CN111235716A

CN111235716A - Fibril heating machine of polyester fiber spinning process

Info

Publication number: CN111235716A
Application number: CN202010022704.4A
Authority: CN
Inventors: 晏庆光
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-01-09
Filing date: 2020-01-09
Publication date: 2020-06-05

Abstract

The invention provides a fibril heating machine for a polyester fiber spinning process, which structurally comprises a feeding hole, a heating spiral extrusion cavity, a shaping structure, a cooler, a case, a rotating motor, a display controller, a gear box and a winder, wherein the cutting shaper is arranged, the cutting shaper is processed by a triangular cutting ring so that the outer ring of the extruded polyester fiber spinning is concave-convex, then the extruded polyester fiber spinning enters the inside of a slotted hole along a supporting guide frame, the incoming polyester fiber spinning is shaped by a left shaping knife rest, scratches on the outer part of the polyester fiber spinning are eliminated, the outer part of the polyester fiber spinning is smooth, and then the polyester fiber spinning enters a protective seat through a through hole so as to eliminate burrs on the polyester fiber spinning, thereby avoiding the influence of burrs on the attractive appearance of the spinning, and ensuring that the spinning thread cannot be stretched when falling down by arranging a cooling mechanism and an auxiliary cooling structure, thereby effectively avoiding the phenomenon of inconsistent thread width.

Description

Fibril heating machine of polyester fiber spinning process

Technical Field

The invention relates to the technical field of polyester fiber heating, in particular to a filament heating machine in a polyester fiber spinning process.

Background

In the textile processing process, the heater is the indispensable device, heats polyester fiber through the heater for polyester fiber melts, then is extruding the glue solution and is drawn a silk, makes produced polyester fiber spinning can apply to the textile product to go, but prior art has following defect:

after heating polyester fiber, generally all directly extrude it, then collect the seal wire of extruding, the silk thread of extruding from this, the width of line is inconsistent easily appears, and the phenomenon of burr can appear in the silk thread, cause the silk thread quality of processing out relatively poor, and just processing out when polyester fiber spinning, if untimely carry out the forced air cooling to it, fix its design, polyester fiber spinning is when collecting, polyester fiber spinning produces flagging phenomenon, polyester fiber spinning when easy is under flagging effect, just go out the silk thread of extrusion connecting guide hole and be stretched, cause local silk thread width will be changed.

Summary of the invention

Technical problem to be solved

The invention provides a filament heating machine for a polyester fiber spinning process, and solves the problems that after polyester fibers are heated, the polyester fibers are usually directly extruded and then the extruded guide wires are collected, so that the extruded filaments are easy to have inconsistent line widths and have burrs, the quality of the processed filaments is poor, when the polyester fibers are just processed, if the polyester fibers are not timely air-cooled and are fixed, the polyester fibers are sagged during collection, and the filaments just extruded at the connecting guide holes are stretched under the sagging effect of the polyester fibers, so that the width of local filaments can be changed.

(II) technical scheme

In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a fibril heating machine of polyester fiber spinning process, its structure includes feed port, heating spiral extrusion chamber, design structure, cooler, quick-witted case, rotating electrical machines, display controller, gear box, winder, feed port lower extreme fixed mounting is on heating spiral extrusion chamber, design structure is installed in heating spiral extrusion chamber left side, the cooler is located quick-witted case left side and electricity and connects, rotating electrical machines and gear box mechanical connection, heating spiral extrusion chamber right side and gear box left side mechanical connection, the winder is installed in quick-witted case left side, be equipped with the winder under the cooler, design structure includes cooling body, cutting design ware, connects and leads and connect the frame, cooling body is linked together and fixed connection with the cutting design ware, cutting design ware right side with be connected and lead and connect frame left side and weld mutually.

As preferred, connect to lead and connect the frame including the embedding lead and connect the ring, shelter from dish, tool rest board, triangle cutting ring, the embedding is led to connect the ring and is sheltered from the dish and be integrative cast moulding, the tool rest board is inlayed and is installed in sheltering from the inside and fixed connection of dish, tool rest board and triangle cutting ring structure as an organic whole, the embedding is led to connect the ring and is the ring structure.

