Liquid carbon dioxide cleaning machine and cleaning method
Technical Field
The invention belongs to the technical field of cleaning machines, and particularly relates to a liquid carbon dioxide cleaning machine and a cleaning method.
Background
Since the 21 st century, the tunnel engineering construction in China enters a vigorous development period, and the total mileage of tunnels is continuously increased in the years. With the continuous maturity of construction technology, more and more highway tunnels are built in China. Although the construction technology of the highway tunnel in China is continuously developed and broken through, the problem of cleaning the highway tunnel is not valued by tunnel builders and people for a long time. The tunnel, especially the long road tunnel, is seriously polluted in the long-term operation process. The exhaust gas emitted from automobiles includes a large amount of solid suspended particulate matters, carbon monoxide, carbon dioxide, nitrogen oxides, sulfur oxides and the like. Fuel oil stains and flying dust are also main pollution sources. These contaminants diffuse away within the tunnel and attach to the interior walls of the tunnel lining, electromechanical equipment (ventilation, lighting, etc.), and the upholstery of the tunnel. These dirt often cannot be cleaned in time, so that lighting equipment and traffic lights in the tunnel become dim, the aging speed of electromechanical equipment is accelerated, and the air quality is deteriorated. When the pollution is serious, the driving sight and the body health of a driver are influenced, even symptoms such as dizziness and the like appear, the phenomena can influence the normal operation of the tunnel, and equipment failure and even traffic accidents occur.
At present, clear water is mostly adopted in China to clean tunnels, the method for cleaning the tunnels not only consumes great amount of water resources and is not environment-friendly, but also causes certain damage to electromechanical equipment in the tunnels by water containing impurities.
There is currently a method of cleaning tunnels with dry ice: the working vehicle stores liquid carbon dioxide and conveys the liquid carbon dioxide to a working area, the carbon dioxide in a solid-gas mixed state is sprayed to dirt on the surface of the lining through a series of devices, solid dry ice particles penetrate into gaps of the dirt, the temperature of the dry ice particles is extremely low, the dirt can be frozen, micro explosion occurs in the gaps of the dirt, and the volume of the dry ice particles is expanded by hundreds of times, so that the dirt is cracked and peeled off. Compared with the method for cleaning the tunnel by using clear water, the method can effectively clean the dirt on the surface of the tunnel lining, saves water resources, is very environment-friendly, and avoids the damage of water to electromechanical equipment. However, the raw materials of the cleaning method are wasted to a certain extent in the using process, because in the process that liquid carbon dioxide is converted into solid carbon dioxide (dry ice) and sprayed to the tunnel lining, part of the raw material liquid carbon dioxide is converted into gaseous carbon dioxide and sprayed to the surface of concrete, and the gaseous carbon dioxide is ineffective to clean the lining. In addition, the cleaning method has certain damage to the lining concrete.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides the liquid carbon dioxide cleaning machine and the cleaning method, the cleaning machine is simple in structure, convenient to use and capable of rapidly cleaning the tunnel, the cleaning method adopting the cleaning machine is simple and convenient to operate, clean and environment-friendly, low in energy consumption and high in raw material utilization rate, and the problems of serious water resource waste, great damage to electromechanical equipment and lining concrete, low raw material utilization rate and the like in the existing various tunnel cleaning methods are effectively solved.
In order to achieve the purpose, the technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a liquid carbon dioxide cleaning machine, including the machineshop car, be provided with the holding vessel that is equipped with high-pressure liquid carbon dioxide on the machineshop car, the holding vessel passes through the conveyer pipe and is connected with the stock solution cabin, the stock solution cabin passes through scalable bogie setting on the machineshop car, be provided with the latticed injection panel of arc on the stock solution cabin, be provided with a plurality of jet mouths on the injection panel, all be provided with mobilizable seal baffle on the jet mouth, the last other end of machineshop car is provided with controls the cabin, the cleaning machine still includes control system, the machineshop car, the holding vessel, the conveyer pipe, the bogie, the injection panel, the stock solution cabin all is connected with control system with controlling the cabin, control system's control panel sets up and is controlling the under-deck.
The invention has the beneficial effects that: when cleaning, connect holding vessel and liquid storage tank, and check cleaning machine everywhere leakproofness and gas tightness, then drive the machineshop car to the region of waiting to wash, height, radian and angle etc. that rethread bogie adjustment injection panel make it unanimous with tunnel inner wall radian, and make each jet and tunnel inner wall keep 20 ~ 25cm interval, then start the cleaning machine through control panel, high-pressure liquid carbon dioxide passes through the conveyer pipe and gets into in the liquid storage tank, open the jet on the injection panel again, the high-pressure liquid carbon dioxide in the liquid storage tank sprays the washing, after the washing, close the jet, move the machineshop car to the region of waiting to wash next, wash once more. After the spray panel is aligned with the portion to be cleaned, the respective spray ports in the grid-like liquid spray panel are opened, as shown in fig. 4, with the arrows indicating the opening direction. Liquid carbon dioxide in a high-pressure state in the liquid storage cabin is sprayed to the part needing to be cleaned through each spray opening under the action of pressure; after the injection is completed, the sealing flap is closed, as shown in fig. 3. The cleaning machine provided by the invention has the advantages of simple structure, convenience in use, capability of quickly cleaning pollutants in the tunnel, capability of avoiding waste of water resources by adopting high-pressure liquid carbon dioxide cleaning instead of the original water cleaning mode, higher cleaning efficiency, low energy consumption, high utilization rate of raw materials, extremely small damage to each electromechanical device and lining concrete in the tunnel in the cleaning process, and suitability for large-scale popularization and use.
