CN111245300A - Motor starting control circuit and method and electrical equipment - Google Patents
Motor starting control circuit and method and electrical equipment Download PDFInfo
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P1/00—Arrangements for starting electric motors or dynamo-electric converters
- H02P1/16—Arrangements for starting electric motors or dynamo-electric converters for starting dynamo-electric motors or dynamo-electric converters
- H02P1/26—Arrangements for starting electric motors or dynamo-electric converters for starting dynamo-electric motors or dynamo-electric converters for starting an individual polyphase induction motor
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P1/00—Arrangements for starting electric motors or dynamo-electric converters
- H02P1/02—Details of starting control
- H02P1/022—Security devices, e.g. correct phase sequencing
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P27/00—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage
- H02P27/04—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage
- H02P27/06—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using DC to AC converters or inverters
- H02P27/08—Arrangements or methods for the control of AC motors characterised by the kind of supply voltage using variable-frequency supply voltage, e.g. inverter or converter supply voltage using DC to AC converters or inverters with pulse width modulation
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Abstract
Description
技术领域technical field
本发明涉及电子电路技术领域,具体而言,涉及一种电机启动控制电路、方法及电器设备。The present invention relates to the technical field of electronic circuits, and in particular, to a motor starting control circuit, method and electrical equipment.
背景技术Background technique
传统的变频电机启动控制会受到输入电压的影响,如果输入电压高,则母线电压也高,如果输入电压低,则母线电压也低;现有的控制电路中通常采用整流后的母线电压启动压缩机,但是在高频运行过程中,电机铁芯磁通Φ开始减弱,电机转速高于额定转速,此时电机进入弱磁调速;变频器对异步电机调速时,一旦进入弱磁调速,变频器输出电压不再改变,一般为电机额定电压。而电机电流增大,超过额定电流,速度增大时电磁转矩减小,电机功率为恒功率,所以有人把弱磁调速又叫做恒功率调速。The traditional variable frequency motor start-up control will be affected by the input voltage. If the input voltage is high, the bus voltage is also high. If the input voltage is low, the bus voltage is also low. In the existing control circuit, the rectified bus voltage is usually used to start the compression. However, in the process of high-frequency operation, the magnetic flux Φ of the motor iron core begins to weaken, and the motor speed is higher than the rated speed. At this time, the motor enters the field weakening speed regulation; when the inverter regulates the speed of the asynchronous motor, once it enters the field weakening speed regulation , the output voltage of the inverter will not change, generally the rated voltage of the motor. When the motor current increases and exceeds the rated current, the electromagnetic torque decreases when the speed increases, and the motor power is constant power, so some people call the weak field speed regulation also called constant power speed regulation.
进入到弱磁控制后,增加无功输出,整体增大电源的输入电流和电机的输入电流,会导致设备的配线线径增大,增加整体成本。After entering the field weakening control, the reactive output is increased, and the input current of the power supply and the input current of the motor are increased as a whole, which will lead to an increase in the wiring diameter of the equipment and increase the overall cost.
针对现有技术中高频启动电机容易进入弱磁控制的问题,目前尚未提出有效的解决方案。Aiming at the problem that the high-frequency starter motor easily enters the field weakening control in the prior art, no effective solution has been proposed yet.
发明内容SUMMARY OF THE INVENTION
本发明实施例中提供一种电机启动控制电路、方法及电器设备,以解决现有技术中高频启动电机容易进入弱磁控制的问题。The embodiments of the present invention provide a motor starting control circuit, method, and electrical equipment, so as to solve the problem that the high-frequency starting motor is easy to enter the field weakening control in the prior art.
为解决上述技术问题,本发明提供了一种电机启动控制电路,其中,该电路包括:依次设置的电源、整流器、第一母线电容以及逆变器,所述整流器和所述逆变器之间通过直流母线的第一线和第二线连接,所述第一母线电容的第一端和第二端分别连接所述第一线和第二线,所述电路还包括:In order to solve the above technical problems, the present invention provides a motor starting control circuit, wherein the circuit includes: a power supply, a rectifier, a first bus capacitor and an inverter arranged in sequence, and the rectifier and the inverter are connected between The first line and the second line of the DC bus are connected, and the first end and the second end of the first bus capacitor are respectively connected to the first line and the second line, and the circuit further includes:
升压电路,其第一端通过所述第一线连接所述整流器,其第二端连接所述第一母线电容的第一端,其第三端连接至所述第二线,用于在电机启动完成后,控制所述第一母线电容两端电压升高。A booster circuit, the first end of which is connected to the rectifier through the first line, the second end of which is connected to the first end of the first bus capacitor, and the third end of which is connected to the second line, and is used in the motor After the startup is completed, the voltage across the first bus capacitor is controlled to increase.
