CN111264647A - Tea rolling machine, barrel cover and tea rolling method - Google Patents
Tea rolling machine, barrel cover and tea rolling method Download PDFInfo
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- CN111264647A CN111264647A CN202010221689.6A CN202010221689A CN111264647A CN 111264647 A CN111264647 A CN 111264647A CN 202010221689 A CN202010221689 A CN 202010221689A CN 111264647 A CN111264647 A CN 111264647A
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- A23F3/00—Tea; Tea substitutes; Preparations thereof
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- A23F3/12—Rolling or shredding tea leaves
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- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
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Abstract
Description
技术领域technical field
本发明涉及茶叶加工的技术领域,尤其涉及一种茶叶揉捻机、桶盖及茶叶揉捻方法。The invention relates to the technical field of tea processing, in particular to a tea rolling machine, a barrel cover and a tea rolling method.
背景技术Background technique
茶叶揉捻是制茶过程中的重要工序,通常采用茶叶揉捻机来进行茶叶揉捻。CN205196906U、CN207721126U和CN204811790U分别公开了一种茶叶揉捻机,所公开的茶叶揉捻机包括揉盘、揉桶和桶盖,桶盖安装于揉桶上,揉桶在揉盘上作回转运动,来实现对茶叶的揉捻;桶盖能够在揉桶中上下移动,以调整揉捻效果。揉捻效果对茶叶品质有较大影响,为了改善茶叶品质,以及保证茶叶品质的稳定性,通常根据经验来调整桶盖的上下位置,但是在实际工作中,控制茶叶品质的难度较大。Tea rolling is an important process in the tea making process, and a tea rolling machine is usually used for tea rolling. CN205196906U, CN207721126U and CN204811790U respectively disclose a tea kneading machine. The disclosed tea kneading machine includes a kneading plate, a kneading barrel and a barrel cover. The kneading of tea leaves; the lid can move up and down in the kneading barrel to adjust the kneading effect. The kneading effect has a great influence on the quality of tea leaves. In order to improve the quality of tea leaves and ensure the stability of tea quality, the upper and lower positions of the barrel lid are usually adjusted according to experience. However, in actual work, it is difficult to control the quality of tea leaves.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种茶叶揉捻机、桶盖及茶叶揉捻方法,以缓解制茶过程中茶叶品质难以控制的技术问题。The purpose of the present invention is to provide a tea rolling machine, a barrel cover and a tea rolling method, so as to alleviate the technical problem that the quality of tea leaves is difficult to control in the process of tea making.
本发明的上述目的可采用下列技术方案来实现:Above-mentioned purpose of the present invention can adopt following technical scheme to realize:
本发明提供一种茶叶揉捻机,包括:The present invention provides a tea rolling machine, comprising:
揉盘;kneading plate;
揉桶,其用于容置茶叶,并且能够在所述揉盘上作回转运动;a kneading barrel, which is used for accommodating tea leaves and can perform rotary motion on the kneading plate;
桶盖和升降机构,所述桶盖设置于所述揉桶上,所述升降机构用于驱动所述桶盖上下移动,以对所述揉桶内的茶叶施加揉捻压力;A barrel cover and a lifting mechanism, the barrel cover is arranged on the kneading barrel, and the lifting mechanism is used to drive the barrel cover to move up and down, so as to apply a rolling pressure to the tea leaves in the kneading barrel;
所述桶盖上设有压力传感器,以对桶盖受到的向上的压力进行检测。The barrel cover is provided with a pressure sensor to detect the upward pressure on the barrel cover.
在优选的实施方式中,所述桶盖包括上盖座、下盖板和多个弹簧,所述上盖座安装于所述升降机构,所述弹簧的上端连接于所述上盖座,所述下盖板与各个所述弹簧的下端连接;所述压力传感器连接于所述上盖座和所述下盖板之间。In a preferred embodiment, the bucket cover includes an upper cover seat, a lower cover plate and a plurality of springs, the upper cover seat is mounted on the lifting mechanism, and the upper end of the spring is connected to the upper cover seat, so The lower cover plate is connected with the lower ends of each of the springs; the pressure sensor is connected between the upper cover base and the lower cover plate.
在优选的实施方式中,多个所述弹簧绕所述压力传感器圆周分布。In a preferred embodiment, a plurality of said springs are distributed around the circumference of said pressure sensor.