Further, the outlet end of the storage tank and the inlet end of the liquid storage cabin are both provided with control valves.
The beneficial effect of adopting the further scheme is that: the opening and closing of the storage tank and the liquid storage tank are controlled through the control valve, and the control valve is connected with the control panel, so that an operator can clean the tank simply and conveniently, and manpower and material resources are saved.
Further, a seat is arranged in the control cabin.
The beneficial effect of adopting the further scheme is that: operating personnel sit in controlling the cabin and operate through control panel on the seat, and is simple and convenient, also can alleviate intensity of labour, can once carry out long-time washing, improves the cleaning efficiency.
The method for cleaning the tunnel by adopting the liquid carbon dioxide cleaning machine sequentially comprises the following steps:
(1) connecting a storage tank and a liquid storage cabin, checking the tightness and the air tightness of a cleaning machine, driving the engineering vehicle to an area to be cleaned, and adjusting a spraying panel through a bogie to ensure that the spraying panel is opposite to the area to be cleaned and keeps a distance of 20-25 cm and radian consistency;
(2) opening control valves on the storage tank and the liquid storage cabin, enabling high-pressure liquid carbon dioxide to enter the liquid storage cabin through a conveying pipe, then closing the control valves, opening a jet orifice on a jet panel, and carrying out jet cleaning on the high-pressure liquid carbon dioxide in the liquid storage cabin;
(3) and (3) after the cleaning is finished, closing the jet orifice, moving the engineering vehicle to the next area to be cleaned, repeating the steps (1) to (2), and cleaning again.
In summary, the invention has the following advantages:
1. the cleaning machine disclosed by the invention is simple in structure and convenient to use, can quickly clean pollutants in a tunnel, is simple and convenient to operate in a cleaning method, uses high-pressure carbon dioxide to replace water resources as cleaning raw materials, avoids waste of the water resources, is higher in cleaning efficiency, low in energy consumption and high in raw material utilization rate, has little damage to all electromechanical equipment and lining concrete in the tunnel in the cleaning process, and is suitable for large-scale popularization and use.
2. The cleaning machine has high degree of mechanization, and workers operate and control the machine in the control cabin, so that the physical labor of the workers is greatly reduced; meanwhile, the adopted liquid carbon dioxide raw material is easy to obtain, and has no pollution to the environment, cleanness and environmental protection.
3. In the existing method for cleaning the tunnel by using the dry ice, liquid carbon dioxide as a raw material is wasted to a certain extent in the using process, because in the process that the liquid carbon dioxide is converted into solid carbon dioxide (dry ice) and sprayed to the tunnel lining, part of the raw material is converted into gas state and sprayed to the surface of concrete, and the gas carbon dioxide is ineffective to clean the lining. In the cleaning method, high-pressure liquid carbon dioxide is directly sprayed to the surface of the tunnel, so that the waste degree of raw materials is greatly reduced, and the damage to concrete on the surface of the tunnel is less.
Drawings
FIG. 1 is a schematic view of the present invention;
FIG. 2 is a top view of a jet panel;
FIG. 3 is a schematic view of the jet panel closing;
FIG. 4 is a schematic view of the spray panel opening;
wherein, 1, engineering vehicle; 2. a storage tank; 3. a delivery pipe; 4. a bogie; 5. a spray panel; 6. a liquid storage tank; 7. and a control cabin.
Detailed Description
The following detailed description of embodiments of the invention refers to the accompanying drawings.
