泥砂浆覆盖层析出物对环境和生物无害。虽然将生物碳酸钙粉、牡蛎壳碎等掺入的混凝土中进行人工鱼礁制作及生物附着实验,生物碳酸钙粉的确增强了生物的富集作用,但主要富集得是海洋植物及微生物。In the CN104529286 patent, from the perspective of waste utilization, 5mm-8mm oyster shells with 10%-20% of the cement mass are mixed into the artificial reef to obtain a concrete that does not affect biological adhesion and does not pollute the environment. CN104938384 10%-20% of the cement quality is mixed with 150-200 mesh biological calcium carbonate powder (fish bone, coral, eggshell and shell = 1:1:1:1) and shell fragments at the same time in the artificial reef. With the increase of calcium carbonate content, the induced biomass gradually increased. When the content of calcium carbonate was the largest (20% of cement weight), the biomass (marine plants, marine organisms) attracted by biological calcium carbonate was the most. Similarly, in order to reduce the surface alkalinity of the concrete artificial reef, it is easier for microorganisms and algae to attach, and the biomass and population are increased, and the fish collection effect is better. The bio-calcium carbonate cement mortar cover layer is not harmful to the environment and organisms. Although bio-calcium carbonate powder, oyster shell fragments, etc. were mixed into concrete for artificial reef production and bio-fouling experiments, bio-calcium carbonate powder did enhance the enrichment of organisms, but the main enrichment was marine plants and microorganisms.
总之,钙含量对牡蛎幼虫的附着至关重要,同样目前一些实验结果也证明在水泥基材料中掺加适量的碳酸钙质物质可以促进牡蛎幼虫的附着及生长。但是水泥混凝土中有大量的钙离子,孔溶液中的pH值一般大于12.5,饱和氢氧化钙溶液的pH值在常温约为12,所以混凝土孔溶液中的钙离子浓度约5mmol/L;而碳酸钙的溶解度很小,在25℃时只有9.5×10-5mol/L (9.5×10-2mmol/L)。目前认为诱导贝类附着的钙离子浓度最佳范围为10~25mmol/L,即使将牡蛎幼虫放置在饱和的碳酸钙溶液中,也没有足够的Ca2+浓度为牡蛎附着提供适宜的Ca2+浓度。进一步说,水泥混凝土内部的Ca(OH)2可以较快的释放出来,而碳酸钙的溶解则需要较长的时间。因此,可以确定在混凝土中掺入碳酸钙质材料促进牡蛎幼虫的附着,Ca2+不是起主导作用。In conclusion, calcium content is very important for the attachment of oyster larvae, and some current experimental results also prove that adding an appropriate amount of calcium carbonate to cement-based materials can promote the attachment and growth of oyster larvae. However, there are a lot of calcium ions in cement concrete, the pH value in the pore solution is generally greater than 12.5, and the pH value of the saturated calcium hydroxide solution is about 12 at room temperature, so the calcium ion concentration in the concrete pore solution is about 5mmol/L; The solubility of calcium is very small, only 9.5×10 -5 mol/L (9.5×10 -2 mmol/L) at 25°C. At present, it is believed that the optimal range of calcium ion concentration for inducing shellfish attachment is 10-25 mmol/L. Even if oyster larvae are placed in a saturated calcium carbonate solution, there is not enough Ca 2+ concentration to provide suitable Ca 2+ for oyster attachment. concentration. Furthermore, the Ca(OH) 2 in the cement concrete can be released quickly, while the dissolution of calcium carbonate takes a longer time. Therefore, it can be determined that the incorporation of calcium carbonate materials in concrete promotes the attachment of oyster larvae, and Ca 2+ does not play a dominant role.
此外贝壳粉掺量过大,贝壳粉相对于水泥的重量比均大于10%,有的甚至达到500%,对混凝土耐久性影响巨大。虽然碳酸钙质材料适量的掺加可以让混凝土的抗渗性不降低或者更好,但是掺量过大对于混凝土抗海水中的硫酸腐蚀及硫酸盐腐蚀非常不利。In addition, the proportion of shell powder is too large, and the weight ratio of shell powder to cement is more than 10%, and some even reach 500%, which has a huge impact on the durability of concrete. Although the proper amount of calcium carbonate material can make the impermeability of the concrete not reduced or better, but the excessive amount is very unfavorable for the concrete to resist sulfuric acid corrosion and sulfate corrosion in seawater.
因此,利用生物碳酸钙、牛骨粉和碳酸钙粉等钙质物质掺入混凝土中进行海洋固着生物幼虫诱导附着还存在诸多问题,特别是钙质材料掺量过大引发的混凝土性能及牛骨粉掺入引起的发霉等问题。Therefore, there are still many problems in using calcium substances such as biological calcium carbonate, bovine bone meal and calcium carbonate powder to be mixed into concrete to induce attachment of marine sessile organism larvae. mold and other problems caused by entry.
四、颜色对海洋固着生物附着的影响4. The effect of color on the attachment of marine sessile organisms
底质颜色对海洋固着生物幼虫的附着、变态及生长有一定的影响。国外曾报道在气温较低的海域,深色的底质可以促进牡蛎的生长。国内的研究表明牡蛎幼虫对颜色具有一定的选择性。香港巨牡蛎幼虫对塑料固着基的颜色选择性为:黑色>白色>红色。长牡蛎幼虫更倾向于附着于黑色和灰色塑料板上,并认为黑色和灰色可能是牡蛎幼虫的一种保护色,用以躲避天敌的侵袭。藤壶喜欢附着在红色的底质上。珍珠贝同样偏好深色(黑色、红色),不反光的底物,表现出不感光行为。以及Alteromonascalwellii细菌通过产生一种参与黑色素合成的化合物来吸引牡蛎幼虫。The color of the substrate has a certain influence on the attachment, metamorphosis and growth of marine sessile larvae. It has been reported abroad that dark substrates can promote the growth of oysters in sea areas with lower temperatures. Domestic studies have shown that oyster larvae have certain selectivity to color. The color selectivity of Hong Kong giant oyster larvae to plastic anchorage is: black>white>red. Long oyster larvae were more inclined to attach to black and gray plastic plates, and it was thought that black and gray may be a protective color of oyster larvae to avoid predators. Barnacles like to cling to red substrates. Pearl oysters also prefer dark (black, red), non-reflective substrates, exhibiting photosensitive behavior. and Alteromonascalwellii bacteria attract oyster larvae by producing a compound involved in melanin synthesis.
目前,底质颜色对海洋固着生物幼虫附着影响研究,局限于塑料板、聚乙烯板等有机高分子板材以及石棉板等。而混凝土作为一种最有潜力的替代底物,特别是用于目前进行的牡蛎礁修复、人工生态工程的建造以及海洋钢筋混凝土的防腐蚀,其颜色对固着生物幼虫附着量的影响还没查阅到相关资料。At present, the research on the effect of substrate color on the attachment of marine sessile larvae is limited to organic polymer boards such as plastic boards, polyethylene boards, and asbestos boards. Concrete is one of the most potential alternative substrates, especially for the restoration of oyster reefs, the construction of artificial ecological projects, and the anti-corrosion of marine reinforced concrete. The effect of its color on the adhesion of sessile larvae has not been reviewed to the relevant information.
五、粗糙度对海洋固着生物幼虫附着的影响5. The effect of roughness on the attachment of marine sessile larvae
一般来说,附着基表面的粗糙度对牡蛎、藤壶幼虫的附着有一定的影响。国内外研究表明,在其他条件相同的情况下,粗糙面上附着的牡蛎、藤壶幼虫多于光滑面。粗糙面为牡蛎、藤壶幼虫爬行和附着提供更好的触觉刺激,以协助幼虫在底物上滞留;存在的裂缝和凹坑可以保护幼虫不受捕食者的侵害;以及相比于光滑面,有更大的面积和潜在的更加丰富、多样性的微生物环境。最新研究表明,具有纹理的混凝土表面其附着的海洋生物要多于光滑表面,可以促进幼虫的附着与变态。然而一些研究表明粗糙度对幼虫的附着变态没有显著的影响。Generally speaking, the roughness of the attachment base has a certain influence on the attachment of oysters and barnacle larvae. Domestic and foreign studies have shown that under the same conditions, the oyster and barnacle larvae attached to the rough surface are more than those of the smooth surface. Rough surfaces provide better tactile stimulation for oyster and barnacle larvae to crawl and attach to assist larvae retention on the substrate; cracks and pits exist to protect larvae from predators; and compared to smooth surfaces, There are larger areas and potentially more abundant and diverse microbial environments. New research shows that textured concrete surfaces are more susceptible to marine life than smooth surfaces, which can promote attachment and metamorphosis of larvae. However, some studies have shown that roughness has no significant effect on larval attachment metamorphosis.
