CN111238834A - A tire measurement method - Google Patents
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- CN111238834A CN111238834A CN202010065249.6A CN202010065249A CN111238834A CN 111238834 A CN111238834 A CN 111238834A CN 202010065249 A CN202010065249 A CN 202010065249A CN 111238834 A CN111238834 A CN 111238834A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M17/00—Testing of vehicles
- G01M17/007—Wheeled or endless-tracked vehicles
- G01M17/02—Tyres
- G01M17/027—Tyres using light, e.g. infrared, ultraviolet or holographic techniques
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- G—PHYSICS
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- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/24—Measuring arrangements characterised by the use of optical techniques for measuring contours or curvatures
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Abstract
Description
技术领域technical field
本发明涉及轮胎处理技术领域,尤其涉及一种轮胎测量方法。The invention relates to the technical field of tire processing, in particular to a tire measurement method.
背景技术Background technique
我国是制造和消费轮胎的大国,每年生产轮胎消耗的橡胶量占全国橡胶消耗总量的70%,橡胶制品工业所需80%的天然橡胶、30%的合成橡胶依赖进口。工业发展的同时,伴随的就是废旧轮胎的大量产生。据统计,我国60%以上的废旧橡胶来源于废旧轮胎,而回收利用的废旧橡胶中,废旧轮胎紧占20%。与日俱增的废旧轮胎不仅占用空间资源,还容易造成环境污染。因此,废旧轮胎的回收利用对工业的可持续发展具有非常重要的意义。my country is a big country in the manufacture and consumption of tires. The annual production of tires accounts for 70% of the total rubber consumption in the country. 80% of the natural rubber and 30% of the synthetic rubber required by the rubber product industry are imported. At the same time of industrial development, it is accompanied by a large number of waste tires. According to statistics, more than 60% of waste rubber in my country comes from waste tires, and waste tires account for 20% of the recycled waste rubber. The ever-increasing waste tires not only occupy space resources, but also easily cause environmental pollution. Therefore, the recycling of waste tires is of great significance to the sustainable development of the industry.
对轮胎有时需要进行破碎处理,尤其对废旧轮胎,为了回收利用废旧轮胎,需要先对废旧轮胎进行结构的检测,以测出轮胎的空间结构。现有的方案中,没有较好的对轮胎的空间结构的测量方案。Tires sometimes need to be shredded, especially for waste tires. In order to recycle waste tires, it is necessary to firstly inspect the structure of waste tires to measure the spatial structure of the tires. In the existing solutions, there is no better solution for measuring the spatial structure of the tire.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种轮胎测量方法,用于方便实现对轮胎的空间结构的测量。The purpose of the present invention is to provide a tire measurement method for conveniently realizing the measurement of the spatial structure of the tire.
为达此目的,本发明实施例采用以下技术方案:For this purpose, the embodiment of the present invention adopts the following technical solutions:
一种轮胎测量方法,包括:A tire measurement method, comprising:
控制轮胎和测量传感器相对转动;Control the relative rotation of the tire and the measuring sensor;
通过所述测量传感器扫描所述轮胎的结构,得到轮胎扫描信息;Scan the structure of the tire by the measurement sensor to obtain tire scan information;
处理所述轮胎扫描信息,得到轮胎结构信息,所述轮胎结构信息用于描述所述轮胎的空间结构。The tire scan information is processed to obtain tire structure information, where the tire structure information is used to describe the spatial structure of the tire.
可选地,所述控制轮胎和测量传感器相对转动,包括:Optionally, the relative rotation of the control tire and the measurement sensor includes:
通过转动装置的旋转轴转动轮胎,以使所述轮胎和测量传感器相对转动,其中,所述轮胎和所述旋转轴连接。The tire and the measuring sensor are rotated relative to each other by rotating the tire by the rotating shaft of the rotating device, wherein the tire is connected with the rotating shaft.
可选地,所述通过所述测量传感器扫描所述轮胎的结构,得到轮胎扫描信息时,所述方法还包括:Optionally, when the tire scan information is obtained by scanning the structure of the tire through the measurement sensor, the method further includes:
记录转动的所述轮胎的旋转角度;recording the angle of rotation of the tire being rotated;
所述处理所述轮胎扫描信息,得到轮胎结构信息,包括:The processing of the tire scan information to obtain tire structure information includes:
整合所述旋转角度和所述轮胎扫描信息,得到轮胎结构信息。The rotation angle and the tire scan information are integrated to obtain tire structure information.
可选地,所述记录转动的所述轮胎的旋转角度,包括:Optionally, the recording of the rotation angle of the rotated tire includes:
通过位置编码器记录转动的所述轮胎的旋转角度,其中,所述位置编码器安装在所述旋转轴上。The rotation angle of the rotated tire is recorded by a position encoder, wherein the position encoder is mounted on the rotation shaft.
可选地,所述测量传感器包括激光光源和光信号接收装置;Optionally, the measurement sensor includes a laser light source and an optical signal receiving device;
所述通过所述测量传感器扫描所述轮胎的结构,得到轮胎扫描信息,包括:The scanning of the tire structure through the measurement sensor to obtain tire scanning information includes:
控制所述激光光源向所述轮胎发射激光,其中,所述激光光源向所述轮胎发射的激光的延长线经过所述轮胎转动时所绕的轴线;controlling the laser light source to emit laser light to the tire, wherein the extension line of the laser light emitted by the laser light source to the tire passes through the axis around which the tire rotates;
通过所述光信号接收装置接收所述轮胎反射的激光,以得到轮胎扫描信息。The laser reflected by the tire is received by the optical signal receiving device to obtain tire scanning information.
可选地,所述轮胎结构信息包括轮胎扁平比、轮胎内孔尺寸、和轮胎外径尺寸。Optionally, the tire structure information includes tire aspect ratio, tire inner hole size, and tire outer diameter size.
