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CN111235645A - Structure of Nonwoven Composite Ceramic Spinneret - Google Patents

Structure of Nonwoven Composite Ceramic Spinneret Download PDF

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Publication number
CN111235645A
CN111235645A CN202010166531.3A CN202010166531A CN111235645A CN 111235645 A CN111235645 A CN 111235645A CN 202010166531 A CN202010166531 A CN 202010166531A CN 111235645 A CN111235645 A CN 111235645A
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spinneret
ceramic
insert
woven fabric
composite ceramic
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Inventor
刘光容
朱爱萍
朱曰春
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Shaoxing Huajing Sci Tech Co ltd
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Shaoxing Huajing Sci Tech Co ltd
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D4/00Spinnerette packs; Cleaning thereof
    • D01D4/02Spinnerettes
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D4/00Spinnerette packs; Cleaning thereof
    • D01D4/02Spinnerettes
    • D01D4/022Processes or materials for the preparation of spinnerettes
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D4/00Spinnerette packs; Cleaning thereof
    • D01D4/02Spinnerettes
    • D01D4/027Spinnerettes containing inserts
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/253Formation of filaments, threads, or the like with a non-circular cross section; Spinnerette packs therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)

Abstract

本发明涉及非织造布复合陶瓷喷丝板的结构,属于纺织技术领域,包括喷丝板主体,所述喷丝板主体上,模尖部分镶嵌有陶瓷嵌件,陶瓷嵌件上开设有导料槽,喷丝孔道。本发明将已经预制好所需导料槽和喷丝孔道的陶瓷嵌件安装到喷丝板主体上,这样就可以有效避免因部分丝道超差而导致整块喷丝板超差的现象。

Figure 202010166531

The invention relates to a structure of a non-woven fabric composite ceramic spinneret, belonging to the technical field of textiles. Slot, spinneret hole. The invention installs the prefabricated ceramic inserts with required material guide grooves and spinneret holes on the spinneret main body, thus effectively avoiding the phenomenon that the entire spinneret is out of tolerance due to part of the thread path out of tolerance.

Figure 202010166531

Description

非织造布复合陶瓷喷丝板的结构Structure of Nonwoven Composite Ceramic Spinneret

技术领域technical field

本发明涉及非织造布复合陶瓷喷丝板的结构,属于纺织技术领域。The invention relates to a structure of a non-woven fabric composite ceramic spinneret, and belongs to the technical field of textiles.

背景技术Background technique

在已有技术中,非织造布喷丝板根据不同聚合物的特征,纺丝工艺不同而采用不同的材料制成,但常用的是不同牌号的不锈钢材料。已有技术是在整块喷丝板上再加工所需要的喷丝孔道和导料槽,是整体的。In the prior art, non-woven fabric spinnerets are made of different materials according to the characteristics of different polymers and different spinning processes, but stainless steel materials of different grades are commonly used. The prior art is to rework the required spinneret holes and feed troughs on a single piece of spinneret, which is integral.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种非织造布复合陶瓷喷丝板的结构。The purpose of the present invention is to provide a structure of a non-woven fabric composite ceramic spinneret.

为达到上述目的,本发明所采用的技术方案为:In order to achieve the above object, the technical scheme adopted in the present invention is:

非织造布复合陶瓷喷丝板的结构,包括喷丝板主体,所述喷丝板主体上,模尖部分镶嵌有陶瓷嵌件,陶瓷嵌件上开设有导料槽和喷丝孔道。陶瓷嵌件可以是单个整体的,也可以是多个组合的。The structure of the non-woven fabric composite ceramic spinneret includes a spinneret main body, on which the die tip is inlaid with a ceramic insert, and the ceramic insert is provided with a material guide groove and a spinneret channel. Ceramic inserts can be a single unitary piece or a combination of multiples.

作为上述方案的进一步设置,所述喷丝孔道为圆形丝喷丝孔道或异形丝喷丝孔道。As a further arrangement of the above solution, the spinneret channel is a circular spinneret channel or a special-shaped spinneret channel.

