Disclosure of Invention
The invention aims to provide an organic silicon liquid optical cement and a using method thereof. The refractive index difference between the frame glue and the surface glue in the organic silicon liquid optical cement provided by the invention is extremely small, so that no trace is left on the interface between the frame glue and the surface glue after the frame glue and the surface glue are attached; in addition, the frame glue and the surface glue have excellent aging resistance and yellowing resistance.
In order to achieve the purpose, the invention adopts the following technical scheme:
in a first aspect, the invention provides an organic silicon liquid optical cement, which comprises a frame cement and a surface cement;
wherein, the test is carried out according to the general method for measuring the refractive index of the chemical reagent GB/T614-2006, and the refractive index difference between the frame glue and the surface glue is less than or equal to 0.005, such as 0.004, 0.003, 0.002, 0.001 and the like.
The refractive index of the invention is a measurement result of the final form of the liquid optical cement after being cured.
The refractive index difference of the frame glue and the surface glue provided by the invention is extremely small and is less than 0.005, so that the technical effect of traceless bonding can be realized in application.
After the liquid optical adhesive provided by the invention is aged for 1000h at 90 ℃, the refractive index difference between the frame adhesive and the surface adhesive is still below 0.005, the frame adhesive and the surface adhesive are not separated, and the joint interface still has no trace, so that the liquid optical adhesive provided by the invention has good aging resistance and yellowing resistance.
In the present invention, the refractive indices of the frame glue and the face glue are each independently selected from 1.405-1.425, such as 1.408, 1.410, 1.412, 1.415, 1.418, 1.420, 1.422, and the like.
In the invention, the face glue comprises 60-80 parts of vinyl silicone oil, 5-40 parts of hydrogen-containing silicone oil and 5-25 parts of hydrogen-containing silicone resin by taking the total mass of the face glue as 100 parts, and further comprises a platinum catalyst and an inhibitor, wherein the platinum catalyst is used in an amount of 1-20ppm and the inhibitor is used in an amount of 5-200ppm by taking the total mass of the hydrogen-containing silicone oil and the hydrogen-containing silicone resin in the face glue as 100%.
The frame glue comprises, by 100 parts by total mass of the frame glue, 50-80 parts of vinyl silicone oil, 5-15 parts of hydrogen-containing silicone oil, 5-20 parts of hydrogen-containing silicone resin and 10-25 parts of a viscosity regulator, and further comprises a platinum catalyst, wherein the platinum catalyst is used in an amount of 0.5-2.5ppm, such as 0.8ppm, 1.0ppm, 1.2ppm, 1.5ppm, 1.7ppm, 1.9ppm, 2.0ppm, 2.2ppm, 2.4ppm and the like, by total mass of the hydrogen-containing silicone oil and the hydrogen-containing silicone resin in the frame glue being 100%.
Besides the viscosity regulator, the surface glue and the frame glue are applied by selecting the same type of components, so that the differences in the aspects of refractive index, chromatic aberration, haze and the like of the surface glue and the frame glue can be ensured to be small, the compatibility of the surface glue and the frame glue is extremely high, and the traceless laminating effect can be achieved.
It should be noted that in the components of the frame gum and the face gum in the present invention, although the names and types of the components are the same, the same materials are not necessarily selected, for example, the frame gum and the face gum both contain vinyl silicone oil, but since the vinyl silicone oil has different vinyl contents, molecular weights, etc., the specific selection of the vinyl silicone oil in the frame gum and the face gum may be the same or different, as long as the specific materials selected are all vinyl silicone oil. This explanation is made for other components such as hydrogen-containing silicone oil, hydrogen-containing silicone resin, and the like.
In the face glue of the invention, the vinyl silicone oil is 60-80 parts, such as 62 parts, 65 parts, 68 parts, 70 parts, 72 parts, 75 parts, 78 parts and the like.
In the face glue of the invention, the hydrogen-containing silicone oil is 5-40 parts, such as 15 parts, 20 parts, 25 parts, 30 parts, 35 parts and the like.
In the face glue of the invention, the hydrogen-containing silicone resin is 5-25 parts, such as 6 parts, 8 parts, 10 parts, 15 parts, 18 parts, 20 parts, 22 parts and the like.
In the face glue of the invention, the platinum catalyst is 1-20ppm, such as 2ppm, 5ppm, 10ppm, 12ppm, 15ppm, 18ppm and the like.