可选地,所述处理所述轮胎扫描信息,得到轮胎结构信息之后,所述方法还包括:Optionally, after the tire scan information is processed to obtain tire structure information, the method further includes:
移动所述轮胎到破碎设备,所述破碎设备包括水射流喷枪;moving the tire to a crushing device, the crushing device including a water jet lance;
根据所述轮胎结构信息,控制所述水射流喷枪移动的位置;controlling the moving position of the water jet spray gun according to the tire structure information;
控制所述水射流喷枪向所述轮胎喷射水流,以破碎所述轮胎。The water jet spray gun is controlled to spray water to the tire to break the tire.
可选地,所述根据所述轮胎结构信息,控制所述水射流喷枪移动的位置,包括:Optionally, controlling the moving position of the water jet spray gun according to the tire structure information includes:
转动所述轮胎;turning the tire;
确定所述轮胎的当前旋转角度;determining the current rotation angle of the tire;
根据所述轮胎结构信息和所述当前旋转角度,控制所述水射流喷枪移动的位置。According to the tire structure information and the current rotation angle, the moving position of the water jet spray gun is controlled.
可选地,所述控制轮胎和测量传感器相对转动之前,所述方法还包括:Optionally, before the relative rotation of the control tire and the measurement sensor, the method further includes:
通过目标传感器扫描所述轮胎的侧面上的符号,得到轮胎图像信息;Scan the symbols on the side of the tire through the target sensor to obtain tire image information;
识别所述轮胎图像信息,得到轮胎描述信息,所述轮胎描述信息和所述轮胎的侧面上的符号皆用于描述所述轮胎;Identifying the tire image information to obtain tire description information, where both the tire description information and the symbols on the side of the tire are used to describe the tire;
根据所述轮胎描述信息,确定所述轮胎的类型信息。According to the tire description information, type information of the tire is determined.
可选地,所述移动所述轮胎到破碎设备,包括:Optionally, the moving the tire to a crushing device includes:
当所述轮胎的类型信息和预设类型信息相同时,移动所述轮胎到破碎设备;When the type information of the tire is the same as the preset type information, moving the tire to the crushing device;
其中,所述轮胎描述信息包括厂家品牌、轮胎型号信息、和轮胎规格信息中的任意之一;Wherein, the tire description information includes any one of manufacturer brand, tire model information, and tire specification information;
所述轮胎为废旧轮胎。The tires are scrap tires.
本发明的有益效果:Beneficial effects of the present invention:
在本发明实施例的轮胎测量方法中,控制轮胎和测量传感器相对转动,然后,通过测量传感器扫描轮胎的结构,得到轮胎扫描信息。处理轮胎扫描信息,得到轮胎结构信息,轮胎结构信息用于描述轮胎的空间结构。通过控制轮胎和测量传感器相对转动,可利于测量传感器扫描轮胎的结构,从而便于得到轮胎扫描信息,根据轮胎扫描信息,可得到描述轮胎的空间结构的轮胎结构信息。这样,方便实现对轮胎的空间结构的测量。In the tire measurement method of the embodiment of the present invention, the relative rotation of the tire and the measurement sensor is controlled, and then the tire scan information is obtained by scanning the structure of the tire through the measurement sensor. The tire scan information is processed to obtain tire structure information, which is used to describe the spatial structure of the tire. By controlling the relative rotation of the tire and the measuring sensor, the measuring sensor can scan the structure of the tire, so as to obtain tire scanning information. According to the tire scanning information, tire structure information describing the spatial structure of the tire can be obtained. In this way, it is convenient to realize the measurement of the spatial structure of the tire.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1为本发明实施例提供的一种轮胎测量方法的流程图;1 is a flowchart of a tire measurement method provided by an embodiment of the present invention;
图2为本发明实施例提供的一种轮胎测量方法的流程图;2 is a flowchart of a tire measurement method provided by an embodiment of the present invention;
图3为图2所示的轮胎测量方法涉及的操作场景图。FIG. 3 is an operation scene diagram involved in the tire measurement method shown in FIG. 2 .
具体实施方式Detailed ways
本发明实施例提供了一种轮胎测量方法,用于方便实现对轮胎的空间结构的测量。The embodiment of the present invention provides a tire measurement method, which is used to conveniently realize the measurement of the spatial structure of the tire.
为使得本发明的发明目的、特征、优点能够更加的明显和易懂,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,下面所描述的实施例仅仅是本发明一部分实施例,而非全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。In order to make the purpose, features and advantages of the present invention more obvious and understandable, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the following The described embodiments are only some, but not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention are further described below with reference to the accompanying drawings and through specific embodiments.
图1为本发明实施例提供的一种轮胎测量方法的流程图。FIG. 1 is a flowchart of a tire measurement method provided by an embodiment of the present invention.
如图1所示,本发明实施例的轮胎测量方法,包括:As shown in Figure 1, the tire measurement method of the embodiment of the present invention includes:
步骤101:控制轮胎和测量传感器相对转动。Step 101: Control the relative rotation of the tire and the measurement sensor.
测量传感器用于测量轮胎的空间结构,为了让测量传感器能测量到轮胎的整体信息,控制轮胎和测量传感器相对转动,以扩大测量传感器的检测范围。The measurement sensor is used to measure the spatial structure of the tire. In order to allow the measurement sensor to measure the overall information of the tire, the relative rotation of the tire and the measurement sensor is controlled to expand the detection range of the measurement sensor.
在一个具体的实现方式中,控制轮胎转动而测量传感器静止,从而实现轮胎和测量传感器相对转动。In a specific implementation manner, the rotation of the tire is controlled while the measurement sensor is stationary, so that the tire and the measurement sensor rotate relative to each other.
在另一个具体的实现方式中,控制测量传感器绕轮胎转动而轮胎静止,从而实现轮胎和测量传感器相对转动。In another specific implementation manner, the measurement sensor is controlled to rotate around the tire while the tire is stationary, so that the tire and the measurement sensor rotate relative to each other.
