CN111254694A - Positioning die-cutting mask machine - Google Patents
Positioning die-cutting mask machine Download PDFInfo
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- CN111254694A CN111254694A CN202010201422.0A CN202010201422A CN111254694A CN 111254694 A CN111254694 A CN 111254694A CN 202010201422 A CN202010201422 A CN 202010201422A CN 111254694 A CN111254694 A CN 111254694A
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- cutting
- die
- sliding block
- cloth
- assembly
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
- D06H7/02—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials transversely
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a positioning die-cutting mask machine which comprises a rack, a positioning die-cutting assembly, a controller, a transmission assembly and a pattern recognition assembly, wherein the transmission assembly and the pattern recognition assembly are used for transmitting cloth to the positioning die-cutting assembly, the transmission assembly and the pattern recognition assembly are arranged on the rack, the positioning die-cutting assembly comprises a fixed seat, a die-cutting knife roller arranged on the fixed seat, a die-cutting bottom roller arranged on the fixed seat and a motor connected with the die-cutting knife roller, the pattern recognition assembly is used for recognizing patterns printed by the cloth on the transmission assembly and outputting distance position information to the controller, and the controller adjusts the rotating speed of the motor according to the distance position information. The invention realizes accurate die cutting aiming at the cloth printed with patterns.
Description
Technical Field
The invention belongs to the technical field of mask production, and particularly relates to a positioning die-cutting mask machine.
Background
At present, most mask machines produce masks without printed patterns, and the mask with the printed patterns has high requirements on die cutting positions in the production process. The existing die-cutting mask machine has the problem that the die-cutting position in the cloth is inaccurate easily in the production process for the cloth printed with patterns.
Therefore, the prior art is to be improved.
Disclosure of Invention
The invention mainly aims to provide a positioning die-cutting mask machine, which aims to solve the technical problems in the background art and realize accurate die cutting aiming at cloth printed with patterns.
The invention discloses a positioning die-cutting mask machine which comprises a rack, a positioning die-cutting assembly, a controller, a transmission assembly and a pattern recognition assembly, wherein the transmission assembly and the pattern recognition assembly are used for transmitting cloth to the positioning die-cutting assembly, the transmission assembly and the pattern recognition assembly are arranged on the rack, the positioning die-cutting assembly comprises a fixed seat, a die-cutting knife roller arranged on the fixed seat, a die-cutting bottom roller arranged on the fixed seat and a motor connected with the die-cutting knife roller, the pattern recognition assembly is used for recognizing patterns printed by the cloth on the transmission assembly and outputting distance position information to the controller, and the controller adjusts the rotating speed of the motor according to the distance position information.
Preferably, the cloth comprises an outer cloth and at least an inner cloth.
Preferably, the outer cloth of one layer comprises a welding area and a blank area, and the welding area is printed with patterns.
Preferably, the die-cutting machine further comprises a first gear, a second gear meshed with the first gear, a first rotating shaft and a coupler, a main shaft of the motor is connected with one end of the first rotating shaft through the coupler, the other end of the first rotating shaft is connected with the first gear, and the second gear is connected with the die-cutting knife roller.
Preferably, still include first sliding block, second sliding block, first handle and the second that compresses tightly the handle, first recess and second recess have been seted up respectively to the left and right sides of fixing base, and first sliding block can reciprocate in first recess, and the second sliding block can reciprocate in the second recess, and first handle that compresses tightly sets up on first sliding block, and the second compresses tightly the handle and sets up on the second sliding block.
Preferably, still include first spring and second spring, first spring sets up between first sliding block bottom and first recess bottom, and the second spring sets up between second sliding block bottom and second recess bottom.
Preferably, the die-cutting knife roller is arranged between the first sliding block and the second sliding block, and the die-cutting bottom roller is arranged between the first sliding block and the second sliding block.
The invention relates to a positioning die-cutting mask machine, which is one of die-cutting processes for mask production, aiming at cloth printed with patterns, the rotating speed of a motor can be adjusted in a cloth die-cutting area according to the pattern position, and corresponding accurate die-cutting is realized.