In the face gum of the present invention, the inhibitor is 5 to 200ppm, for example, 10ppm, 20ppm, 50ppm, 80ppm, 100ppm, 120ppm, 150ppm, 180ppm, etc.
In the sealant of the present invention, the vinyl silicone oil is 50 to 80 parts, for example, 55 parts, 60 parts, 65 parts, 70 parts, 75 parts, and the like.
In the sealant of the present invention, the hydrogen-containing silicone oil is 5 to 40 parts, for example, 15 parts, 20 parts, 25 parts, 30 parts, 35 parts, and the like.
In the sealant of the present invention, the hydrogen-containing silicone resin is 5 to 25 parts, for example, 6 parts, 8 parts, 10 parts, 15 parts, 18 parts, 20 parts, 22 parts, etc.
In the sealant of the present invention, the viscosity modifier is 5 to 25 parts, for example, 10 parts, 12 parts, 15 parts, 17 parts, 20 parts, 22 parts, etc.
In the sealant of the present invention, the platinum catalyst is 1 to 50ppm, for example, 2ppm, 5ppm, 10ppm, 12ppm, 15ppm, 18ppm, 20ppm, 30ppm, 40ppm, etc.
In the sealant of the present invention, the inhibitor is 200ppm or more, for example, 210ppm, 220ppm, 250ppm, 280ppm, 300ppm, 320ppm, 350ppm, 380ppm, etc.
In the present invention, the vinyl silicone oil in the sealant and the vinyl silicone oil in the surface sealant are the same or different, and the molecular weight is independently selected from 9000-.
Preferably, the vinyl content in the vinyl silicone oil in the frame glue and the vinyl content in the vinyl silicone oil in the surface glue are each independently selected from 0.01-0.3mmol/g, such as 0.02mmol/g, 0.03mmol/g, 0.04mmol/g, 0.06mmol/g, 0.08mmol/g, 0.1mmol/g, 0.15mmol/g, 0.18mmol/g, 0.20mmol/g, 0.25mmol/g, 0.28mmol/g, and the like.
Preferably, the side group of the vinyl silicone oil in the frame glue and the side group of the vinyl silicone oil in the face glue are respectively and independently selected from linear chain or branched chain alkyl of C1-C4.
The C1-C4 can be C1, C2, C3, C4 and the like, namely methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl and the like.
In the invention, the hydrogen-containing silicon resin in the frame glue and the hydrogen-containing silicon resin in the surface glue are the same or different and are liquid MQ type methyl silicon resin.
In the invention, the hydrogen-containing silicone oil in the frame glue and the hydrogen-containing silicone oil in the surface glue are the same or different and have the following structures:
wherein R is1、R2Each independently selected from C1-C4 alkyl groups such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tert-butyl and the like, preferably methyl.
R3Is H or methyl.
m is an integer from 10 to 500, such as 8, 10, 15, 20, 25, 30, 35, 40, 45, 50, 80, 100, 120, 150, 180, etc., and n is an integer from 0 to 50, such as 3, 4, 5, 6, 7, 8, 9, 10, 20, 30, 40, etc.
According to the invention, the vinyl silicone oil with large molecular weight and low vinyl content is specifically selected to react with the polyfunctional group hydrogen-containing silicone oil with high reaction activity, so that carbon-carbon single bonds in a cross-linked network are reduced, and the high temperature resistance and aging resistance of the composition can be improved; meanwhile, the hydrogen-containing silicone oil selected by the invention has high reaction activity, so that the use amount of the catalyst can be reduced, and the high catalytic reaction rate can be ensured; and due to the reduction of the dosage of the catalyst, the aging resistance and yellowing resistance of the liquid optical cement can be further improved; in addition, the vinyl silicone oil, the hydrogen-containing silicone oil and the hydrogen-containing silicone resin do not contain easy-yellowing groups such as phenyl, naphthyl or amino, can further increase the aging resistance and yellowing resistance of the liquid optical adhesive, and are more beneficial to the application of the liquid optical adhesive in a harsher environment.
Preferably, in the sealant, the molar ratio of the silicon-hydrogen bond to the vinyl group is 1 (0.95-1.15), such as 1:0.98, 1:1.0, 1:1.05, 1:1.1, 1:1.12, and the like.
Preferably, in the surface glue, the molar ratio of the silicon-hydrogen bond to the vinyl group is 1 (0.95-1.15), such as 1:0.98, 1:1.0, 1:1.05, 1:1.1, 1:1.12 and the like.