步骤102:通过测量传感器扫描轮胎的结构,得到轮胎扫描信息。Step 102: Scan the tire structure by measuring the sensor to obtain tire scan information.
测量传感器用于测量轮胎的空间结构,测量传感器例如为3D相机、红外光测距传感器、或者3D结构光摄像头,本发明实施例对此不作具体限定。The measurement sensor is used to measure the spatial structure of the tire, and the measurement sensor is, for example, a 3D camera, an infrared light ranging sensor, or a 3D structured light camera, which is not specifically limited in this embodiment of the present invention.
轮胎扫描信息为测量传感器扫描轮胎的结构得到的信息,可用于分析轮胎的结构。The tire scan information is the information obtained by the measurement sensor scanning the structure of the tire, which can be used to analyze the structure of the tire.
应该理解,轮胎的结构即为轮胎的外形特征。It should be understood that the structure of the tire is the shape characteristic of the tire.
步骤103:处理轮胎扫描信息,得到轮胎结构信息。Step 103: Process the tire scan information to obtain tire structure information.
其中,轮胎结构信息用于描述轮胎的空间结构。Among them, the tire structure information is used to describe the spatial structure of the tire.
因为轮胎扫描信息为测量传感器扫描轮胎的结构得到的信息,从而,可以根据轮胎扫描信息分析得到轮胎的空间结构,得到轮胎结构信息。Because the tire scan information is the information obtained by the measurement sensor scanning the structure of the tire, the spatial structure of the tire can be obtained by analyzing the tire scan information, and the tire structure information can be obtained.
通过控制轮胎和测量传感器相对转动,可利于测量传感器扫描轮胎的结构,从而便于得到轮胎扫描信息,根据轮胎扫描信息,可得到描述轮胎的空间结构的轮胎结构信息。这样,方便实现对轮胎的空间结构的测量。By controlling the relative rotation of the tire and the measuring sensor, the measuring sensor can scan the structure of the tire, so as to obtain tire scanning information. According to the tire scanning information, tire structure information describing the spatial structure of the tire can be obtained. In this way, it is convenient to realize the measurement of the spatial structure of the tire.
得到轮胎结构信息后,可利用轮胎结构信息对轮胎进行处理。例如根据轮胎结构信息对轮胎进行破碎。具体来说,可选地,本发明实施例的轮胎测量方法还包括步骤104、步骤105和步骤106。下面即对此进行详细的描述。After the tire structure information is obtained, the tire can be processed by using the tire structure information. For example, the tire is shredded according to the tire structure information. Specifically, optionally, the tire measurement method according to the embodiment of the present invention further includes
步骤104:移动轮胎到破碎设备。Step 104: Move the tire to the crushing device.
其中,破碎设备包括水射流喷枪。Among them, the crushing equipment includes a water jet spray gun.
获取到轮胎结构信息后,可对轮胎进行破碎。将轮胎移动到破碎设备,破碎设备上设有水射流喷枪,通过水射流喷枪可对轮胎进行破碎。After obtaining the tire structure information, the tire can be crushed. Move the tire to the crushing equipment, which is equipped with a water jet spray gun, through which the tire can be crushed.
步骤105:根据轮胎结构信息,控制水射流喷枪移动的位置。Step 105 : Control the moving position of the water jet spray gun according to the tire structure information.
水射流喷枪喷出的水流可用于对轮胎进行破碎,水射流喷枪和轮胎的破碎位置之间的距离对轮胎的破碎效果有影响,从而在破碎轮胎的过程中,需要控制水射流喷枪移动的位置,以使得水射流喷枪和轮胎的破碎位置之间的距离能产生较佳的破碎效果。The water jet sprayed by the water jet spray gun can be used to crush the tire. The distance between the water jet spray gun and the crushing position of the tire has an impact on the crushing effect of the tire. Therefore, in the process of crushing the tire, it is necessary to control the moving position of the water jet spray gun. , so that the distance between the water jet spray gun and the crushing position of the tire can produce a better crushing effect.
为了精确控制水射流喷枪移动的位置,可根据轮胎结构信息,控制水射流喷枪和轮胎之间的距离。In order to precisely control the moving position of the water jet spray gun, the distance between the water jet spray gun and the tire can be controlled according to the tire structure information.
步骤106:控制水射流喷枪向轮胎喷射水流,以破碎轮胎。Step 106 : control the water jet spray gun to spray water to the tire to crush the tire.
水射流喷枪喷出的水流可用于对轮胎进行破碎,从而控制水射流喷枪向轮胎喷射水流,通过水流的冲击,可实现对轮胎的破碎,得到轮胎被破碎后成为橡胶粉,以利于回收或处理。The water flow from the water jet spray gun can be used to crush the tire, so as to control the water jet spray gun to spray water flow to the tire, through the impact of the water flow, the tire can be broken, and the broken tire becomes rubber powder for recycling or processing. .
为了更好地对轮胎进行管理,可选地,控制轮胎和测量传感器相对转动之前,本发明实施例的方法还包括:通过目标传感器扫描轮胎的侧面上的符号,得到轮胎图像信息。然后,识别轮胎图像信息,得到轮胎描述信息,其中,轮胎描述信息和轮胎的侧面上的符号皆用于描述轮胎。根据轮胎描述信息,确定轮胎的类型信息。In order to better manage tires, optionally, before controlling the relative rotation of the tire and the measurement sensor, the method of the embodiment of the present invention further includes: scanning symbols on the side of the tire through the target sensor to obtain tire image information. Then, the tire image information is identified to obtain tire description information, wherein the tire description information and the symbols on the side of the tire are both used to describe the tire. According to the tire description information, the type information of the tire is determined.
轮胎有多种类型,确定轮胎的类型,可方便对轮胎进行管理。其中,轮胎的类型信息的划分标准有多种,例如根据轮胎的型号进行划分、根据轮胎的品牌进行划分、根据轮胎的大小进行划分等等,本发明实施例对此不作具体限定。There are many types of tires, determining the type of tires can facilitate the management of tires. There are various classification standards for tire type information, such as classification according to the model of the tire, classification according to the brand of the tire, classification according to the size of the tire, etc., which are not specifically limited in the embodiment of the present invention.