Preferably, the triangular cutting ring is formed by combining a plurality of triangular strip cylinders with the same size, the shortest side is in an arc state, every two adjacent end points are in point contact, and the outer ring of the formed triangular strip cylinder tool rest is of a circular structure.

As preferred, the cutting calibrator includes auxiliary cooling structure, fluting hole, plastic knife rest, support leading truck, protection seat, through-hole, auxiliary cooling structure and protection seat casting moulding as an organic whole, the fluting hole is located protection seat right side, and adopts casting moulding as an organic whole, the plastic knife rest welds in protection seat right side, support leading truck and protection seat structure as an organic whole, protection seat and through-hole structure as an organic whole, the plastic knife rest is the round platform structure, and the middle part is the fluting hole state, and one end is sharp cutting edge of a knife, and the other end is bearing structure.

Preferably, the supporting and guiding frames are provided with four pieces and are uniformly distributed on the outer ring of the shaping tool rest.

Preferably, the auxiliary cooling structure comprises a guide pipe frame and a cold air guide ring, the guide pipe frame and the cold air guide ring are of an integrated structure, and the guide pipe frame is of a Z-shaped structure.

As preferred, cooling body includes air conditioning connection guide ring frame, air-cooled ware, protection casing, wire through-hole, connection guide hole, air conditioning connection guide ring frame is inlayed and is installed in protection casing top and fixed connection, the air-cooled ware is inlayed and is installed and adopt glue solution to bind in the protection casing left side, protection casing and wire through-hole structure as an organic whole, the protection casing is with connection guide hole structure as an organic whole, air conditioning connection guide ring frame is the ring column structure.

Preferably, the air cooler comprises a driving connection box, a motor, a rotating shaft column, fan blades and a filtering mesh enclosure, the driving connection box is electrically connected with the motor, the motor is mechanically connected with the rotating shaft column, the rotating shaft column is fixedly connected with the fan blades, the filtering mesh enclosure is embedded and installed on the right side of the driving connection box, and the fan blades are provided with three pieces.

(III) advantageous effects

The invention provides a filament heating machine for a polyester fiber spinning process. The method has the following beneficial effects:

1. according to the invention, the cutting and shaping device is arranged, the outer ring of the extruded polyester fiber spinning is processed by the triangular cutting ring, is concave-convex, enters the slotted hole along the supporting guide frame, is shaped by the shaping tool rest on the left side, scratches on the outer part of the polyester fiber spinning are eliminated, the outer part of the polyester fiber spinning is smooth, and then enters the protective seat through the through hole, so that the polyester fiber spinning is subjected to the deburring effect, and the condition that burrs affect the attractiveness of the spinning is avoided.

2. According to the invention, by arranging the cooling mechanism and the auxiliary cooling structure, cold air is conveyed to the cold air connecting guide ring frame through the cooler, then the cold air part enters the cold air guide ring through the guide pipe frame, the just-formed spun yarn is initially cooled to ensure that the spun yarn is shaped, then the spun yarn enters the connecting guide holes, the yarn ends fall off under the action of the weight of the spun yarn through the connecting guide holes and are led out through the lead through holes, when the spun yarn is arranged in the lead through holes, the cold air in the lead through holes is blown away under the action of the motor driving the fan blades, so that the cold air uniformly falls off to cool and shape the spun yarn, the spun yarn is prevented from being stretched when falling, and the phenomenon of inconsistent width of the spun yarn can be effectively avoided.