Preferably, the hydrogen-containing silicone resin in the frame glue and the hydrogen-containing silicone resin in the surface glue are the same or different and are both liquid MQ type methyl silicone resin.
In the present invention, the viscosity modifier has the following structure:
(R1R2R3SiO1/2)x(R1R2SiO2/2)y(R1SiO3/2)z;
wherein R is1、R3Each independently selected from C1-C4 alkyl or C2-C4 alkenyl, the C1-C4 can be C1, C2, C3, C4 and the like, the C2-C4 can be C2, C3, C4 and the like.
R2One selected from methyl, ethyl, hydroxyl, vinyl or hydrogen atoms.
x, y, z is (0.5-5): (0.25-0.5):1, the 0.5-5 can be 1, 1.5, 2, 2.5, 3, 3.5, 4, 4.5, etc., the 0.25-0.5 can be 0.3, 0.35, 0.4, 0.45, etc.
Preferably, the viscosity of the viscosity modifier is 100000-2500000 mPas, such as 200000 mPas, 500000 mPas, 800000 mPas, 1000000 mPas, 1200000 mPas, 1500000 mPas, 1800000 mPas, 2000000 mPas, 2300000 mPas, and the like.
The viscosity regulator selected by the invention is the silicone resin with higher viscosity, can be reactive or non-reactive, and the constituent groups of the viscosity regulator are the same as the main components of the frame glue and the surface glue, so that the viscosity regulator has small differences in refractive index, chromatic aberration, haze and the like and has good compatibility with other components.
Preferably, the catalyst in the frame glue and the catalyst in the surface glue are independently selected from any one of or a combination of at least two of chloroplatinic acid isopropanol solution, karstedt platinum catalyst, Willing platinum catalyst, (trimethyl) methyl cyclopentadienyl platinum, platinum acetylacetonate, bis (mu-chloro) dichloro (cyclohexene) diplatin, (1,5 cyclo zinc diene) platinum chloride, and 1, 1-cyclobutane dicarboxylic acid diammine platinum.
Preferably, the sealant further includes a thixotropic agent.
Preferably, the thixotropic agent is added in an amount of no more than 0.15 parts, such as 0.01 parts, 0.02 parts, 0.05 parts, 0.08 parts, 0.1 parts, 0.11 parts, 0.13 parts, 0.14 parts, and the like.
Preferably, the thixotropic agent is selected from fumed silica and/or organobentonite.
The invention adjusts the viscosity by adding silicone resin, the addition of thixotropic agent is not more than 0.15 part to adjust the coating manufacturability of the frame glue, and avoids influencing the transparency and refractive index of the frame glue by adding too much thixotropic agent.
Preferably, the inhibitor in the frame glue and the inhibitor in the surface glue are respectively and independently selected from any one or a combination of at least two of alkynol substances, vinyl ring substances or maleate substances.
Preferably, the sealant has a viscosity of 30000-100000 mPas, such as 40000 mPas, 50000 mPas, 60000 mPas, 70000 mPas, 80000 mPas, 90000 mPas, etc., and the topcoat has a viscosity of 1000-6500 mPas, such as 2000 mPas, 3000 mPas, 4000 mPas, 5000 mPas, 6000 mPas, etc.
The surface glue and the frame glue in the range can ensure the operability of coating, sizing, leveling or bubble removal in the subsequent process.
Preferably, the frame glue has a touch value of 1.5-4, such as 2, 2.5, 3, 3.5, etc.
In a second aspect, the invention provides a method for using the thermosetting silicone liquid optical adhesive according to the first aspect, and the method comprises the steps of sealant joint filling, sealant dam enclosing, sealant pre-curing, surface sealant applying, laminating, and heating and curing in sequence.
In the invention, the step of filling the seam by using the frame glue is to coat a circle of the frame glue of the liquid optical glue at the junction of the metal frame and the display surface of the display module to form a seam filling ring, so that the surface glue is prevented from flowing into the backlight module through a gap between the metal frame and the display panel to cause pollution.
The frame glue dam is formed by coating a circle of frame glue of the liquid optical glue on the peripheries of four frames of a metal frame of the display module to prevent a large amount of surface glue from overflowing during fitting, the thickness of the surface glue during fitting is limited, and the uniform thickness of a fitting surface is ensured.