目标传感器能获取轮胎图像信息,目标传感器可以为3D相机、红外光测距传感器、或者3D结构光摄像头等等,或者为摄像头,本发明实施例对此不作具体限定。The target sensor can acquire tire image information, and the target sensor may be a 3D camera, an infrared light ranging sensor, or a 3D structured light camera, etc., or a camera, which is not specifically limited in this embodiment of the present invention.
轮胎描述信息用于描述轮胎,例如,轮胎描述信息包括厂家品牌、轮胎型号信息、和轮胎规格信息中的任意之一。The tire description information is used to describe the tire, for example, the tire description information includes any one of the manufacturer's brand, tire model information, and tire specification information.
可选地,确定轮胎的类型信息后,可利用轮胎的类型信息。例如,步骤104具体包括:当轮胎的类型信息和预设类型信息相同时,移动轮胎到破碎设备。这样,将破碎设备和预设类型的轮胎匹配,使得不同的破碎设备能高效地破碎不同类型的轮胎,从而提高破碎效率。为此,当轮胎的类型信息和预设类型信息相同时,表示破碎设备适于破碎该轮胎,从而移动轮胎到破碎设备。Optionally, after determining the type information of the tire, the type information of the tire may be utilized. For example, step 104 specifically includes: when the type information of the tire is the same as the preset type information, moving the tire to the crushing device. In this way, the crushing equipment is matched with a preset type of tire, so that different crushing equipment can efficiently crush different types of tires, thereby improving crushing efficiency. For this reason, when the type information of the tire is the same as the preset type information, it indicates that the crushing device is suitable for crushing the tire, thereby moving the tire to the crushing device.
可选地,为了实现对废旧轮胎的回收利用,本发明实施例的轮胎可以为废旧轮胎。Optionally, in order to realize the recycling of used tires, the tires in the embodiments of the present invention may be used tires.
在本发明实施例的轮胎测量方法中,控制轮胎和测量传感器相对转动,然后,通过测量传感器扫描轮胎的结构,得到轮胎扫描信息。处理轮胎扫描信息,得到轮胎结构信息,其中,轮胎结构信息用于描述轮胎的空间结构。移动轮胎到破碎设备,破碎设备包括水射流喷枪。跟着,根据轮胎结构信息,控制水射流喷枪移动的位置。控制水射流喷枪向轮胎喷射水流,以破碎轮胎。通过水射流喷枪向轮胎喷射的水流破碎轮胎,较为方便,且破碎效果较好。为了能让水射流喷枪对轮胎有更好的破碎效果,减少耗时,可控制水射流喷枪移动的位置,以使水射流喷枪和轮胎之间的距离利于水流对轮胎的破碎,从而实现了根据轮胎测量结果,高效地破碎轮胎。In the tire measurement method of the embodiment of the present invention, the relative rotation of the tire and the measurement sensor is controlled, and then the tire scan information is obtained by scanning the structure of the tire through the measurement sensor. The tire scan information is processed to obtain tire structure information, wherein the tire structure information is used to describe the spatial structure of the tire. Move tires to crushing equipment, including water jet lances. Then, according to the tire structure information, the position where the water jet spray gun moves is controlled. Control the water jet gun to spray water to the tires to crush the tires. The water jet sprayed by the water jet spray gun to the tire breaks the tire, which is more convenient and has a better breaking effect. In order to make the water jet spray gun have a better crushing effect on the tire and reduce the time-consuming, the moving position of the water jet spray gun can be controlled, so that the distance between the water jet spray gun and the tire is conducive to the crushing of the tire by the water flow, thus realizing the Tire measurement results, crushing tires efficiently.
综上所述,在本发明实施例的轮胎测量方法中,控制轮胎和测量传感器相对转动,然后,通过测量传感器扫描轮胎的结构,得到轮胎扫描信息。处理轮胎扫描信息,得到轮胎结构信息,轮胎结构信息用于描述轮胎的空间结构。通过控制轮胎和测量传感器相对转动,可利于测量传感器扫描轮胎的结构,从而便于得到轮胎扫描信息,根据轮胎扫描信息,可得到描述轮胎的空间结构的轮胎结构信息。这样,方便实现对轮胎的空间结构的测量。To sum up, in the tire measurement method of the embodiment of the present invention, the relative rotation of the tire and the measurement sensor is controlled, and then the tire scan information is obtained by scanning the structure of the tire through the measurement sensor. The tire scan information is processed to obtain tire structure information, which is used to describe the spatial structure of the tire. By controlling the relative rotation of the tire and the measuring sensor, the measuring sensor can scan the structure of the tire, so as to obtain tire scanning information. According to the tire scanning information, tire structure information describing the spatial structure of the tire can be obtained. In this way, it is convenient to realize the measurement of the spatial structure of the tire.
图2为本发明实施例提供的一种轮胎测量方法的流程图,图3为图2所示的轮胎测量方法涉及的操作场景图。其中,图2所示实施例的轮胎测量方法可基于图1所示实施例的轮胎测量方法实现。FIG. 2 is a flowchart of a tire measurement method provided by an embodiment of the present invention, and FIG. 3 is a diagram of an operation scenario involved in the tire measurement method shown in FIG. 2 . The tire measurement method of the embodiment shown in FIG. 2 can be implemented based on the tire measurement method of the embodiment shown in FIG. 1 .
参阅图2和图3,本发明实施例的轮胎测量方法,包括:2 and 3, the tire measurement method of the embodiment of the present invention includes:
步骤201:通过转动装置的旋转轴转动轮胎。Step 201: Rotate the tire through the rotating shaft of the rotating device.
本发明实施例的轮胎测量方法应用于轮胎处理系统上。The tire measurement method of the embodiment of the present invention is applied to a tire processing system.