总之,目前虽然进行了上述的研究,如不同底质,以及颜色和粗糙度对海洋固着生物附着影响,最近研究了在混凝土中掺入钙质材料对海洋固着生物附着的影响。但是由于涉及到海洋生物、海洋微生物、海洋化学以及海洋混凝土工程材料与结构等相关学科的知识,学科方向差异大,使得进行交叉研究时遇到较多的问题,如前面提及的水泥基材料不明确水灰比、碳酸钙质材料诱导牡蛎附着机理不清、水泥中掺加钙质粉体过多与混凝土耐久性严重不足,掺加的牛骨粉易发霉等太多问题,另外海洋混凝土工程材料与结构的专业技术人员缺乏海洋固着生物附着所需的专业知识,因此,需要多学科专业技术人员协同合作,才能解决诸多的问题。In conclusion, although the above studies have been carried out, such as the effect of different substrates, and color and roughness on marine sessile attachment, the effect of incorporating calcareous materials into concrete on marine sessile attachment has recently been studied. However, due to the knowledge of related disciplines such as marine organisms, marine microorganisms, marine chemistry, and marine concrete engineering materials and structures, the subject directions are very different, which makes cross-research encounter many problems, such as the cement-based materials mentioned above. The water-cement ratio is unclear, the mechanism of oyster adhesion induced by calcium carbonate materials is unclear, too much calcium powder is added to the cement and the durability of the concrete is seriously insufficient, and the added bovine bone powder is prone to mildew and many other problems. In addition, marine concrete projects Professional technicians of materials and structures lack the expertise required for marine sessile organisms to attach. Therefore, multidisciplinary professional and technical personnel are required to cooperate in order to solve many problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决目前采用单掺钙质材料的混凝土底质,存在掺量过大,混凝土耐久性严重不良,以及诱导牡蛎幼虫附着效率低的问题而提供一种诱导固着生物快速、致密地附着且高耐久的混凝土The purpose of the present invention is to provide a fast and dense method for inducing sessile organisms to solve the problems of excessive mixing amount, serious poor durability of concrete, and low adhesion efficiency of inducing oyster larvae in the concrete substrate currently used with single calcareous material. Ground-adhering and highly durable concrete
本发明的目的是这样实现的:本发明通过使用低碱度的掺矿物掺合料的硅酸盐水泥,并在混凝土中添加深色颜料、生物钙粉并控制混凝土渗透性的方法,使混凝土具有高诱导牡蛎幼虫附着、变态的能力。The object of the present invention is achieved in this way: the present invention makes concrete by using low alkalinity Portland cement mixed with mineral admixtures, and adding dark pigments, biological calcium powder and controlling the permeability of concrete in concrete. It has a high ability to induce attachment and metamorphosis of oyster larvae.
本发明还包括这样一些结构特征:The present invention also includes such structural features:
其材料组分为:硅酸盐水泥、矿物掺合料、碎石、砂、水、深色颜料、生物钙粉和超塑化剂制成重量配比依次为:8.5%~16.0%、3.5%~11.0%、39.4%~49.8%、24.9%~37.3%、 6.2%~8.7%、0.2%~1.7%、0.2~1.7%和0.02%~0.1%。The material components are: Portland cement, mineral admixture, crushed stone, sand, water, dark pigment, biological calcium powder and superplasticizer. The weight ratios are: 8.5%-16.0%, 3.5% %~11.0%, 39.4%~49.8%, 24.9%~37.3%, 6.2%~8.7%, 0.2%~1.7%, 0.2~1.7% and 0.02%~0.1%.
优选的,所述的深色颜料为:氧化铁黑、苯胺黑、炭黑、硫化锑、氧化铁红、有机颜料红中的一种或两种,根据对混凝土的性能影响程度,进行这些颜料的改性,采用透明树脂、有机硅、二甲硅氧烷、超疏水材料中的一种进行改性处理。Preferably, the dark pigments are: one or both of iron oxide black, aniline black, carbon black, antimony sulfide, iron oxide red, and organic pigment red. According to the degree of influence on the performance of concrete, these pigments are For modification, one of transparent resin, organosilicon, dimethylsiloxane and superhydrophobic material is used for modification treatment.
优选的,所述的生物钙粉为牛骨粉和生物碳酸钙粉包括牡蛎壳粉、鱼骨粉、鸡蛋壳粉、珊瑚粉中的一种或几种复合,其细度为100目~1000目。Preferably, the biological calcium powder is a composite of bovine bone powder and biological calcium carbonate powder, including oyster shell powder, fish bone powder, egg shell powder, and coral powder, and the fineness is 100-1000 mesh.
优选的,所述的生物钙粉改性方法:对100目到500目间的牡蛎壳粉、鸡蛋壳粉、珊瑚粉、鱼骨粉采用以下酸进行处理,包括乙酸、醋酸、硅酸、亚硫酸中的一种或两种;以及对100目到500目牛骨粉采用以下酸进行处理,包括稀释的磷酸、硫酸、盐酸和硝酸中的一种或两种。Preferably, the biological calcium powder modification method: the oyster shell powder, egg shell powder, coral powder and fish bone powder between 100 meshes and 500 meshes are treated with the following acids, including acetic acid, acetic acid, silicic acid, sulfurous acid One or both of the following; and the 100-mesh to 500-mesh bovine bone meal is treated with the following acids, including one or both of diluted phosphoric acid, sulfuric acid, hydrochloric acid and nitric acid.
优选的,所述的硅酸盐水泥为普通硅酸盐水泥,强度等级>32.5,所述的矿物掺合料包括硅灰、矿渣粉和粉煤灰中的一种或多种组合。Preferably, the Portland cement is ordinary Portland cement with a strength grade of >32.5, and the mineral admixture includes one or more combinations of silica fume, slag powder and fly ash.
优选的,所述的砂为河砂、机制砂或者淡化海砂中的一种或几种,且级配良好。Preferably, the sand is one or more of river sand, machine-made sand or desalinated sea sand, and the gradation is good.
一种诱导海洋固着生物附着的绿色混凝土的制备方法,包括如下步骤:A preparation method of green concrete for inducing attachment of marine sessile organisms, comprising the following steps:
S1:精确称量硅酸盐水泥、矿物掺合料、碎石、砂、水、深色颜料、生物钙粉和超塑化剂;S1: Accurate weighing of Portland cement, mineral admixtures, crushed stone, sand, water, dark pigments, bio-calcium powder and superplasticizers;
S2:先将碎石和砂放入混凝土搅拌机中搅拌0.5~1分钟;然后加入硅酸盐水泥、矿物掺合料、生物钙粉、深色颜料,再继续搅拌0.5~1分钟;然后加入水和超塑化剂搅拌2~6分钟;搅拌均匀后,进行浇筑、振捣,随后进行标准养护28d或根据实际情况进行养护,即可制得诱导效果良好的海洋固着生物附着的深色硅酸盐水泥混凝土。S2: First put the crushed stone and sand into the concrete mixer and mix for 0.5-1 minute; then add Portland cement, mineral admixture, bio-calcium powder, dark pigment, and continue to mix for 0.5-1 minute; then add water Stir with superplasticizer for 2 to 6 minutes; after stirring evenly, pour and vibrate, and then carry out standard curing for 28 days or curing according to the actual situation, and then the dark silicic acid with good induction effect of marine sessile organisms can be obtained Salt cement concrete.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
混凝土的强度和渗透性是混凝土最主要的两个性能。而在基准混凝土中掺加不同的诱导剂,都会对混凝土性能产生影响,因此,在考虑掺加不同物质促进牡蛎幼虫附着、变态及后期生长时,首先一定要从整体控制其对混凝土的强度和渗透性不产生大的影响,然后再根据各种原材料的配伍性去选择原材料,当原材料性能不能满足实际要求时,则通过对原材料的改性后再加入,从而达到我们期望的功能。The strength and permeability of concrete are the two most important properties of concrete. The addition of different inducers to the benchmark concrete will affect the performance of the concrete. Therefore, when considering the addition of different substances to promote the attachment, metamorphosis and later growth of oyster larvae, it is necessary to control the overall strength and impact of the concrete. The permeability does not have a big impact, and then the raw materials are selected according to the compatibility of various raw materials. When the performance of the raw materials cannot meet the actual requirements, the raw materials are modified and then added to achieve the desired function.
附图说明Description of drawings
图1掺加10%牛骨粉的不同配合比的混凝土表面发霉情况。Figure 1. The mildew situation on the surface of concrete with different mix ratios of 10% bovine bone meal.
图2掺加细度大于200目、改性的10%牛骨粉的不同配合比。Figure 2. Different mix ratios of 10% modified bovine bone meal with a fineness greater than 200 mesh.
图3实海附着实验200d示意图。Fig. 3 Schematic diagram of the 200 d real sea attachment experiment.
图4实海附着实验300d示意图。Fig. 4 Schematic diagram of the 300 d real sea attachment experiment.
