CN111235031A - Smart semen optimization system - Google Patents
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- 210000000582 semen Anatomy 0.000 title claims abstract description 87
- 238000005457 optimization Methods 0.000 title claims abstract description 20
- 239000007788 liquid Substances 0.000 claims abstract description 103
- 239000006228 supernatant Substances 0.000 claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims description 22
- 210000000078 claw Anatomy 0.000 claims description 13
- 239000010902 straw Substances 0.000 claims description 11
- 210000004907 gland Anatomy 0.000 claims description 4
- 230000033001 locomotion Effects 0.000 claims description 4
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- 230000009471 action Effects 0.000 description 5
- 238000005119 centrifugation Methods 0.000 description 4
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- 230000004720 fertilization Effects 0.000 description 3
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- 238000000338 in vitro Methods 0.000 description 1
- 230000009027 insemination Effects 0.000 description 1
- 210000000265 leukocyte Anatomy 0.000 description 1
- 210000001161 mammalian embryo Anatomy 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004899 motility Effects 0.000 description 1
- 230000002572 peristaltic effect Effects 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
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Abstract
本发明提供一种智能精液优化系统,涉及生殖医学设备领域,它包括离心装置,还包括与离心装置的工位对应的抽吸装卸系统、精确供液装置和吸液装置;抽吸装卸系统包括精液瓶供应装置、待装试管供应装置、卸下的试管输送装置和沿着抽吸装卸轨道运行的抽吸装卸机械臂,抽吸装卸机械臂用于将精液瓶内的精液定量抽吸到待装试管内,并将待装试管运送至离心装置的工位,或者将离心后的试管运送至卸下的试管输送装置;精确供液装置用于向待装试管内定量注入液体;吸液装置用于从试管内预设高度吸出上清液。本发明能够实现精液与液体的自动配比,并实现试管的自动化装卸,大幅提高效率。
The invention provides an intelligent semen optimization system, which relates to the field of reproductive medicine equipment. It includes a centrifugal device, and also includes a suction loading and unloading system, a precise liquid supply device and a liquid suction device corresponding to the workstations of the centrifugal device; the suction loading and unloading system includes The semen bottle supply device, the test tube supply device to be loaded, the unloaded test tube conveying device and the suction loading and unloading robotic arm running along the suction loading and unloading track, the suction loading and unloading robotic arm is used to quantitatively suction the semen in the semen bottle to the Put the test tube into the test tube, and transport the test tube to be loaded to the station of the centrifuge device, or transport the centrifuged test tube to the unloaded test tube transport device; the precise liquid supply device is used to quantitatively inject liquid into the test tube to be loaded; liquid suction device Used to aspirate the supernatant from the preset height in the test tube. The invention can realize automatic proportioning of semen and liquid, realize automatic loading and unloading of test tubes, and greatly improve efficiency.
Description
技术领域technical field
本发明涉及生殖医学设备领域,特别是一种智能精液优化系统。The invention relates to the field of reproductive medicine equipment, in particular to an intelligent semen optimization system.
背景技术Background technique
接受人工授精或体外受精与胚胎移植技术的患者,配偶精液需要通过洗涤优化,去除精浆、不活动精子、白细胞等杂质,提取活动力好,质量优质的精子用来受精。For patients undergoing artificial insemination or in vitro fertilization and embryo transfer technology, the spouse's semen needs to be washed and optimized to remove impurities such as seminal plasma, immobile sperm, and white blood cells, and to extract sperm with good motility and high quality for fertilization.
现有技术的缺陷:目前,不管采用哪种方法进行精液洗涤优化,都是人工操作,人工操作存在以下局限性:Defects in the prior art: at present, no matter which method is adopted to carry out semen washing optimization, it is all manual operation, and the manual operation has the following limitations:
1、重复同样的操作,工作量大,时间久,效率低。例如某中心每天洗涤优化精液人次达30人左右,每天需要至少需要2个人不断重复同样的操作流程,也要花费至少一个整个上午的时间才能完成。1. Repeating the same operation, the workload is large, the time is long, and the efficiency is low. For example, a center washes about 30 people every day to optimize the semen. It needs at least 2 people to repeat the same operation process every day, and it takes at least one whole morning to complete.
2、在重复操作过程中容易发生错误,比如患者名字和精液弄错等事故。现临床上为防止以上错误采用双人核对,即在洗涤精液过程中一直有一个人在旁边核对姓名,即使这样也有出现错误的机会,并浪费大量的人力和时间,效率低下。2. Errors are prone to occur during repeated operations, such as misunderstanding of patient names and semen. In order to prevent the above mistakes in clinical practice, double check is adopted, that is, there is always a person next to check the name in the process of washing the semen.
3、目前人工操作,对于洗涤的精液量,加入的各种洗涤液无法准确定量,造成计算洗涤后精液浓度不准确,需要重新估量后再调节洗涤后精液浓度用于受精。3. In the current manual operation, the amount of washed semen and various washing solutions added cannot be accurately quantified, resulting in inaccurate calculation of the semen concentration after washing. It is necessary to re-evaluate and then adjust the washed semen concentration for fertilization.
4、也有采用负压吸附设备进行加入的方案,但是该方案加入的量很难确保精确。4. There is also a scheme of adding negative pressure adsorption equipment, but it is difficult to ensure the accuracy of the amount added in this scheme.