轮胎处理系统包括转动装置,转动装置包括旋转轴,轮胎和旋转轴连接。例如,如图3所示,旋转轴和轮胎的内环卡接,从而,旋转轴的转动带动轮胎转动。The tire processing system includes a rotating device, and the rotating device includes a rotating shaft, and the tire is connected with the rotating shaft. For example, as shown in FIG. 3 , the rotating shaft is snapped with the inner ring of the tire, so that the rotation of the rotating shaft drives the tire to rotate.
通过转动装置的旋转轴转动轮胎,以使轮胎和测量传感器相对转动。具体为,测量传感器的位置处于静止,转动装置的旋转轴转动轮胎,从而实现了轮胎和测量传感器相对转动。The tire is rotated by the rotating shaft of the rotating device, so that the tire and the measuring sensor rotate relative to each other. Specifically, the position of the measuring sensor is stationary, and the rotating shaft of the rotating device rotates the tire, thereby realizing the relative rotation of the tire and the measuring sensor.
测量传感器用于测量轮胎的空间结构,本发明实施例的测量传感器有多种具体的实现方式,在图3所示的示例中,测量传感器为高速3D相机。具体可以选择能提供几乎不受对比度影响的测量数据的高速3D相机,以适用于橡胶的测量。The measurement sensor is used to measure the spatial structure of the tire. There are various specific implementation manners of the measurement sensor in the embodiment of the present invention. In the example shown in FIG. 3 , the measurement sensor is a high-speed 3D camera. Specifically, a high-speed 3D camera that can provide measurement data that is almost unaffected by contrast can be selected for rubber measurement.
为了实现对废旧轮胎的处理,可选地,本发明实施例的轮胎为废旧轮胎。In order to realize the treatment of waste tires, optionally, the tires in the embodiments of the present invention are waste tires.
应该理解,步骤201为控制轮胎和测量传感器相对转动的步骤的具体实现方式之一。It should be understood that
步骤202:控制激光光源向轮胎发射激光。Step 202: Control the laser light source to emit laser light to the tire.
其中,测量传感器包括激光光源和光信号接收装置。通过激光光源发射的激光对轮胎进行扫描,以及光信号接收装置接收轮胎反射的激光,可以实现扫描轮胎的结构。Wherein, the measurement sensor includes a laser light source and an optical signal receiving device. The tire is scanned by the laser light emitted by the laser light source, and the laser reflected by the tire is received by the optical signal receiving device, so that the structure of scanning the tire can be realized.
其中,如图3所示,激光光源301向轮胎303发射的激光的延长线304经过轮胎303转动时所绕的轴线。这是因为废旧轮胎的大小不一,但轮胎303转动时所绕的轴线可重合,激光光源301向轮胎303发射的激光的延长线304经过轮胎303转动时所绕的轴线,能保证不同轮胎303转动时所绕的轴线重合。这样,不同轮胎303转动时所绕的轴线位于同一位置,使得轮胎303不会超出测量传感器的感应范围,且保证了测量传感器检测的轮胎结构不会变形。Wherein, as shown in FIG. 3 , the
控制激光光源向轮胎发射激光,在轮胎转动时,实现了激光扫描轮胎的结构。The laser light source is controlled to emit laser light to the tire, and when the tire rotates, the structure of the laser scanning the tire is realized.
应该理解,本发明实施例的轮胎的结构为轮胎的整体空间结构。It should be understood that the structure of the tire in the embodiment of the present invention is the overall spatial structure of the tire.
步骤203:通过光信号接收装置接收轮胎反射的激光,以得到轮胎扫描信息。Step 203: Receive the laser reflected by the tire through the optical signal receiving device to obtain tire scanning information.
如图3所示,激光光源301向轮胎303发射激光,使得激光扫描轮胎的结构,轮胎303反射激光,光信号接收装置302接收轮胎303反射的激光,得到轮胎扫描信息。具体可以为光信号接收装置302接收轮胎303反射的部分激光。其中,轮胎扫描信息为测量传感器扫描轮胎303的结构得到的信息,可用于分析轮胎303的结构。As shown in FIG. 3 , the
步骤202和步骤203为通过测量传感器扫描轮胎的结构,得到轮胎扫描信息的步骤的具体实现方式之一。
步骤204:处理轮胎扫描信息,得到轮胎结构信息。Step 204: Process the tire scan information to obtain tire structure information.
轮胎结构信息用于描述轮胎的空间结构。轮胎结构信息也可以称之为3D图像。The tire structure information is used to describe the spatial structure of the tire. The tire structure information can also be referred to as a 3D image.
轮胎扫描信息为测量传感器扫描轮胎的结构得到的信息,从而,测量传感器获取了轮胎扫描信息后,测量传感器或者控制器可处理轮胎扫描信息,得到轮胎结构信息。通过轮胎结构信息可确定轮胎的空间结构特征。The tire scan information is information obtained by the measurement sensor scanning the tire structure. Therefore, after the measurement sensor obtains the tire scan information, the measurement sensor or the controller can process the tire scan information to obtain tire structure information. The spatial structure characteristics of the tire can be determined through the tire structure information.
在本发明实施例中,轮胎结构信息有多种实现方式,例如,轮胎结构信息包括轮胎扁平比、轮胎内孔尺寸、和轮胎外径尺寸。In the embodiment of the present invention, the tire structure information can be realized in various manners. For example, the tire structure information includes the aspect ratio of the tire, the size of the inner hole of the tire, and the size of the outer diameter of the tire.
步骤204有多种具体的实现方式,例如,通过轮胎扫描信息重构出轮胎的空间模型,即可得到轮胎结构信息。Step 204 has various specific implementation manners. For example, the tire structure information can be obtained by reconstructing the spatial model of the tire by using the tire scan information.