Drawings

FIG. 1 is a schematic view of a filament heater for a polyester fiber spinning process according to the present invention;

FIG. 2 is a schematic view of the cooler and reel of the present invention;

FIG. 3 is a front view of the modular structure of the present invention;

FIG. 4 is a schematic view of the right side of the connecting guide frame according to the present invention;

FIG. 5 is a schematic view of the right side of the tool rest plate according to the present invention;

FIG. 6 is a front view of the cutting and shaping device of the present invention;

FIG. 7 is a schematic structural view of the right side of the truing tool holder and the supporting and guiding frame of the present invention;

FIG. 8 is a perspective view of the truing tool holder of the present invention;

FIG. 9 is a front view of the auxiliary cooling structure of the present invention;

FIG. 10 is a front view of the cooling mechanism of the present invention;

fig. 11 is a front view of the air cooler of the present invention.

In the figure: a feed hole-1, a heating spiral extrusion cavity-2, a shaping structure-3, a cooler-4, a case-5, a rotating motor-6, a display controller-7, a gear box-8, a winder-9, a cooling mechanism-31, a cutting shaper-32, a connecting guide frame-33, an embedded guide ring-331, a shielding disc-332, a knife rest plate-333, a triangular ring knife-334, an auxiliary cooling structure-T1, a slotted hole-T2, a shaping knife rest-T3, a supporting guide frame-T4, a protective seat-T5, a through hole-T6, a guide tube frame-TT 1, a cold air guide ring-TT 2, a cold air connecting guide ring frame-C1, an air cooler-C2, a protective cover-C3, a lead through hole-C4, a connecting guide hole-C5, A driving connecting box-C21, a motor-C22, a rotating shaft column-C23, a fan blade-C24 and a filter screen cover-C25.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1

As shown in figures 1 to 11:

the embodiment of the invention provides a filament heating machine for a polyester fiber spinning process, which structurally comprises a feed hole 1, a heating spiral extrusion cavity 2, a shaping structure 3, a cooler 4, a case 5, a rotating motor 6, a display controller 7, a gear box 8 and a winder 9, wherein the lower end of the feed hole 1 is fixedly arranged on the heating spiral extrusion cavity 2, the shaping structure 3 is arranged on the left side of the heating spiral extrusion cavity 2, the cooler 4 is positioned on the left side of the case 5 and electrically connected, the rotating motor 6 is mechanically connected with the gear box 8, the right side of the heating spiral extrusion cavity 2 is mechanically connected with the left side of the gear box 8, the winder 9 is arranged on the left side of the case 5, the winder 9 is arranged under the cooler 4, the shaping structure 3 comprises a cooling mechanism 31, a cutting shaper 32 and a connecting guide frame 33, the cooling mechanism 31 is communicated with and fixedly connected with the cutting shaper 32, the right side of the cutting and shaping device 32 is welded with the left side of the connecting guide frame 33.

Wherein, connect to lead to connect frame 33 to lead including the embedding lead to connect ring 331, shelter from dish 332, tool holder plate 333, triangle cutting ring 334, the embedding is led to connect ring 331 and is sheltered from dish 332 casting moulding as an organic whole, tool holder plate 333 is inlayed and is installed in sheltering from the inside and fixed connection of dish 332, tool holder plate 333 and triangle cutting ring 334 are the integral structure, the embedding is led to connect ring 331 to be the ring structure for with heating spiral extrusion chamber 2 left end face join the effect, make connect lead to connect the embedding that connects frame 33 can be firm at heating spiral extrusion chamber 2 left sides.

The triangular cutting ring 334 is formed by combining a plurality of triangular bar cylinders with the same size, the shortest side is in an arc state, every two adjacent end points are in point contact, the outer ring of the composed triangular bar cylinder tool rest is of a circular structure and is used for assisting in scraping the polyester fiber spinning, and the cutting shaper 32 can better finish and cut the polyester fiber spinning again.

Wherein, cutting calibrator 32 includes auxiliary cooling structure T1, slotted hole T2, plastic knife rest T3, supports leading truck T4, protection seat T5, through-hole T6, auxiliary cooling structure T1 and protection seat T5 are integrative casting shaping, slotted hole T2 is located protection seat T5 right side, and adopts integrative casting shaping, plastic knife rest T3 welds in protection seat T5 right side, support leading truck T4 and protection seat T5 structure as an organic whole, protection seat T5 and through-hole T6 structure as an organic whole, plastic knife rest T3 is the round platform structure, and the middle part is slotted hole state, and one end is sharp blade, and the other end is the support structure to can repair the polyester fiber spinning.