具体实施方式Detailed ways
下面通过实施例对本发明进行详细说明,这些实施例仅用来说明本发明,并不限制本发明的范围。实施例1~16实施方法相同,而它们的混凝土配合比如下:The present invention will be described in detail below by means of examples, which are only used to illustrate the present invention and do not limit the scope of the present invention. Embodiments 1 to 16 are implemented in the same way, and their concrete mixing ratios are as follows:
实施例1:普通硅酸盐水泥混凝土配合比是指普通硅酸盐水泥、碎石、砂、水和聚羧酸减水剂粉重量配比依次为:17.1%、46.67%、29.0%、7.2%、0.03%。Example 1: Ordinary Portland cement concrete mixing ratio refers to the weight proportions of ordinary Portland cement, crushed stone, sand, water and polycarboxylate superplasticizer powder: 17.1%, 46.67%, 29.0%, 7.2% %, 0.03%.
其中所述的碎石的母岩为玄武岩和辉绿岩中一种,其最大粒径不超过50mm,且级配良好;所述的砂为河砂、机制砂(母岩为花岗岩、玄武岩中的一种)或者淡化海砂中的一种或几种,且级配良好。所述的水应符合混凝土用水标准(JGJ63-2006),Cl-含量<1000mg/L,PH值>4.5,对水泥初凝时间差及终凝时间、强度及渗透性影响小。且实施例1~16中所选以上材料相同。The parent rock of the crushed stone is one of basalt and diabase, its maximum particle size is not more than 50mm, and the gradation is good; the sand is river sand, machine-made sand (the parent rock is granite, basalt one) or one or more of desalinated sea sand, and the gradation is good. The water should meet the water standard for concrete (JGJ63-2006), Cl- content <1000mg/L, pH value>4.5, and has little effect on the difference of initial setting time and final setting time, strength and permeability of cement. And the above materials selected in Examples 1-16 are the same.
实施例2:基准混凝土配合比:普通硅酸盐水泥、硅灰、高炉矿渣粉、碎石、砂、水和聚羧酸减水剂粉重量配比依次为:10.26%、0.86%、5.98%、46.67%、29.0%、7.2%、0.03%。Example 2: Standard concrete mix ratio: ordinary Portland cement, silica fume, blast furnace slag powder, crushed stone, sand, water and polycarboxylate superplasticizer powder The weight ratios are: 10.26%, 0.86%, 5.98% , 46.67%, 29.0%, 7.2%, 0.03%.
以上实例表明,将高炉矿渣粉及硅灰掺入混凝土中,不但可以填充水泥等颗粒间的空隙,还可以发生火山灰反应,进而改善过渡区界面微结构,这样既保证了混凝土的基本强度,又降低了混凝土自身碱度以及渗透性。在降低混凝土与其接触海水间碱度差效果的同时,其低渗透性也可以控制碱的释放速率,最后使牡蛎幼虫更易附着于混凝土表面。The above examples show that adding blast furnace slag powder and silica fume into concrete can not only fill the gaps between particles such as cement, but also cause pozzolanic reaction, thereby improving the interface microstructure in the transition zone, which not only ensures the basic strength of concrete, but also Reduce the alkalinity and permeability of concrete itself. While reducing the alkalinity difference between concrete and its contact with seawater, its low permeability can also control the release rate of alkali, and finally make it easier for oyster larvae to attach to the concrete surface.
实施例3:未改性深色颜料、普通硅酸盐水泥、硅灰、高炉矿渣粉、碎石、砂、水和聚羧酸减水剂粉重量配比依次为:0.51%、10.26%、0.79%、5.54%、46.67%、29.0%、7.2%、0.03%。Example 3: The weight ratios of unmodified dark pigment, ordinary Portland cement, silica fume, blast furnace slag powder, crushed stone, sand, water and polycarboxylate superplasticizer powder are: 0.51%, 10.26%, 0.79%, 5.54%, 46.67%, 29.0%, 7.2%, 0.03%.
实施例4:未改性深色颜料、普通硅酸盐水泥、硅灰、高炉矿渣粉、碎石、砂、水和聚羧酸减水剂粉重量配比依次为:0.86%、10.26%、0.75%、5.23%、46.67%、29.0%、7.2%、0.03%。Example 4: The weight ratios of unmodified dark pigment, ordinary Portland cement, silica fume, blast furnace slag powder, crushed stone, sand, water and polycarboxylate superplasticizer powder are: 0.86%, 10.26%, 0.75%, 5.23%, 46.67%, 29.0%, 7.2%, 0.03%.
实施例5:未改性深色颜料、普通硅酸盐水泥、硅灰、高炉矿渣粉、碎石、砂、水和聚羧酸减水剂粉重量配比依次为:1.37%、10.26%、0.68%、4.79%、46.67%、29.0%、7.2%、0.03%。Example 5: The weight ratios of unmodified dark pigment, ordinary Portland cement, silica fume, blast furnace slag powder, crushed stone, sand, water and polycarboxylate superplasticizer powder are: 1.37%, 10.26%, 0.68%, 4.79%, 46.67%, 29.0%, 7.2%, 0.03%.
实施例6:改性深色颜料(氧化铁黑:苯胺黑混合物质量比=1:1)、普通硅酸盐水泥、硅灰、高炉矿渣粉、碎石、砂、水和聚羧酸减水剂粉重量配比依次为:0.51%、10.26%、0.79%、5.54%、 46.67%、29.0%、7.2%、0.03%。Example 6: Modified dark pigments (mass ratio of iron oxide black:aniline black mixture=1:1), ordinary Portland cement, silica fume, blast furnace slag powder, crushed stone, sand, water and polycarboxylate water-reduced The weight ratio of the powder is 0.51%, 10.26%, 0.79%, 5.54%, 46.67%, 29.0%, 7.2%, 0.03%.
实施例7:改性深色颜料(氧化铁黑:苯胺黑混合物质量比=1:1)、普通硅酸盐水泥、硅灰、高炉矿渣粉、碎石、砂、水和聚羧酸减水剂粉重量配比依次为:0.86%、10.26%、0.75%、5.23%、 46.67%、29.0%、7.2%、0.03%。Example 7: Modified dark pigments (iron oxide black:aniline black mixture mass ratio=1:1), ordinary Portland cement, silica fume, blast furnace slag powder, crushed stone, sand, water and polycarboxylate water-reduced The weight ratio of the powder is 0.86%, 10.26%, 0.75%, 5.23%, 46.67%, 29.0%, 7.2%, 0.03%.
实施例8:改性深色颜料(氧化铁黑:苯胺黑混合物质量比=1:1)、普通硅酸盐水泥、硅灰、高炉矿渣粉、碎石、砂、水和聚羧酸减水剂粉重量配比依次为:1.37%、10.26%、0.68%、4.79%、 46.67%、29.0%、7.2%、0.03%。Example 8: Modified dark pigments (iron oxide black:aniline black mixture mass ratio=1:1), ordinary Portland cement, silica fume, blast furnace slag powder, crushed stone, sand, water and polycarboxylate water-reduced The weight ratio of the powder is 1.37%, 10.26%, 0.68%, 4.79%, 46.67%, 29.0%, 7.2%, 0.03%.
其中改性深色颜料采用196透明树脂,掺加3%的固化剂和1.5%促进剂同颜料混合,且颜料与树脂的体积比为:1:0.2;常温固化4h,60℃固化4h,然后敲碎,用振动磨研磨,细度大于400目即可。The modified dark pigment is made of 196 transparent resin, mixed with 3% curing agent and 1.5% accelerator, and the volume ratio of pigment to resin is: 1:0.2; curing at room temperature for 4 hours, curing at 60 °C for 4 hours, and then Crack it and grind it with a vibration mill, the fineness is more than 400 mesh.
黑色颜料对混凝土的渗透性影响很大,并且随着掺量的增加,牡蛎幼虫附着量减少。一方面是由于混凝土渗透性增加,增大了混凝土的碱的渗出,另一方面,可能由于其中的铁氧化物转换为铁离子,导致铁离子浓度增加,会抑制牡蛎幼虫的附着。针对该问题,采用树脂包覆颜料后,再粉磨成粉末,可以大幅度提高混凝土的抗渗性,特别是掺量为1.37%时,其电通量仅增加3.2%。同时随着深色颜料的增加,牡蛎附着持续增加,不同于改性前在掺量为 1.37%,表现为牡蛎幼虫附着率下降。The black pigment has a great effect on the permeability of concrete, and the oyster larvae attachment decreases with the increase of the content. On the one hand, the increase in the permeability of concrete increases the exudation of alkali in the concrete. On the other hand, the concentration of iron ions may increase due to the conversion of iron oxides into iron ions, which will inhibit the attachment of oyster larvae. In response to this problem, using resin to coat the pigment and then grinding it into powder can greatly improve the impermeability of concrete, especially when the dosage is 1.37%, the electric flux is only increased by 3.2%. At the same time, with the increase of dark pigment, the oyster attachment continued to increase, which was different from the 1.37% content before modification, which showed that the attachment rate of oyster larvae decreased.