进一步地,所述升压电路,用于控制所述第一母线电容两端电压升高,以使升高后的第一母线电容两端电压的值与所述电机的反电动势的值的差值大于预设值。Further, the boost circuit is used to control the voltage across the first bus capacitor to increase, so as to make the difference between the value of the voltage across the first bus capacitor after the boost and the value of the back electromotive force of the motor The value is greater than the preset value.
进一步地,所述升压电路包括:Further, the boost circuit includes:
电感,其第一端通过所述第一线连接所述整流器,其第二端连接单向导通元件的第一端;an inductor, the first end of which is connected to the rectifier through the first line, and the second end of which is connected to the first end of the unidirectional conduction element;
所述单向导通元件,其第二端连接所述第一母线电容的第一端;the unidirectional conduction element, the second end of which is connected to the first end of the first bus capacitor;
第一开关,其第一端连接至所述电感和所述单向导通元件之间,其第二端连接所述第二线,其第三端连接第一控制信号源,其中,所述第一控制信号源用于控制第一开关的导通或者断开。a first switch, the first end of which is connected between the inductor and the one-way conducting element, the second end of which is connected to the second line, and the third end of which is connected to the first control signal source, wherein the first switch The control signal source is used to control the turn-on or turn-off of the first switch.
进一步地,所述第一开关用于在电机启动之前开启,在电机启动完成之后断开。Further, the first switch is configured to be turned on before the motor is started, and turned off after the motor is started.
进一步地,所述电机启动控制电路还包括:第二开关,其第一端通过所述第一线连接所述整流器,其第二端连接所述电感,其第三端连接第二控制信号源。Further, the motor starting control circuit further includes: a second switch, the first end of which is connected to the rectifier through the first line, the second end of which is connected to the inductor, and the third end of which is connected to a second control signal source .
进一步地,所述第二开关用于在所述第二控制信号源的控制下改变占空比。Further, the second switch is used to change the duty cycle under the control of the second control signal source.
进一步地,所述第二开关的占空比根据第一母线电容两端电压的目标值和所述整流器的输出电压的比值确定,其中,所述第一母线电容两端电压的目标值根据电机的电压需求确定。Further, the duty cycle of the second switch is determined according to the ratio between the target value of the voltage across the first bus capacitor and the output voltage of the rectifier, wherein the target value of the voltage across the first bus capacitor is determined according to the motor. voltage requirements are determined.
进一步地,所述第二控制信号源为DSP控制器。Further, the second control signal source is a DSP controller.
进一步地,所述电机启动控制电路还包括:第二母线电容,所述第二母线电容与所述第一母线电容并联设置。Further, the motor starting control circuit further includes: a second bus capacitor, the second bus capacitor is arranged in parallel with the first bus capacitor.
本发明还提供一种电器设备,包括电机,还包括上述电机启动控制电路。The present invention also provides an electrical device, which includes a motor, and also includes the above-mentioned motor start-up control circuit.
本发明还提供一种电机启动控制方法,应用于上述电机启动控制电路,该方法包括:The present invention also provides a motor startup control method, which is applied to the above-mentioned motor startup control circuit, and the method includes:
判断电机是否处于高频运行状态;Determine whether the motor is in a high frequency operation state;
在电机处于高频运行状态时,控制升压电路启动,以升高第一母线电容两端电压。When the motor is in a high-frequency operation state, the booster circuit is controlled to start up to boost the voltage across the first bus capacitor.
进一步地,控制升压电路启动,以升高第一母线电容两端电压,包括:Further, controlling the boost circuit to start up to boost the voltage across the first bus capacitor includes:
控制所述第一母线电容两端电压升高,以使升高后的第一母线电容两端电压的值与所述电机的反电动势的值的差值大于预设值。The voltage across the first bus capacitor is controlled to increase, so that the difference between the increased voltage across the first bus capacitor and the value of the back electromotive force of the motor is greater than a preset value.
进一步地,控制升压电路启动之前,包括:Further, before controlling the boost circuit to start, it includes:
控制第一开关断开。Control the first switch to be turned off.
进一步地,在控制第一开关断开之后,所述方法还包括:Further, after controlling the first switch to be turned off, the method further includes:
获取电机的电压需求;Get the voltage requirements of the motor;
根据电机的电压需求调整第二开关的占空比,以控制第一母线电容两端电压。The duty cycle of the second switch is adjusted according to the voltage demand of the motor to control the voltage across the first bus capacitor.
进一步地,根据电机的电压需求调整第二开关的占空比,包括:Further, adjusting the duty cycle of the second switch according to the voltage demand of the motor, including:
根据电机的电压需求确定所述第一母线电容两端电压的目标值;Determine the target value of the voltage across the first bus capacitor according to the voltage demand of the motor;
根据所述第一母线电容两端电压的目标值和所述整流器的输出电压的比值调整所述第二开关的占空比。The duty cycle of the second switch is adjusted according to the ratio of the target value of the voltage across the first bus capacitor and the output voltage of the rectifier.