现有技术中见相应的自动化设备。See the corresponding automation equipment in the prior art.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是提供一种智能精液优化系统,能够实现精液与液体的自动配置,能够确保精液与液体的精确配比,并能够实现试管离心操作的自动装卸试管。The technical problem to be solved by the present invention is to provide an intelligent semen optimization system, which can realize the automatic configuration of semen and liquid, can ensure the accurate ratio of semen and liquid, and can realize the automatic loading and unloading of test tubes for centrifugal operation of test tubes.
为解决上述技术问题,本发明所采用的技术方案是:一种智能精液优化系统,包括离心装置,还包括与离心装置的工位对应的抽吸装卸系统、精确供液装置和吸液装置;In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is: an intelligent semen optimization system, including a centrifugal device, and also includes a suction loading and unloading system, a precise liquid supply device and a liquid suction device corresponding to the working position of the centrifugal device;
抽吸装卸系统包括精液瓶供应装置、待装试管供应装置、卸下的试管输送装置和沿着抽吸装卸轨道运行的抽吸装卸机械臂,抽吸装卸机械臂用于将精液瓶内的精液定量抽吸到待装试管内,并将待装试管运送至离心装置的工位,或者将离心后的试管运送至卸下的试管输送装置;The suction loading and unloading system includes a semen bottle supply device, a test tube supply device to be loaded, an unloaded test tube conveying device, and a suction loading and unloading robotic arm running along the suction loading and unloading track. Quantitatively suction into the test tube to be loaded, and transport the test tube to be loaded to the station of the centrifuge device, or transport the centrifuged test tube to the unloaded test tube conveying device;
精确供液装置用于向待装试管内定量注入液体;The precise liquid supply device is used to quantitatively inject liquid into the test tube to be loaded;
吸液装置用于从试管内预设高度吸出上清液。The aspiration device is used to aspirate the supernatant from a preset height in the test tube.
优选的方案中,在精液瓶供应装置的一侧设有精液瓶码读取装置,在待装试管供应装置的一侧设有装入试管码读取装置,以使精液瓶与待装试管保持对应。In a preferred solution, a semen bottle code reading device is provided on one side of the semen bottle supply device, and a loading test tube code reading device is provided on one side of the test tube supply device to be loaded, so as to keep the semen bottle and the test tube to be loaded. correspond.
优选的方案中,还设有抽吸装置供应装置,抽吸装置供应装置内设有抽吸装置推送气缸,用于将抽吸装置安装在抽吸装卸机械臂;In a preferred solution, a suction device supply device is also provided, and the suction device supply device is provided with a suction device push cylinder for installing the suction device on the suction loading and unloading mechanical arm;
抽吸装卸轨道覆盖在抽吸装置供应装置、精液瓶供应装置、待装试管供应装置、卸下的试管输送装置和离心装置的一个工位上方,以使抽吸装卸机械臂能够进行抽吸和装卸试管操作;The suction loading and unloading track is covered over one station of the suction device supply device, the semen bottle supply device, the test tube supply device to be loaded, the unloaded test tube transport device and the centrifuge device, so that the suction loading and unloading robot arm can perform suction and Loading and unloading of test tubes;
所述的抽吸装置包括抽吸杆和抽吸套管,抽吸杆滑动密封的安装在抽吸套管内,抽吸杆位于抽吸套管内的端头设有抽吸活塞头。The suction device includes a suction rod and a suction sleeve, the suction rod is slidably and sealedly installed in the suction sleeve, and the end of the suction rod located in the suction sleeve is provided with a suction piston head.
优选的方案中,所述的抽吸装卸机械臂与抽吸装卸轨道之间设有行走驱动装置,以使抽吸装卸机械臂沿着抽吸装卸轨道行走;In a preferred solution, a walking drive device is provided between the suction loading and unloading mechanical arm and the suction loading and unloading track, so that the suction loading and unloading mechanical arm travels along the suction loading and unloading track;
所述的抽吸装卸机械臂的抽吸机械臂座竖直布置,在抽吸机械臂座上设有由驱动装置驱动的且竖直运动的上抽吸滑块和下抽吸滑块,在上抽吸滑块上设有用于卡住抽吸杆端头的上抽吸定位块,在下抽吸滑块上设有用于卡住抽吸套管的下抽吸定位块;The suction manipulator base of the suction loading and unloading manipulator is arranged vertically, and the suction manipulator base is provided with an upper suction slider and a lower suction slider that are driven by the driving device and move vertically. The upper suction slider is provided with an upper suction positioning block for clamping the end of the suction rod, and the lower suction slider is provided with a lower suction positioning block for clamping the suction sleeve;
还设有取抽吸装置楔块,以通过取抽吸装置楔块使抽吸装置与抽吸装卸机械臂分离,或者在上抽吸滑块和下抽吸滑块至少其中一个设置顶推机构,以通过顶推使抽吸装置与抽吸装卸机械臂分离;There is also a suction device wedge to separate the suction device from the suction loading and unloading mechanical arm through the suction device wedge, or a push mechanism is provided on at least one of the upper suction slider and the lower suction slider , to separate the suction device from the suction loading and unloading mechanical arm by pushing;
在下抽吸滑块下方还设有用于抓取试管的抓取机械爪。A grasping mechanical claw for grasping the test tube is also provided under the lower suction slider.