实施例9:未改性牛骨粉、普通硅酸盐水泥、硅灰、高炉矿渣粉、碎石、砂、水和聚羧酸减水剂粉重量配比依次为:0.51%、10.26%、0.79%、5.54%、46.67%、29.0%、7.2%、0.03%。Example 9: The weight ratios of unmodified bovine bone meal, ordinary Portland cement, silica fume, blast furnace slag powder, crushed stone, sand, water and polycarboxylate superplasticizer powder are: 0.51%, 10.26%, 0.79% %, 5.54%, 46.67%, 29.0%, 7.2%, 0.03%.
实施例10:未改性牛骨粉、普通硅酸盐水泥、硅灰、高炉矿渣粉、碎石、砂、水和聚羧酸减水剂粉重量配比依次为:0.86%、10.26%、0.75%、5.23%、46.67%、29.0%、7.2%、0.03%。Example 10: The weight ratios of unmodified bovine bone meal, ordinary Portland cement, silica fume, blast furnace slag powder, crushed stone, sand, water and polycarboxylate superplasticizer powder are: 0.86%, 10.26%, 0.75% %, 5.23%, 46.67%, 29.0%, 7.2%, 0.03%.
实施例11:未改性牛骨粉、普通硅酸盐水泥、硅灰、高炉矿渣粉、碎石、砂、水和聚羧酸减水剂粉重量配比依次为:1.37%、10.26%、0.68%、4.79%、46.67%、29.0%、7.2%、0.03%。Example 11: The weight ratios of unmodified bovine bone meal, ordinary Portland cement, silica fume, blast furnace slag powder, crushed stone, sand, water and polycarboxylate superplasticizer powder are: 1.37%, 10.26%, 0.68% %, 4.79%, 46.67%, 29.0%, 7.2%, 0.03%.
实施例12:改性牛骨粉、普通硅酸盐水泥、硅灰、高炉矿渣粉、碎石、砂、水和聚羧酸减水剂粉重量配比依次为:0.51%、10.26%、0.79%、5.54%、46.67%、29.0%、7.2%、0.03%。Example 12: The weight ratios of modified bovine bone meal, ordinary Portland cement, silica fume, blast furnace slag powder, crushed stone, sand, water and polycarboxylate superplasticizer powder are: 0.51%, 10.26%, 0.79% , 5.54%, 46.67%, 29.0%, 7.2%, 0.03%.
实施例13:改性牛骨粉、普通硅酸盐水泥、硅灰、高炉矿渣粉、碎石、砂、水和聚羧酸减水剂粉重量配比依次为:0.86%、10.26%、0.75%、5.23%、46.67%、29.0%、7.2%、0.03%。Example 13: The weight ratios of modified bovine bone meal, ordinary Portland cement, silica fume, blast furnace slag powder, crushed stone, sand, water and polycarboxylate superplasticizer powder are: 0.86%, 10.26%, 0.75% , 5.23%, 46.67%, 29.0%, 7.2%, 0.03%.
实施例14:改性牛骨粉、普通硅酸盐水泥、硅灰、高炉矿渣粉、碎石、砂、水和聚羧酸减水剂粉重量配比依次为:1.37%、10.26%、0.68%、4.79%、46.67%、29.0%、7.2%、0.03%。Example 14: The weight ratios of modified bovine bone meal, ordinary Portland cement, silica fume, blast furnace slag powder, crushed stone, sand, water and polycarboxylate superplasticizer powder are: 1.37%, 10.26%, 0.68% , 4.79%, 46.67%, 29.0%, 7.2%, 0.03%.
将100目的牛骨粉加入到浓度2%的磷酸溶液,两者的重量比为1:3,温度为20~30℃,在转速为200~500转/分搅拌器内搅拌30分钟,采用3000~5000转/分的离心机离心3分钟,倒掉上清液,并用水清洗离心后的固体物质的固体物质2~3次,洗涤水不再显示酸性;将离心后的固体物质在40℃真空干燥,将干燥的牛骨粉与矿渣粉按1:4混合,用振动磨粉磨到细度大于200目,待用。The 100-mesh bovine bone meal was added to the phosphoric acid solution with a concentration of 2%, the weight ratio of the two was 1:3, the temperature was 20 to 30 ° C, and the stirring speed was 200 to 500 rpm in a stirrer for 30 minutes. Centrifuge at 5000 rpm for 3 minutes, pour off the supernatant, and wash the solid matter of the centrifuged solid matter with water for 2 to 3 times, and the washing water no longer shows acidity; vacuum the solid matter after centrifugation at 40°C Dry, mix the dried beef bone meal and slag powder at a ratio of 1:4, and use a vibrating mill to grind to a fineness of more than 200 mesh, and set aside.
注:将改性牛骨粉细度粉磨到200目~300目Note: Grind the modified beef bone meal fineness to 200-300 mesh
针对牛骨粉粉磨难度大,一般在100目左右就很难再继续粉磨,这里通过先采用浓度为 2%的稀磷酸对80目的牛骨粉进行化学改性,然后将干燥的牛骨粉与1:4的矿渣粉,用振动磨粉磨到细度大于200目。这样改性后的牛骨粉,增大了其与混凝土中碱性物质的接触,同时混凝土内部的微观结构更加致密,没出现前面所出现的发霉现象。且经改性后,渗透性在低掺量的情况下,混凝土的抗渗性还有所改善。即使掺量达到1.37%,其电通量增加只有4.2%,以及牡蛎幼虫的附着变化率从205%增加到400%。In view of the difficulty in grinding the bovine bone meal, it is generally difficult to continue grinding at about 100 mesh. Here, the 80-mesh bovine bone meal is chemically modified by using dilute phosphoric acid with a concentration of 2%, and then the dried bovine bone meal is mixed with 1 : 4 slag powder, use a vibration mill to grind to a fineness of more than 200 mesh. In this way, the modified bovine bone meal increases its contact with the alkaline substances in the concrete, and at the same time, the microstructure inside the concrete is more compact, and the mildew phenomenon that appeared before does not appear. And after the modification, the permeability of the concrete is improved in the case of low dosage. Even if the dosage reached 1.37%, its electric flux increased only 4.2%, and the attachment change rate of oyster larvae increased from 205% to 400%.
实施例15:改性牛骨粉、改性深色颜料(氧化铁黑:苯胺黑混合物质量比=1:1)、牡蛎壳粉、普通硅酸盐水泥、硅灰、高炉矿渣粉、碎石、砂、水和聚羧酸减水剂粉重量配比依次为: 0.51%、0.86%、0.51%、10.26%、0.62%、4.34%、46.67%、29.0%、7.2%、0.03%。Embodiment 15: modified bovine bone meal, modified dark pigment (iron oxide black: nigrosine mixture mass ratio = 1:1), oyster shell powder, ordinary Portland cement, silica fume, blast furnace slag powder, crushed stone, The weight ratio of sand, water and polycarboxylate superplasticizer powder is as follows: 0.51%, 0.86%, 0.51%, 10.26%, 0.62%, 4.34%, 46.67%, 29.0%, 7.2%, 0.03%.
实施例16:改性牛骨粉、改性深色颜料(氧化铁黑:苯胺黑混合物质量比=1:1)、牡蛎壳粉、普通硅酸盐水泥、硅灰、高炉矿渣粉、碎石、砂、水和聚羧酸减水剂粉重量配比依次为: 0.86%、0.86%、0.51%、10.26%、0.58%、4.03%、46.67%、29.0%、7.2%、0.03%。Embodiment 16: modified bovine bone meal, modified dark pigment (iron oxide black: nigrosine mixture mass ratio = 1:1), oyster shell powder, ordinary Portland cement, silica fume, blast furnace slag powder, crushed stone, The weight ratios of sand, water and polycarboxylate superplasticizer powder are as follows: 0.86%, 0.86%, 0.51%, 10.26%, 0.58%, 4.03%, 46.67%, 29.0%, 7.2%, 0.03%.
本实例通过在基准混凝土的基础上,复合掺加深色颜料、牡蛎壳粉、牛骨粉,通过基准混凝土为牡蛎附着、变态提供必要的Ca2+,且具有较低的碱度;同时深色颜料使混凝土颜色变深,吸收了几乎所有的可见光,混凝土表面变为黑色,提供了阴暗的环境;掺加贝壳粉和牛骨粉提供其附着必需的HCO3 2-、PO4 3-,以及各种微量元素,共同促进牡蛎的附着,使得牡蛎幼虫在深色颜料为0.86%、牡蛎壳粉为0.51%、牛骨粉0.51%时,其附着变化率可达317%,当深色颜料为0.86%、牡蛎壳粉为0.51%、牛骨粉0.86%时,附着变化率增幅为517%。In this example, on the basis of the benchmark concrete, the dark pigment, oyster shell powder and beef bone meal are compounded to provide the necessary Ca 2+ for oyster attachment and metamorphosis through the benchmark concrete, and it has a low alkalinity; at the same time, the dark pigment Make the concrete darker, absorb almost all visible light, the concrete surface becomes black, providing a dark environment; adding shell powder and bovine bone meal provides HCO 3 2- , PO 4 3- , and various trace amounts necessary for its adhesion Elements, together promote the attachment of oysters, so that when the dark pigment is 0.86%, the oyster shell powder is 0.51%, and the beef bone meal is 0.51%, the adhesion change rate of oyster larvae can reach 317%. When the dark pigment is 0.86%, the oyster When the shell meal was 0.51% and the bovine bone meal was 0.86%, the increase in the adhesion change rate was 517%.