Drawings
Fig. 1 is a schematic view of the structure of the positioning die-cut mask machine of the present invention;
fig. 2 is a schematic view of the positioning die-cutting assembly of the positioning die-cutting mask machine of the present invention, shown in a disassembled configuration;
FIG. 3 is a schematic diagram of the positioning die-cutting assembly of the positioning die-cutting mask making machine according to the present invention for realizing positioning die-cutting;
fig. 4 is a three-dimensional schematic view of the positioning die-cut module of the positioning die-cut mask machine of the present invention;
fig. 5 is a schematic connection diagram of a first pressing handle, a first sliding block and a first spring in a positioning die-cutting module of the positioning die-cutting mask machine according to the present invention;
FIG. 6 is a schematic connection diagram of a second pressing handle, a second sliding block and a second spring in the positioning die-cutting module of the mask positioning and die-cutting machine according to the present invention;
fig. 7 is a schematic view of a pattern-printed cloth for a positioning die-cut mask machine according to the present invention.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. It is noted that relative terms such as "first," "second," and the like may be used to describe various components, but these terms are not intended to limit the components. These terms are only used to distinguish one component from another component. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, without departing from the scope of the present invention. The term "and/or" refers to a combination of any one or more of the associated items and the descriptive items.
As shown in fig. 1, 2, 3, 4 and 7, fig. 1 is a schematic view illustrating the structure of the mask cutting machine according to the present invention; fig. 2 is a schematic view of the positioning die-cutting assembly of the positioning die-cutting mask machine of the present invention, shown in a disassembled configuration; FIG. 3 is a schematic diagram of the positioning die-cutting assembly of the positioning die-cutting mask making machine according to the present invention for realizing positioning die-cutting; fig. 4 is a three-dimensional schematic view of the positioning die-cut module of the positioning die-cut mask machine of the present invention; fig. 7 is a schematic view of a pattern-printed cloth for a positioning die-cut mask machine according to the present invention.
The invention discloses a positioning die-cutting mask machine, which comprises a machine frame 10, a positioning die-cutting assembly 40, a controller (not shown), a transmission assembly 20 and a pattern recognition assembly 30, wherein the transmission assembly 20 and the pattern recognition assembly 30 are used for transmitting cloth 300 to the positioning die-cutting assembly, the transmission assembly 20 and the pattern recognition assembly 30 are both arranged on the machine frame 10, the positioning die-cutting assembly comprises a fixed seat 42, a die-cutting knife roller 43 arranged on the fixed seat 42, a die-cutting bottom roller 431 arranged on the fixed seat and a motor 50 connected with the die-cutting knife roller, the pattern recognition assembly 30 is used for recognizing patterns printed by the cloth 300 on the transmission assembly and outputting distance position information to the controller, and the controller adjusts the rotating speed of the motor 50 according to the distance position information. The invention relates to a positioning die-cutting mask machine, which is one of die-cutting processes for mask production, aiming at cloth printed with patterns, the rotating speed of a motor can be adjusted in a cloth die-cutting area according to the pattern position so as to realize corresponding accurate die-cutting. Wherein, the motor comprises a servo motor or a stepping motor; note that "electric motor" in the present application refers to a driving mechanism capable of being adjusted in rotation speed by a controller, such as a direct current motor, an alternating current motor, a hydraulic motor, and the like.
Specifically, the cloth 300 includes an outer cloth and at least an inner cloth; when the cloth 300 passes through the positioning die cutting assembly 40 of the present invention, the cloth is welded, and thus, a desired mask shape needs to be cut from the welded cloth.
As shown in fig. 3 and 7, preferably, one layer of outer fabric includes a die-cutting area N and a blank area M, where the die-cutting area N represents an area where die-cutting is required when passing through the die-cutting knife roller 43; the blank area M indicates an area where no die cutting is performed while passing through the die cutter roller; the die cutting area N is printed with patterns; the number of the patterns is not limited, and may be one or two; such as a first pattern 302 and a second pattern 301.
As shown in fig. 2, the die cutting device further comprises a first gear 52, a second gear 53 meshed with the first gear 52, a first rotating shaft and a coupling 51, wherein a main shaft of the motor 50 is connected with one end of the first rotating shaft through the coupling 51, the other end of the first rotating shaft is connected with the first gear 52, and the second gear 53 is connected with the die cutting knife roller 43; the preferred embodiment specifically defines the connection between the die cutter roller 43 and the motor, and ensures transmission stability by meshing the two gears. As shown in fig. 3, the die-cutting knife roller comprises a first roller, and a knife group X is arranged on the surface of the first roller; therefore, the first roller rotates to a certain position, and die cutting of patterns on the cloth can be achieved.
As shown in fig. 2, 4, 5, and 6, the pressing device further includes a first sliding block 251, a second sliding block 250, a first pressing handle 49, and a second pressing handle 48, wherein the left and right sides of the fixing base 42 are respectively provided with a first groove 45 and a second groove 44, the first sliding block can move up and down in the first groove 45, the second sliding block can move up and down in the second groove 44, the first pressing handle 49 is disposed on the first sliding block 251, and the second pressing handle 48 is disposed on the second sliding block 250. This preferred embodiment is injectd fixing base concrete structure, can compress tightly the handle through first compressing tightly, the second compresses tightly the handle and bulldozes to first sliding block, second sliding block respectively, realizes the pressurization to roller 41 for cloth and roller 41 laminate more tightly. Wherein the side of the die cutter roller 43 is provided with a proximity switch 100 (shown in fig. 3).