本发明还提供一种计算机可读存储介质,其上存储有计算机程序,所述程序被处理器执行时实现上述电机启动控制方法。The present invention also provides a computer-readable storage medium on which a computer program is stored, and when the program is executed by a processor, the above-mentioned motor startup control method is implemented.
应用本发明的技术方案,通过设置升压电路,在电机启动后,升高母线电容两端的电压值,因此电机即使运行的高频状态也不会轻易进入到弱磁控制状态,能够有效避免电机高频运行时,进入弱磁控制状态的情况,减少无功输出。By applying the technical solution of the present invention, by setting a booster circuit, after the motor starts, the voltage value across the bus capacitor is increased, so the motor will not easily enter the field weakening control state even if it is running in a high frequency state, which can effectively avoid the motor When running at high frequency, it will reduce the reactive power output when it enters the field weakening control state.
附图说明Description of drawings
图1为现有的电机启动控制电路的结构图;Fig. 1 is the structure diagram of the existing motor starting control circuit;
图2为根据本发明实施例的电机启动控制电路的结构图;FIG. 2 is a structural diagram of a motor starting control circuit according to an embodiment of the present invention;
图3为根据本发明另一实施例的电机启动控制电路的结构图;3 is a structural diagram of a motor starting control circuit according to another embodiment of the present invention;
图4为根据本发明又一实施例的电机启动控制电路的结构图;4 is a structural diagram of a motor starting control circuit according to another embodiment of the present invention;
图5为根据本发明实施例的电机启动控制方法的流程图。FIG. 5 is a flowchart of a motor startup control method according to an embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作进一步地详细描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明实施例中使用的术语是仅仅出于描述特定实施例的目的,而非旨在限制本发明。在本发明实施例和所附权利要求书中所使用的单数形式的“一种”、“所述”和“该”也旨在包括多数形式,除非上下文清楚地表示其他含义,“多种”一般包含至少两种。The terms used in the embodiments of the present invention are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. The singular forms "a," "the," and "the" as used in the embodiments of the present invention and the appended claims are intended to include the plural forms as well, unless the context clearly dictates otherwise, "a plurality" Generally at least two are included.
应当理解,本文中使用的术语“和/或”仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本文中字符“/”,一般表示前后关联对象是一种“或”的关系。It should be understood that the term "and/or" used in this document is only an association relationship to describe the associated objects, indicating that there may be three kinds of relationships, for example, A and/or B, which may indicate that A exists alone, and A and B exist at the same time. B, there are three cases of B alone. In addition, the character "/" in this document generally indicates that the related objects are an "or" relationship.
应当理解,尽管在本发明实施例中可能采用术语第一、第二来描述开关,但这些开关不应限于这些术语。这些术语仅用来将设置在不同位置、不同功能的开关区分开。例如,在不脱离本发明实施例范围的情况下,第一开关也可以被称为第二开关,类似地,第二开关也可以被称为第一开关。It should be understood that although the terms first and second may be used to describe switches in the embodiments of the present invention, these switches should not be limited by these terms. These terms are only used to distinguish switches that are located in different positions and have different functions. For example, the first switch may also be referred to as the second switch, and similarly, the second switch may also be referred to as the first switch without departing from the scope of the embodiments of the present invention.
取决于语境,如在此所使用的词语“如果”、“若”可以被解释成为“在……时”或“当……时”或“响应于确定”或“响应于检测”。类似地,取决于语境,短语“如果确定”或“如果检测(陈述的条件或事件)”可以被解释成为“当确定时”或“响应于确定”或“当检测(陈述的条件或事件)时”或“响应于检测(陈述的条件或事件)”。Depending on the context, the words "if", "if" as used herein may be interpreted as "at" or "when" or "in response to determining" or "in response to detecting". Similarly, the phrases "if determined" or "if detected (the stated condition or event)" can be interpreted as "when determined" or "in response to determining" or "when detected (the stated condition or event)," depending on the context )" or "in response to detection (a stated condition or event)".
还需要说明的是,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的商品或者装置不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种商品或者装置所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的商品或者装置中还存在另外的相同要素。It should also be noted that the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion, such that a commodity or device comprising a list of elements includes not only those elements, but also those not explicitly listed other elements, or other elements inherent to such goods or devices. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in the article or device that includes the element.