实施例1~16实施方法具体操作步骤如下:The specific operation steps of the implementation methods of the embodiments 1 to 16 are as follows:
按照上述的一种诱导海洋固着生物附着的深色硅酸盐水泥混凝土的制备方法,制备3个Φ100×50mm圆柱体试件和10块200×200×30mm长方体试件,分别用于测试该混凝土28d 抗氯离子渗透性和标准养护28d后实验室内牡蛎幼虫附着变态情况。具体操作步骤如下:According to the above-mentioned preparation method of the dark Portland cement concrete for inducing the attachment of marine sessile organisms, three Φ100×50mm cylindrical specimens and ten 200×200×30mm cuboid specimens were prepared for testing the concrete respectively. 28d resistance to chloride ion permeability and oyster larvae attachment metamorphosis in the laboratory after 28d of standard curing. The specific operation steps are as follows:
(一)试件成型(1) Specimen forming
1、计算并按照上述的质量精确称量普通硅酸盐水泥、矿物掺合料、碎石、砂、水、深色颜料、生物钙粉和聚羧酸减水剂粉。1. Calculate and accurately weigh ordinary Portland cement, mineral admixture, crushed stone, sand, water, dark pigment, biological calcium powder and polycarboxylate superplasticizer powder according to the above-mentioned mass.
2、先将碎石和砂放入混凝土搅拌机中搅拌0.5~1分钟;然后加入硅酸盐水泥、矿物掺合料、生物钙粉、深色颜料,再继续搅拌0.5~1分钟;然后加入水和超塑化剂搅拌2~6分钟;搅拌均匀后,进行浇筑、振捣、拆模,即可制得3个Φ100×50mm圆柱体试件和5块200×200×30 mm长方体试件;最后将其放入标准养护室持续28d,并在各龄期进行相应的渗透性能评价,以及在28d后进行实验室内牡蛎幼虫附着、变态实验。2. First put the crushed stone and sand into the concrete mixer and stir for 0.5 to 1 minute; then add Portland cement, mineral admixture, biological calcium powder, dark pigment, and continue to stir for 0.5 to 1 minute; then add water Stir with superplasticizer for 2 to 6 minutes; after stirring evenly, pour, vibrate and demould to obtain 3 Φ100×50mm cylindrical specimens and 5 200×200×30 mm cuboid specimens; Finally, they were put into the standard curing room for 28 days, and the corresponding permeability performance was evaluated at each instar stage, and the oyster larvae attachment and metamorphosis experiments were carried out in the laboratory after 28 days.
(二)快速氯离子渗透实验具体步骤如下:(2) The specific steps of the rapid chloride ion penetration experiment are as follows:
根据标准《Standard Test Method for Electrical Indication of Concrete’sAbility to Resist Chloride Ion Penetration》(ASTM1202-2017),标准养护28d时,分别从养护室中取出3个Φ100×50mm圆柱体试件,并将其表面水分及杂物清理干净,待其表面干燥后在圆柱体试件侧面涂刷一薄层环氧树脂。然后将试件放入真空饱水机中持续20至24h。然后取出试件清理表面,并将其置于有机玻璃模具中,同时检测试件与模具之间密封性后,在其两侧模具之中分别装入质量浓度为3%的氯化钠溶液(电极连电源负极)和摩尔浓度为0.3mol/L的氢氧化钠溶液(电极连电源正极)。接着启动实验仪器,在6h后记录实验数据,后两个试件重复上述操作。最后根据规范进行强度计算。According to the standard "Standard Test Method for Electrical Indication of Concrete'sAbility to Resist Chloride Ion Penetration" (ASTM1202-2017), when the standard curing is 28d, three Φ100×50mm cylindrical specimens are taken out from the curing room respectively, and the surface The water and sundries were cleaned up, and after the surface was dry, a thin layer of epoxy resin was applied to the side of the cylindrical specimen. The test pieces were then placed in a vacuum saturator for 20 to 24 h. Then take out the test piece to clean the surface, and place it in a plexiglass mold, and after testing the tightness between the test piece and the mold, put a sodium chloride solution with a mass concentration of 3% in the molds on both sides ( The electrode is connected to the negative electrode of the power source) and a sodium hydroxide solution with a molar concentration of 0.3 mol/L (the electrode is connected to the positive electrode of the power source). Then start the experimental instrument, record the experimental data after 6h, and repeat the above operation for the last two specimens. Finally, the strength calculation is carried out according to the specification.
(三)室内牡蛎幼虫附着变态实验具体步骤如下:(3) The specific steps of the indoor oyster larvae attachment metamorphosis experiment are as follows:
标准养护28d后,分别从养护室中取出200×200×30mm长方体试件,并将其表面水分及杂物清理干净,随后放入试验池中,并且实验室内准备试验池,牡蛎幼虫丰度为0.85ind/ml3,池中海水为砂滤后的黄海海水,盐度约为32%~34%,待海水水位高于混凝土试件后,将氧气管均匀散布在试验池中,准备牡蛎幼虫投放。将牡蛎幼虫在水桶中缓慢搅拌均匀后,使用烧杯准确称量含有牡蛎幼虫的海水质量,接着将其均匀分布于试验池中。After 28 days of standard curing, the 200×200×30mm cuboid specimens were taken out from the curing room respectively, and the surface water and debris were cleaned up, and then put into the test pool, and the test pool was prepared in the laboratory. The abundance of oyster larvae It is 0.85ind/ml 3 . The seawater in the pool is the Yellow Sea seawater after sand filtration, and the salinity is about 32% to 34%. After the seawater level is higher than the concrete specimen, the oxygen pipes are evenly distributed in the test pool to prepare oysters. Larvae release. After slowly stirring the oyster larvae in the bucket, the seawater containing the oyster larvae was accurately weighed using a beaker, and then evenly distributed in the test tank.
并在诱导牡蛎附着试验开始后,将试验池内海水每日进行更换,换水量为试验池总容量的1/3,使用筛网(≥200目)堵在排水口,防止未附着的牡蛎幼苗随水流失,将筛网上的幼苗再次投放到试验池中,之后每日9时及19时使用胶头滴管定时定量投喂小球藻,并观察牡蛎附着情况。And after the initiation of the oyster adhesion induction test, the seawater in the test tank was replaced every day, and the amount of water exchange was 1/3 of the total capacity of the test tank, and a screen (≥200 mesh) was used to block the drain to prevent the unattached oyster seedlings from following. When the water was lost, the seedlings on the screen were put into the test tank again. After that, chlorella was fed regularly and quantitatively using a plastic-head dropper at 9:00 and 19:00 every day, and the attachment of oysters was observed.
试验持续30d后,将试验池中的水排出,取出试件,对试件表面牡蛎数目及成活率进行统计记录分析,统计时取混凝土浇筑成型时光滑的底面。After the test lasted for 30 days, the water in the test pool was drained, the specimen was taken out, and the number of oysters on the specimen surface and the survival rate were statistically recorded and analyzed.
与对比文件1(一种新型混凝土人工鱼礁及其制备方法CN104529286A)相比,区别在于:Compared with the reference document 1 (a new type of concrete artificial reef and its preparation method CN104529286A), the difference is:
本发明中的目的与对比文件不同:对比文件1虽然在混凝土中掺加牡蛎壳粉,但它的目的是废弃物利用,修复和完善人工鱼礁。而本发明的目的是诱导固着生物附着,主要为牡蛎,在潮差区钢筋混凝土防腐蚀时,考虑藤壶的附着。The purpose of the present invention is different from the reference document: although the reference document 1 mixes oyster shell powder in the concrete, its purpose is to utilize waste, repair and improve artificial reefs. The purpose of the present invention is to induce the attachment of sessile organisms, mainly oysters, and consider the attachment of barnacles when reinforced concrete is anti-corrosion in the tidal zone.
与对比文件2(一种仿生混凝土人工鱼礁及其制备方法2015CN104938384A)相比,区别在于:Compared with the reference document 2 (a bionic concrete artificial reef and its preparation method 2015CN104938384A), the difference is:
(1)本发明中的目的与对比文件2不同:对比文件2虽然在混凝土中掺加牡蛎壳或牡蛎壳粉,但它的目的主要通过表面的仿生性来实现,集鱼、集微生物、藻类,增加微生物数量改善水体环境,未提及牡蛎。而本发明的目的是诱导固着生物附着,主要为牡蛎,在潮差区钢筋混凝土防腐蚀时,考虑藤壶的附着。(1) The purpose in the present invention is different from the reference document 2: although the reference document 2 mixes oyster shell or oyster shell powder in the concrete, its purpose is mainly realized by the biomimeticity of the surface, collecting fish, collecting microorganisms, algae , increasing the number of microorganisms to improve the water environment, without mentioning oysters. The purpose of the present invention is to induce the attachment of sessile organisms, mainly oysters, and consider the attachment of barnacles when reinforced concrete is anti-corrosion in the tidal zone.