在优选的实施方式中,所述桶盖包括多个沿上下方向设置的导柱,所述下盖板能够相对于所述上盖座沿所述导柱滑动;所述导柱和所述弹簧,沿绕所述压力传感器的圆周方向交替分布。In a preferred embodiment, the bucket cover includes a plurality of guide posts arranged in an up-down direction, and the lower cover plate can slide along the guide posts relative to the upper cover seat; the guide posts and the springs , distributed alternately along the circumferential direction of the pressure sensor.
在优选的实施方式中,所述升降机构包括立柱、连接横杆和升降电机,所述连接横杆的第一端滑动连接于是立柱,所述桶盖安装于所述连接横杆的第二端,所述升降电机能够驱动所述连接横杆在所述立柱上上下滑动。In a preferred embodiment, the lifting mechanism includes a column, a connecting crossbar and a lifting motor, the first end of the connecting crossbar is slidably connected to the vertical column, and the bucket cover is mounted on the second end of the connecting crossbar , the lifting motor can drive the connecting crossbar to slide up and down on the vertical column.
在优选的实施方式中,所述立柱上设置用于控制所述连接横杆的上极限位置的上行程开关、和用于控制所述连接横杆的下极限位置的下行程开关。In a preferred embodiment, an upper travel switch for controlling the upper limit position of the connecting crossbar and a down travel switch for controlling the lower limit position of the connecting crossbar are provided on the upright column.
在优选的实施方式中,所述茶叶揉捻机包括控制装置,所述压力传感器和所述升降电机均与所述控制装置电连接,所述控制装置根据所述压力传感器的压力检测值,来控制升降电机驱动所述桶盖上下移动。In a preferred embodiment, the tea rolling machine includes a control device, the pressure sensor and the lifting motor are both electrically connected to the control device, and the control device controls the pressure detection value of the pressure sensor according to the pressure detection value of the pressure sensor. The lift motor drives the bucket cover to move up and down.
在优选的实施方式中,所述茶叶揉捻机包括与所述控制装置电连接的显示器,所述显示器能够实时显示所述压力传感器的压力检测值。In a preferred embodiment, the tea tea rolling machine includes a display electrically connected to the control device, and the display can display the pressure detection value of the pressure sensor in real time.
本发明提供一种桶盖,应用于茶叶揉捻机,对所述茶叶揉捻机的揉桶内的茶叶施加揉捻压力,该桶盖包括:上盖座、下盖板、压力传感器和多个弹簧,所述上盖座安装于所述茶叶揉捻机的升降机构,所述弹簧的上端连接于所述上盖座,所述下盖板与各个所述弹簧的下端连接;所述压力传感器连接于所述上盖座和所述下盖板之间。The invention provides a barrel cover, which is applied to a tea rolling machine and applies rolling pressure to the tea leaves in the barrel of the tea rolling machine. The barrel cover includes: an upper cover seat, a lower cover plate, a pressure sensor and a plurality of springs, The upper cover seat is installed on the lifting mechanism of the tea rolling machine, the upper end of the spring is connected to the upper cover seat, the lower cover plate is connected to the lower end of each of the springs; the pressure sensor is connected to the between the upper cover base and the lower cover plate.
本发明提供一种茶叶揉捻方法,采用上述的茶叶揉捻机,根据所述压力传感器的压力检测值,来控制升降机构驱动所述桶盖上下移动的移动量。The present invention provides a tea rolling method, which adopts the above-mentioned tea rolling machine to control the movement amount of the elevating mechanism to drive the barrel cover to move up and down according to the pressure detection value of the pressure sensor.
在优选的实施方式中,该茶叶揉捻方法包括:In a preferred embodiment, the tea leaf rolling method comprises:
步骤S10,设定揉捻压力随时间变化的预设压力曲线;Step S10, setting a preset pressure curve of the twisting pressure changing with time;
步骤S20,所述茶叶揉捻机对茶叶进行揉捻处理,所述压力传感器进行检测,Step S20, the tea tea rolling machine performs rolling treatment on the tea leaves, and the pressure sensor detects,
当压力检测值高于预设压力曲线对应时间点的预设压力值时,增加桶盖的向上移动量;When the pressure detection value is higher than the preset pressure value at the corresponding time point of the preset pressure curve, increase the upward movement of the barrel cover;
当压力检测值低于预设压力曲线对应时间点的预设压力值时,增加桶盖的向下移动量。When the pressure detection value is lower than the preset pressure value at the corresponding time point of the preset pressure curve, the downward movement amount of the bucket lid is increased.
