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CN111234899A - Organic nano friction reducing agent and preparation method and application thereof - Google Patents

Organic nano friction reducing agent and preparation method and application thereof Download PDF

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CN111234899A
CN111234899A CN202010155267.3A CN202010155267A CN111234899A CN 111234899 A CN111234899 A CN 111234899A CN 202010155267 A CN202010155267 A CN 202010155267A CN 111234899 A CN111234899 A CN 111234899A
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reducing agent
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wear
friction
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蒋威
李维民
韩军英
陈云龙
朱磊
王晓波
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Qingdao Copton Petrochemical Co ltd
Lanzhou Institute of Chemical Physics LICP of CAS
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Lanzhou Institute of Chemical Physics LICP of CAS
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M139/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing atoms of elements not provided for in groups C10M127/00 - C10M137/00
    • C10M139/04Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing atoms of elements not provided for in groups C10M127/00 - C10M137/00 having a silicon-to-carbon bond, e.g. silanes
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    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds
    • C07F9/06Phosphorus compounds without P—C bonds
    • C07F9/16Esters of thiophosphoric acids or thiophosphorous acids
    • C07F9/165Esters of thiophosphoric acids
    • C07F9/1651Esters of thiophosphoric acids with hydroxyalkyl compounds with further substituents on alkyl
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    • C07F9/06Phosphorus compounds without P—C bonds
    • C07F9/16Esters of thiophosphoric acids or thiophosphorous acids
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    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2227/00Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions
    • C10M2227/04Organic non-macromolecular compounds containing atoms of elements not provided for in groups C10M2203/00, C10M2207/00, C10M2211/00, C10M2215/00, C10M2219/00 or C10M2223/00 as ingredients in lubricant compositions having a silicon-to-carbon bond, e.g. organo-silanes

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Abstract

The invention provides an organic nano friction reducer and a preparation method and application thereof, relating to the technical field of lubricating materials. The friction reducer provided by the invention is used for low-viscosity lubricating oil base oil, and has excellent dispersion stability and long-acting friction reduction property.

Description

一种有机纳米减磨剂及其制备方法与应用A kind of organic nanometer wear reducing agent and its preparation method and application

技术领域technical field

本发明涉及润滑材料技术领域,具体是润滑油减磨剂。The invention relates to the technical field of lubricating materials, in particular to a lubricating oil anti-friction agent.

背景技术Background technique

目前润滑油节能技术提高燃料经济性的主要研究方向是适当采用含有高性能减磨剂的低粘度油品,因为在流体润滑和弹性流体润滑状态下降低油品粘度级别可减少流体动力学阻力,降低能耗。在边界润滑和混合润滑状态下,加入高效减磨剂是降低边界摩擦损耗最有效的办法。At present, the main research direction of lubricating oil energy-saving technology to improve fuel economy is to appropriately use low-viscosity oil containing high-performance friction reducer, because reducing the oil viscosity level in the state of fluid lubrication and elastic fluid lubrication can reduce the hydrodynamic resistance, Reduce energy consumption. In the state of boundary lubrication and mixed lubrication, adding high-efficiency friction reducer is the most effective way to reduce boundary friction loss.

随着纳米材料和纳米摩擦学的不断发展,近年来国内外学者在开发优异的摩擦学性能添加剂的过程中注意到了许多纳米材料所具有的优异的减摩性能,并对纳米固体润滑材料的应用进行了系列研究,例如石墨烯,二硫化物等纳米粒子的加入能明显降低油品的摩擦系数(CN108587729A,CN108517239A,CN104531272A)。虽然纳米材料具有优异的摩擦学性能,但由于纳米材料本身具有较大的表面能和比表面积,处于能量不稳定状态,很容易发生团聚而在润滑油中形成沉淀,尤其难以在低粘度润滑油中良好的分散并保持长期稳定,因此无法提供长期有效的减小和控制摩擦从而实现油品的长效节能,这在很大程度上限制了纳米颗粒在未来发动机润滑油中的应用。With the continuous development of nanomaterials and nanotribology, in recent years, scholars at home and abroad have noticed the excellent antifriction properties of many nanomaterials in the process of developing excellent tribological performance additives, and the application of nanometer solid lubricating materials A series of studies have been carried out, for example, the addition of graphene, disulfide and other nanoparticles can significantly reduce the friction coefficient of oil (CN108587729A, CN108517239A, CN104531272A). Although nanomaterials have excellent tribological properties, due to their large surface energy and specific surface area, nanomaterials are in a state of energy instability and are prone to agglomeration and form precipitation in lubricating oils, especially in low-viscosity lubricating oils. Therefore, it cannot provide long-term effective friction reduction and control to achieve long-term energy saving of oil products, which largely limits the application of nanoparticles in engine lubricants in the future.