下面结合附图详细说明本发明的可选实施例。The optional embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
实施例1Example 1
本实施例提供一种电机启动控制电路,在介绍本发明的电机启动控制电路之前,首先介绍一种现有的电机启动控制电路,图1是现有的电机启动控制电路的结构图,如图1所示,包括:依次设置的电源11、整流器12、第一母线电容C1、逆变器13,其中,整流器12包括:并联设置的第一整流桥B1和第二整流桥B2,其中,第一整流桥B1包括同向串联的一号二极管D1和二号二极管D2,第二整流桥B2包括同向串联的三号二极管D3和四号二极管D4,电源11的零线N连接至一号二极管D1和二号二极管D2之间,电源11的火线L连接至三号二极管D3和四号二极管D4之间,整流器12和逆变器13之间通过直流母线14的第一线141和第二线142连接,第一母线电容C1的第一端连接第一线141,第二端连接第二线142。This embodiment provides a motor starting control circuit. Before introducing the motor starting control circuit of the present invention, an existing motor starting control circuit is first introduced. FIG. 1 is a structural diagram of the existing motor starting control circuit, as shown in FIG. 1, including: a power supply 11, a
逆变器13包括并联设置的第一逆变桥B3、第二逆变桥B4以及第三逆变桥B5,第一逆变桥B3包括依次串联的第一开关管Q1、第二开关管Q2和第一电阻RS1,第二逆变桥B4包括依次串联的第三开关管Q3、第四开关管Q4和第二电阻RS2,第三逆变桥B5包括依次串联的第五开关管Q5、第六开关管Q6和第二电阻RS3,第一开关管Q1、第二开关管Q2、第三开关管Q3、第四开关管Q4、第五开关管Q5、第六开关管Q6分别与五号二极管D5、六号二极管D6、七号二极管D7、八号二极管D8、九号二极管D9、十号二极管D10反向并联,电机的第一相线U通过第四电阻RS4连接至第一开关管Q1和第二开关管Q2之间,第二相线V通过第五电阻RS5连接至第三开关管Q3和第四开关管Q4之间,第三相线W通过第六电阻RS6连接至第五开关管Q5和第六开关管Q6之间。The
采用上述整流器,第一母线电容C1两端的电压为恒定状态,如果在电源11输出的电压出现波动,则第一母线电容C1两端的电压也会发生变化,在电机高频运行时,电机端子两端产生很高的反电动势,在接近第一母线电容C1两端的电压时,则电机将进入弱磁控制状态,增加无功输出,整体增大电源的输出电流和电机的输入电流,会导致设备的配线线径增大,增加整体成本,因此上述电机控制电路需要进一步改善。With the above rectifier, the voltage across the first bus capacitor C1 is in a constant state. If the voltage output by the power supply 11 fluctuates, the voltage across the first bus capacitor C1 also changes. When the motor runs at high frequency, the two terminals of the motor A very high back electromotive force is generated at the terminal, and when it is close to the voltage across the first bus capacitor C1, the motor will enter the field weakening control state, increase the reactive output, and increase the output current of the power supply and the input current of the motor as a whole, which will cause the equipment The diameter of the wiring wire increases, which increases the overall cost, so the above-mentioned motor control circuit needs to be further improved.
图2为根据本发明实施例的电机启动控制电路的结构图,为了改善电机高频运行时,易进入弱磁控制状态的问题,如图2所示,在现有的电机启动控制电路的基础上,该电路还包括:升压电路15,其第一端通过第一线141连接整流器12,其第二端连接第一母线电容C1的第一端,其第三端连接至第二线142,用于在电机启动完成后,控制所述第一母线电容两端C1的电压升高,由于电机高频运行时,电机端子两端产生很高的反电动势,在接近第一母线电容C1两端的电压时,则电机将进入弱磁控制状态,因此,采用上述升压电路15控制第一母线电容两端电压时,要保证通过该升压电路升压后,第一母线电容两端电压的值与电机的反电动势的值的差值大于预设值,其中,所述第一母线电容两端电压的值、电机的反电动势的值以及上述差值均大于零。FIG. 2 is a structural diagram of a motor starting control circuit according to an embodiment of the present invention. In order to improve the problem that the motor is easy to enter the field weakening control state when the motor is running at a high frequency, as shown in FIG. 2 , on the basis of the existing motor starting control circuit , the circuit further includes: a
本实施例的电机启动控制电路,通过设置升压电路,在电机启动后,升高母线电容两端的电压值,因此电机即使运行的高频状态也不会轻易进入到弱磁控制状态,能够有效避免电机高频运行时,进入弱磁控制状态的情况,减少无功输出。In the motor startup control circuit of this embodiment, by setting a boost circuit, after the motor is started, the voltage value across the bus capacitor is increased, so the motor will not easily enter the field weakening control state even if the motor is running in a high frequency state, which can effectively Avoid the situation that the motor enters the field weakening control state when the motor is running at high frequency, and reduce the reactive power output.