本发明的特点及优点是:The features and advantages of the present invention are:
该茶叶揉捻机在运行时,桶盖对揉桶内的茶叶施加揉捻压力,通过压力传感器能够对揉桶受到的反作用力进行检测,从而更加直观地监测对茶叶施加的揉捻压力的大小,便于建立揉捻压力与茶叶品质之间的量化指标关系,便于对揉捻压力进行调整,揉捻压力是揉捻过程中的重要参数,对揉捻品质有重要的影响,从而有利于控制茶叶品质,保证茶叶品质的稳定性。When the tea kneading machine is running, the barrel cover applies kneading pressure to the tea leaves in the kneading barrel, and the pressure sensor can detect the reaction force received by the kneading barrel, so as to monitor the size of the kneading pressure applied to the tea leaves more intuitively, which is convenient for establishing The quantitative index relationship between kneading pressure and tea quality is easy to adjust the kneading pressure. The kneading pressure is an important parameter in the kneading process and has an important impact on the kneading quality, which is conducive to controlling the quality of tea and ensuring the stability of tea quality. .
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.
图1为本发明提供的茶叶揉捻机的正视图;Fig. 1 is the front view of tea tea rolling machine provided by the present invention;
图2为图1所示的茶叶揉捻机中的揉盘与揉桶的俯视图;Fig. 2 is the top view of the kneading plate and kneading barrel in the tea tea kneading machine shown in Fig. 1;
图3为图1所示的茶叶揉捻机中的桶盖的结构示意图;Fig. 3 is the structural representation of the barrel cover in the tea-leaf rolling machine shown in Fig. 1;
图4为图3的A-A向的剖视图;Fig. 4 is the sectional view of the A-A direction of Fig. 3;
图5为图1所示的茶叶揉捻机中控制示意图;Fig. 5 is the control schematic diagram in the tea-leaf rolling machine shown in Fig. 1;
图6为图1所示的茶叶揉捻机中控制原理图;Fig. 6 is the control principle diagram in the tea rolling machine shown in Fig. 1;
图7为本发明提供的茶叶揉捻机的压力曲线图;Fig. 7 is the pressure curve diagram of the tea rolling machine provided by the present invention;
图8为本发明提供的茶叶揉捻方法的示意图。Figure 8 is a schematic diagram of the tea rolling method provided by the present invention.
附图标号说明:Description of reference numbers:
10、揉盘;11、棱骨;20、揉桶;10, kneading plate; 11, ribs; 20, kneading bucket;
30、桶盖;301、上盖座;302、下盖板;31、压力传感器;32、弹簧;33、导柱;30, barrel cover; 301, upper cover seat; 302, lower cover plate; 31, pressure sensor; 32, spring; 33, guide post;
40、升降机构;41、升降电机;42、立柱;43、连接横杆;441、上行程开关;442、下行程开关;40. Lifting mechanism; 41. Lifting motor; 42. Upright column; 43. Connecting crossbar; 441. Upstroke switch; 442, Downstroke switch;
51、显示器;52、警示灯;60、控制装置;70、机架;51. Display; 52. Warning light; 60. Control device; 70. Rack;
81、连接座;82、揉捻电机。81. Connecting seat; 82. Kneading motor.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
通常情况下,向下调整桶盖位置,可以增大对茶叶的揉捻压力。在一些茶叶揉捻机中,设有高度传感器,以检测桶盖在揉桶中的高度位置,通过控制桶盖的高度位置,来控制茶叶品质。但是,发明人发现,控制桶盖的高度位置,难以对茶叶品质实现准确一致的控制。Under normal circumstances, adjusting the position of the barrel lid downward can increase the rolling pressure on the tea leaves. In some tea kneading machines, a height sensor is provided to detect the height position of the barrel cover in the kneading barrel, and the tea quality is controlled by controlling the height position of the barrel cover. However, the inventor found that it is difficult to achieve accurate and consistent control of the tea quality by controlling the height position of the barrel cover.