As shown in fig. 5 and 6, the sliding mechanism further comprises a first spring 252 and a second spring 253, wherein the first spring is arranged between the bottom of the first sliding block 251 and the bottom of the first groove 45, and the second spring 253 is arranged between the bottom of the second sliding block and the bottom of the second groove 44. This preferred embodiment is based on first spring, the setting of second spring, realizes the automatic re-setting between two sliding blocks. As shown in fig. 2, a die cutter roller 43 is provided between the first and second slide blocks, and a die cutting bottom roller 431 is provided between the first and second slide blocks. A space is provided between the die cutter roller 43 and the die cutting base roller 431, and the space provides a space through which the cloth 300 passes.
As shown in fig. 4, the utility model further comprises a base 91, a first clamping plate 92 and a second clamping plate 93, wherein the first clamping plate 92 and the second clamping plate 93 are used for clamping the ear line (not shown); to prevent the ear line welded to the cloth 300 from being cut; the ear line positioning function is realized.
In the above embodiment, the pattern recognition assembly 30 is used for recognizing the pattern printed on the cloth 300 passing through the transmission assembly and outputting the distance and position information to the controller, and the controller adjusts the rotation speed of the motor 50 according to the distance and position information. The pattern recognition component comprises a color code sensor or a vision positioning system; specifically, as shown in fig. 3, P is the rotation direction of the die-cutting roller 43, and Z represents the conveying direction of the cloth; the first pattern 302 and the second pattern 301 are located in the die-cutting area N; the positioning die cutting principle is as follows: the pattern recognition component reads a color point of the pattern on the cloth, because the distance between the pattern recognition component 30 and the die cutter roller 43 is a fixed value, the distance position information between the pattern and the die cutter roller 41 can be obtained, the distance position information is sent to the controller, and based on that the proximity switch 100 is arranged on the side surface of the die cutting pattern starting position of the die cutter roller 41, when the die cutter roller reaches the starting position, the proximity switch 100 reads the data of the starting die cutting position on the die cutter roller 43 and the running speed of the motor to carry out simultaneous calculation, because the outer diameter of the roller 41 and the length of the welding area N are known, the required position of the welding area N can be obtained through calculation, so that the cutter group X on the die cutter roller 41 reaches the designated position at the same time when the pattern in the welding area reaches the designated position, and the positioning die cutting is realized; in the above principle, the distance position information indicates the distance between the color dot identified in the pattern and the die cutter roller 43.
For example: the perimeter of the die-cutting knife roller is 300mm, the length of a die-cutting area N is 200mm, the length of a blank area M is 100mm, the area of the cloth printed with patterns is 200mm, and the blank between every two patterns is 50 mm. After one-time die cutting is finished, the controller can adjust the rotating speed of the motor according to the distance position information, the speed ratio between the die cutting knife roller and the cloth is 1:1 at the pattern position, and the rotating speed between the die cutting knife roller and the plane materiel is adjusted to be 2:1 at the blank position, so that the next time of die cutting can be welded to the required position as required.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (7)
1. The utility model provides a location cross cutting gauze mask machine, a serial communication port, which comprises a frame, location cross cutting subassembly, a controller, a transmission subassembly and pattern recognition subassembly for transmitting the cloth to on the location cross cutting subassembly, transmission subassembly and pattern recognition subassembly all set up in the frame, location cross cutting subassembly includes the fixing base, set up the die-cutting rotor on the fixing base, set up the cross cutting bottom roll on the fixing base and the motor of being connected with the die-cutting rotor, the pattern recognition subassembly is used for discerning and exporting distance positional information to the controller the pattern that the cloth printed on the transmission subassembly, the controller is adjusted the rotational speed of motor according to distance positional information.
2. The machine for positioning die-cut masks according to claim 1, wherein the cloth material comprises an outer cloth material and at least an inner cloth material.
3. The mask machine of claim 2 wherein an outer layer of material includes welded areas and blank areas, the welded areas having printed graphics thereon.
4. The mask cutting machine according to claim 1, further comprising a first gear, a second gear engaged with the first gear, a first shaft and a coupling, wherein the main shaft of the motor is connected to one end of the first shaft through the coupling, the other end of the first shaft is connected to the first gear, and the second gear is connected to the die cutter roller.
5. The mask cutting machine according to claim 1, further comprising a first sliding block, a second sliding block, a first pressing handle and a second pressing handle, wherein the first groove and the second groove are respectively formed on the left side and the right side of the fixing base, the first sliding block can move up and down in the first groove, the second sliding block can move up and down in the second groove, the first pressing handle is disposed on the first sliding block, and the second pressing handle is disposed on the second sliding block.