实施例2Example 2
本实施例提供另一种电机启动控制电路,图3为根据本发明另一实施例的电机启动控制电路的结构图,如图3所示,为了实现升压功能,所述升压电路包括:This embodiment provides another motor startup control circuit. FIG. 3 is a structural diagram of a motor startup control circuit according to another embodiment of the present invention. As shown in FIG. 3 , in order to realize the boost function, the boost circuit includes:
电感L1,其第一端通过所述第一线连接整流器12,其第二端连接单向导通元件D11的第一端。The first end of the inductor L1 is connected to the
单向导通元件D11,单向导通元件D11的第二端连接所述第一母线电容C1的第一端,用于防止母线电容对地放电,在本实施例中,单向导通元件D11可以是二极管。The one-way conduction element D11, the second end of the one-way conduction element D11 is connected to the first end of the first bus capacitor C1 to prevent the bus capacitor from discharging to the ground. In this embodiment, the one-way conduction element D11 can be diode.
还包括第一开关Q7,其第一端连接至电感L1和单向导通元件D11之间,其第二端连接所述第二线,其第三端连接第一控制信号源16,其中,所述第一控制信号源16用于控制第一开关Q7的导通或者断开,具体地,在第一控制信号源16控制下,第一开关Q7在电机启动之前开启,在电机启动完成之后断开,其中,第一控制信号源16为一输出信号可变的电压源。It also includes a first switch Q7, the first end of which is connected between the inductor L1 and the one-way conducting element D11, the second end of which is connected to the second line, and the third end of which is connected to the first
由于上述升压电路包括串联设置在直流母线14的第一线141上的电感L1和单向导通元件D11,还包括设置在该电感L1和单向导通元件D11的公共连接点以及直流母线的第一线141之间的第一开关Q7,在电机启动完成之前,所述升压电路15不工作,不具有升压的作用,即第一开关Q7导通,整流电路器输出的电压为电感L1充电,使电感L1存储一定的电量,当电机启动完成后,控制升压电路15开始工作,电感L1对第一母线141电容放电,提高第一母线电容C1两端电压,由于电机启动完成之前,第一开关Q7处于断开状态,因此,控制升压电路15启动之前,需控制第一开关Q7断开,以使电感对第一母线电容C1放电,提高第一母线电容C1两端电压。Since the above booster circuit includes the inductor L1 and the one-way conducting element D11 arranged in series on the
由于第一母线电容C1两端的电压的变化又会影响后级电机控制,电机在刚启动或者低频运行时,由于频率很低,导致电机运行电流也会很小,从而影响电流采样精度,同时也会导致采用DSP控制时,占空比过小,而不能够实现稳定控制,整体增加DSP困难程度,而上述实施例的升压电路是针对高频运行状态设计的,因此,没有考虑到低频运行时,电机的电压需求较小这一情况,如果还按照高频运行的情况,对整流器输出电压升压,显然与电机的电压需求不相适应,为了解决这一问题,如图3所示,在上述实施例的基础上,该电机启动控制电路还包括:第二开关Q8,第二开关Q8的第一端通过第一线141连接整流器12,第二端连接电感L1,第三端连接第二控制信号源17。Since the change of the voltage across the first bus capacitor C1 will affect the motor control of the latter stage, when the motor is just starting or running at a low frequency, the running current of the motor will be very small due to the low frequency, which will affect the current sampling accuracy. When DSP control is used, the duty cycle is too small, and stable control cannot be achieved, which increases the difficulty of DSP as a whole. The boost circuit in the above embodiment is designed for high-frequency operation. Therefore, low-frequency operation is not considered. When the voltage demand of the motor is small, if the output voltage of the rectifier is boosted according to the high frequency operation, it is obviously not compatible with the voltage demand of the motor. In order to solve this problem, as shown in Figure 3, On the basis of the above embodiment, the motor starting control circuit further includes: a second switch Q8, the first end of the second switch Q8 is connected to the
为了实现根据电机的需求改变第一母线电容C1两端的电压,第二开关Q8具体的作用是,在第二控制信号源17的控制下改变占空比,进而改变第一母线电容两端电压,即输入电机的电压大小,保证低频运行时,第一母线电容两端电压为低电压,从而保证电机在低频运行时,运行状态更为稳定。In order to change the voltage across the first bus capacitor C1 according to the needs of the motor, the specific function of the second switch Q8 is to change the duty cycle under the control of the second control signal source 17, thereby changing the voltage across the first bus capacitor, That is, the voltage of the input motor ensures that the voltage across the first bus capacitor is low voltage during low-frequency operation, thereby ensuring that the motor operates in a more stable state during low-frequency operation.