(2)对比文件2指出,水泥掺量10%以下的生物碳酸钙粉(150~200目)对诱导附着不明显。但本发明在研究过程中采用改性的牛骨粉与生物碳酸钙粉(细度:100~1000目),得到了牛骨粉和生物碳酸钙粉的最适掺量为胶凝材料的10%以内。(2) Reference document 2 pointed out that bio-calcium carbonate powder (150-200 mesh) with a cement content of less than 10% has no obvious effect on induced adhesion. However, in the present invention, modified bovine bone meal and bio-calcium carbonate powder (fineness: 100-1000 mesh) are used in the research process, and the optimum dosage of bovine bone meal and bio-calcium carbonate powder is obtained within 10% of the cementitious material. .
(3)通过对牛骨粉和生物碳酸钙粉的改性,具体为对100目到500目间的鸡蛋壳粉、珊瑚粉、牡蛎壳粉、鱼骨粉采用以下酸进行处理,包括乙酸、醋酸、硅酸、亚硫酸中的一种或两种;对100目到500目牛骨粉采用以下酸处理,包括稀释的磷酸、硫酸、盐酸和硝酸的一种或两种。(3) Through the modification of bovine bone meal and bio-calcium carbonate powder, specifically, the following acids are used to treat egg shell powder, coral powder, oyster shell powder and fish bone meal between 100 mesh and 500 mesh, including acetic acid, acetic acid, One or both of silicic acid and sulfurous acid; the following acids are used for 100-mesh to 500-mesh bovine bone meal, including one or two of diluted phosphoric acid, sulfuric acid, hydrochloric acid and nitric acid.
(4)对比文件在混凝土表面镶嵌牡蛎壳施工困难,也并不是每个工程表面都能采用这样的方法,可行性低。本发明在混凝土内中加入贝壳粉以诱导固着生物附着,且贝壳粉的掺量占胶凝材料质量的10%以下,不仅施工简单还能大幅度增加牡蛎附着量。(4) It is difficult to inlay oyster shells on the concrete surface in the comparison document, and not every engineering surface can adopt such a method, and the feasibility is low. In the present invention, shell powder is added into the concrete to induce the adhesion of fixed organisms, and the content of the shell powder accounts for less than 10% of the mass of the cementitious material, which is not only simple in construction but also greatly increases the adhesion of oysters.
(5)海洋环境下,近年来出现了多次的人工鱼礁腐蚀严重的现象,主要受厌氧微生物硫杆菌分泌的生物硫酸和其它细菌分泌的酸性物质等共同作用造成了严重的腐蚀。而碳酸钙抗酸腐蚀的能力很弱,因此,细度较大的碳酸钙含量过高会造成严重的酸腐蚀。(5) In the marine environment, there have been many serious corrosion of artificial reefs in recent years, which is mainly caused by the combined action of biosulfuric acid secreted by anaerobic microorganism Thiobacillus and acidic substances secreted by other bacteria. However, the ability of calcium carbonate to resist acid corrosion is very weak. Therefore, the high content of calcium carbonate with larger fineness will cause serious acid corrosion.
与对比文件3(范瑞良.基质类型对牡蛎附着、生长、种群建立及礁体发育的影响[D])相比,区别在于:Compared with Comparative Document 3 (Fan Ruiliang. Effects of substrate types on oyster attachment, growth, population establishment and reef development [D]), the differences are:
(1)对比文件3,使用了80目的牛骨粉、钙粉和石膏粉,分别单独掺加于混凝土中。本发明中所有的钙质材料的细度均大于100目,大于对比文件3中的材料细度。同样是掺加了牛骨粉,但与生物碳酸钙粉,如牡蛎壳粉、鸡蛋壳粉、鱼骨粉、珊瑚粉中的一种或者多种复合掺加。目的是在考虑混凝土颗粒级配的同时,也要充分发挥它们的诱导能力。(1) For the reference document 3, 80-mesh bovine bone meal, calcium powder and gypsum powder were used, which were separately added to the concrete. The fineness of all the calcareous materials in the present invention is greater than 100 meshes, which is greater than the fineness of the materials in Comparative Document 3. It is also mixed with bovine bone meal, but mixed with one or more of biological calcium carbonate powder, such as oyster shell powder, egg shell powder, fish bone meal, and coral powder. The purpose is to give full play to their inductive ability while considering the gradation of concrete particles.
(2)常温条件下,用振动磨进行牛骨粉的粉磨,当细度大于80目后,由于牛骨粉含有大量的胶原蛋白,结团严重,无法继续粉磨。本发明中采用了稀酸改性技术,并与其它物质复合粉磨,得到了粒径小的牛骨粉,细度>200目的改性生物钙粉。所制备的生物钙粉,保留了生物钙的原有的物质,并增大了其诱导牡蛎幼虫附着物质的释放速率,并降低生物钙粉掺量,从而降低对水泥混凝土性能的影响。(2) Under normal temperature conditions, use a vibration mill to grind the bovine bone meal. When the fineness is greater than 80 mesh, because the bovine bone meal contains a large amount of collagen, the agglomeration is serious and the grinding cannot be continued. In the present invention, the dilute acid modification technology is adopted, and the modified biological calcium powder is obtained by compound grinding with other substances to obtain the bovine bone powder with a small particle size and a fineness of more than 200 meshes. The prepared biological calcium powder retains the original substance of the biological calcium, increases the release rate of the substance inducing the attachment of oyster larvae, and reduces the content of the biological calcium powder, thereby reducing the influence on the performance of cement concrete.
(3)由于牛骨粉中含有丰富的胶原蛋白等有机物质,这些物质的大量掺入会引起混凝土强度和抗渗性下降,特别是超过5%后,增大掺量,混凝土强度迅速下降、抗渗性显著变差,以及标准养护条件下混凝土表面会长霉。图1是混凝土试件发霉的情况。图2为改性后混凝土的表面情况。(3) Since bovine bone meal is rich in organic substances such as collagen, a large amount of these substances will cause a decrease in the strength and impermeability of concrete, especially when it exceeds 5%, if the dosage is increased, the strength of the concrete will decrease rapidly, and the resistance of the concrete will decrease. Significantly poorer permeability and mildew on the concrete surface under standard curing conditions. Figure 1 shows the mildew condition of the concrete specimen. Figure 2 shows the surface condition of the modified concrete.
从图1中可以看出,混凝土表面的霉呈白色絮状,几乎覆盖了整个混凝土表面;相同的牛骨粉掺量、龄期、养护条件,图2中的混凝土表面则没有发霉。It can be seen from Figure 1 that the mildew on the concrete surface is white and flocculent, covering almost the entire concrete surface; the same amount of bovine bone meal, age, and curing conditions, the concrete surface in Figure 2 has no mildew.
本发明通过控制采用稀酸改性和复合粉磨技术,充分发挥牛骨粉的诱导能力,大幅度降低牛骨粉掺量,并进行防腐蚀处理及改性,实现了以牛骨粉为主的复合诱导剂,其掺量小,几乎不影响混凝土强度和渗透性,同时具有很强的牡蛎幼虫附着能力,且解决了混凝土的发霉问题。相对于不掺加诱导剂的混凝土,掺加诱导剂的混凝土牡蛎幼虫附着个数明显增加。By controlling the use of dilute acid modification and compound grinding technology, the present invention gives full play to the inducing ability of the bovine bone meal, greatly reduces the content of the bovine bone meal, and performs anti-corrosion treatment and modification to realize the compound induction based on the bovine bone meal. It has a small dosage, hardly affects the strength and permeability of concrete, and has a strong ability to attach oyster larvae, and solves the problem of mildew in concrete. Compared with the concrete without the inducer, the number of oyster larvae attached to the concrete with the inducer increased significantly.