优选的方案中,抽吸装置供应装置、精液瓶供应装置、待装试管供应装置、和卸下的试管输送装置成一条直线依次布置;In a preferred solution, the suction device supply device, the semen bottle supply device, the test tube supply device to be loaded, and the unloaded test tube conveying device are arranged in a straight line and sequentially;
以使抽吸装卸机械臂在抽吸装置供应装置安装抽吸装置,在精液瓶供应装置通过上抽吸滑块与下抽吸滑块之间的相对运动抽取定量精液,在待装试管供应装置将精液注入到待装试管内,在待装试管供应装置通过抓取机械爪抓取待装试管,在离心装置的对应工位放下或再次抓取试管,在卸下的试管输送装置将抓取的卸下的试管放下。In order to make the suction loading and unloading robot arm install the suction device on the suction device supply device, the semen bottle supply device extracts quantitative semen through the relative movement between the upper suction slider and the lower suction slider, and the test tube supply device to be loaded Inject the semen into the test tube to be loaded, grab the test tube to be loaded by the grasping mechanical claw in the test tube supply device to be loaded, put down or grab the test tube again at the corresponding station of the centrifuge device, and grab the unloaded test tube conveying device. The unloaded test tube is put down.
优选的方案中,所述的上抽吸滑块和下抽吸滑块的驱动装置包括两组独立布置的,丝杠螺母机构、齿轮齿条机构、皮带驱动机构或直线电机机构。In a preferred solution, the driving devices of the upper suction slider and the lower suction slider include two sets of independently arranged screw nut mechanisms, rack and pinion mechanisms, belt drive mechanisms or linear motor mechanisms.
优选的方案中,所述的抽吸装置供应装置的结构为,它包括抽吸装置导轨,多个抽吸装置设置在抽吸装置导轨内,还设有用于驱动抽吸装置的抽吸装置摩擦轮,在抽吸装置导轨朝向抽吸装卸机械臂的一侧设有抽吸装置推动缺口,在另一侧设有抽吸装置推送气缸,用于将一个抽吸装置从抽吸装置推动缺口推出并使抽吸杆端头和抽吸套管分别卡在抽吸装卸机械臂的上抽吸定位块和下抽吸定位块上。In a preferred solution, the structure of the suction device supply device is that it includes a suction device guide rail, a plurality of suction devices are arranged in the suction device guide rail, and a suction device friction for driving the suction device is also provided. Wheel, there is a suction device pushing notch on the side of the suction device guide rail facing the suction loading and unloading robot arm, and a suction device pushing cylinder is arranged on the other side, which is used to push a suction device out of the suction device pushing notch The end of the suction rod and the suction sleeve are respectively clamped on the upper suction positioning block and the lower suction positioning block of the suction loading and unloading mechanical arm.
优选的方案中,所述的精确供液装置包括设置在离心装置附近的一个或多个注射器,注射器与丝杠螺母机构连接,以驱动注射器精确供液,在注射器的端头与供液管连接,供液管的出口位于离心装置的一个工位上方。In a preferred solution, the precise liquid supply device includes one or more syringes arranged near the centrifugal device, the syringes are connected with a screw nut mechanism to drive the syringes to supply liquid accurately, and the end of the syringe is connected with a liquid supply pipe , the outlet of the liquid supply pipe is located above a station of the centrifugal device.
优选的方案中,所述的吸液装置的结构为,吸液轨道覆盖在离心装置的一个工位上方,吸液机械臂滑动安装在吸液轨道上方,并能够沿着吸液轨道行走;吸液机械臂的竖直的吸液机械臂座设有由驱动装置驱动的吸液螺母滑块,吸液螺母滑块上设有吸液泵,吸液泵的进口通过吸液螺母滑块的升降与吸管连接或脱离;In a preferred solution, the structure of the liquid suction device is that the liquid suction track is covered above one station of the centrifugal device, and the liquid suction robot arm is slidably installed above the liquid suction track and can walk along the liquid suction track; The vertical suction arm seat of the liquid manipulator is provided with a suction nut slider driven by a driving device, and a suction pump is arranged on the suction nut slider, and the inlet of the suction pump is lifted and lowered by the suction nut slider. connect or disconnect with the straw;
在吸液轨道下方还设有吸管供应装置,吸管排列在吸管导轨内;There is also a suction pipe supply device under the suction track, and the suction pipes are arranged in the suction pipe guide rail;
在吸液轨道下方还设有取吸管装置,取吸管装置上设有取吸管机械爪。A suction pipe device is also arranged under the liquid suction track, and a suction pipe mechanical claw is arranged on the suction pipe device.