所述导料槽可以是丁字形的,斜锥形的或上部带有短锥形的任意一种。当然,导料槽还可以制成其他几何形状。The guide chute can be any one of T-shaped, oblique cone or upper part with short cone. Of course, the guide trough can also be made into other geometric shapes.

所述陶瓷嵌件喷丝孔道为多孔结构。The spinneret channel of the ceramic insert is a porous structure.

所述陶瓷嵌件为氧化铝嵌件(选用氧化铝为材料所制成的陶瓷嵌件)、氧化锆嵌件(选用氧化锆为材料所制成的陶瓷嵌件)、氮化硅嵌件(选用氮化硅为材料所制成的陶瓷嵌件)中的任意一种。当然,嵌件还可选择其他结构硬质材料制成。The ceramic inserts are alumina inserts (ceramic inserts made of alumina), zirconia inserts (ceramic inserts made of zirconia), silicon nitride inserts ( Select any one of the ceramic inserts made of silicon nitride. Of course, the insert can also be made of other structurally hard materials.

所述喷丝板主体为不锈钢喷丝板主体,或铝合金,或其他材料制作。The spinneret body is made of stainless steel spinneret body, or aluminum alloy, or other materials.

所述陶瓷嵌件选用耐高温胶与喷丝板主体相固定,或者陶瓷嵌件采用过盈装配结构与喷丝板主体相固定。当然,陶瓷嵌件还可选择其他方式与喷丝板主体相固定。The ceramic insert is fixed to the main body of the spinneret by using high temperature resistant glue, or the ceramic insert is fixed to the main body of the spinneret by using an interference fitting structure. Of course, the ceramic insert can also be fixed to the spinneret body in other ways.

所述陶瓷嵌件可以是通长整体式的或可以分段组合式的。The ceramic insert may be one-piece through length or may be segmented.

本发明非织造布复合陶瓷喷丝板的结构,用于非织造布机,是将预制好所需喷丝孔道和导料槽的陶瓷嵌件固定到喷丝板主体上,制成了复合喷丝板。The structure of the non-woven fabric composite ceramic spinneret of the present invention is used in a non-woven fabric machine. The ceramic inserts with prefabricated required spinneret channels and material guide grooves are fixed on the spinneret main body to make a composite sprayer. silk board.

本发明与已有技术相比,传统喷丝板上的丝道(由喷丝孔道和导料槽组成)都必须一起集中制成,制作难度大,而且如果部分丝道超差(超出公差范围),就会直接造成整块喷丝板超差(超出公差范围)。本发明的优点是将整块喷丝板上的多个丝道分散开来制作,合格的陶瓷嵌件装上去,不合格的陶瓷嵌件淘汰,确保整块喷丝板质量。即,本发明的组合式结构是将已经预制好所需导料槽和喷丝孔道的陶瓷嵌件安装到喷丝板主体上,这样就可以有效避免因部分丝道超差而导致整块喷丝板超差的现象。Compared with the prior art, in the present invention, the thread paths on the traditional spinneret (consisting of the spinneret holes and the material guide trough) must be made together in a concentrated manner, which is very difficult to manufacture, and if part of the thread paths are out of tolerance (out of tolerance range) ), it will directly cause the entire spinneret to be out of tolerance (out of tolerance range). The advantage of the invention is that the multiple threads on the whole spinneret are dispersed and manufactured, the qualified ceramic inserts are installed, and the unqualified ceramic inserts are eliminated, so as to ensure the quality of the whole spinneret. That is, the combined structure of the present invention is to install the ceramic inserts that have prefabricated the required material guide grooves and spinneret holes on the spinneret main body, so that the whole block spray can be effectively avoided due to the out-of-tolerance part of the spinneret. The phenomenon that the silk board is out of tolerance.

以下结合附图和具体实施方式对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;

图2为图1的正视结构示意图;Fig. 2 is the front view structure schematic diagram of Fig. 1;

图3为陶瓷嵌件的放大结构示意图。FIG. 3 is an enlarged structural schematic diagram of a ceramic insert.