上述第二开关Q8的占空比根据第一母线电容C1两端电压的目标值和所述整流器12的输出电压的比值确定,其中,所述第一母线电容C1两端电压的目标值根据电机的电压需求确定,具体地,该电压需求可以根据电机的运行频率确定,根据每台电机自身的特性,每一个运行频率,对应一个运行电压需求,运行频率越低,运行电压需求越低,也就是说,在通过第二控制信号源17对第二开关Q8的占空比控制时,可以先根据运行频率越低的关系获得运行电压需求,进而根据电机的电压需求确定第一母线电容C1两端电压的目标值,再根据第一母线电容C1两端电压的目标值和整流器的输出电压的比值确定第二开关Q8的占空比。The duty cycle of the second switch Q8 is determined according to the ratio of the target value of the voltage across the first bus capacitor C1 and the output voltage of the
在本实施例中,所述第二控制信号源17为DSP控制器,能够输出脉宽可调节的PWM调制信号,用于控制第二开关Q8的占空比。In this embodiment, the second control signal source 17 is a DSP controller capable of outputting a PWM modulation signal with an adjustable pulse width for controlling the duty cycle of the second switch Q8.
在本发明的其他实施例中,上述电机启动控制电路还可以包括:第二母线电容C2,所述第二母线电容C2与所述第一母线电容C1并联设置。In other embodiments of the present invention, the motor starting control circuit may further include: a second bus capacitor C2, the second bus capacitor C2 is arranged in parallel with the first bus capacitor C1.
实施例3Example 3
本实施例提供另一种电机启动控制电路,图4为根据本发明又一实施例的电机启动控制电路的结构图,如图4所示,如图4所示,在现有的基于电源41、整流器42、逆变器43的电机启动控制电路的基础上,增加BOOST升压电路45,该BOOST升压电路包括:串联设置在直流母线的第一线441上的电感L41和单向导通元件D41,还包括设置在该电感L41和单向导通元件D41的公共连接点以及直流母线的第二线442之间的第一开关Q41,其中,直流母线的第一线441和第二线442设置在整流器42和逆变器43之间,在电机启动完成之前,电机的运行频率较低,BOOST升压电路45不工作,不具有升压的作用,即第一开关Q41导通,整流器12输出的电压为电感L41充电,使电感存储一定的电量,当电机启动完成后,控制BOOST升压电路45开始工作,电感L41对第一母线电容C41和第二母线电容C42放电,提高第一母线电容C41和第二母线电容C42两端电压,由于电机启动完成之前,第一开关Q41处于断开状态,因此,控制升压电路启动之前,需控制第一开关Q41断开,才能使电感L41对第一母线电容C41和第二母线电容C42放电,上述拓扑结构可以有效的控制并联设置的第一母线电容C41和第二母线电容C42两端电压,能够实现升压控制。在电机启动初期,BOOST升压电路45不工作,因此第一母线电容C41和第二母线电容C42两端电压为整流器42整流后的电压,而在电机启动完成后,BOOST升压电路45开始工作,将第一母线电容C41和第二母线电容C42两端电压升高,因此电机即使运行的高频状态也不会轻易进入到弱磁状态。This embodiment provides another motor starting control circuit. FIG. 4 is a structural diagram of a motor starting control circuit according to another embodiment of the present invention. As shown in FIG. 4 , as shown in FIG. 4 , in the existing power supply 41 On the basis of the motor start-up control circuit of the
上述实施方式仅仅解决了电机在高频运行状态下容易进入弱磁的问题,并没有解决电机在启动或者低频率运转时由于母线电容电压过高,导致容易启动失败和低频控制困难的问题,因此不是最佳的实施方式。为了解决上文提到的技术问题,如图4所示,在BOOST升压电路45之前设置第二开关Q42,配合BOOST升压电路45工作,在低频启动时,在电机启动完成前或者电机的运行频率较低时,BOOST升压电路45中的第一开关Q41导通,第二开关Q42工作,第二开关Q42的控制端的控制信号G42的占空比根据后级电机的电压需求计算得出,为保证电机电流不要过小,也为了降低DSP控制难度,占空比不应该过小。根据电机启动需求,推算出母线电容两端电压的目标值为V1,再根据母线电容两端电压的目标值V1与整流器的输出电压V的比值,进一步推算出控制信号G42的占空比,从而实现电机在母线电容两端电压较低状态下启动,由于在不同的设备中,选用的电机不同,其启动性能也不相同,因此其母线电容两端电压的目标值为V1应该根据实际需求进行修改。The above embodiment only solves the problem that the motor is easy to enter the field weakening in the high frequency operation state, and does not solve the problem of easy start failure and difficulty in low frequency control due to the high bus capacitor voltage when the motor is started or in low frequency operation. Not the best implementation. In order to solve the technical problems mentioned above, as shown in FIG. 4 , a second switch Q42 is set before the
在电机低频率运行状态时,同样为避免电机运行电流较小引起的控制不稳定问题,也需要调节第二开关Q42的占空比,保证母线电容两端电压为较低电压,从而保证电机运行低频时更为稳定。When the motor is running at a low frequency, in order to avoid the problem of control instability caused by the small running current of the motor, it is also necessary to adjust the duty cycle of the second switch Q42 to ensure that the voltage across the bus capacitor is lower, so as to ensure the motor runs. More stable at low frequencies.