优选的方案中,待装试管供应装置的结构为,由主动轮驱动旋转的装试管皮带上设有与待装试管外径相对应的缺口,在装试管皮带的一侧设有装吸管导轨;In a preferred solution, the structure of the test tube supply device to be loaded is that the test tube loading belt driven and rotated by the driving wheel is provided with a notch corresponding to the outer diameter of the test tube to be loaded, and a straw loading guide rail is provided on one side of the test tube loading belt;
卸下的试管输送装置的结构为,由主动轮驱动旋转的卸管皮带上设有与卸下的试管外径相对应的缺口,在卸管皮带的一侧设有吸管导轨,在卸管皮带的上方设有压盖装置;The structure of the unloaded test tube conveying device is that the unloading belt driven and rotated by the driving wheel is provided with a notch corresponding to the outer diameter of the unloaded test tube, a suction pipe guide rail is provided on one side of the unloading belt, and the pipe unloading belt is provided on the side of the unloading belt. A capping device is provided above;
压盖装置的结构为,多个试管盖置于试管盖导轨内,试管盖导轨的一侧设有试管盖摩擦轮,在试管盖导轨的上方设有压盖气缸,试管盖导轨下方设有缺口。The structure of the capping device is that a plurality of test tube caps are placed in the test tube cap guide rail, one side of the test tube cap guide rail is provided with a test tube cap friction wheel, a capping cylinder is arranged above the test tube cap guide rail, and there is a gap below the test tube cap guide rail. .
本发明提供了一种智能精液优化系统,通过设置的抽吸装卸系统、精确供液装置和吸液装置配合抽吸装卸机械臂,能够实现精液与液体的自动配比,并实现试管的自动化装卸,大幅提高效率。优选的方案中,在配液和抽吸上清液的过程中,能够实现每个试管更换新的抽吸装置和吸管,避免不同试管内的液体混杂。设置的精液瓶码读取装置和装入试管码读取装置能够确保试管与精液瓶一一对应,避免出现操作失误。设置的抽吸装置处理柔和,不会影响精子活力,且结构简洁,便于加工和生产,成本较低。本发明的废弃耗材较少,符合环保要求。The invention provides an intelligent semen optimization system, which can realize automatic proportioning of semen and liquid and realize automatic loading and unloading of test tubes by means of a suction loading and unloading system, a precise liquid supply device and a liquid suction device that cooperate with suction loading and unloading mechanical arms. , greatly improving efficiency. In a preferred solution, in the process of liquid preparation and suction of supernatant, each test tube can be replaced with a new suction device and suction tube, so as to avoid mixing of liquids in different test tubes. The provided semen bottle code reading device and the loading test tube code reading device can ensure that the test tube corresponds to the semen bottle one by one, and operation errors are avoided. The provided suction device has gentle handling, does not affect sperm motility, has a simple structure, is convenient for processing and production, and has low cost. The invention has fewer waste consumables and meets environmental protection requirements.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步说明:Below in conjunction with accompanying drawing and embodiment, the present invention will be further described:
图1为本发明的整体结构俯视示意图。FIG. 1 is a schematic top view of the overall structure of the present invention.
图2为本发明中抽吸装置的结构示意图。FIG. 2 is a schematic structural diagram of the suction device in the present invention.
图3为本发明的抽吸装卸机械臂的结构示意图。FIG. 3 is a schematic structural diagram of the suction loading and unloading mechanical arm of the present invention.
图4为本发明的抽吸装卸机械臂的驱动结构示意图。FIG. 4 is a schematic diagram of the driving structure of the suction loading and unloading mechanical arm of the present invention.
图5为本发明的抽吸装置供应装置的结构示意图。FIG. 5 is a schematic structural diagram of the suction device supply device of the present invention.
图6为本发明的抽吸装卸机械臂的侧视结构示意图。6 is a schematic side view of the structure of the suction loading and unloading mechanical arm of the present invention.
图7为本发明的抽吸装卸机械臂的立体结构示意图。FIG. 7 is a schematic three-dimensional structure diagram of the suction loading and unloading mechanical arm of the present invention.
图8为本发明的待装试管供应装置的俯视结构局部示意图。FIG. 8 is a partial schematic view of the top-view structure of the test tube supply device to be loaded according to the present invention.
图9为本发明的精确供液装置的侧视结构示意图。FIG. 9 is a schematic side view of the structure of the precise liquid supply device of the present invention.
图10为本发明的吸液机械臂的结构示意图。FIG. 10 is a schematic structural diagram of the liquid suction robotic arm of the present invention.
图11为本发明的压盖装置的结构示意图。FIG. 11 is a schematic structural diagram of the capping device of the present invention.