具体实施方式Detailed ways

如图1、图2、图3所示,本发明非织造布复合陶瓷喷丝板的结构,包括滤网1,上盖板2,喷丝板主体3,喷丝板主体3上嵌装有陶瓷嵌件5,以及密封件4,陶瓷嵌件5上开设有导料槽5-1和喷丝孔道5-2。As shown in Figure 1, Figure 2, Figure 3, the structure of the non-woven fabric composite ceramic spinneret of the present invention includes a filter screen 1, an upper cover 2, a spinneret body 3, and the spinneret body 3 is embedded with The ceramic insert 5 and the seal 4 are provided with a material guide groove 5-1 and a spinneret channel 5-2 on the ceramic insert 5.

在具体生产过程中,喷丝板主体3上的陶瓷嵌件5根据客户需求,可以是单个的,也可以是多个组合的。In a specific production process, the ceramic inserts 5 on the spinneret main body 3 can be single or multiple according to customer requirements.

本发明中的喷丝孔道5-2为圆形丝喷丝孔道或异形丝喷丝孔道。The spinneret tunnel 5-2 in the present invention is a circular spinneret tunnel or a special-shaped spinneret tunnel.

本发明中,导料槽5-1的形状可以是丁字形的,斜锥形的,或上部带有短锥形的任意一种。本实施例中,导料槽5-1的形状是丁字形。In the present invention, the shape of the material guide trough 5-1 can be any one of T-shaped, oblique cone, or a short cone at the top. In this embodiment, the shape of the material guide trough 5-1 is a T-shape.

本发明中,陶瓷嵌件5为整体结构或分段组合结构,即陶瓷嵌件5上丝道的数量可以是一个,也可以是多个组合而成的。In the present invention, the ceramic insert 5 is of an integral structure or a segmented combined structure, that is, the number of threads on the ceramic insert 5 may be one or a combination of multiple ones.

本发明中,陶瓷嵌件5为氧化铝嵌件(选用氧化铝为材料所制成的陶瓷嵌件5)、氧化锆嵌件(选用氧化锆为材料所制成的陶瓷嵌件5)、氮化硅嵌件(选用氮化硅为材料所制成的陶瓷嵌件5)中的任意一种,或其他结构硬质材料制成。In the present invention, the ceramic inserts 5 are alumina inserts (ceramic inserts 5 made of alumina), zirconia inserts (ceramic inserts 5 made of zirconia), nitrogen Any of the silicon carbide inserts (ceramic inserts 5 made of silicon nitride), or other structural hard materials.

本发明中,喷丝板主体3为不锈钢喷丝板主体。即,喷丝板主体3优选不锈钢材料制成。当然,喷丝板主体3还可以选用其他材料制成,如合金铝等。In the present invention, the spinneret body 3 is a stainless steel spinneret body. That is, the spinneret body 3 is preferably made of stainless steel. Of course, the spinneret body 3 can also be made of other materials, such as aluminum alloy.

本发明中,陶瓷嵌件5选用耐高温胶与喷丝板主体3相固定,或者陶瓷嵌件5采用过盈装配结构与喷丝板主体3相固定。当然,陶瓷嵌件5还可选择其他方式与喷丝板主体3相固定。In the present invention, the ceramic insert 5 is fixed to the spinneret main body 3 by using high temperature resistant glue, or the ceramic insert 5 is fixed to the spinneret main body 3 by an interference fitting structure. Of course, the ceramic insert 5 can also be fixed to the spinneret body 3 in other ways.

本发明的生产过程如下:The production process of the present invention is as follows:

喷丝板主体3的制作和陶瓷嵌件5的制作,然后将喷丝板主体3和陶瓷嵌件5固定成一体,最后进行表面修整。Fabrication of the spinneret body 3 and the fabrication of the ceramic insert 5, and then the spinneret body 3 and the ceramic insert 5 are fixed into one body, and finally the surface is trimmed.

上述实施例仅用于解释说明本发明的发明构思,而非对本发明权利保护的限定,凡利用此构思对本发明进行非实质性的改动,均应落入本发明的保护范围。The above embodiments are only used to illustrate the inventive concept of the present invention, but not to limit the protection of the rights of the present invention. Any non-substantial changes to the present invention by using this concept should fall within the protection scope of the present invention.