针对现有技术中纳米减摩添加剂在低粘度润滑油中的分散稳定性差,长效减摩能力的不足,本发明的目的是提供适用于低粘度油品的新型有机纳米润滑油减摩添加剂,它能够长期均匀的分散在低粘度润滑油中,具有长效减摩效果。Aiming at the poor dispersion stability of nanometer antifriction additives in low-viscosity lubricating oil in the prior art, and the lack of long-term antifriction ability, the purpose of the present invention is to provide a novel organic nanometer lubricating oil antifriction additive suitable for low-viscosity oil products, It can be uniformly dispersed in low-viscosity lubricating oil for a long time and has a long-term anti-friction effect.

发明内容SUMMARY OF THE INVENTION

本发明提供一种有机纳米减磨剂及其制备方法与应用,解决了现有技术中纳米减摩添加剂在低粘度润滑油中的分散稳定性差,长效减摩能力不足的技术问题。The invention provides an organic nano-friction reducing agent and a preparation method and application thereof, which solve the technical problems of poor dispersion stability and insufficient long-term friction reducing ability of the nano-friction reducing additive in low-viscosity lubricating oil in the prior art.

本发明是这样实现的:该减磨剂包括具有如下分子结构的化合物:The present invention is achieved in this way: the friction reducing agent comprises a compound having the following molecular structure:

Figure BDA0002402407510000021
Figure BDA0002402407510000021

其中,R1=R2=n·C8H17Here, R 1 =R 2 =n·C 8 H 17 .

该减磨剂是由含环氧基团的纳米二氧化硅与二辛基二硫代硫磷酸发生接枝反应制备而成。The friction reducing agent is prepared by grafting reaction between nano-silica containing epoxy group and dioctyl dithiophosphoric acid.

一种有机纳米减磨剂的制备方法,包括如下步骤:将含有环氧基团的纳米二氧化硅置于石油醚中,磁力搅拌分散,加入二辛基二硫代硫磷酸加入分散体系中,直接升温至100℃,回流反应4h,反应结束后在室温条件下过滤收集到粗产物,使用无水乙醇冲洗三次,干燥后得到减磨剂。A preparation method of an organic nano-friction reducing agent, comprising the following steps: placing nano-silicon dioxide containing an epoxy group in petroleum ether, magnetic stirring and dispersing, adding dioctyl dithiophosphoric acid into a dispersion system, The temperature was directly heated to 100°C, and the reaction was refluxed for 4 hours. After the reaction, the crude product was collected by filtration at room temperature, washed three times with absolute ethanol, and dried to obtain a friction reducing agent.

作为一种优选的实施方案,所述含有环氧基团的纳米二氧化硅与二辛基二硫代硫磷酸的质量比为1:3。As a preferred embodiment, the mass ratio of the epoxy group-containing nano-silica to dioctyl dithiophosphoric acid is 1:3.

有机纳米减磨剂的应用,作为润滑油添加剂,添加量为0.2wt.%-0.3wt.%。The application of the organic nano-wear reducing agent, as a lubricating oil additive, is added in an amount of 0.2wt.%-0.3wt.%.

作为一种优选的实施方案,所述减磨剂的添加量为0.25wt.%。As a preferred embodiment, the added amount of the friction reducing agent is 0.25 wt.%.