图中:离心装置1,精确供液装置2,注射器201,供液管202,底座203,管定位块204,活塞定位螺母滑块205,供液丝杆206,供液电机207,抽吸装卸轨道3,同步带31,行走驱动装置32,抽吸装卸机械臂4,抽吸机械臂座41,第一抽吸电机42,第二抽吸电机43,第一抽吸丝杆44,第二抽吸丝杆45,上抽吸螺母滑块46,上抽吸定位块461,下抽吸螺母滑块47,下抽吸定位块471,抓取机械爪48,吸管供应装置5,吸管51,吸管导轨52,吸管摩擦轮53,吸液轨道6,取吸管装置7,取吸管机械爪71,吸液机械臂8,吸液电机81,吸液机械臂座82,吸液丝杆83,吸液螺母滑块84,吸液泵85,压盖装置9,压盖气缸91,试管盖导轨92,试管盖93,试管盖摩擦轮94,卸管皮带10,消毒装置11,吸管导轨12,废液容器13,卸下的试管14,取抽吸装置楔块15,溜槽16,装入试管码读取装置17,装试管皮带18,装吸管导轨19,待装试管20,精液瓶码读取装置21,精液瓶导轨22,精液瓶23,瓶拨轮24,抽吸装置供应装置25,抽吸装置推送气缸251,抽吸装置摩擦轮252,抽吸装置导轨253,抽吸装置推动缺口254,抽吸装置26,抽吸杆膨大头部261,抽吸套管膨大部262,抽吸杆263,抽吸套管264,抽吸活塞头265,壳体27。In the figure: centrifugal device 1, precise liquid supply device 2, syringe 201, liquid supply tube 202, base 203, tube positioning block 204, piston positioning nut slider 205, liquid supply screw 206, liquid supply motor 207, suction loading and unloading Track 3, synchronous belt 31, travel drive device 32, suction loading and unloading arm 4, suction arm seat 41, first suction motor 42, second suction motor 43, first suction screw 44, second suction Suction screw 45, upper suction nut slider 46, upper suction positioning block 461, lower suction nut slider 47, lower suction positioning block 471, grasping mechanical claw 48, suction pipe supply device 5, suction pipe 51, Pipette guide 52, pipette friction wheel 53, pipette track 6, pipette device 7, pipette gripper 71, pipette arm 8, pipette motor 81, pipette arm seat 82, pipette screw 83, suction pipe Liquid nut slider 84, suction pump 85, gland device 9, gland cylinder 91, test tube cover guide 92, test tube cover 93, test tube cover friction wheel 94, tube unloading belt 10, disinfection device 11, suction tube guide 12, waste Liquid container 13, unloaded test tube 14, take suction device wedge 15, chute 16, load test tube code reading device 17, load test tube belt 18, load pipette guide 19, test tube to be loaded 20, semen bottle code reading Device 21, semen bottle guide rail 22, semen bottle 23, bottle dial 24, suction device supply device 25, suction device push cylinder 251, suction device friction wheel 252, suction device guide rail 253, suction device push notch 254 , suction device 26 , suction rod expansion head 261 , suction sleeve expansion part 262 , suction rod 263 , suction sleeve 264 , suction piston head 265 , housing 27 .
具体实施方式Detailed ways
实施例1:Example 1:
如图1中,一种智能精液优化系统,包括离心装置1,还包括与离心装置1的工位对应的抽吸装卸系统、精确供液装置2和吸液装置;As shown in Figure 1, an intelligent semen optimization system includes a centrifugal device 1, and also includes a suction loading and unloading system corresponding to the workstation of the centrifugal device 1, a precise
抽吸装卸系统包括精液瓶供应装置、待装试管供应装置、卸下的试管输送装置和沿着抽吸装卸轨道3运行的抽吸装卸机械臂4,抽吸装卸机械臂4用于将精液瓶23内的精液定量抽吸到待装试管20内,并将待装试管20运送至离心装置1的工位,或者将离心后的试管运送至卸下的试管输送装置;The suction loading and unloading system includes a semen bottle supply device, a test tube supply device to be loaded, a unloaded test tube conveying device, and a suction loading and unloading