Claims (8)

1.非织造布复合陶瓷喷丝板的结构,包括喷丝板主体,其特征在于:所述喷丝板主体上,模尖部分镶嵌有陶瓷嵌件,陶瓷嵌件上开设有导料槽,喷丝孔道。1. the structure of the non-woven composite ceramic spinneret, including the spinneret main body, it is characterized in that: on the spinneret main body, the die tip part is inlaid with a ceramic insert, and the ceramic insert is provided with a material guide groove, Spinneret hole. 2.如权利要求1所述的非织造布复合陶瓷喷丝板的结构,其特征在于:所述喷丝孔道为圆形丝喷丝孔道或异形丝喷丝孔道。2 . The structure of the non-woven fabric composite ceramic spinneret according to claim 1 , wherein the spinneret passage is a circular wire spinneret passage or a special-shaped wire spinneret passage. 3 . 3.如权利要求1或2所述的非织造布复合陶瓷喷丝板的结构,其特征在于:所述导料槽为丁字形的,斜锥形的或上部带有短锥形的任意一种。3. The structure of the non-woven fabric composite ceramic spinneret as claimed in claim 1 or 2, characterized in that: the material guide trough is T-shaped, oblique cone or any one with a short cone at the top kind. 4.如权利要求3所述的非织造布复合陶瓷喷丝板的结构,其特征在于:所述陶瓷嵌件为多孔结构。4 . The structure of the non-woven fabric composite ceramic spinneret according to claim 3 , wherein the ceramic insert is a porous structure. 5 . 5.如权利要求1或4所述的非织造布复合陶瓷喷丝板的结构,其特征在于:所述陶瓷嵌件为氧化铝嵌件、氧化锆嵌件、氮化硅嵌件中的任意一种,或其他硬质耐磨材料。5. The structure of the non-woven fabric composite ceramic spinneret according to claim 1 or 4, wherein the ceramic insert is any one of alumina insert, zirconia insert, and silicon nitride insert A, or other hard wear-resistant material. 6.如权利要求5所述的非织造布复合陶瓷喷丝板的结构,其特征在于:所述喷丝板主体为不锈钢喷丝板主体,或铝合金,或其他材料制作。6 . The structure of the non-woven fabric composite ceramic spinneret according to claim 5 , wherein the spinneret body is made of stainless steel spinneret body, or aluminum alloy, or other materials. 7 . 7.如权利要求1或6所述的非织造布复合陶瓷喷丝板的结构,其特征在于:所述陶瓷嵌件选用耐高温胶与喷丝板主体相固定,或者陶瓷嵌件采用过盈装配结构与喷丝板主体相固定,或其他方式相固定。7. The structure of the non-woven fabric composite ceramic spinneret according to claim 1 or 6, characterized in that: the ceramic insert is fixed with high temperature resistant glue and the main body of the spinneret, or the ceramic insert is made of interference The assembly structure is fixed with the main body of the spinneret, or fixed in other ways. 8.如权利要求1所述的非织造布复合陶瓷喷丝板的结构,其特征在于:所述陶瓷嵌件可以是通长整体式的或可以分段组合式的。8 . The structure of the non-woven fabric composite ceramic spinneret according to claim 1 , wherein the ceramic insert can be a full-length integral type or a segmented combination type. 9 .
CN202010166531.3A 2020-03-11 2020-03-11 Structure of Nonwoven Composite Ceramic Spinneret Pending CN111235645A (en)

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CN111910275A (en) * 2020-07-10 2020-11-10 青岛大学 A combined special-shaped melt-blown spinning die and production method thereof
CN114250521A (en) * 2021-11-24 2022-03-29 浙江科达包装机械厂 Processing technology of melt-blown die and melt-blown die

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111910275A (en) * 2020-07-10 2020-11-10 青岛大学 A combined special-shaped melt-blown spinning die and production method thereof
CN111910275B (en) * 2020-07-10 2021-10-01 青岛大学 A combined special-shaped melt-blown spinning die and production method thereof
CN114250521A (en) * 2021-11-24 2022-03-29 浙江科达包装机械厂 Processing technology of melt-blown die and melt-blown die
CN114250521B (en) * 2021-11-24 2022-11-25 浙江科达包装机械厂 Processing technology of melt-blown die and melt-blown die

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Application publication date: 20200605