The frame glue pre-curing refers to performing thermal curing on the seam filling ring and the dam enclosing ring, and heating for 10-60min (for example, 20min, 30min, 40min, 50min and the like) in an environment of 45-90 ℃ (for example, 50 ℃, 60 ℃, 70 ℃, 80 ℃ and the like) to complete curing.
The surface glue applying means that the surface glue of the liquid optical glue is coated on the display surface of the display module according to a certain pattern.
The attaching means that the touch module or the protective cover plate is attached to the display module coated with the surface glue of the liquid optical cement in a vertically downward state to form an attaching assembly.
The heating and curing refers to heating the attaching assembly in an environment of 50-90 ℃ (e.g. 60 ℃, 70 ℃, 80 ℃ and the like) for 10-60min (e.g. 20min, 30min, 40min, 50min and the like) to completely cure the surface glue of the liquid optical glue.
In the present invention, the width of the sealant coating is 200-2000 μm, such as 200 μm, 500 μm, 1000 μm, 2000 μm, etc., and the height is 100-600 μm, such as 200 μm, 300 μm, 400 μm, 500 μm, etc., during the dam enclosing.
In the present invention, the coating thickness of the surface glue is 200-2000 μm, such as 200 μm, 500 μm, 1000 μm, 1500 μm, 2000 μm, etc.
The liquid optical cement provided by the invention has the advantages of complete heating and rapid curing, can omit the investment of light curing equipment in a heat curing mode directly, and reduces the cost.
Compared with the prior art, the invention has the following beneficial effects:
(1) the refractive index difference of the frame glue and the surface glue provided by the invention is extremely small and is below 0.005, so that the technical effect of traceless bonding can be realized during application;
(2) according to the invention, the vinyl silicone oil with large molecular weight and low vinyl content is specifically selected to react with the polyfunctional group hydrogen-containing silicone oil with high reaction activity, so that carbon-carbon single bonds in a cross-linked network are reduced, and the high temperature resistance and aging resistance of the composition can be improved; meanwhile, the hydrogen-containing silicone oil selected by the invention has high reaction activity, so that the use amount of the catalyst can be reduced, and the high catalytic reaction rate can be ensured; and due to the reduction of the dosage of the catalyst, the aging resistance and yellowing resistance of the liquid optical cement can be further improved; in addition, the vinyl silicone oil, the hydrogen-containing silicone oil and the hydrogen-containing silicone resin do not contain easy-yellowing groups such as phenyl, naphthyl or amino, can further increase the aging resistance and yellowing resistance of the liquid optical adhesive, and are more beneficial to the application of the liquid optical adhesive in a harsher environment.
(3) The frame glue and the surface glue contained in the organic silicon liquid optical glue provided by the invention have extremely small refractive index difference value below 0.005, excellent aging resistance, good effect after bonding, high stability and no limit state before and after aging.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments. It should be understood by those skilled in the art that the examples are only for the understanding of the present invention and should not be construed as the specific limitations of the present invention.
The following examples and comparative examples relate to the following materials and the following trade mark information:
(A) vinyl silicone oil
(B) Hydrogen-containing silicone oil
(C) Hydrogen-containing silicon resin
(D) Viscosity modifier
(Code)
|
Manufacturer(s)
|
Number plate
|
Name (R)
|
Viscosity (mPa. s)
|
D-1
|
New four seas of Hubei province
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SH-9502
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Methyl silicone resin
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200000
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D-2
|
Hangzhou silicon base material
|
Y-19468
|
MDT type methyl silicone resin
|
1500000 |
(E) Platinum catalyst
Karstedt catalyst, avastin reagent, product number: K131673.
(F) inhibitors
1, 4-butynediol, an alatin reagent, product number: B103673.
(G) other auxiliaries
Coupling agent: vinyltriethoxysilane, avastin reagent, product number: t103647.
Examples 1 to 6
The silicone liquid optical cement was prepared according to the composition shown in table 1.
TABLE 1
Comparative examples 1 to 4
Thermosetting liquid optical adhesive compositions were prepared according to the components shown in Table 2.