精确供液装置2用于向待装试管20内定量注入液体;The precise
吸液装置用于从试管内预设高度吸出上清液。由此结构,实现精液与液体的自动配比,并能够实现自动的将试管放入到离心装置1,和自动从离心装置取出试管。大幅提高精液洗涤优化的效率。The aspiration device is used to aspirate the supernatant from a preset height in the test tube. With this structure, the automatic proportioning of semen and liquid can be realized, and the test tube can be automatically put into the centrifuge device 1 and the test tube can be automatically taken out from the centrifuge device. Greatly improves the efficiency of semen washing optimization.
优选的方案如图1中,在精液瓶供应装置的一侧设有精液瓶码读取装置21,在待装试管供应装置的一侧设有装入试管码读取装置17,以使精液瓶23与待装试管20保持对应。精液瓶码读取装置21和试管码读取装置17优选均采用激光扫码器,为市售的产品。优选的,在精液瓶23和待装试管20的外壁均设有连续的条形码或二维码,以使精液瓶23和待装试管20旋转至任意位置,均能够被精液瓶码读取装置21和试管码读取装置17识别,若识别失败,则停机报警。读取后,相应精液瓶23和待装试管20的编码被关联起来,后继扫描试管上的条形码或二维码,即可确定精液瓶23主人的相关信息,从而确保不会出现操作失误。The preferred solution is as shown in Fig. 1, a semen bottle
优选的方案如图1、2、5中,还设有抽吸装置供应装置25,抽吸装置供应装置25内设有抽吸装置推送气缸251,用于将抽吸装置26安装在抽吸装卸机械臂4;In a preferred solution, as shown in Figures 1, 2 and 5, a suction
抽吸装卸轨道3覆盖在抽吸装置供应装置25、精液瓶供应装置、待装试管供应装置、卸下的试管输送装置和离心装置1的一个工位上方,以使抽吸装卸机械臂4能够进行抽吸和装卸试管操作;由此结构,实现自动的将定量的精液抽吸至待装试管20内,并且每次操作都能够自动更换一只抽吸装置26。The suction loading and unloading
如图2中,所述的抽吸装置26包括抽吸杆263和抽吸套管264,抽吸杆263滑动密封的安装在抽吸套管264内,抽吸杆263位于抽吸套管264内的端头设有抽吸活塞头265。本例中优选的,抽吸活塞头265和抽吸杆263采用相同的材质,在抽吸杆263的另一端还设有用于夹持的抽吸杆膨大头部261。在抽吸套管264的上部端头设有用于夹持的抽吸套管膨大部262。As shown in FIG. 2 , the
采用直通的抽吸套管264结构,与传统的注射器相比,简化了抽吸装置的结构,尤其是减少抽吸过程中液流速度的急剧变化,减少器械原因造成的精子活力下降。而且进一步优化的结构,也便于加工和生产,降低器械的成本。The straight-through
优选的方案如图4中,所述的抽吸装卸机械臂4与抽吸装卸轨道3之间设有行走驱动装置32,以使抽吸装卸机械臂4沿着抽吸装卸轨道3行走;本例中的行走驱动装置32优选采用同步带驱动结构,同步带的两端固定安装在抽吸装卸轨道3上,主动轮两侧设有从动轮,同步带绕过从动轮和主动轮,主动轮与电机连接,从动轮和主动轮均安装在抽吸装卸机械臂4上,通过驱动主动轮的旋转实现抽吸装卸机械臂4的行走。可替换的方案采用齿轮齿条驱动结构,其中齿条固定安装在抽吸装卸轨道3上,齿轮安装在抽吸装卸机械臂4上,齿轮与电机连接。或者采用皮带驱动结构,皮带机构安装在抽吸装卸轨道3上,皮带机构与电机连接,皮带与抽吸装卸机械臂4固定连接。In a preferred solution, as shown in FIG. 4, a traveling
如图3、6、7中,所述的抽吸装卸机械臂4的抽吸机械臂座41竖直布置,在抽吸机械臂座41上设有由驱动装置驱动的且竖直运动的上抽吸滑块和下抽吸滑块,在上抽吸滑块上设有用于卡住抽吸杆263端头的上抽吸定位块461,上抽吸定位块461分为两部分,如图7中所示,包括顶住抽吸杆膨大头部261顶部的限位片,和夹持在抽吸杆263的开口环形定位块,开口环形定位块位于抽吸杆膨大头部261的下方,且开口处略小于抽吸杆263的外径。在下抽吸滑块上设有用于卡住抽吸套管264的下抽吸定位块471;下抽吸定位块471分为两部分分别是位于抽吸套管膨大部262上方和下方的开口环形定位块,其中下方的开口环形定位块的开口处略小于抽吸套管264的外径。当上抽吸滑块和下抽吸滑块之间的间距发生变化,即使抽吸杆263与抽吸套管264之间完成抽吸动作。As shown in Figures 3, 6 and 7, the
如图1中,还设有取抽吸装置楔块15,以通过取抽吸装置楔块15使抽吸装置26与抽吸装卸机械臂4分离,取抽吸装置楔块15优选位于待装试管供应装置与卸下的试管输送装置之间,结构类似一个钩子,高度优选的位于上抽吸滑块和下抽吸滑块之间,通过取抽吸装置楔块15使用过的抽吸装置26被卸下,落入到下方的溜槽16上,收集后统一处理。As shown in FIG. 1 , a
另一可选的方案中,在上抽吸滑块和下抽吸滑块至少其中一个设置顶推机构,以通过顶推使抽吸装置26与抽吸装卸机械臂4分离;顶推机构优选采用一电磁铁,以将抽吸装置26从开口环形定位块内顶出。In another optional solution, at least one of the upper suction slider and the lower suction slider is provided with a push mechanism, so as to separate the
如图7中,在下抽吸滑块下方还设有用于抓取试管的抓取机械爪48。抓取机械爪48采用电磁铁驱动结构,该结构为现有技术。As shown in FIG. 7 , a grasping
优选的方案如图1中,抽吸装置供应装置25、精液瓶供应装置、待装试管供应装置、和卸下的试管输送装置成一条直线依次布置;由此结构,能够简化抽吸装卸机械臂4的结构,即无需再设置Y轴运动方向,降低成本,提高控制精度。In a preferred solution, as shown in FIG. 1, the suction