通过本实施例的电机启动控制电路,当电机运行在高频状态时,由于电机反电动势高,调整第一开关Q41和第二开关Q42工作状态,使第一开关Q41一直处于导通状态,而第二开关Q42则处于在DSP控制下不断的导通和关断状态,从而实现升高母线电容两端电压,其中,升压后的母线电容两端电压V需要根据电机的反电动势决定,具体地,可以控制升高后的第一母线电容C41和第二母线电容C42两端电压的值与所述电机的反电动势的值的差值大于预设值;在电机低频率运行状态时,调节第二开关Q42的占空比,保证母线电容两端电压为较低电压,从而保证电机运行低频时更为稳定。Through the motor starting control circuit of this embodiment, when the motor is running in a high frequency state, due to the high back electromotive force of the motor, the working states of the first switch Q41 and the second switch Q42 are adjusted so that the first switch Q41 is always in the conducting state, and the The second switch Q42 is continuously turned on and off under the control of the DSP, so as to increase the voltage across the bus capacitor. The boosted voltage V across the bus capacitor needs to be determined according to the back electromotive force of the motor. ground, it can be controlled that the difference between the value of the voltage across the first bus capacitor C41 and the second bus capacitor C42 after the increase and the value of the back electromotive force of the motor is greater than the preset value; when the motor is running at a low frequency, adjust The duty cycle of the second switch Q42 ensures that the voltage across the bus capacitor is lower, thereby ensuring that the motor operates more stably at low frequencies.
在以上低频启动、低频运行或者高频运行时,能够使母线电容两端电压既不过小的同时,也不过大,避免超出硬件承受范围,导致无法响应,从而实现电机输出性能最佳。During the above low-frequency startup, low-frequency operation or high-frequency operation, the voltage across the bus capacitor can be neither too small nor too large, so as to avoid exceeding the hardware tolerance range, resulting in failure to respond, so as to achieve the best output performance of the motor.
实施例4Example 4
本实施例提供一种电器设备,包括电机,还包括上述实施例中的电机启动控制电路,用于在避免电机高频运行时,进入弱磁控制状态的情况,减少无功输出。This embodiment provides an electrical device, including a motor, and the motor startup control circuit in the above embodiment, which is used to avoid the situation that the motor enters a field weakening control state and reduce reactive power output when the motor runs at a high frequency.
实施例5Example 5
本实施例提供一种电机启动控制方法,应用于上述实施例中的电机启动控制电路,图5为根据本发明实施例的电机启动控制方法的流程图,如图5所示,所述电机启动控制方法包括:The present embodiment provides a motor startup control method, which is applied to the motor startup control circuit in the above embodiment. FIG. 5 is a flowchart of the motor startup control method according to an embodiment of the present invention. As shown in FIG. 5 , the motor startup Control methods include:
S101,判断电机是否处于高频运行状态。S101, it is judged whether the motor is in a high frequency running state.
其中,当所述电机为压缩机时,判断电机是否处于高频运行状态,可以预先设置频率阈值,当压缩机的频率超过该频率阈值时,判断所述压缩机处于高频运行状态。Wherein, when the motor is a compressor, to determine whether the motor is in a high-frequency operation state, a frequency threshold may be preset, and when the frequency of the compressor exceeds the frequency threshold, it is determined that the compressor is in a high-frequency operation state.
S102,在电机处于高频运行状态时,控制升压电路启动,以升高第一母线电容两端电压。S102 , when the motor is in a high-frequency operation state, control the booster circuit to start, so as to increase the voltage across the first bus capacitor.
具体地,控制升压电路启动,以升高第一母线电容两端电压,包括:控制所述第一母线电容两端电压升高,使升高后的第一母线电容两端电压的值与所述电机的反电动势的值的差值大于预设值,也就是说,升压后,第一母线电容两端电压的值与电机的反电动势的值的差值大于预设值,其中,该预设值根据经验值或者实验值确定,确定原则为:当第一母线电容两端电压的值与电机的反电动势的值的差值大于该预设值时,电机不会进入弱磁控制状态。Specifically, controlling the boost circuit to start to increase the voltage across the first bus capacitor includes: controlling the voltage across the first bus capacitor to increase, so that the value of the increased voltage across the first bus capacitor is equal to the value of the voltage across the first bus capacitor. The difference between the values of the back electromotive force of the motor is greater than the preset value, that is to say, after boosting, the difference between the value of the voltage across the first bus capacitor and the value of the back electromotive force of the motor is greater than the preset value, wherein, The preset value is determined according to an empirical value or an experimental value, and the determination principle is: when the difference between the value of the voltage at both ends of the first bus capacitor and the value of the back EMF of the motor is greater than the preset value, the motor will not enter the field weakening control. state.