实施例一Example 1
本发明提供了一种茶叶揉捻机,如图1和图3所示,该茶叶揉捻机包括:揉盘10、揉桶20、桶盖30和升降机构40;揉桶20用于容置茶叶,并且能够在揉盘10上作回转运动;桶盖30设置于揉桶20上,升降机构40用于驱动桶盖30上下移动,以对揉桶20内的茶叶施加揉捻压力;桶盖30上设有压力传感器31,以对桶盖30受到的向上的压力进行检测。The present invention provides a tea kneading machine, as shown in Figures 1 and 3, the tea kneading machine includes: a kneading
该茶叶揉捻机在运行时,桶盖30对揉桶20内的茶叶施加揉捻压力,通过压力传感器31能够对揉桶20受到的反作用力进行检测,从而更加直观地监测对茶叶施加的揉捻压力的大小,便于建立揉捻压力与茶叶品质之间的量化指标关系,便于对揉捻压力进行调整,揉捻压力是揉捻过程中的重要参数,对揉捻品质有重要的影响,从而有利于控制茶叶品质,保证茶叶品质的稳定性。When the tea kneading machine is running, the
发明人发现,揉桶20在回转时,茶叶在揉桶20中的高度会随着揉桶20的回转发生变化,茶叶高度较高的位置的茶叶实际受到的揉捻压力会增大,茶叶高度较低的位置的茶叶实际受到的揉捻压力会减小。The inventor found that when the kneading
进一步地,桶盖30包括上盖座301、下盖板302和多个弹簧32,如图3和图4所示,上盖座301安装于升降机构,弹簧32的上端连接于上盖座301,下盖板302与各个弹簧32的下端连接;压力传感器31连接于上盖座301和下盖板302之间。下盖板302能够相对于上盖座301上下移动,在相对于移动时,受到弹簧32的弹性力的作用。当下盖板302的局部位置对茶叶施加的揉捻压力大于其它位置时,下盖板302的该揉捻压力较大的位置会自动向上移动,同时该位置的弹簧32被压缩,该位置的揉捻压力自动减小,使得下盖板302的各位置对茶叶的揉捻压力更加均匀一致,有利于确保压力传感器的压力检测的准确性。Further, the
更进一步地,如图4所示,多个弹簧32绕压力传感器31圆周分布,通过各个弹簧32的压缩和伸长,可以较好使下盖板302的各位置对茶叶的揉捻压力保持均匀一致。并且,压力传感器31设置于中心位置,圆周方向各位置的压力比较一致,可以减少因单侧压力较大,压力传感器31受到扭矩的影响,从而使压力传感器31能够更加准确下盖板302所受到的向上的压力的大小,更加准确地反映对茶叶所施加的揉捻压力的大小,便于对揉捻压力实现更加准确地调整,建立更加准确地茶叶品质与揉捻压力之间的关系。Further, as shown in FIG. 4 , a plurality of
如图3和图4所示,桶盖30包括多个沿上下方向设置的导柱33,下盖板302能够相对于上盖座301沿导柱33滑动,通过导柱33可以使下盖板302相对于上盖座301的运动更加平稳顺畅。导柱33与上盖座301之间可以设置配合间隙,以允许下盖板302能够在竖直方向相对于上盖座301发生较小范围的偏斜,以便于局部位置的弹簧32压缩或者伸长。As shown in FIG. 3 and FIG. 4 , the
在本发明的一实施方式中,升降机构40包括立柱42、连接横杆43和升降电机41,连接横杆43的第一端滑动连接于是立柱42,桶盖30安装于连接横杆43的第二端,升降电机41能够驱动连接横杆43在立柱42上上下滑动。具体地,立柱42与揉桶20可以通过连接座81连接到一起,一起在揉盘10上作回转运动。升降电机41通过传动结构与连接横杆43实现传动连接,该传动机构可以采用丝杠机构或者齿轮齿条机构。进一步地,立柱42上设置用于控制连接横杆43的上极限位置的上行程开关441、和用于控制连接横杆43的下极限位置的下行程开关442,有利于保障生产过程中的安全。In an embodiment of the present invention, the
在本发明的一实施方式中,茶叶揉捻机包括控制装置60,压力传感器31和升降电机41均与控制装置60电连接,压力传感器31的压力检测值传递给控制装置60,便于对揉捻过程中的茶叶受到的揉捻压力进行记录,从而了解揉捻压力与茶叶品质之间的关系,以及对揉捻过程进行调控,提高茶叶品质的稳定性,改善茶叶品质。In one embodiment of the present invention, the tea kneading machine includes a