上述的结构,以使抽吸装卸机械臂4在抽吸装置供应装置25安装抽吸装置26,在精液瓶供应装置通过上抽吸滑块与下抽吸滑块之间的相对运动抽取定量精液,在待装试管供应装置将精液注入到待装试管20内,在待装试管供应装置通过抓取机械爪48抓取待装试管20,在离心装置1的对应工位放下或再次抓取试管,在卸下的试管输送装置将抓取的卸下的试管14放下。更具体的步骤在之后进一步描述。The above-mentioned structure allows the suction loading and unloading
优选的方案如图3、7中,所述的上抽吸滑块和下抽吸滑块的驱动装置包括两组独立布置的,丝杠螺母机构、齿轮齿条机构、皮带驱动机构或直线电机机构。本例中采用了丝杠螺母机构的方案,在抽吸机械臂座41上设有互相平行的第一抽吸丝杆44和第二抽吸丝杆45,第一抽吸电机42与第一抽吸丝杆44连接,第二抽吸电机43与第二抽吸丝杆45连接,上抽吸螺母滑块46与第二抽吸丝杆45螺纹连接,下抽吸螺母滑块47与第一抽吸丝杆44螺纹连接。上抽吸螺母滑块46和下抽吸螺母滑块47同时升降实现抽吸装置26的升降动作,而上抽吸螺母滑块46与下抽吸螺母滑块47之间的距离变化,实现抽吸装置26的抽吸动作。The preferred solution is shown in Figures 3 and 7. The driving devices of the upper suction slider and the lower suction slider include two sets of independently arranged screw nut mechanisms, rack and pinion mechanisms, belt drive mechanisms or linear motors. mechanism. In this example, the solution of the screw nut mechanism is adopted, and the
优选的方案如图5中,所述的抽吸装置供应装置25的结构为,它包括抽吸装置导轨253,多个抽吸装置26设置在抽吸装置导轨253内,优选的,抽吸装置导轨253上端的尾部向上弯折,以使其内的抽吸装置26在重力作用下向下方集中,还设有用于驱动抽吸装置26的抽吸装置摩擦轮252,采用抽吸装置摩擦轮252的结构使各个抽吸装置26之间互相靠紧,在抽吸装置导轨253朝向抽吸装卸机械臂4的一侧设有抽吸装置推动缺口254,缺口的位置设有柔性挡片,在另一侧设有抽吸装置推送气缸251,用于将一个抽吸装置26从抽吸装置推动缺口254推出并使抽吸杆263端头和抽吸套管264分别卡在抽吸装卸机械臂4的上抽吸定位块461和下抽吸定位块471上。由于抽吸装置摩擦轮252的作用,在抽吸装置推动缺口254位置必定有一个抽吸装置26。In a preferred solution, as shown in FIG. 5, the structure of the suction
优选的方案如图1、9中,所述的精确供液装置2包括设置在离心装置1附近的一个或多个注射器201,注射器201与丝杠螺母机构连接,以驱动注射器201精确供液,在注射器201的端头与供液管202连接,供液管202的出口位于离心装置1的一个工位上方。如图9中,底座203上设有供液丝杆206,供液丝杆206与供液电机207,以驱动供液丝杆206转动,在底座203上还设有管定位块204,用于定位注射器201的套筒,活塞定位螺母滑块205与供液丝杆206螺纹连接,活塞定位螺母滑块205还与注射器201的活塞杆连接,以驱动注射器201精确供液。通常供液管202的长度应尽可能的短,以确保供液精度。In a preferred solution, as shown in Figures 1 and 9, the precise
优选的方案如图1中,所述的吸液装置的结构为,吸液轨道6覆盖在离心装置1的一个工位上方,吸液机械臂8滑动安装在吸液轨道6上方,并能够沿着吸液轨道6行走;吸液机械臂8的竖直的吸液机械臂座82设有由驱动装置驱动的吸液螺母滑块84,吸液螺母滑块84上设有吸液泵85,吸液泵85的进口通过吸液螺母滑块84的升降与吸管51连接或脱离;The preferred solution is as shown in FIG. 1 , the structure of the liquid suction device is that the
在吸液轨道6下方还设有吸管供应装置5,吸管51排列在吸管导轨52内;There is also a suction
在吸液轨道6下方还设有取吸管装置7,取吸管装置7上设有取吸管机械爪71。由上述的结构,实现自动抽吸试管内的上清液,并且每次抽吸都自动更换吸管51。Below the
优选的方案如图1、8中,待装试管供应装置的结构为,由主动轮驱动旋转的装试管皮带18上设有与待装试管20外径相对应的缺口,在装试管皮带18的一侧设有装吸管导轨19;通过装试管皮带18的旋转驱动装试管皮带18在装吸管导轨19内运动。装试管皮带18优选采用步进电机驱动。In the preferred solution, as shown in Figures 1 and 8, the structure of the supply device for test tubes to be loaded is that the test
如图1中,卸下的试管输送装置的结构为,由主动轮驱动旋转的卸管皮带10上设有与卸下的试管14外径相对应的缺口,在卸管皮带10的一侧设有吸管导轨12,在卸管皮带10的上方设有压盖装置9;卸管皮带10优选采用步进电机驱动。As shown in FIG. 1 , the structure of the unloaded test tube conveying device is that the unloading
如图11中,压盖装置9的结构为,多个试管盖93置于试管盖导轨92内,试管盖导轨92的一侧设有试管盖摩擦轮94,在试管盖导轨92的上方设有压盖气缸91,试管盖导轨92下方设有缺口。As shown in FIG. 11 , the structure of the
实施例2:Example 2:
以密度梯度离心+上游法为例对本发明的使用方法加以说明。The use method of the present invention will be described by taking the density gradient centrifugation + upstream method as an example.