对比文件及查阅到的文献资料表明:钙含量对牡蛎幼虫的附着至关重要,同样目前一些实验结果也证明在水泥基材料中掺加适量的碳酸钙质的物质可以促进牡蛎幼虫的附着及生长。但是水泥混凝土中有大量的钙离子,孔溶液中的pH值一般大于12.5,饱和氢氧化钙溶液的pH值在常温约为12,所以混凝土孔溶液中的钙离子浓度约5mmol/L;而碳酸钙的溶解度很小,在25℃时只有9.5×10-5mol/L(9.5×10-2mmol/L)。目前认为诱导牡蛎附着的钙离子浓度最佳范围为10~25mmol/L,即使将牡蛎幼虫放置在饱和的碳酸钙溶液中,也没有足够的Ca2+浓度为牡蛎附着提供适宜的离子浓度。进一步说,水泥混凝土内部的Ca(OH)2可以较快的释放出来,而碳酸钙的溶解则需要较长的时间。因此,可以确定在混凝土中掺入碳酸钙质材料促进牡蛎幼虫的附着,Ca2+不是起主导作用。牡蛎的早期附着、变态与HCO3 -有关,在变态时和Ca2+一起生成碳酸钙的次生壳。掺加碳酸钙后,由于碳酸钙与CO2和水反应,生成 Ca(HCO3)2后参与附着,是其对牡蛎幼虫附着促进的根本机理。The comparison documents and the referenced documents show that calcium content is very important for the attachment of oyster larvae, and some current experimental results also prove that adding an appropriate amount of calcium carbonate to cement-based materials can promote the attachment and growth of oyster larvae . However, there are a lot of calcium ions in cement concrete, the pH value in the pore solution is generally greater than 12.5, and the pH value of the saturated calcium hydroxide solution is about 12 at room temperature, so the calcium ion concentration in the concrete pore solution is about 5mmol/L; The solubility of calcium is very small, only 9.5×10 -5 mol/L (9.5×10 -2 mmol/L) at 25°C. At present, it is considered that the optimal range of calcium ion concentration for inducing oyster attachment is 10-25 mmol/L. Even if oyster larvae are placed in a saturated calcium carbonate solution, there is not enough Ca 2+ concentration to provide suitable ion concentration for oyster attachment. Furthermore, the Ca(OH) 2 in the cement concrete can be released quickly, while the dissolution of calcium carbonate takes a longer time. Therefore, it can be determined that the incorporation of calcium carbonate materials in concrete promotes the attachment of oyster larvae, and Ca 2+ does not play a dominant role. The early attachment and metamorphosis of oysters are related to HCO 3 - , and the secondary shell of calcium carbonate is formed together with Ca 2+ during metamorphosis. After adding calcium carbonate, because calcium carbonate reacts with CO 2 and water, it forms Ca(HCO 3 ) 2 and participates in the attachment, which is the fundamental mechanism to promote the attachment of oyster larvae.
水泥基材料中碳酸钙掺量有一个最适掺量,可以从以下三方面进行解释:There is an optimum amount of calcium carbonate in cement-based materials, which can be explained from the following three aspects:
1)对于等量取代水泥,随着碳酸钙掺量的增加,混凝土中的碱被稀释,总的碱度在降低,但是随着碳酸钙掺量的增加,混凝土中的碳酸钙溶解几率增大,其溶液中的HCO3 -含量增加,所以促进牡蛎的附着与变态;但是掺量过大时,混凝土的渗透性急剧增大,混凝土中的碱和碳酸根快速渗出,使得碱的负面效应凸显,而碳酸根的临界或者负面效应初显,所以表现为附着量降低;1) For the same amount of replacement cement, with the increase of calcium carbonate content, the alkali in concrete is diluted, and the total alkalinity is decreasing, but with the increase of calcium carbonate content, the probability of calcium carbonate dissolution in concrete increases. , the HCO 3 - content in its solution increases, so it promotes the attachment and metamorphosis of oysters; but when the dosage is too large, the permeability of the concrete increases sharply, and the alkali and carbonate in the concrete quickly seep out, making the negative effect of alkali Prominent, and the critical or negative effect of carbonate is beginning to show, so the amount of adhesion is reduced;
2)对于等量取代骨料,其随着掺量的增加,混凝土的渗透性下降,会导致钙离子及OH-的渗出减少,但碳酸根离子的渗透速率会先渐增大,到达一定值时,表现为牡蛎附着达到最大值;而随着掺量继续增大,则钙离子下降幅度大,而碳酸根则也可能会降低,会出现钙离子浓度限制牡蛎幼虫的附着,表现为附着量降低;2) For the same amount of substituted aggregate, with the increase of the content, the permeability of the concrete will decrease, which will lead to the decrease of the exudation of calcium ions and OH - , but the infiltration rate of carbonate ions will increase first, reaching a certain level. When the concentration of oyster larvae reaches the maximum value, the oyster attachment reaches the maximum value; as the content continues to increase, the calcium ion decreases greatly, while the carbonate may also decrease. decrease in volume;
3)对于等量取代矿物掺合料,同样随着掺量的增加,渗透性在增加,且由于碳酸钙的增加,使牡蛎附着要求所需的HCO3 -浓度达到了一个合适范围,表现为牡蛎幼虫附着增加;随着矿物掺合料掺量继续增大,降低了矿物掺合料的掺量,从而渗出的碱量增加,碳酸根增加,但过多的碱及HCO3 -离子会抑制牡蛎幼虫附着。3) For the same amount of substituted mineral admixtures, the permeability also increases with the increase of the content, and due to the increase of calcium carbonate, the HCO 3 -concentration required for oyster attachment requirements reaches a suitable range, which is expressed as The attachment of oyster larvae increased; as the content of mineral admixtures continued to increase, the content of mineral admixtures decreased, so the amount of exuded alkali increased and carbonate increased, but too much alkali and HCO 3 - ions would Inhibits oyster larvae attachment.
与对比文件4(李真真,公丕海,关长涛,et al.不同水泥类型混凝土人工鱼礁的生物附着效果[J].渔业科学进展,2017,38(5):57-63.)相比,区别在于:Compared with Comparative Document 4 (Li Zhenzhen, Gong Pihai, Guan Changtao, et al. Biofouling effect of concrete artificial reefs with different cement types [J]. Advances in Fisheries Science, 2017, 38(5): 57-63.), The difference is that:
对比文件4中的混凝土用于富集海洋生物,其主要从附着生物量的大小和多样性出发,主要附着的生物为各种藻类等。本发明中研究目的则是诱导牡蛎附着,但是牡蛎和藤壶对碱度的耐受性要高于藻类,并且牡蛎的附着、变态需要大量的钙离子,所以说两种混凝土看似一样,实则存在很大区别。图3和图4分别是对比文件4经过210d左右的实海附着实验和本发明经过300d的实海附着实验后生物附着的情况对比。The concrete in the comparison document 4 is used to enrich marine organisms, which mainly starts from the size and diversity of the attached biomass, and the main attached organisms are various algae and so on. In the present invention, the research purpose is to induce oyster attachment, but oysters and barnacles are more resistant to alkalinity than algae, and oyster attachment and metamorphosis require a large amount of calcium ions, so the two concretes seem to be the same, but in fact There is a big difference. FIG. 3 and FIG. 4 are respectively a comparison of the biological attachment situation after the actual sea attachment experiment of the reference document 4 after about 210 days and the present invention after the actual sea attachment experiment of the present invention for 300 days.
对比文件4中使用了复合硅酸盐水泥、矿渣硅酸盐水泥、火山灰质硅酸盐水泥、粉煤灰硅酸盐水泥和铝酸盐水泥:本发明中采用了普通硅酸盐水泥与矿物掺合料的复合掺加来实现低碱度水泥;其中硅灰是矿物掺合料中一种活性高,适宜掺量对海洋环境下钢筋混凝土耐久性提升效果明显,通过优化设计及实验,可以得到强度和耐久性均优的低碱度水泥。同时利用硅灰混凝土的高抗渗性特点,即使混凝土内部碱度较高,仍有大量的牡蛎幼虫附着、变态及生长。此外,海洋植物和牡蛎、藤壶等固着生物耐碱能力不同,且在附着期及后期需要的环境不同,如藤壶和牡蛎的附着、变态及后期生长都需要大量的钙离子。Composite Portland cement, slag Portland cement, pozzolanic Portland cement, fly ash Portland cement and aluminate cement are used in Reference Document 4: ordinary Portland cement and mineral cement are used in the present invention. The compound admixture of admixtures can realize low alkalinity cement; among them, silica fume is a kind of mineral admixture with high activity, and the appropriate dosage has obvious effect on improving the durability of reinforced concrete in the marine environment. Low alkalinity cement with excellent strength and durability is obtained. At the same time, using the high impermeability of silica fume concrete, even if the internal alkalinity of the concrete is high, there are still a large number of oyster larvae attached, metamorphosed and grown. In addition, marine plants and sessile organisms such as oysters and barnacles have different alkali tolerance, and require different environments during the attachment period and later stages. For example, the attachment, metamorphosis and later growth of barnacles and oysters require a large amount of calcium ions.
因此,由于这部分知识涉及到海洋固着生物、海洋植物与海洋混凝土工程学科的交叉,无论是混凝土及工程领域或者海洋生物领域的技术人员,无法通过对比文件1而获得本发明中的将混凝土碱度降低与钙离子浓度之间的平衡与海洋固着生物的附着紧密关联的技术特征。Therefore, since this part of knowledge involves the intersection of marine sessile organisms, marine plants and marine concrete engineering disciplines, whether it is in the field of concrete and engineering or in the field of marine biology, it is impossible to obtain the concrete alkali in the present invention by comparing the document 1. A technical feature that the balance between the decrease in degree and calcium ion concentration is closely related to the attachment of marine sessile organisms.