In an embodiment of the invention, as shown in fig. 1-4, a liquid carbon dioxide cleaning machine is provided, which includes an engineering vehicle 1, a storage tank 2 containing high-pressure liquid carbon dioxide is arranged on the engineering vehicle 1, the storage tank 2 is connected with a liquid storage cabin 6 through a conveying pipe 3, the liquid storage cabin 6 is arranged on the engineering vehicle 1 through a telescopic bogie 4, an arc-shaped grid-shaped injection panel 5 is arranged on the liquid storage cabin 6, a plurality of injection ports are arranged on the injection panel 5, movable sealing baffles are arranged on the injection ports, an operation cabin 7 is arranged at the other end of the engineering vehicle 1, the cleaning machine further includes a control system, the engineering vehicle 1, the storage tank 2, the conveying pipe 3, the bogie 4, the injection panel 5, the liquid storage cabin 6 and the operation cabin 7 are all connected with the control system, and the control panel of the control system is arranged in the operation cabin 7. When cleaning, connecting the storage tank 2 and the liquid storage cabin 6, checking the sealing performance and the air tightness of the cleaning machine, then opening the engineering vehicle 1 to an area to be cleaned, adjusting the height, the radian, the angle and the like of the injection panel 5 through the bogie 4 to enable the injection panel to be consistent with the radian of the inner wall of the tunnel, keeping the distance between each injection port and the inner wall of the tunnel at 20-25 cm, starting the cleaning machine through the control panel, enabling high-pressure liquid carbon dioxide to enter the liquid storage cabin 6 through the conveying pipe 3, then closing the control valve at the outlet end of the storage tank and the control valve at the inlet end of the liquid storage cabin, then opening the injection ports on the injection panel 5, performing injection cleaning on the high-pressure liquid carbon dioxide in the liquid storage cabin 6, closing the injection ports after cleaning is finished, moving the engineering vehicle 1 to the next area to be cleaned, and cleaning again. After the ejection panel 5 is aligned with the portion to be cleaned, the respective ejection ports in the grid-like liquid ejection panel 5 are opened as shown in fig. 4, and the arrows indicate the opening direction. Liquid carbon dioxide in a high-pressure state in the liquid storage tank 6 is sprayed to the part needing to be cleaned through each spray opening under the action of pressure; after the injection is completed, the sealing flap is closed, as shown in fig. 3. The cleaning machine provided by the invention is simple in structure and convenient to use, can quickly clean pollutants in a tunnel, is simple and convenient to operate in a cleaning method, uses high-pressure carbon dioxide to replace water resources as cleaning raw materials, avoids waste of the water resources, is high in cleaning efficiency, low in energy consumption and high in raw material utilization rate, has little damage to all electromechanical equipment and lining concrete in the tunnel in the cleaning process, and is suitable for large-scale popularization and use.
The outlet end of the storage tank 2 and the inlet end of the liquid storage cabin 6 are both provided with control valves; the opening and closing of the storage tank and the liquid storage cabin 6 are controlled through the control valve, and the storage tank and the liquid storage cabin are connected with the control panel, so that an operator can clean the storage tank and the liquid storage cabin in the control cabin 7, the operation is simple and convenient, and manpower and material resources are saved. A seat is arranged in the control cabin 7; operating personnel sit in controlling cabin 7 and operate through control panel on the seat, and is simple and convenient, also can alleviate intensity of labour, can once carry out long-time washing, improves the cleaning efficiency.
The method for cleaning the tunnel by adopting the liquid carbon dioxide cleaning machine sequentially comprises the following steps:
(1) connecting a storage tank 2 and a liquid storage cabin 6, checking the sealing performance and the air tightness of a cleaning machine, driving the engineering truck 1 to an area to be cleaned, and adjusting a jet panel 5 through a bogie 4 to keep a distance of 20-25 cm and a consistent radian against the area to be cleaned;
(2) opening control valves on the storage tank 2 and the liquid storage cabin 6, enabling high-pressure liquid carbon dioxide to enter the liquid storage cabin 6 through the delivery pipe 3, then closing the control valves, opening a jet orifice on the jet panel 5, and carrying out jet cleaning on the high-pressure liquid carbon dioxide in the liquid storage cabin 6;
(3) and (3) after the cleaning is finished, closing the jet orifice, moving the engineering truck 1 to the next area to be cleaned, repeating the steps (1) to (2), and cleaning again.
When the cleaning device is used, the storage tank 2 and the liquid storage cabin 6 are connected, the sealing performance and the air tightness of each part of the cleaning machine are checked, then the engineering vehicle 1 is driven to a region to be cleaned, the height, the radian, the angle and the like of the injection panel 5 are adjusted through the bogie 4, the radian of the injection panel is enabled to be consistent with the radian of the inner wall of the tunnel, the distance between each injection port and the inner wall of the tunnel is kept between 20 cm and 25cm, then the control valves on the storage tank 2 and the liquid storage cabin 6 are opened, high-pressure liquid carbon dioxide enters the liquid storage cabin 6 through the conveying pipe 3, then the control valves on the storage tank 2 and the liquid storage cabin 6 are closed, the injection ports on the injection panel 5 are opened, the high-pressure liquid carbon dioxide in the liquid storage cabin 6 is subjected to injection cleaning, after the cleaning is finished, the injection ports are closed, the engineering vehicle 1 is moved to the next region to be cleaned, and is cleaned again. The cleaning machine is simple in structure and convenient to use, pollutants in the tunnel can be quickly cleaned, the cleaning method adopting the cleaning machine is simple and convenient to operate, high-pressure carbon dioxide is used for replacing water resources as cleaning raw materials, waste of the water resources is avoided, the cleaning efficiency is high, the energy consumption is low, the utilization rate of the raw materials is high, damage to all electromechanical equipment and lining concrete in the tunnel in the cleaning process is extremely small, and the cleaning machine is suitable for large-scale popularization and use.
While the present invention has been described in detail with reference to the illustrated embodiments, it should not be construed as limited to the scope of the present patent. Various modifications and changes may be made by those skilled in the art without inventive step within the scope of the appended claims.