根据上文所述,该升压电路包括:串联设置在直流母线的第一线上的电感和单向导通元件,还包括设置在该电感和单向导通元件的公共连接点以及直流母线的第二线之间的第一开关,在电机启动完成之前,所述电路不工作,不具有升压的作用,即第一开关导通,整流电路器输出的电压为电感充电,使电感存储一定的电量,当电机启动完成后,控制升压电路开始工作,电感对第一母线电容放电,提高第一母线电容两端电压,由于电机启动完成之前,第一开关处于断开状态,因此,控制升压电路启动之前,所述方法包括:控制第一开关断开,以使电感对第一母线电容放电,提高第一母线电容两端电压。According to the above, the booster circuit includes: an inductance and a one-way conduction element arranged in series on the first line of the DC bus, and further comprising a common connection point of the inductance and the one-way conduction element and the first line of the DC bus. For the first switch between the two wires, before the motor is started, the circuit does not work and does not have the function of boosting, that is, the first switch is turned on, and the voltage output by the rectifier circuit charges the inductor, so that the inductor stores a certain amount of electricity , when the motor is started, the control boost circuit starts to work, the inductor discharges the first bus capacitor, and the voltage across the first bus capacitor is increased. Since the first switch is in the off state before the motor starts, the control boost Before the circuit is started, the method includes: controlling the first switch to be turned off, so that the inductor discharges the first bus capacitor and increases the voltage across the first bus capacitor.
控制第一开关断开之后,所述方法还包括:获取电机的电压需求;根据电机的电压需求调整第二开关的占空比,以控制第一母线电容两端电压,具体地,根据电机的电压需求调整第二开关的占空比,包括:根据电机的电压需求确定所述第一母线电容两端电压的目标值;根据所述第一母线电容两端电压的目标值和所述整流器的输出电压的比值调整所述第二开关的占空比,其中,电机的电压需求可以根据电机的运行频率确定,根据每台电机自身的特性,每一个运行频率,对应一个运行电压需求,运行频率越低,运行电压需求越低,也就是说,在通过第二控制信号源对第二开关的占空比控制时,可以先根据运行频率越低的关系获得运行电压需求,进而根据电机的电压需求确定第一母线电容两端电压的目标值,再根据第一母线电容两端电压的目标值和整流器的输出电压的比值确定第二开关的占空比。After controlling the first switch to be turned off, the method further includes: acquiring the voltage demand of the motor; adjusting the duty cycle of the second switch according to the voltage demand of the motor to control the voltage across the first bus capacitor, specifically, according to the voltage demand of the motor Adjusting the duty cycle of the second switch according to the voltage demand includes: determining the target value of the voltage across the first bus capacitor according to the voltage demand of the motor; according to the target value of the voltage across the first bus capacitor and the rectifier The ratio of the output voltage adjusts the duty cycle of the second switch, wherein the voltage demand of the motor can be determined according to the operating frequency of the motor, and according to the characteristics of each motor itself, each operating frequency corresponds to an operating voltage demand, and the operating frequency The lower it is, the lower the operating voltage requirement is, that is to say, when the duty cycle of the second switch is controlled by the second control signal source, the operating voltage requirement can be obtained first according to the relationship of the lower operating frequency, and then according to the motor voltage It is required to determine the target value of the voltage across the first bus capacitor, and then determine the duty cycle of the second switch according to the ratio between the target value of the voltage across the first bus capacitor and the output voltage of the rectifier.
实施例6Example 6
本实施例提供一种计算机可读存储介质,其上存储有计算机程序,所述程序被处理器执行时实现上述实施例中的电机启动控制方法。This embodiment provides a computer-readable storage medium on which a computer program is stored, and when the program is executed by a processor, implements the motor startup control method in the foregoing embodiment.
通过以上的实施方式的描述,本领域的技术人员可以清楚地了解到各实施方式可借助软件加必需的通用硬件平台的方式来实现,当然也可以通过硬件。基于这样的理解,上述技术方案本质上或者说对现有技术做出贡献的部分可以以软件产品的形式体现出来,该计算机软件产品可以存储在计算机可读存储介质中,如ROM/RAM、磁碟、光盘等,包括若干指令用以使得一台计算机设备(可以是个人计算机,服务器,或者网络设备等)执行各个实施例或者实施例的某些部分所述的方法。From the description of the above embodiments, those skilled in the art can clearly understand that each embodiment can be implemented by means of software plus a necessary general hardware platform, and certainly can also be implemented by hardware. Based on this understanding, the above-mentioned technical solutions can be embodied in the form of software products in essence or the parts that make contributions to the prior art, and the computer software products can be stored in computer-readable storage media, such as ROM/RAM, magnetic A disc, an optical disc, etc., includes several instructions for causing a computer device (which may be a personal computer, a server, or a network device, etc.) to perform the methods described in various embodiments or some parts of the embodiments.
最后应说明的是:以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that it can still be The technical solutions described in the foregoing embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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