控制装置60能够对升降电机41的运转进行控制,以控制桶盖30的高度。进一步地,控制装置60根据压力传感器31的压力检测值,来控制升降电机41驱动桶盖30上下移动。例如:预设压力预设值,在运行过程中,当压力检测值高于压力预设值时,控制桶盖30向上调整位置,以减小揉捻压力;当压力检测值低于压力预设值时,控制桶盖30向下调整位置,以增大揉捻压力。The
揉捻过程可分时段设定压力值,并且可进行“压力轻-重-轻-空”设定运行,例如开机前5分钟压力100N,5-10分钟压力200N,10-20分钟压力300N,20-30分钟200N,30-35分钟压力0N;也可以设置压力为随时间连续变化。在这种情况下,预设揉捻压力与时间的变化的预设压力曲线;运行时,依据该预设压力曲线,控制装置60控制桶盖30上下移动,当压力检测值位于预设压力曲线上方时,增加上移量;当压力检测值位于预设压力曲线下方时,增加下移量。该茶叶揉捻机对揉捻压力进行实时控制,并且记录压力传感器31的压力检测值,可以得到图7所示的压力曲线图。During the kneading process, the pressure value can be set by time period, and the “pressure light-heavy-light-empty” setting operation can be performed, for example, the pressure is 100N in 5 minutes before starting, the pressure is 200N in 5-10 minutes, the pressure is 300N in 10-20 minutes, and the pressure is 20 -30 minutes 200N, 30-35 minutes pressure 0N; the pressure can also be set to change continuously with time. In this case, a preset pressure curve of the variation of the kneading pressure and time is preset; during operation, according to the preset pressure curve, the
进一步地,茶叶揉捻机包括与控制装置60电连接的显示器51,显示器51能够实时显示压力传感器31的压力检测值。显示器51具有人机界面,便于输入控制参数。更进一步地,显示器51上安装有与控制装置60电连接的警示灯52。控制装置60可以采用PLC控制器(Programmable Logic Controller,可编程逻辑控制器)或者单片机,该茶叶揉捻机可以采用图5和图6所示的方式进行控制。Further, the tea kneading machine includes a
如图1所示,该茶叶揉捻机包括机架70,揉盘10固定在机架70上,揉盘10上设有如图2所示的棱骨11,棱骨11对茶叶产生揉搓作用。揉盘10上设有出茶门,打开出茶门,揉桶20中的茶叶可通过出茶门掉出。该茶叶揉捻机包括揉捻电机82,揉捻电机82通过传动机构驱动连接座81、以及安装于连接座81上的揉桶20,在揉盘10上作回转运动。As shown in FIG. 1 , the tea kneading machine includes a
该茶叶揉捻机通过对揉捻参数的设定,可实现轻柔-重揉-轻柔-空揉的揉捻要求,并且各个揉捻阶段的压力均可设定和调整,保证各揉捻时间段的揉捻压力。The tea kneading machine can achieve the kneading requirements of gentle-heavy kneading-soft-air kneading by setting the kneading parameters, and the pressure of each kneading stage can be set and adjusted to ensure the kneading pressure of each kneading time period.