The supporting guide frames T4 are provided with four pieces and are uniformly distributed on the outer ring of the shaping knife rest T3, and the supporting guide frames T4 are used for guiding the trend of polyester fiber spinning and preventing the polyester fiber spinning from inclining and being incapable of entering the through hole T6.

The specific working process is as follows:

when the polyester fiber is processed, polyester fiber particles are guided into the heating spiral extrusion cavity 2 from the feeding hole 1, the heating spiral extrusion cavity 2 heats and melts the polyester fiber particles, then the polyester fiber glue solution is extruded through the extruder inside, the polyester fiber glue solution is processed through the triangular cutting ring 334, the outer ring of the extruded polyester fiber spinning is concave-convex, then the polyester fiber spinning enters the grooving hole T2 along the supporting guide frame T4, the incoming polyester fiber spinning is subjected to shaping processing through the shaping knife rest T3 on the left side, scratches on the outer portion of the polyester fiber spinning are eliminated, the outer portion of the polyester fiber spinning is a smooth surface, and then the polyester fiber spinning enters the protective seat T5 through the through hole T6, so that the polyester fiber spinning is subjected to the burr eliminating effect.

Example 2

The embodiment of the invention provides a filament heating machine for a polyester fiber spinning process, wherein an auxiliary cooling structure T1 comprises a guide-connection pipe frame TT1 and a cold air guide ring TT2, the guide-connection pipe frame TT1 and the cold air guide ring TT2 are of an integrated structure, the guide-connection pipe frame TT1 is of a Z-shaped structure and used for being in butt joint communication with a cooling mechanism 31, so that cold air is guided into the cold air guide ring TT2 to cool a protective seat T5, and an air hole is formed in the right side of the cold air guide ring TT2 and used for exhausting air.

The cooling mechanism 31 includes a cold air connecting guide ring frame C1, an air cooler C2, a protective cover C3, a wire through hole C4 and a connecting guide hole C5, the cold air connecting guide ring frame C1 is mounted above the protective cover C3 in an embedding manner and fixedly connected, the air cooler C2 is mounted on the left side of the protective cover C3 in an embedding manner and bonded by glue solution, the protective cover C3 and the wire through hole C4 are of an integrated structure, the protective cover C3 and the connecting guide hole C5 are of an integrated structure, and the cold air connecting guide ring frame C1 is of a circular ring column structure and is used for being butted with the cooler 4, so that cold air generated by the cooler 4 is guided to the wire through hole C4 and the guide pipe frame 1.

Wherein, air-cooled ware C2 is including drive connection box C21, motor C22, pivot post C23, flabellum C24, filter screen panel C25, drive connection box C21 is connected with motor C22 electricity, motor C22 and pivot post C23 mechanical connection, pivot post C23 and flabellum C24 fixed connection, filter screen panel C25 inlays and installs in drive connection box C21 right side, flabellum C24 is equipped with three altogether, and can blow away the cold air that cold air connection lead ring frame C1 came through the wind energy that flabellum C24 produced, avoids cold air gathering together to can be even carry out the forced air cooling effect to the polyester fiber spinning.

The specific working process is as follows:

cool air is conveyed to a cool air connecting guide ring frame C1 through a cooler 4, then the cool air enters the cool air guide ring TT2 through a guide pipe frame TT1, the formed yarn is initially cooled to ensure that the yarn is shaped, then the yarn enters a connecting guide hole C5, the yarn end drops under the action of the weight of the yarn through the connecting guide hole C5, the yarn is guided out through a wire through hole C4, when the yarn is arranged inside the wire through hole C4, the cool air in the wire through hole C4 is blown away under the action of a motor C22 driving fan blades C24, the cool air is uniformly cooled and shaped to cool the yarn, and the yarn is ensured not to be stretched when falling.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A fibril heating machine for a polyester fiber spinning process structurally comprises a feed hole (1), a heating spiral extrusion cavity (2), a shaping structure (3), a cooler (4), a case (5), a rotating motor (6), a display controller (7), a gear box (8) and a winder (9), the lower end of the feed hole (1) is fixedly arranged on the heating spiral extrusion cavity (2), a shaping structure (3) is arranged on the left side of the heating spiral extrusion cavity (2), the cooler (4) is positioned at the left side of the case (5) and is electrically connected with the case, the rotating motor (6) is mechanically connected with the gear box (8), the right side of the heating spiral extrusion cavity (2) is mechanically connected with the left side of a gear box (8), winder (9) are installed in quick-witted case (5) left side, be equipped with winder (9), its characterized in that under cooler (4):

shaping structure (3) lead and connect frame (33) including cooling body (31), cutting calibrator (32), connection, cooling body (31) and cutting calibrator (32) are linked together and fixed connection, cutting calibrator (32) right side leads and connects frame (33) left side and weld mutually with being connected.

2. The filament heating machine for the polyester fiber spinning process according to claim 1, wherein: connect and lead and connect frame (33) to lead including the embedding and connect ring (331), shelter from dish (332), tool apron board (333), triangle cutting ring (334), the embedding is led and is connected ring (331) and shelter from dish (332) casting moulding as an organic whole, tool apron board (333) are inlayed and are installed in sheltering from the inside and fixed connection of dish (332), tool apron board (333) and triangle cutting ring (334) structure as an organic whole.

3. The filament heating machine for the polyester fiber spinning process according to claim 2, wherein: the triangular cutting ring (334) is formed by combining a plurality of triangular strip cylinders with the same size.

4. The filament heating machine for the polyester fiber spinning process according to claim 1, wherein: cutting calibrator (32) is including supplementary cooling structure (T1), fluting hole (T2), shaping knife rest (T3), support leading truck (T4), protection seat (T5), through-hole (T6), supplementary cooling structure (T1) and protection seat (T5) casting moulding as an organic whole, fluting hole (T2) is located protection seat (T5) right side, and adopts integrative casting moulding, shaping knife rest (T3) welds in protection seat (T5) right side, support leading truck (T4) and protection seat (T5) structure as an organic whole, protection seat (T5) and through-hole (T6) structure as an organic whole, shaping knife rest (T3) is the round platform structure.

5. The filament heating machine for the polyester fiber spinning process according to claim 4, wherein: the supporting guide frames (T4) are provided with four pieces in total.

6. The filament heating machine for the polyester fiber spinning process according to claim 4, wherein: the auxiliary cooling structure (T1) comprises a guide pipe frame (TT1) and a cold air guide ring (TT2), and the guide pipe frame (TT1) and the cold air guide ring (TT2) are of an integrated structure.

7. The filament heating machine for the polyester fiber spinning process according to claim 1, wherein: cooling body (31) include air conditioning connection lead ring frame (C1), air-cooled ware (C2), protection casing (C3), wire through-hole (C4), connect guide hole (C5), air conditioning connection lead ring frame (C1) is inlayed and is installed in protection casing (C3) top and fixed connection, air-cooled ware (C2) are inlayed and are installed and adopt glue solution to bind in protection casing (C3) left side, protection casing (C3) and wire through-hole (C4) structure as an organic whole, protection casing (C3) and connection guide hole (C5) structure as an organic whole.

8. The filament heating machine for the polyester fiber spinning process according to claim 7, wherein: air-cooled ware (C2) is including drive connection box (C21), motor (C22), pivot post (C23), flabellum (C24), filter screen panel (C25), drive connection box (C21) is connected with motor (C22) electricity, motor (C22) and pivot post (C23) mechanical connection, pivot post (C23) and flabellum (C24) fixed connection, filter screen panel (C25) are inlayed and are installed in drive connection box (C21) right side.