TABLE 2
Performance testing
The thermosetting liquid optical cement compositions provided in examples 1 to 4 and comparative examples 1 to 4 were subjected to the following performance tests:
(1) refractive index: testing according to a general method for measuring the refractive index of a chemical reagent GB/T614-2006, and respectively testing the refractive indexes of the frame glue and the surface glue;
(2) hardness: the shore hardness of the cured samples was tested according to ASTM D2240 (OO shore durometer);
(3) heat aging resistance; preparing a sample sheet to be tested with the thickness of 1mm between two transparent cover plates, aging for 2000h at 90 ℃, and then testing the yellowing b value after aging according to GB/T7921-;
(4) light aging resistance: preparing a sample piece to be tested with the thickness of 1mm between two transparent cover plates, carrying out xenon lamp aging for 1000h under the conditions of 65 ℃ of temperature and 65% of relative humidity according to ISO4892-2-2013, and then testing the yellowing b value after aging according to GB/T7921-2008;
(5) the laminating effect: attaching the display module and the touch panel by using a sample (frame glue and surface glue), wherein the attaching number n is 3, testing and inspecting corresponding items after curing, observing whether the attaching surface has abnormalities such as glue failure, bubbles, yellow spots, fogging and the like, marking the attaching surface as 'PASS' if the attaching surface does not have the abnormalities, and marking the attaching surface as 'NG + abnormal description' if the attaching surface has the abnormalities; and simultaneously observing whether a boundary line appears between the glued and aged frame glue and the surface glue, if not, marking OK, and if so, marking NG, wherein the test conditions are as follows:
a state (initial state after solidification)
High temperature and high humidity: 60 ℃/90% RH multiplied by 1000 h;
high temperature: multiplying the temperature at 90 ℃ for 2000 h;
low temperature: -40 ℃ x 2000 h;
cold and hot impact: 30min at-40 ℃ and 30min at 85 ℃ for 30min, and 1000 cycles.
The test results are shown in tables 3 and 4:
TABLE 3
TABLE 4
According to the embodiment and the performance test, the liquid optical cement prepared by the invention comprises frame glue and surface glue, has excellent light and heat aging resistance, good laminating effect and high stability, and is in a boundless state before and after aging.
In the surface glue, as can be seen from the comparison between the example 1 and the comparative example 1, if the vinyl silicone oil content in the surface glue is too high, the viscosity is too low, the glue flows seriously in the bonding process, the bonding thickness is not uniform, and bubbles (back bubbles) are easily generated during the reliability aging; as can be seen from comparison between example 2 and comparative example 3 and between example 3 and comparative example 2, in the surface adhesive, too high or too low content of the hydrogen-containing resin easily causes transition or insufficiency of crosslinking, thereby causing too high hardness, too large hardness, aging and adhesive failure, and simultaneously generating a boundary line, or insufficient crosslinking degree, poor aging resistance and easy yellowing after aging; as can be seen from the comparison between example 3 and comparative example 4, when the hydrogen-containing silicone oil with low number of silicon-hydrogen bond functions is used in the surface glue, the crosslinking density is low, the light and heat aging resistance is weak, and bond breakage is easy to occur under light and heat aging, so that the glue is yellowed, and the b value is obviously increased after aging.
In the frame glue, as can be seen from comparison between the example 2 and the comparative example 1, if the content of the vinyl silicone oil in the frame glue or the surface glue is too high, the viscosity is too low, the glue flows seriously in the bonding process, the bonding thickness is not uniform, and bubbles (back bubbles) are easily generated during reliability aging; as can be seen from the comparison between the example 3 and the comparative examples 2-3, when the vinyl silicone oil is insufficient (the frame sealant comparative example 2) or the hydrogen-containing silicone oil with low silicon-hydrogen bond functional number (the frame sealant comparative example 3) is used, the crosslinking density is low, the crosslinking degree is not high, and the bond breaking is easy to occur under the aging of light and heat, so that the glue is yellow, and the b value is obviously increased after the aging; comparing example 3 with comparative example 4, it can be seen that if raw materials with high vinyl content are used, more carbon-carbon bonds are produced by crosslinking, and bond breakage is easy to occur under light and heat aging, so that the glue is yellow, and the b value is obviously increased after aging.
The applicant states that the present invention is illustrated by the above examples to show the silicone liquid optical cement and the method of using the same, but the present invention is not limited to the above detailed method, i.e. it does not mean that the present invention must be implemented by relying on the above detailed method. It should be understood by those skilled in the art that any modification of the present invention, equivalent substitutions of the raw materials of the product of the present invention, addition of auxiliary components, selection of specific modes, etc., are within the scope and disclosure of the present invention.