6. The mask cutting machine according to claim 5, further comprising a first spring and a second spring, wherein the first spring is disposed between the bottom of the first slider and the bottom of the first groove, and the second spring is disposed between the bottom of the second slider and the bottom of the second groove.
7. The mask cutting machine according to claim 6, wherein the die cutter roller is disposed between the first slider and the second slider, and the die cutting bottom roller is disposed between the first slider and the second slider.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010201422.0A CN111254694A (en) | 2020-03-20 | 2020-03-20 | Positioning die-cutting mask machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010201422.0A CN111254694A (en) | 2020-03-20 | 2020-03-20 | Positioning die-cutting mask machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111254694A true CN111254694A (en) | 2020-06-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010201422.0A Pending CN111254694A (en) | 2020-03-20 | 2020-03-20 | Positioning die-cutting mask machine |
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| Country | Link |
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| CN (1) | CN111254694A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111576032A (en) * | 2020-06-28 | 2020-08-25 | 福建麦凯智造婴童文化股份有限公司 | Cloth shearing mechanism is used in gauze mask production |
| CN111890696A (en) * | 2020-07-31 | 2020-11-06 | 天津容大机电科技有限公司 | Device with pattern and cutting automatic alignment correction system and alignment correction method |
| CN112208103A (en) * | 2020-09-17 | 2021-01-12 | 苏州乐天防护用品有限公司 | Three-dimensional gauze mask machine of counterpoint |
| CN112575571A (en) * | 2021-01-24 | 2021-03-30 | 宁波绿色纺织品有限公司 | Mask amplitude modulation machine |
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| ATA59096A (en) * | 1996-04-02 | 1999-01-15 | Gfm Gmbh | METHOD FOR CUTTING OUT CUTTINGS FROM FLAT, IRREGULAR WORKPIECES, IN PARTICULAR LEATHER PIECES |
| CN2837025Y (en) * | 2005-07-27 | 2006-11-15 | 陈方文 | Magnetic roll die cutter |
| CN103523300A (en) * | 2013-10-17 | 2014-01-22 | 柯雄伟 | Automatic facial mask die cutting and folding mechanism |
| CN107354708A (en) * | 2017-09-13 | 2017-11-17 | 威海宝威新材料科技有限公司 | A kind of full-automatic fabric dividing device |
| CN108433213A (en) * | 2018-02-05 | 2018-08-24 | 东莞快裕达自动化设备有限公司 | One-to-two automatic folding machine for fish-shaped mask |
| CN110606401A (en) * | 2018-12-29 | 2019-12-24 | 深圳市精密达机械有限公司 | Mark following type digital paper tape cutting machine |
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2020
- 2020-03-20 CN CN202010201422.0A patent/CN111254694A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ATA59096A (en) * | 1996-04-02 | 1999-01-15 | Gfm Gmbh | METHOD FOR CUTTING OUT CUTTINGS FROM FLAT, IRREGULAR WORKPIECES, IN PARTICULAR LEATHER PIECES |
| CN2837025Y (en) * | 2005-07-27 | 2006-11-15 | 陈方文 | Magnetic roll die cutter |
| CN103523300A (en) * | 2013-10-17 | 2014-01-22 | 柯雄伟 | Automatic facial mask die cutting and folding mechanism |
| CN107354708A (en) * | 2017-09-13 | 2017-11-17 | 威海宝威新材料科技有限公司 | A kind of full-automatic fabric dividing device |
| CN108433213A (en) * | 2018-02-05 | 2018-08-24 | 东莞快裕达自动化设备有限公司 | One-to-two automatic folding machine for fish-shaped mask |
| CN110606401A (en) * | 2018-12-29 | 2019-12-24 | 深圳市精密达机械有限公司 | Mark following type digital paper tape cutting machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111576032A (en) * | 2020-06-28 | 2020-08-25 | 福建麦凯智造婴童文化股份有限公司 | Cloth shearing mechanism is used in gauze mask production |
| CN111890696A (en) * | 2020-07-31 | 2020-11-06 | 天津容大机电科技有限公司 | Device with pattern and cutting automatic alignment correction system and alignment correction method |
| CN112208103A (en) * | 2020-09-17 | 2021-01-12 | 苏州乐天防护用品有限公司 | Three-dimensional gauze mask machine of counterpoint |
| CN112575571A (en) * | 2021-01-24 | 2021-03-30 | 宁波绿色纺织品有限公司 | Mask amplitude modulation machine |
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Application publication date: 20200609 |