首先,在人机界面设定揉桶20转速和各时间段揉捻压力数值,揉桶20转速通过变频器调节揉捻电机转速来实现,各时间段压力值采用控制装置60控制升降电机41驱动桶盖30升降来调节,压力传感器31检测压力信号反馈给控制装置60。具体工作动态流程如下:First, set the rotating speed of the kneading
(1)合上所有空开,打开主控开关,设备通电,升降电机41反转,回到最高点位置;(1) Close all air switches, turn on the main control switch, power on the equipment, reverse the
(2)填加物料;(2) Fill material;
(3)在操作屏上设定所需的压力值的上限和下限,同时把工作时间和揉捻电机转速设定好;(3) Set the upper and lower limits of the required pressure value on the operation screen, and at the same time set the working time and the speed of the kneading motor;
(4)按动启动按钮,揉捻电机不工作,升降电机41正转,对物料进行加压,当压力达到所设定的压力值上限时,升降电机41停止转动,揉捻电机启动,对物料进行揉捻,当设定的压力值小于下限时,升降电机41继续正转,对物料进行加压,当压力达到所设定的压力值上限时,升降电机41停止转动,不断反复重复上述此动作;(4) Press the start button, the kneading motor does not work, the lifting
(5)揉捻过程可分时段设定压力值,并且可进行“压力轻-重-轻-空”设定运行,例如开机前5分钟压力100N,5-10分钟压力200N,10-20分钟压力300N,20-30分钟200N,30-35分钟压力0N。以上方案可保存在配方管理界面,下次使用时直接调出配方即可。(5) During the kneading process, the pressure value can be set by time period, and the “pressure light-heavy-light-empty” setting operation can be performed, for example, the pressure is
(6)当达到设定工作时间后,升降电机41反转,反转时间可以设定为5秒~10秒,达到所设定的位置时,升降电机41停止转动,揉捻电机继续工作,当达到所设定总工时,揉捻电机停止转动;升降电机41继续反向转动,达到所设定的最上部位置时,升降电机41停止转动,报警灯闪烁;(6) When the set working time is reached, the
该茶叶揉捻机包括安全罩,安全罩上设有安全门。上述所有动作必须在安全门关闭的情况下完成;若安全门突然打开或安全光栅被遮挡,所有电机工作停止,并且停止计时,当安全门关闭时,继续此前运动动作。The tea rolling machine includes a safety cover, and the safety cover is provided with a safety door. All the above actions must be completed when the safety door is closed; if the safety door is suddenly opened or the safety grating is blocked, all motors will stop working and stop timing. When the safety door is closed, the previous movement will continue.
完成揉捻后,揉盘10上的出茶门自动打开,揉捻的茶叶出茶后进入下一工序。After the kneading is completed, the tea outlet door on the kneading
该茶叶揉捻机运行时,压力传感器31检测到揉捻过程中的压力变化,将压力信号传送到控制装置60后,与人机界面通讯,可通过人机界面显示和调整压力参数。揉桶20的转速通过变频器与人机界面通讯实现转速显示并通过人机界面进行设定。各参数实时显示在显示器的触摸屏上,生成压力曲线图,具有数据更准确、显示更直观、调整更便捷的优点。When the tea kneading machine is running, the
操作人员和制茶技术人员可对根据不同压力曲线情况下揉捻的产品进行检测和评审,并对不同参数情况下生产的茶叶进行内含物质检测和现场审评,对比茶叶品质,如需调整参数可直接在触摸屏上输入,既可以按照传统工艺揉捻,也可以开发试验新的工艺,操作便捷,数据准确,有效解决传统只能靠个人感知来调整运行参数。Operators and tea-making technicians can test and review products rolled according to different pressure curves, and conduct content detection and on-site review for teas produced under different parameters, compare the quality of tea, and adjust parameters if necessary It can be input directly on the touch screen. It can be rolled according to the traditional process or developed and tested. The operation is convenient and the data is accurate. It can effectively solve the traditional adjustment of operating parameters only by personal perception.
各种品类的茶在制茶过程中对揉捻的要求各不相同,本方案的配方管理也在实际使用过程中为生产提供更多便利,并且避免人工误操作,进而起到确保质量的目的。Various types of tea have different requirements for rolling during the tea making process. The formula management of this scheme also provides more convenience for production in the actual use process, and avoids manual misoperation, thereby ensuring the quality.
能更准确的监测和调整揉捻压力,可将人工的最优经验值量化,进而实现标准化作业,确保产品品质。数据调整、显示、存储的便捷性可以在现有揉捻工艺基础上进行设计开发,进行茶叶揉捻工艺的改善。既可以全自动化的生产传统工艺的产品,也可以在现有揉捻工艺基础上设计开发,进行茶叶揉捻工艺的改善。将包含揉捻压力等揉捻参数的揉捻方案进行存储,方便随时调取使用。It can monitor and adjust the kneading pressure more accurately, and quantify the optimal artificial experience value, so as to realize standardized operation and ensure product quality. The convenience of data adjustment, display and storage can be designed and developed on the basis of the existing rolling process, and the tea rolling process can be improved. It can not only fully automate the production of traditional process products, but also design and develop on the basis of the existing rolling process to improve the tea rolling process. The kneading plan including kneading parameters such as kneading pressure is stored for easy retrieval and use at any time.