本发明的有益效果:本发明所得的减磨剂适用于低粘度润滑油基础油(≤10cSt@100℃),具有优异分散稳定性及长效减摩性能。Beneficial effects of the present invention: the friction reducing agent obtained by the present invention is suitable for low viscosity lubricating oil base oil (≤10cSt@100°C), and has excellent dispersion stability and long-term friction reducing performance.

附图说明Description of drawings

图1中实施例1的产物(Nano-DPP)的31P NMR谱图; 31 P NMR spectrum of the product of Example 1 (Nano-DPP) in Figure 1;

图2是实施例1的产物(Nano-DPP)与纳米二氧化硅(Nano-Si)的热失重对比图;Fig. 2 is the thermogravimetric comparison diagram of the product (Nano-DPP) of embodiment 1 and nano-silica (Nano-Si);

图3是实施例1所得的减磨剂用于润滑油添加剂的摩擦系数图,图中PAO10代表纯基础油;PAO10+JP代表JP在PAO10中的质量分数为0.25%,JP为商品化有机纳米减磨剂;PAO10+Nano-DDDP代表Nano-DDDP在PAO10中的质量分数为0.25%。Figure 3 is a graph of the friction coefficient of the friction reducing agent obtained in Example 1 used for lubricating oil additives, in which PAO10 represents pure base oil; PAO10+JP represents that the mass fraction of JP in PAO10 is 0.25%, and JP is a commercial organic nanometer Wear reducing agent; PAO10+Nano-DDDP represents that the mass fraction of Nano-DDDP in PAO10 is 0.25%.

具体实施方式Detailed ways

实施例1Example 1

将5g含有环氧基团的纳米二氧化硅(河南河大纳米材料工程研究中心,粒径7-25nm,Nano-SiO2)在30mL石油醚中(沸点:60-90℃),磁力搅拌分散。随后将15g二辛基二硫代硫磷酸(DDP)加入到上述分散体系中,直接升温至100℃,回流反应4h,反应结束后在室温条件下进行过滤收集到粗产物,用无水乙醇冲洗三次,每次用量均为20g,烘箱干燥后得到本发明产物(Nano-DDP)。参阅附图1和附图2,通过产物31P NMR谱图以及对比发明产物与纳米二氧化硅的热失重测试结果,可以判断所得产物为目标接枝产物。Disperse 5g of nano-silica containing epoxy groups (Henan Heda Nanomaterials Engineering Research Center, particle size 7-25nm, Nano-SiO 2 ) in 30mL of petroleum ether (boiling point: 60-90°C) with magnetic stirring . Subsequently, 15g of dioctyldithiophosphoric acid (DDP) was added to the above dispersion system, the temperature was directly heated to 100°C, and the reaction was refluxed for 4h. After the reaction was completed, the crude product was collected by filtration at room temperature, and rinsed with absolute ethanol. Three times, the dosage of each time is 20 g, and the product of the present invention (Nano-DDP) is obtained after drying in an oven. Referring to Figure 1 and Figure 2, it can be judged that the obtained product is the target graft product by comparing the 31 P NMR spectrum of the product and the thermal weight loss test results comparing the invention product and nano-silica.

反应过程:reaction process:

Figure BDA0002402407510000031
Figure BDA0002402407510000031

其中,R1=R2=n·C8H17Here, R 1 =R 2 =n·C 8 H 17 .

该减磨剂用作润滑油的添加剂,添加量为0.2wt.%-0.3wt.%,质量分数,优选添加量0.25wt.%。The wear reducing agent is used as an additive of lubricating oil, and the addition amount is 0.2wt.%-0.3wt.%, the mass fraction, preferably the addition amount is 0.25wt.%.

实验例1Experimental example 1

将得到的Nano-DDP按照浓度分别为0.25wt.%添加到低粘度聚α烯烃基础油(PAO10,9.8cSt@100℃)中机械搅拌10min,之后再超声10min,然后评价其在基础油中的分散稳定性及减摩性能。采用微动摩擦磨损试验机(SRV)对油品的减摩性能进行了考察,摩擦系数越低减摩性能越好。载荷:50N,时间:1800s,振幅:1mm,频率:50Hz,摩擦系数参阅附图3。The obtained Nano-DDP was added to a low-viscosity polyalphaolefin base oil (PAO10, 9.8cSt@100°C) at a concentration of 0.25 wt. Dispersion stability and anti-friction properties. The friction-reducing performance of the oil was investigated by fretting friction and wear tester (SRV). The lower the friction coefficient, the better the friction-reducing performance. Load: 50N, Time: 1800s, Amplitude: 1mm, Frequency: 50Hz, see Figure 3 for friction coefficient.