在一个具体的实现方式中,通过测量传感器扫描轮胎的结构,得到轮胎扫描信息时,本发明实施例的方法还包括:记录转动的轮胎的旋转角度。换言之,在测量传感器扫描轮胎的结构的同时,记录轮胎绕轴线转动的角度,从而可以同步轮胎扫描信息和轮胎的旋转角度。此时,步骤204具体包括:整合旋转角度和轮胎扫描信息,得到轮胎结构信息。具体来说,可以为将轮胎的旋转角度和角坐标参考系结合,根据轮胎的旋转角度和轮胎扫描信息的对应关系,重构轮胎的空间结构,从而得到轮胎结构信息。其中,轮胎结构信息用于描述轮胎的空间结构。这样的实现方式,可以减少重构轮胎的空间结构的计算量,从而可以高效率地得到轮胎结构信息。In a specific implementation manner, when the tire scanning information is obtained by scanning the structure of the tire by measuring the sensor, the method of the embodiment of the present invention further includes: recording the rotation angle of the rotating tire. In other words, while the measurement sensor scans the structure of the tire, the rotation angle of the tire around the axis is recorded, so that the tire scanning information and the rotation angle of the tire can be synchronized. At this time,
可选地,记录转动的轮胎的旋转角度的步骤具体包括:通过位置编码器记录转动的轮胎的旋转角度。其中,位置编码器安装在旋转轴上。Optionally, the step of recording the rotation angle of the rotating tire specifically includes: recording the rotation angle of the rotating tire through a position encoder. Among them, the position encoder is installed on the rotating shaft.
这样,当轮胎在做圆周的旋转运动时,通过测量传感器扫描轮胎的结构,得到轮胎扫描信息,即采集轮胎的3D图像,与此同时,结合位置编码器记录转动的轮胎的旋转角度,从而同步轮胎扫描信息和轮胎的旋转角度。In this way, when the tire is rotating in a circular motion, the structure of the tire is scanned by the measuring sensor to obtain the tire scanning information, that is, the 3D image of the tire is collected. Tire scan information and tire rotation angle.
位置编码器可检测和记录轮胎的旋转角度。例如,位置编码器包括电刷、处理器和存储器,电刷和转动装置的旋转轴滑动连接,从而可以检测该旋转轴的转动动作,处理器可以根据电刷感应的数据,计算出轮胎的旋转角度,并将轮胎的旋转角度保存在存储器中。或者,位置编码器通过红外线检测装置也可以检测轮胎的旋转角度。A position encoder detects and records the rotation angle of the tire. For example, the position encoder includes a brush, a processor and a memory. The brush is slidably connected to the rotating shaft of the rotating device, so that the rotation of the rotating shaft can be detected, and the processor can calculate the rotation of the tire according to the data sensed by the brush. angle, and save the rotation angle of the tire in memory. Alternatively, the position encoder can also detect the rotation angle of the tire through an infrared detection device.
应该理解,本发明实施例的上述三维测量技术,能逐行扫描并进行图像分析,测量速度快,分辨率高。可获得精确的3D尺寸和位置测量结果,不受轮胎的高度和颜色的影响。适用于恶劣的工业环境,可长期无故障运行。It should be understood that the above-mentioned three-dimensional measurement technology according to the embodiment of the present invention can scan line by line and perform image analysis, with fast measurement speed and high resolution. Accurate 3D size and position measurements are obtained, independent of tire height and color. Suitable for harsh industrial environments and long-term trouble-free operation.
通过激光光源、光信号接收装置、以及位置编码器的配合,可以高精度地测出轮胎的三维信息,得到准确的轮胎空间结构的信息。废旧轮胎有时有一定形变以及磨损,但是本发明实施例的轮胎测量方法也能对废旧轮胎进行高精度的测量,得到准确的轮胎结构信息。Through the cooperation of the laser light source, the optical signal receiving device, and the position encoder, the three-dimensional information of the tire can be measured with high precision, and the accurate information of the spatial structure of the tire can be obtained. The waste tires sometimes have certain deformation and wear, but the tire measurement method of the embodiment of the present invention can also measure the waste tires with high precision, and obtain accurate tire structure information.
步骤205:移动轮胎到破碎设备。Step 205: Move the tire to the crushing device.
破碎设备包括水射流喷枪。Crushing equipment includes water jet lances.
获取到轮胎结构信息后,可对轮胎进行破碎。After obtaining the tire structure information, the tire can be crushed.
具体来说,移动转动装置,通过转动装置的旋转轴带动轮胎,使得轮胎移动到破碎设备。破碎设备上设有水射流喷枪,通过水射流喷枪可对轮胎进行破碎。Specifically, the rotating device is moved, and the tire is driven by the rotating shaft of the rotating device, so that the tire is moved to the crushing equipment. There is a water jet spray gun on the crushing equipment, and the tire can be crushed by the water jet spray gun.
在本发明实施例中,破碎设备用于破碎轮胎,破碎设备有多种实现方式,例如,破碎设备包括支架和连接支架的水射流喷枪。或者,破碎设备包括壳体,水射流喷枪设置在壳体内,移动轮胎到破碎设备即移动轮胎到破碎设备的壳体内。In the embodiment of the present invention, the crushing equipment is used for crushing tires, and the crushing equipment can be realized in various ways. For example, the crushing equipment includes a bracket and a water jet spray gun connected to the bracket. Or, the crushing equipment includes a casing, and the water jet spray gun is arranged in the casing, and moving the tire to the crushing equipment is to move the tire into the casing of the crushing equipment.
步骤206:根据轮胎结构信息,控制水射流喷枪移动的位置。Step 206 : Control the moving position of the water jet spray gun according to the tire structure information.