如图1~11中,在精确供液装置2的三个注射器201中分别装入密度梯度离心液、离心液和上游液,密度梯度离心液和上游液为现有技术中精液洗涤优化中常用的液体。其中精确供液装置2位于离心装置1的一个工位,吸液机械臂8位于离心装置1的一个工位,抽吸装卸机械臂4位于离心装置1的一个工位,合计占用离心装置1的三个工位。此处的工位是指离心装置1停止旋转时,设定离心装置1停止时,试管所处的位置,如图1中离心装置1能够同时离心4支试管,则在停止时能够提供4个工位,也有采用5~16试管的,原则上能够提供更多的工位。以便同时处理多份精液。As shown in Figures 1 to 11, the three
将消毒后的抽吸装置26放入到抽吸装置供应装置25的抽吸装置导轨253内,将待装试管20装入到装吸管导轨19内,将吸管51装入到吸管供应装置5内,检查无误后,放入多份精液瓶23,至精液瓶导轨22内。再次检查无误后,启动设备。Put the sterilized
抽吸装卸机械臂4移动到抽吸装卸轨道3的最右端,使上抽吸螺母滑块46和下抽吸螺母滑块47的高度位于预设的位置,抽吸装置推送气缸251动作,将一支抽吸装置26推送到抽吸装卸机械臂4上,并可靠固定在上抽吸定位块461和下抽吸定位块471上。同时精液瓶码读取装置21扫描当前精液瓶23,读取编码信息,装入试管码读取装置17扫描当前待装试管20,读取编码信息,将二者的编码信息关联。抽吸装卸机械臂4移动至当前精液瓶23上方,上抽吸螺母滑块46和下抽吸螺母滑块47同时降下,直至抽吸套管264的底部接近精液瓶23的瓶底,上抽吸螺母滑块46向上运行预设的距离,抽取3ml精液。上抽吸螺母滑块46和下抽吸螺母滑块47同时升起,抽吸装置26从精液瓶23离开。抽吸装卸机械臂4移动至当前待装试管20上方,上抽吸螺母滑块46向下运行,将精液注入到当前的待装试管20内。抽吸装卸机械臂4移动至取抽吸装置楔块15的位置,或者顶推装置动作,将抽吸装置26从抽吸装卸机械臂4脱离,抽吸装置26落入到溜槽16,收集后统一处理。抽吸装卸机械臂4再次移动到当前待装试管20上方,下抽吸螺母滑块47向下运动,抓取机械爪48将当前待装试管20抓取,抽吸装卸机械臂4移动到离心装置1的工位上方,将待装试管20放入到离心装置1,离心装置1旋转一个角度,使另一个工位位于抽吸装卸机械臂4下方。重复上述步骤,使离心装置1的待装试管20全部装满。在装待装试管20的过程中,已有的待装试管20经过精确供液装置2下方时,供液电机207动作,优选的,供液电机207为步进电机,通过转动预设的角度,将9ml密度梯度离心液装入到待装试管20内。待装试管20装入完成后,离心装置1的转动架小角度往复摇摆,使待装试管20内的液体混匀。1000转离心20min,转速和离心时间为可选项。吸液机械臂8运行至吸管供应装置5的上方,吸液螺母滑块84下降,吸液泵85的进口插入到一根吸管51内,吸液螺母滑块84升起,将吸管51从吸管导轨52内带离,吸液机械臂8运行至离心装置1上方,吸液螺母滑块84下降预设高度,位于试管内,吸液泵85启动,将上清液吸取,并通过管路排到废液容器13内,吸液泵85优选采用蠕动泵,工作一段时间后方便更换配件管路。吸取一支试管后。吸液机械臂8运动至取吸管装置7上方,吸液机械臂8下降一定高度,取吸管机械爪71动作将吸管51夹紧,吸液机械臂8升起一定高度,吸管51与吸液泵85的进口脱离。取吸管机械爪71张开,吸管51落下后集中处理。吸液机械臂8再次运行至吸管供应装置5的上方取一根吸管51,吸取下一支试管内的上清液。依次类推,直至完成所有试管的上清液吸取。在转换工位过程中,精确供液装置2再次为吸取后的试管加入9ml离心液,1000转离心10min。再次吸取上清液,离心装置1的转动架以较高的速度小角度往复摇摆,震荡沉淀。精确供液装置2为每个试管加入上游液。抽吸装卸机械臂4移动到离心装置1上方,抽吸装卸机械臂4降下,抓取机械爪48将试管抓取至卸下的试管输送装置,每抓取一支卸下的试管14,则卸管皮带10转动一个角度,让出新的空位,直至所有试管抓取到卸下的试管输送装置。当卸下的试管14经过压盖装置9的下方,这由设置在吸管导轨12一侧的光电传感器采集信息。压盖装置9的压盖气缸91动作,将试管盖93压在卸下的试管14上。全部洗涤优化完成后,报警提醒操作人员继续处理。待所有样本被取出后,消毒装置11启动,将壳体27内的空间进行消毒处理。The suction loading and unloading
实施例3:Example 3:
以采用直接离心+上游法为例对本发明的使用方法加以说明。The use method of the present invention will be described by taking the direct centrifugation + upstream method as an example.
与实施例2的区别在于,在精确供液装置2的两个注射器201中分别装入离心液和上游液。添加精液和离心液后,1000转离心20min。离心时间为可选项,吸液机械臂8动作吸取上清液,离心装置1的转动架以较高的速度小角度往复摇摆,震荡沉淀。精确供液装置2为每个试管加入上游液。其余步骤与实施例2中相同。The difference from
上述的实施例仅为本发明的优选技术方案,而不应视为对于本发明的限制,本申请中的实施例及实施例中的特征在不冲突的情况下,可以相互任意组合。本发明的保护范围应以权利要求记载的技术方案,包括权利要求记载的技术方案中技术特征的等同替换方案为保护范围。即在此范围内的等同替换改进,也在本发明的保护范围之内。The above-mentioned embodiments are only the preferred technical solutions of the present invention, and should not be regarded as limitations of the present invention. The embodiments and features in the present application may be arbitrarily combined with each other without conflict. The protection scope of the present invention shall take the technical solutions described in the claims, including the equivalent alternatives of the technical features in the technical solutions described in the claims, as the protection scope. That is, equivalent replacements and improvements within this scope are also within the protection scope of the present invention.
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