测试结果表明:JP和Nano-DDP的存在均能够起到降低基础油摩擦系数的作用;Nano-DDP的减摩效果优于同添加量下JP的减摩效果;当测试时间大于100s时PAO10+JP的摩擦系数随着时间的延长呈现出快速升高的趋势,说明JP在油品中的减摩性失效,相同条件下PAO10+Nano-DDP仍然保持较低的摩擦系数,Nano-DDP表现出长效减摩效果。The test results show that the existence of JP and Nano-DDP can reduce the friction coefficient of base oil; the friction reducing effect of Nano-DDP is better than that of JP under the same amount of addition; when the test time is more than 100s, PAO10+ The friction coefficient of JP showed a rapid increase trend with the prolongation of time, indicating that the friction reduction of JP in oil products failed. Long-lasting anti-friction effect.

将实施例1得到的Nano-DDP按照浓度分别为0.25wt.%添加到矿物油,PAO10和双酯基础油中,机械搅拌10min,之后再超声10min,然后评价其在油品中的分散稳定性,结果参阅表1。The Nano-DDP obtained in Example 1 was added to mineral oil, PAO10 and diester base oil according to the concentration of 0.25wt.%, mechanically stirred for 10min, and then ultrasonicated for 10min, and then evaluated its dispersion stability in oil. , see Table 1 for the results.

表1有机纳米减磨剂在不同类型基础油中的分散稳定性(室温),0.25wt.%Table 1 Dispersion stability of organic nano-friction reducer in different types of base oils (room temperature), 0.25wt.%

Figure BDA0002402407510000041
Figure BDA0002402407510000041

其中,矿物油基础油购自大庆炼化公司;双酯基础油和PAO10购自ExxonMobil公司。由表1可见,本发明的有机纳米减磨剂在润滑油中具有优异分散稳定性。Among them, mineral oil base oil was purchased from Daqing Refinery Company; diester base oil and PAO10 were purchased from ExxonMobil Company. It can be seen from Table 1 that the organic nano-wear reducing agent of the present invention has excellent dispersion stability in lubricating oil.

实验例2Experimental example 2

将实施例1得到的Nano-DDP按照浓度分别为0.20wt.%和0.30wt.%添加到低粘度聚α烯烃基础油(PAO10,9.8cSt@100℃)中机械搅拌10min,之后再超声10min,然后评价其在基础油中的减摩性能,载荷:50N,时间:1800s,振幅:1mm,频率:50Hz,结果参见表2。The Nano-DDP obtained in Example 1 was added to a low-viscosity polyalphaolefin base oil (PAO10, 9.8cSt@100°C) according to the concentrations of 0.20wt.% and 0.30wt.%, respectively, and mechanically stirred for 10min, and then ultrasonicated for 10min. Then evaluate its antifriction performance in base oil, load: 50N, time: 1800s, amplitude: 1mm, frequency: 50Hz, see Table 2 for the results.

表2不同浓度Nano-DDP对PAO10减摩性能的影响Table 2 Effects of different concentrations of Nano-DDP on the antifriction performance of PAO10

Figure BDA0002402407510000042
Figure BDA0002402407510000042

Figure BDA0002402407510000051
Figure BDA0002402407510000051

由表2可见,Nano-DDP在基础油中的添加量为0.20wt.%、0.25wt.%、0.30wt.%时,基础油的摩擦系数分别为0.071、0.069、0.073,明显低于未添加减磨剂的基础油的摩擦系数。It can be seen from Table 2 that when the addition amount of Nano-DDP in the base oil is 0.20wt.%, 0.25wt.%, and 0.30wt.%, the friction coefficients of the base oil are 0.071, 0.069, and 0.073, respectively, which are significantly lower than those without the addition of Nano-DDP. Friction coefficient of the base oil of the wear reducer.