水射流喷枪喷出的水流可用于对轮胎进行破碎,水射流喷枪和轮胎的破碎位置之间的距离对轮胎的破碎效果有影响,从而在破碎轮胎的过程中,需要控制水射流喷枪移动的位置,以使得水射流喷枪和轮胎的破碎位置之间的距离能产生较佳的破碎效果。例如,控制水射流喷枪移动的位置,使得水射流喷枪和轮胎的破碎位置之间的距离达到预设距离范围,此时,能产生较佳的破碎效果。预设距离范围例如为30-50厘米。The water jet sprayed by the water jet spray gun can be used to crush the tire. The distance between the water jet spray gun and the crushing position of the tire has an impact on the crushing effect of the tire. Therefore, in the process of crushing the tire, it is necessary to control the moving position of the water jet spray gun. , so that the distance between the water jet spray gun and the crushing position of the tire can produce a better crushing effect. For example, controlling the moving position of the water jet spray gun so that the distance between the water jet spray gun and the crushing position of the tire reaches a preset distance range, at this time, a better crushing effect can be produced. The preset distance range is, for example, 30-50 cm.
轮胎结构信息用于描述轮胎的空间结构,从而根据轮胎结构信息可确定出轮胎的空间结构,根据轮胎的空间结构,控制水射流喷枪移动符合预设规则的位置,使得水射流喷枪和轮胎的破碎位置之间的距离能产生较佳的破碎效果。这样,根据轮胎结构信息,控制水射流喷枪和轮胎之间的距离,可精确控制水射流喷枪移动的位置,达到对轮胎较佳的破碎效果。The tire structure information is used to describe the spatial structure of the tire, so that the spatial structure of the tire can be determined according to the tire structure information. The distance between the positions results in a better crushing effect. In this way, according to the tire structure information, the distance between the water jet spray gun and the tire can be controlled, and the moving position of the water jet spray gun can be precisely controlled, so as to achieve a better crushing effect on the tire.
可选地,步骤206具体包括:转动轮胎,以及,确定轮胎的当前旋转角度。然后,根据轮胎结构信息和当前旋转角度,控制水射流喷枪移动的位置。轮胎结构信息用于描述轮胎的空间结构,轮胎结构信息和轮胎的当前旋转角度配合,可易于确定出轮胎的具体位置,从而,便于控制水射流喷枪移动到合适的位置,使得水射流喷枪和轮胎的破碎位置之间的距离达到较好的破碎效果。Optionally, step 206 specifically includes: rotating the tire, and determining the current rotation angle of the tire. Then, according to the tire structure information and the current rotation angle, the position where the water jet spray gun moves is controlled. The tire structure information is used to describe the spatial structure of the tire. The tire structure information cooperates with the current rotation angle of the tire, and the specific position of the tire can be easily determined. Therefore, it is convenient to control the water jet spray gun to move to a suitable position, so that the water jet spray gun and the tire can be moved to a suitable position. The distance between the crushing positions achieves a better crushing effect.
步骤207:控制水射流喷枪向轮胎喷射水流,以破碎轮胎。Step 207 : control the water jet spray gun to spray water to the tire to break the tire.
水射流喷枪喷出的水流可用于对轮胎进行破碎,从而控制水射流喷枪向轮胎喷射水流,通过水流的冲击,可实现对轮胎的破碎,得到轮胎被破碎后成为橡胶粉,以利于回收或处理。The water flow from the water jet spray gun can be used to crush the tire, so as to control the water jet spray gun to spray water flow to the tire, through the impact of the water flow, the tire can be broken, and the broken tire becomes rubber powder for recycling or processing. .
应该理解,在本发明实施例中,水射流喷枪可对轮胎的胎面和胎侧分别进行破碎,从而可充分地回收轮胎。It should be understood that, in the embodiment of the present invention, the water jet spray gun can separately crush the tread and sidewall of the tire, so that the tire can be fully recovered.
为了更好地对轮胎进行管理,可选地,步骤201之前,换言之,控制轮胎和测量传感器相对转动的步骤之前,本发明实施例的方法还包括:通过目标传感器扫描轮胎的侧面上的符号,得到轮胎图像信息。例如轮胎绕轴线旋转一周,目标传感器发射的激光扫描轮胎的胎侧,轮胎的胎侧反射激光到目标传感器的光信号接收装置,光信号接收装置根据反射的激光得到轮胎图像信息。通过目标传感器扫描轮胎的侧面上的符号,得到轮胎图像信息之后,识别轮胎图像信息,得到轮胎描述信息,其中,轮胎描述信息和轮胎的侧面上的符号皆用于描述轮胎。跟着,根据轮胎描述信息,确定轮胎的类型信息。In order to better manage the tires, optionally, before
轮胎有多种类型,确定轮胎的类型,可方便对轮胎进行管理。其中,轮胎的类型信息的划分标准有多种,在本发明实施例中,轮胎的类型信息的划分标准为轮胎的品牌和型号。即根据轮胎的品牌和型号对轮胎进行划分。There are many types of tires, determining the type of tires can facilitate the management of tires. There are various classification criteria for the tire type information. In the embodiment of the present invention, the classification criteria for the tire type information are the brand and model of the tire. That is, the tires are divided according to the brand and model of the tire.
在本发明实施例中,目标传感器和上述步骤202的测量传感器相同,可扫描轮胎的侧面上的符号,得到轮胎图像信息,轮胎图像信息为轮胎侧面的三维结构信息。In the embodiment of the present invention, the target sensor is the same as the measurement sensor in the
轮胎描述信息用于描述轮胎,例如,轮胎描述信息包括厂家品牌、轮胎型号信息、和轮胎规格信息中的任意之一。在有的示例中,轮胎描述信息还可以包括轮胎扁平比、轮胎内孔尺寸、和轮胎外径尺寸等。The tire description information is used to describe the tire, for example, the tire description information includes any one of the manufacturer's brand, tire model information, and tire specification information. In some examples, the tire description information may further include the aspect ratio of the tire, the size of the inner hole of the tire, the size of the outer diameter of the tire, and the like.