(1)缓解完全凭借人工经验来进行调整的问题,实现揉捻参数标准化,可将人工经验的最优值量化;自动记录、调整、显示,根据产品质量要求进行配方管理;可将人工操作的最优经验值转化为设备标准化作业,确保产品品质的稳定性;(1) Alleviate the problem of adjustment based solely on manual experience, realize the standardization of rolling parameters, and quantify the optimal value of manual experience; automatically record, adjust, and display, and conduct formula management according to product quality requirements; the most manual operation can be adjusted. The excellent experience value is transformed into equipment standardized operation to ensure the stability of product quality;
(2)揉捻过程按照设定方案自动完成,相比于人员操作用时更少,降低人员劳动强度,提高生产效率;(2) The kneading process is automatically completed according to the set plan, which takes less time than personnel to operate, reduces the labor intensity of personnel, and improves production efficiency;
(3)便于揉捻压力等运行参数的收集、整理和分析,可为优化产品工艺提供数据支持;(3) It is convenient for the collection, sorting and analysis of operating parameters such as rolling pressure, and can provide data support for optimizing the product process;
(4)配方管理可对个品类茶不同的揉捻数据储存并形成配方,在确定质量数据并存储后,在此生产时直接调出配方数据,避免频繁的人工输入,降低误操作风险。(4) Recipe management can store and form recipes for the different kneading data of each category of tea. After the quality data is determined and stored, the recipe data can be directly retrieved during production to avoid frequent manual input and reduce the risk of misoperation.
实施例二Embodiment 2
本发明提供了一种桶盖30,应用于茶叶揉捻机,对茶叶揉捻机的揉桶20内的茶叶施加揉捻压力,如图3和图4所示,该桶盖30包括:上盖座301、下盖板302、压力传感器31和多个弹簧32,上盖座301安装于茶叶揉捻机的升降机构40,弹簧32的上端连接于上盖座301,下盖板302与各个弹簧32的下端连接;压力传感器31连接于上盖座301和下盖板302之间。通过该桶盖30,可以使得下盖板302的各位置对茶叶的揉捻压力更加均匀一致,使压力传感器31能够更加准确下盖板302所受到的向上的压力的大小,更加准确地反映对茶叶所施加的揉捻压力的大小,便于对揉捻压力实现更加准确地调整,建立更加准确地茶叶品质与揉捻压力之间的关系。The present invention provides a
实施例三Embodiment 3
本发明提供了茶叶揉捻方法,采用上述的茶叶揉捻机,根据压力传感器31的压力检测值,来控制升降机构驱动桶盖30上下移动的移动量。压力传感器31的压力检测值传递给控制装置60,便于对揉捻过程中的茶叶受到的揉捻压力进行记录,从而了解揉捻压力与茶叶品质之间的关系,以及对揉捻过程进行调控,提高茶叶品质的稳定性,改善茶叶品质。The present invention provides a tea rolling method, which uses the above-mentioned tea rolling machine to control the movement amount of the elevating mechanism to drive the
进一步地,如图8所示,该茶叶揉捻方法包括:Further, as shown in Figure 8, this tea leaf rolling method comprises:
步骤S10,设定揉捻压力随时间变化的预设压力曲线;Step S10, setting a preset pressure curve of the twisting pressure changing with time;
步骤S20,茶叶揉捻机对茶叶进行揉捻处理,压力传感器31进行检测,当压力检测值高于预设压力曲线对应时间点的预设压力值时,增加桶盖30的向上移动量;当压力检测值低于预设压力曲线对应时间点的预设压力值时,增加桶盖30的向下移动量。该茶叶揉捻方法,可以对揉捻压力进行更加准确地控制,提高茶叶品质的稳定性,改善茶叶品质。In step S20, the tea leaf rolling machine performs rolling processing on the tea leaves, and the
以上所述仅为本发明的几个实施例,本领域的技术人员依据申请文件公开的内容可以对本发明实施例进行各种改动或变型而不脱离本发明的精神和范围。The above are only a few embodiments of the present invention, and those skilled in the art can make various changes or modifications to the embodiments of the present invention according to the contents disclosed in the application documents without departing from the spirit and scope of the present invention.
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