将实施例1得到的Nano-DDP按照浓度分别为0.20wt.%和0.30wt.%添加到矿物油,PAO10和双酯基础油中,机械搅拌10min,之后再超声10min,然后评价其在油品中的分散稳定性,结果参见表3。The Nano-DDP obtained in Example 1 was added to mineral oil, PAO10 and diester base oil according to the concentration of 0.20wt.% and 0.30wt.%, mechanically stirred for 10min, and then ultrasonicated for 10min, and then evaluated its performance in oil. Dispersion stability in , see Table 3 for the results.

表3Nano-DDP在不同类型基础油中的分散稳定性(室温)Table 3. Dispersion stability of Nano-DDP in different types of base oils (room temperature)

Figure BDA0002402407510000052
Figure BDA0002402407510000052

由表3可见,实施例1所得的Nano-DDP在不同基础油中均具有优异的稳定性。It can be seen from Table 3 that the Nano-DDP obtained in Example 1 has excellent stability in different base oils.

本发明的有益效果:本发明所得的减磨剂适用于低粘度润滑油基础油(≤10cSt@100℃),具有优异分散稳定性及长效减摩性能。Beneficial effects of the present invention: the friction reducing agent obtained by the present invention is suitable for low viscosity lubricating oil base oil (≤10cSt@100°C), and has excellent dispersion stability and long-term friction reducing performance.

Claims (6)

1.有机纳米减磨剂,其特征在于,该减磨剂包括具有如下分子结构的化合物:1. organic nanometer wear reducing agent, is characterized in that, this wear reducing agent comprises the compound with following molecular structure:
Figure FDA0002402407500000011
Figure FDA0002402407500000011
其中,R1=R2=n·C8H17Here, R 1 =R 2 =n·C 8 H 17 .
2.根据权利要求1所述的有机纳米减磨剂,其特征在于,该减磨剂是由含环氧基团的纳米二氧化硅与二辛基二硫代硫磷酸发生接枝反应制备而成。2. organic nanometer wear-reducing agent according to claim 1, is characterized in that, this wear-reducing agent is prepared by grafting reaction of nano-silica containing epoxy group and dioctyl dithiophosphoric acid. to make. 3.如权利要求1所述的有机纳米减磨剂的制备方法,其特征在于,包括如下步骤:将含有环氧基团的纳米二氧化硅置于石油醚中,磁力搅拌分散,将二辛基二硫代硫磷酸加入分散体系中,直接升温至100℃,回流反应4h,反应结束后在室温条件下过滤收集到粗产物,使用无水乙醇冲洗三次,干燥后得到减磨剂。3. the preparation method of organic nanometer wear-reducing agent as claimed in claim 1, is characterized in that, comprises the steps: the nano-silicon dioxide containing epoxy group is placed in petroleum ether, magnetic stirring is dispersed, and dioctyl The base dithiophosphoric acid was added to the dispersion system, the temperature was directly heated to 100 °C, and the reaction was refluxed for 4 h. After the reaction, the crude product was collected by filtration at room temperature, rinsed three times with absolute ethanol, and dried to obtain a friction reducer. 4.根据权利要求3所述的有机纳米减磨剂的制备方法,其特征在于,所述含有环氧基团的纳米二氧化硅与二辛基二硫代硫磷酸的质量比为1:3。4. the preparation method of organic nanometer wear-reducing agent according to claim 3, is characterized in that, the mass ratio of the described nano-silica containing epoxy group and dioctyl dithiophosphoric acid is 1:3 . 5.如权利要求1所述的有机纳米减磨剂的应用,其特征在于,作为润滑油添加剂,添加量为0.1wt.%-0.3wt.%。5 . The application of the organic nano-wear reducing agent according to claim 1 , wherein, as a lubricant oil additive, the addition amount is 0.1wt.%-0.3wt.%. 6 . 6.根据权利要求5所述的应用,其特征在于,所述减磨剂的添加量为0.25wt.%。6 . The application according to claim 5 , wherein the addition amount of the friction reducing agent is 0.25 wt. %. 7 .
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