在本发明实施例中,识别轮胎图像信息,得到轮胎描述信息的步骤,具有多种实现方式,通过程序对轮胎图像信息和信息模板进行匹配,根据匹配结果,确定轮胎描述信息。或者,当识别轮胎图像信息时,若出现信息缺漏不完整的情况,可以人工修改补全信息。当再次识别到与之前一样的信息缺漏不完整的轮胎时,系统可根据预存的之前人工修改补全的信息,对当前识别的轮胎图像信息进行相同的处理,即使用之前人工修改补全的信息作为轮胎描述信息。从而通过人工编辑检测结果,不断提升识别准确度。In the embodiment of the present invention, the steps of identifying tire image information and obtaining tire description information can be implemented in various ways. The tire image information and the information template are matched by a program, and the tire description information is determined according to the matching result. Alternatively, when identifying tire image information, if the information is missing and incomplete, the information can be manually modified and supplemented. When re-identifying a tire with the same missing information as before, the system can perform the same processing on the currently identified tire image information according to the pre-stored information that was manually modified and completed, that is, using the previously manually modified and completed information as tire description information. In this way, the recognition accuracy is continuously improved by manually editing the detection results.
可选地,确定轮胎的类型信息后,可利用轮胎的类型信息。例如,步骤205具体包括:当轮胎的类型信息和预设类型信息相同时,移动轮胎到破碎设备。这样,将破碎设备和预设类型的轮胎匹配,使得不同的破碎设备能高效地破碎不同类型的轮胎,从而提高破碎效率。为此,当轮胎的类型信息和预设类型信息相同时,表示破碎设备适于破碎该轮胎,从而移动轮胎到破碎设备。轮胎的类型信息可作为判断轮胎与破碎设备所破碎轮胎的类型异同的依据。Optionally, after determining the type information of the tire, the type information of the tire may be utilized. For example, step 205 specifically includes: when the type information of the tire is the same as the preset type information, moving the tire to the crushing device. In this way, the crushing equipment is matched with a preset type of tire, so that different crushing equipment can efficiently crush different types of tires, thereby improving crushing efficiency. For this reason, when the type information of the tire is the same as the preset type information, it indicates that the crushing device is suitable for crushing the tire, thereby moving the tire to the crushing device. The type information of the tire can be used as the basis for judging the similarities and differences of the type of the tire and the tire crushed by the crushing equipment.
在本发明的其它实施例中,确定轮胎的类型信息,可根据轮胎的类型信息对轮胎进行归类,以移动到不同的仓库设备中进行存储。当需要对轮胎进行破碎时,再从对应的仓库设备中提取轮胎出来。In other embodiments of the present invention, the type information of the tires is determined, and the tires can be classified according to the type information of the tires, so as to be moved to different warehouse equipment for storage. When the tires need to be crushed, the tires are extracted from the corresponding warehouse equipment.
这样,本发明实施例的轮胎测量方法,采用多重扫描技术,将二维和三维成像技术的优势集于一身,可以根据应用要求进行多项测量。通过测量传感器和目标传感器完成多项任务,在有的示例中,只需一个测量传感器即可完成多项任务,从而,可减少集成、维护和附件成本,提高成本效益。In this way, the tire measurement method of the embodiment of the present invention adopts the multiple scanning technology, integrates the advantages of the two-dimensional and three-dimensional imaging technology, and can perform multiple measurements according to application requirements. Multiple tasks are accomplished by measuring sensors and target sensors, and in some cases, only one measuring sensor can accomplish multiple tasks, thereby reducing integration, maintenance and accessory costs and improving cost-effectiveness.
综上所述,在本发明实施例的轮胎测量方法中,控制轮胎和测量传感器相对转动,然后,通过测量传感器扫描轮胎的结构,得到轮胎扫描信息。处理轮胎扫描信息,得到轮胎结构信息,其中,轮胎结构信息用于描述轮胎的空间结构。通过控制轮胎和测量传感器相对转动,可利于测量传感器扫描轮胎的结构,从而便于得到轮胎扫描信息,根据轮胎扫描信息,可得到描述轮胎的空间结构的轮胎结构信息。这样,方便实现对轮胎的空间结构的测量。另外,在本发明实施例的轮胎测量方法中,移动轮胎到破碎设备,其中,破碎设备包括水射流喷枪。跟着,根据轮胎结构信息,控制水射流喷枪移动的位置。控制水射流喷枪向轮胎喷射水流,以破碎轮胎。通过水射流喷枪向轮胎喷射的水流破碎轮胎,较为方便,且破碎效果较好。为了能让水射流喷枪对轮胎有更好的破碎效果,减少耗时,可控制水射流喷枪移动的位置,以使水射流喷枪和轮胎之间的距离利于水流对轮胎的破碎,从而实现了根据轮胎测量结果,高效地破碎轮胎。To sum up, in the tire measurement method of the embodiment of the present invention, the relative rotation of the tire and the measurement sensor is controlled, and then the tire scan information is obtained by scanning the structure of the tire through the measurement sensor. The tire scan information is processed to obtain tire structure information, wherein the tire structure information is used to describe the spatial structure of the tire. By controlling the relative rotation of the tire and the measuring sensor, the measuring sensor can scan the structure of the tire, so as to obtain tire scanning information. According to the tire scanning information, tire structure information describing the spatial structure of the tire can be obtained. In this way, it is convenient to realize the measurement of the spatial structure of the tire. In addition, in the tire measurement method of the embodiment of the present invention, the tire is moved to a crushing device, wherein the crushing device includes a water jet spray gun. Then, according to the tire structure information, the position where the water jet spray gun moves is controlled. Control the water jet gun to spray water to the tires to crush the tires. The water jet sprayed by the water jet spray gun to the tire breaks the tire, which is more convenient and has a better breaking effect. In order to make the water jet spray gun have a better crushing effect on the tire and reduce the time-consuming, the moving position of the water jet spray gun can be controlled, so that the distance between the water jet spray gun and the tire is conducive to the crushing of the tire by the water flow, thus realizing the Tire measurement results, crushing tires efficiently.
以上所述,以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。As mentioned above, the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand: The technical solutions described in the embodiments are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the spirit and scope of the technical solutions of the embodiments of the present invention.
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