另外,本发明中独有的特点及其具有的有益效果如下:In addition, the unique feature in the present invention and the beneficial effect it has are as follows:
深色颜料:Dark Pigments:
利用牡蛎眼点幼虫的避光特性,采用深色颜料(氧化铁黑、苯胺黑、炭黑、硫化锑、氧化铁红、有机颜料红中的一种或两种)掺入混凝土中,改变混凝土的颜色,使混凝土的颜色变深,让牡蛎幼虫认为就是黑暗环境,诱导牡蛎幼虫自行到达深色的混凝土表面,增加幼虫与混凝土表面的接触几率,实现牡蛎幼虫诱导附着率增加。具体为:Taking advantage of the light-shielding properties of oyster eye spot larvae, dark pigments (one or two of iron oxide black, aniline black, carbon black, antimony sulfide, iron oxide red, and organic pigment red) are mixed into concrete to change the concrete. The color of the concrete becomes darker, which makes the oyster larvae think that it is a dark environment, induces the oyster larvae to reach the dark concrete surface by themselves, increases the contact probability of the larvae with the concrete surface, and realizes the increase of the induced attachment rate of the oyster larvae. Specifically:
海洋生物研究人员,为了养殖增殖或者是为了消除不期望出现的种群等情况下,考虑了采用不同颜色的底质对海洋固着生物的附着的研究,属于海洋生物学科。和海洋混凝土工程或者混凝土材料学科相差较大,完全是两个大的学科。通过海洋固着生物与混凝土学科的交叉,得到了采用深色混凝土进行牡蛎幼虫的诱导附着。本发明中采用添加深色颜料,用加深混凝土表面的颜色来促进牡蛎幼虫的附着。混凝土中掺入其它的材料,都会对混凝土的性能产生影响。本发明考虑到不同水泥的混凝土,其表面的颜色均有差异。因此,根据水泥的类型和掺量来确定深色物质的掺量。深色颜料也会影响混凝土的性能。最为重要的是,掺加深色颜料的同时,若不控制混凝土中的碱和Ca2+等渗透速率,释放出的碱会影响固着生物幼虫的附着、变态及生长,就会出现掺量大于一定值时,幼虫附着量有所降低。本发明中对混凝土的抗渗性进行了设计和控制,主要措施为:深色颜料类型的选取、掺加量的控制及进行改性。随着深色物质掺量的增加,幼虫附着率先增大,当掺量为胶凝材料的0.5%~6%时,幼虫的附着量最大,但之后小幅增加或者保持不变。Marine biology researchers have considered the study of the attachment of marine sessile organisms using different colored substrates in order to breed and multiply or to eliminate undesired populations, which belongs to the discipline of marine biology. It is quite different from marine concrete engineering or concrete materials discipline, which are completely two major disciplines. Through the intersection of marine sessile organisms and concrete disciplines, the induced attachment of oyster larvae using dark concrete was obtained. In the present invention, the addition of dark pigments is adopted to deepen the color of the concrete surface to promote the attachment of oyster larvae. The addition of other materials to concrete will affect the performance of concrete. The present invention takes into account that concretes of different cements have different surface colors. Therefore, the amount of dark matter is determined according to the type and amount of cement. Dark pigments can also affect the properties of concrete. The most important thing is that if the penetration rate of alkali and Ca 2+ in the concrete is not controlled, the released alkali will affect the attachment, metamorphosis and growth of the sessile larvae, and the content of the mixture will be larger than a certain amount. , the larval attachment decreased. In the present invention, the impermeability of concrete is designed and controlled, and the main measures are: selection of dark pigment types, control of mixing amount and modification. With the increase of the content of dark matter, the attachment of larvae firstly increased. When the content of the larvae was 0.5% to 6% of the cementitious material, the attachment of larvae was the largest, but then increased slightly or remained unchanged.
混凝土渗透性:Concrete permeability:
混凝土的强度和渗透性是混凝土最主要的两个性能。而在基准混凝土中掺加不同的诱导剂,都会对混凝土性能产生影响,因此,在考虑掺加不同物质促进牡蛎幼虫附着、变态及后期生长时,首先一定要从整体控制其对混凝土的强度和渗透性不产生大的影响,然后再根据各种原材料的配伍性去选择原材料,当原材料性能不能满足实际要求时,则通过对原材料的改性后再加入,从而达到我们期望的功能。但实际上,前述的相关研究虽然考虑到了钙质的掺量对牡蛎幼虫附着的影响,但是不考虑混凝土本身的性能,不去考虑水灰比以及钙质的掺量以及养护等,而混凝土渗透性的变化会使混凝土内部碱和离子渗漏的速率改变,混凝土的抗渗性越差,其内部的碱和离子的渗漏速率越大,可能是指数形式的增长。因此,这些释放出来的碱和离子会对幼虫产生很大影响,可能出现从促进附着变为抑制附着的情况,特别水泥掺量大时,这种情况会更严重。因此,混凝土中掺加诱导剂,一定要保证混凝土的抗渗性的变化在可控的范围内,如变化不超过10%。这样才能对这些的诱导效果进行比较,否则的话,则无法评价单掺诱导剂或者诱导剂复合掺加对牡蛎幼虫诱导效果的影响。The strength and permeability of concrete are the two most important properties of concrete. The addition of different inducers to the benchmark concrete will affect the performance of the concrete. Therefore, when considering the addition of different substances to promote the attachment, metamorphosis and later growth of oyster larvae, it is necessary to control the overall strength and impact of the concrete. The permeability does not have a big impact, and then the raw materials are selected according to the compatibility of various raw materials. When the performance of the raw materials cannot meet the actual requirements, the raw materials are modified and then added to achieve the desired function. But in fact, although the aforementioned related studies have considered the effect of calcium content on the attachment of oyster larvae, they have not considered the performance of the concrete itself, the water-cement ratio, the content of calcium and its maintenance, etc. The change of properties will change the rate of alkali and ion leakage inside the concrete. Therefore, these released alkalis and ions will have a great impact on the larvae, and may change from promoting attachment to inhibiting attachment, especially when the cement content is large, this situation will be more serious. Therefore, when an inducer is added to the concrete, it is necessary to ensure that the change of the impermeability of the concrete is within a controllable range, for example, the change does not exceed 10%. In this way, the induction effects of these can be compared, otherwise, it is impossible to evaluate the effect of single-mixing inducers or compound-spiking inducers on the induction effect of oyster larvae.
只有掌握了海洋固着生物在附着、变态及后期生长的所需的最适环境,并能从混凝土的抗渗性高度出发进行设计混凝土,而不是只考虑各种原材料的掺量而忽略由此带来的混凝土的抗渗性改变。因此,同样这部分知识涉及到海洋固着生物、化学与海洋混凝土工程学科的交叉,无论是混凝土及工程领域或者海洋生物领域的技术人员,无法通过现有的背景而获得本发明中的混凝土抗渗性的整体控制与诱导剂促进牡蛎高效诱导附着能力的紧密关联的技术特征。Only by grasping the optimum environment for marine sessile organisms to adhere, metamorphose and grow later, and design concrete from the height of impermeability of concrete, instead of only considering the amount of various raw materials and ignoring the The impermeability of the incoming concrete changes. Therefore, this part of knowledge also involves the intersection of marine sessile biology, chemistry and marine concrete engineering disciplines. No matter it is in the field of concrete and engineering or in the field of marine biology, it is impossible to obtain the concrete impermeability in the present invention through the existing background. The overall control of sex is closely related to the technical characteristics of inducers to promote the ability of oysters to induce attachment efficiently.
因此,由于这部分知识涉及到海洋固着生物、海洋植物与海洋混凝土工程学科的交叉,无论是混凝土及工程领域或者海洋生物领域的技术人员,无法通过对比文件1-3而获得本发明中的将深色颜料掺入混凝土中改变颜色、牛骨粉改性及粉磨技术和控制混凝土渗透性与具有高效诱导牡蛎附着能力和高耐久性的混凝土紧密关联的技术特征。且无法通过对比文件4 而获得本发明中的将混凝土碱度降低与钙离子浓度之间的平衡与海洋固着生物的附着紧密关联的技术特征。Therefore, since this part of knowledge involves the intersection of marine sessile organisms, marine plants and marine concrete engineering disciplines, whether it is in the field of concrete and engineering or in the field of marine biology, the technical personnel in the field of Incorporation of dark pigments into concrete to change color, bovine bone meal modification and grinding technology, and control of concrete permeability are technical characteristics that are closely related to concrete with high efficiency in inducing oyster adhesion and high durability. And the technical feature of the present invention that the balance between the reduction of concrete alkalinity and the calcium ion concentration and the attachment of marine sessile organisms cannot be obtained by comparing with Document 4.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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